SUPERSEDES MODEL DBGFC33 1-t 2DH

CUSTOMER PART NO. AT216961

1420 CUSTOMER’S NAME & ADDRESS:
EDITION NO. 10 DATED 11-15-71
John Deere
Dubuque Tractor Works
ENGINE 152D25t FULL LOAD RPM 2000
Dubuque, Iowa
APPLICATION LAN2 310 TRACTOR GOY. RECIULATION 8 W ISSUED BY: J. McMahon
Cfi.
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED
TEST STAND
1. INJECTION LINES g,o I.D. BY 20” LONG i 8.CHECK POINT
2. TEST 011 TEMPERA1 URE IIO--115°F. 9. CHECK POINT
I
3. NOZZLE OPENING PRESSURE 2500 PSI 125012 NOZZLES. 3. CHECK POINT
4. USE ROCISA MASTER CALl$R2FTING OIL 1. SET TORQUE SCREW
l&P OPERATING SPEED ENGINE SPEED 2. CHECK POINT-PART LOAD 1900 20-25 4
ENGINE FUEL C<SNS”MPT,ON 13.3-1443 #/Hr. at 2000 RPW 3. HIGH IDLE (WOT) 2150 80 REP.
PIJM;. ACCESSORIES 4. GOVERNOR CUT-OFF (% HI-IDLE DEL.) 2200
Delivery Valve 5. LOW IDLE 800
2. Speed Advance 6. CHECK SBUT..OFF 400 32-37
3. By-Pass System 7. TRANSFER PUMP PRESSURE (WOT)
4. B. MINIMUM CRANKING SPEED DELIVERY 100 7 MIN.
PUMP SETTlNG!j (t .
ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.9620 k.0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 9. NAME PLATE LEFT SIDE VIEWING E.P.
t(USE GAGE NO. 18914) 0. TIMED. LEm SlDE VIEWING E.P.
13. OPERATIE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 1. TIMED TO CAM (For end of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AN[ 2. GO’JERNOR CONTROL COVER TO BE STAMPED VOLTS
CLEAR AIR FROM SYSTEM. 3. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 4. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Assemble Fitting Assembly #1551?. riqttc side viewing i:,,cl Plate
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Pump to be tested with Return Line Fitcxng 1113212 installed
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18 C. Throttle Lever Assy. 812019 assembled right side viewing End
7. AUTO ADVANCE SPEED RESPONSIVE Plate
a. ADVANCE MOVEMENT 8* d. Install Throttle Lever Spacer 816135 and Arm 1’116136 in position
84 to L per XL-528
00 The following parts are purchased separiltely:
(3) 811336, fuel line connector; (6) 116225 fuel line c~rinect~r
washer.
d __2400 / FULL ADVANCE (3) 811346 fuel line c0nnect0r screw.
ON ENGINE: f. Install Head Volume Screw 819546 (3) and i*‘ash@r #16225 (3) in
AT FULL LOAo: Sat 6’ at 1700 RPM locetions marked e
AT No UIAD: Set 5. at 1400 RPM g.Editions 1 thru.? specified 6’ Adv.
l&et be fully advanced by 2200 RPM h. Torque a11 fasteners per XL713 or SB 106

25. SEALING WIRES: PART NO. 10408 4,. REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULI.ETIN 134R)
Hieh Idle Screw to be sealed by John Deere Inspector

z --
- A”i ho
Gi-
$-_ l-
SCREW, low idle adj. 1 I5442
NUT, low idle adj. screw 12174 12337 1 WASHER. low idle adj. screw
SEAL, low idle screw : 13550

SCREW, ccwer hold down 3

LCCUWASHER, cover screw 3
.3212 1 C :ONNECTCU ASST., return line
.3521 1 I!lASHFiR, co”er hold down screw
.2153 1 C:ovF‘B, governor control
GASKET, governor cover 1 16460 I s;CREEN, return Oil
SEAL, pilot
SEAL, drive
SHAFT, drive
NUT, drive
tube
shaft

shaft
1
2
1
1
15517

i%

%:
z
1
z
FI‘TTING ASSY, timinB
GREW, fitting
s:ASKET, fitting
i IOSE, return oil
5CREW, head lockina
& ret.
assembly
asrembly

K
‘ EY, drive shaft 1
BUTTON. thrust 1 12259 1 iCREW, torq. screw hole plug
SPRING, thrust button 1 10464 1 cUSHER, torq. screw hole plug
WASHF?, drive shaft 1

SCREW, name @Pate 2 6368 I tOUSING ASSENBLY

PLATE, *ale 1 L5093 : BUSHING, throttle shaft
CASKET, timing line cover 1
SCREW, tmiq line cwer 2
COVER, timing line 1 .0569 --w
d

