CATALOG

PAGENO; tj 00 333 '-1

i--- . INJECTION PUMP MODEL DBG'VC231- IBM

SUPERSEDES MODEL
Si=ECIFI%ATIO
ER PAR-~ NO. W-316-071)
11 DATED CUSTOMER’S NAME L ADDRESS:
EDITION NO. 11-l-66 Witte Engine Works
Oil Well Supply Division
ENGINE 100 FULL LOAD RPM ## 1600 Oakland Street
APPLICATION REFRTCERATOR CAR GOV. REGULATION 3 9b , ED BY: Jo McHahon Kansas City, Missouri

NOTE: ALL SPEEOS ARE IN ENGINE RPM UNLESS 0 THEI @WISE NOTED MM’ PER
Z-T STROIIE
TEST STAND ---

1. INIECTION LiNiS D B$20’ LONi I 8. CHECK POIN r leoo 90-94

2. TEST GIL 1LMPFHATIJRL 110 115’F 9. CHECK POINT 1200 87-31
3. NGZZLt OPENING PRFSSURE +‘5riO PSI IZSDl/ NOZZLES IO. CHECK POINT BOO 8246
4. USE 1, M.5 CALIBRATING OIL .l. SET TORQUE SCREW
PUMP OPERATING SPEED HALF FNGlNE SPEED 1854 16-17
~*.HIGH IDLE (1800 RPM)
ENGINE FUEL CONSUMPTION !3. HIGH IDLE (WOT) (1200 APEI) 1260 13-16
PUMP ACCESSORIES .4. GOVERNOR CUT OFF (% HI-IDLE DEL )
1. Speed Droop br Speed Advance 15. LOW IDLE
2. Two Speed Hydraulic Throttle Control 220 V. AC .6. TRANSFFR PUMP PRLSSIIRE (WDT) 400 29.36
3. Day Tank 6 Mechanical Safety Shut-Dewn ,7. TRANSFER PUMP PRESSURE (WDT)
4. Haagnettc Retarder 18. MINIMIJM CRANKING SPEED DCLlVtRY 200 70
PUMP SETTINGS (. ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO HDLLLH L)IMtNbION 1.992 .0005
2. GOVERNOR LINXAG, GAP .12S TO )65* .9. NAME PLATE LEFf
‘(USE GAGE NO i iG-!Ol !O. TIMED LEFT SIDE VlEWlNG E P.
‘3. OPERATE PIJMP Al 1000 RPM WOT (WlDt OPEN THROTTLE) !I. TIMED TO CAM (Rel. to end Of
FOR 10 MthllTtS TO BRING 10 OPFRAliNG TEMPERATURE AN !2. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLTAW AlH FROM ‘jYSTFM !3. NllMAFR DNF CVI INDFR (FROM FND PI ATF)
4. CHECK FOR MINlMllM ,H’ HG THANSFt R PUMP, IFT AT 400 RP6 !4. SPECIAL MOTES:
IF LQLllPPt,) WlTH Tilt BY PASS SYSTEM, PINCH BY PASS HOST A. Sat High Idle and Automatic Advance device before proceeding
5. ADJUST IRANSFIR P,,MP PRESSIIRL (WOT) with stetl 5
b. Check Mechanical Safety Shut-Dow to Shut-Off Pump
tfi, CHtCK IOR )rliNlM~M CRANKlNG SPEEDDELiVERY (SEE STEPlB
co Speed Droop to be set to B/P XL-273 - S./E. ‘17RI
7. AUTO ADVAVCI SPt tD RFSPONSIVL
d. Day Tank and HaSnctic Retarder should be checked and adjusted
a. ADVANCL MIIVIMtMT 4’ (2’ Adv. to 6. Adv.) uer S./T+. 136
e. two Spied Throttle Canerol rhould bc adjusted pw S.10. 136A
f. Set Mechanical Safety Shut-Dawn Lever to release 17 bctveen
a” Wieh Coil-G-energlcedl and 21 jagi
1. Cam must be fwllv advanced by 500 K.P.& Max. 8, Assemble Adjustable Levers in bl-L position per XL-400 or
2; Cam must be full; retarded S.seconds after pun S./U. 164
is shur down
b. With Coil Energized:
I. Cam must hold retard poaitiun up to 40 P.S.I.
minimum !5. SEALING WIRES: PART NO. 10408 5:, REQUIRED
TWO SPEEDTtIRWl’LP COWTKUL TESI (REFERENCE DRA’&lNG XL545 OR SERVICE BULLETIN 1349
a. With Putnp operatin at 130 H.P.M. (engine speed)
energize solenoid coil with 110 Volts (AC), pump
should begin full fuel dcliverv
b. Incrcaso epced to 1800 R.P.M. (enSine awed) and
de.enertire solenoid coil. Pump should ~eaac fuel

-1Y I
--
“I NO.
E
: - 9.

3
3
1
3521 3 \
6127 1 (
(IASKET, pv.rnor wv.r 1
SEAL. pilot tuba 1 1331 a

1259 1 SCREW, torq. screw hole plug,

1464 1 WAStlEK, torq. screw hole plug

10464 DA.46 1 I IINC, drive ahAft rat.

,: 12259
10401 kR44 1 IlOUSING ASSEMBLY
: 10394 3003 2 BUSHNO, thrott la mhaft
2 10374 TUBE, pilot
LO984
0416 1
4
2 lOJ64

T
(Ref. to SB331 P HYD.#EAD 6 RUTORASSY. *
2 PLUNGER, rotor’
(brrie)
us. 11067 thru11070 (Standard)
or11072 thrullO75 (ovwri.,)
a* indicated on rotor S.B.6OR:

SEAL, hydrwlic koad

WIRE, wnt
SPRING, iarf
: SCWEW, hydraulic head plus
SCRCW, loaf aprlng( edj.
WIRE, “.“L vim r*t
t SCREW, hydraulic hand plug

1
a

.* INDEWED ITEM5 INCLUDED

 JBCVC231-7BH
DtXIICTIOW
NVl', cable flare
FERRUI.8,cable
SCREW
ASSY., low Idle
SEAL, low Idle
PLSTON,
throttle control
NUT, low idle sm. lock
XXEW, high idle
&, hi,+ idla screw lock
SEAL,high idle screw

jOLENOID A%Y., HD. THTL.