I _ ___._ _. ._ . ..-.----
= =
I “LAD EL “OTO” GR”“P

16645 1 IKYD. HEAD 6 ROTW ASSY. *

11066 2 PLUNGER, rww (basic)
I
use11067 tbru 11070 (standard)
3r 11072 thru11075 (cversil:@)
ROLLER, cam 2 as indicated on r0t01: S.B.
SHOE, cam roll~ar 2 13027 1 VALVK, delivery S./B.l!+3R
or13828 (oversize) as req’d.
CAM RING 1 10383 13839 1 SPRING. delivery valve
16440 1 STOP, delivery valve
13837 1 SCREW. deli-xxv valve ret.
SEAL, hydraulic head 1 il304 1 WIRE, vent
11437
SPRING, leaf 1 11196 11438 2 SCRRW, hydraulic head ~1%
SCREW, leaf spring adj. 1 11175 11439 1 WIRE, vent wire ret.
12216 1 SCREW, hydraulic head Pl%.
coNNEcTM(, fuel line
WASHER, fuel line c0nneet.l 1 RING, r@tOr retainer
 DBGFC331-15DH -
"ESCMPTWN tz:
1 L
‘ UG ASSY.. end plate adj.
'FIlTING ASSEHBLY,
inlet
1 ILEEVR, end p1stc

-.\ 1 iRAL, end plate slfem

I! 5225 1 X.EMRNT, filter

115627 1 XAL. elanlent

ROLLPIN, end plate 10C. il525 1:1507 1 ~MG,sleev@ acal

SPRING, trans. pump blade .5699 11i701 1 SPRING, regulating

BLADE, transfer P'J"IP .a137 1:1508 1 ?ISTON, reylsting

1 7056 1 SEAL, reSulatIng pi.st.0”

11
LINW, transfer pump 16753
1:5877 1 PIATE, end
1:3521 4 JASHRR. end plate oerev
SEAL, transfer PumP
1 1532 4 XRRW, end plate
PLATE, thrust
1 1582 4 u)cKwASHER. end plate screw
PLUG, end plate pipe
= ; -_

SPRING. governor control 2210I1 RETAILER, spring

196611 SPRING, idling
ARH, governor 1969'1 GUIDE, idling spring
SHAFT, go". arm pivot 4680 / 1 4RHASSY.. meterin valve
SRAL. pivat shaft 3556B 1 uASHEK, guide stud
NUT, pivot shaft ret. 22oeI1 STUD, guide
SPACER, governor spring 16lCI1 SHIM, metering valve
880Es 1 VALVI:. meierina
SLEEVE, governor thrust 1604I1 SPKINC, metering valve
1532 1
See Service 1 1
Assemblies )528
3527 1
WASHIER,gov. thrust sleeve 3986 1
RING, gov. cage retaining 1513 1
= i
_I

-I
. I ,639:21 LEVFX ASSY.,throttle
1300:I 1 SPRING,throttlc lever
. 1 301(1 1 RETAINER,throttle lever spg.
* 1 613;I 1 SCREN,throttle ret.Spri"g

.. 1 613f ARM,adjuSti"g Spacer

.‘ 12051 SCRE\!,throttle lever pas.
LEVER,throttle shaft 12221
'. 1 6131 SPACEK,throttle lever adj.
CLIP, shaft retaining 12253
SEAl+throttle shaft 12040
WASHER,thrOttle shaft sea 14408 '- 1216' SCREW,high idle adjusting
-1 2171 NUT, s.,".arm adj.screv
-1 201' SHAFTASSY.,throttle
SNAFT,shutaff 12235
'- I CAM.shut-ofE
1.:;f? t l 1 HOOKASSEXBLY., go". Linkage
-1 236;1 I SCREW,gcw. link. hook adj.
-1 ,236:2 1 WASHER,go". link. hook ad
-1 !19OfJ 1 HCHIK,governor linkage ’
.23513 1 LINK ASSY., gov. link adJ.
1191' SPRING. governor linkage

L‘

*Ass.er,ble L,ith Part SO. : lf 3968 1 PLUG, piston hole (power)

to~vards piston hole plug
SEAL, piston ring 18967'1 ZING, piston
"PISTON, power
WASHER,slide

WASHEX, slide . 11507 2 SEAL, head lot. screw

PISTON, spring r
SPRING, outer advance -1 8547 XREWASSY., head lot.
-1 5438I1
I l
SCREW,cam advanc'e
GUIDE, adv. adj. spring 14940 W
SEAL, piston hole plug 12764 2766 SEAL, adv. screw IhOle plug
2765 PLUG, adv. screw hole
PLUG, piston hole(spri"~
SCREW,advance adj. 14544
NUT, trinnner screw 14941
13807 -1 ! 2040I 1 SEAL, adv. adj. screw
, CAP. adv, adi. screw 11611 :. -. -
FOR ENGINEERINGUSE ONLY
4 FOR SERVICE USE ONLY
APPLICABLE SERVICE ASSEMBLIES: ’ DATE
~
CHG. NO. EDITION

GASKETKIT 1116369 12-21-64 8335 1

-..,
\ PILOT TUBE KEPIACEMENT 116320 6.8-65 8548 2

GOV. WT. RETAINERASSY. (S.S.180) 117532 9-28-65 8671 3

11-18-65 8743 4
5-2-66 8972
10-18-66 9255 2
6-5-67 9610 7
7-3-68 10112 8
3-18-71 11224 9
u-15-71 11397 10