1 SCREW, sol. con?&.
1 sEAL;sol.. c:onn.screw
SPRJJG,ck. valve
1’
1
COVER,solenoid
COIL, solenoid
1 COVER,solenoid
1 PLUNGER, solenoid
1 PLUG,sol. plunger
BUSHING,pipe 1 1 SUEVE, compression
TEE, male branch 1 1 NLfi, compression
1 CUBING, nylon

== =

1397 3 SCREW, day tank cover

C
‘ OVER,day tank 1 13961

GASKET, day tank cover 1 13962

,ScREW,day tank mounting 1 13966

ic-- 'TANK,day 1 13955 1643: 1 PLUG, element retaining

1643d 1 ELEMENT, filtel
XASFR, day tank mount.sea 1 13%E
1643 1 SCHEW, day tank mounting

WASHER,day tank mount.sea 1 13967 1 FITTING, inlet

screw 1397

*Parts marked in this manner are components of Kit assembly 115289. They are
not conponc=nts of the basic Pump Assembly.
 CATALOG
PAGENO:

S!UL,end plate sleeve

SPRING, mgulatlng 11521r or 155L:l aa mquimd
PISTON, mgulating
CAP AND FILTER ELEMENT ASSY
SEAL. f liter cm SLEEVE, end plate
SEAL; transfer &lIp
RCLISIN,end plate loo.
SPRRKI,plunge:r mtalner

PLATE, end
LINER, transfer pump
BLADE, transfer puq ICRB, end plxte

= --

SPRING, control 1 <OD AS%., control

ARM. governor 1 PIN, control !ipring
SHAFT, Sovernor arm pivot 1 SEAL, control rod guide
JASHEB. control rod guide
SEAL, pivot shaft 2 SEAL, adjusting cap
NUT. pivot shaft retainer 2 ZAP ASSY.. adiustinn
GUIDE; control rod 1 SHIM, meter& valV;
ARM ASSY., metering valve i VALVE, meterinS
SLEEVE, governor thrust 1
RETAINER ASSY.. go”. veight
WEIGHT, governor 6 RET. ASSY.,gov. vt.(basic!
RETAINEK, So”. weight
WASHER, So”. thrust sleeve 1 HUB ASSY., go”. weight
RING. go”. cage retaining 1 RING. flexible ret.
=-- = __.. -_____ --.----.

LVEK, aa,. sh,ut.off

NUT, shut-off lever i%dJ. scr i ,CREW. ad,. shut-oft lever

SC,,EW, shut-off lever adJ. 1 #GREW, adj. shut-off lever
IASHEK. adJ. shut-off lever
LEVEH. throttle shaft 1
IASHEK, ad,. shut-off lever

IGKEW, shut-off lever ad J.

l=. shut-off lever adJ. ,crc~
CAN. shut-down lever
,+,Am ASSMBLY, shut-off

SEAL, throttle shaft 2

%H. shut-off
WASlteR, throttle shalt seal 2
SHAFT ASSY. shut-dawn actuati 1
iooR ASSQIBLT., gm. unksge
S!XGX I(OI. link. book sdj.
ARM ASSY, adjust. shut-down 1

WAS,%& adj. throttle pD0. 1

SCMW, adJ. throttle pOs. 1

SCREW, adJ. throttle ret. 1

WASHER, adj. throttle ret. 1
SCREW, stop lever fitting 1

NUT, magnetic adv. lock

RETARDER ASSY., magnetiC 1

PLUG ASS., piston hole

SEAL, adv. piston hole plug
PISTON, power 1
&AS%%?, slide

SEAL, head lot. screw

PISTON, spring
SHIM, advance sprling 6”
1 SCm,J ASSY., head lot.
SPRING, advmce
SCRhw, cam advance
SZAL, adv. acr. hole plug
PLUG, adv. screw hole
PLDO, piston hole (SPring-) 1 -
=

SbPm, comctor 1
SEAL, oor!x%ctor 8CrnW 1

LEVER, shut-down 1 16126

SPRING, shut-down lever

PLIP;, adjusting
SPRIPIG, tripping lever
PISTON, tripping
BODY, shut-down 1
SEAL, tripping piston
PIN, lever hinge 1

POR SERVICS USE ONLY r‘3N ENGINEERING USE ONLY

APPLICABLZ SERVICE ASSEMSLIES: EDITION PENARKS
-DATE CHG. NO.

CASKET KIT #16183 l-13-65 8352 7 Refer to E.C.N. CS3S2

PILOT TUBE REPIACEMWR . P16320 3.16.63 043.5 8 Refer to E.C.N. #PM5

6-l-65 8523 9 Sefer to E.C.N. US523

MYTANK MOUNl’ING SCREW ASSEMBLY 116435
8681 Refer to E.C.N. 88681
10-7-65 * 10
. . . ,I 0?01 ,. Pnfvr r_ w r M IU?cI,