ICATALOG

PAGENO:: 00-3843
INJECPlON P fitvma_DBGF 633 -lDP
SUPERSEDES MODEL
SPECIFICATION 0788
CUSTOMER PART NO. 292513
EDITION NO. 8 DATED 8-22-72 CUSTOMER’S NAME & ADDRESS:
Hercules Engine Dim.
ENGINE D-3400 FULL LOAD RPM 2000 tlupp Corpoation
APPLICATION GOV. REGULATION 8-10 96 ISSUED BY: J. Mcllahon Canton 2, Ohio

TEST STAND
1. INJECTION LINES %;2”I.D. BY 20” LONG 8. CHECK POINI
2. TEST OIL TEMPFRATllRt 110mm115” F. 9. Cl+tCK POlNr
3. NOZZLE OPtNlNG PRESSURE 2500 PSI 12SDlZ NOZZLES. 10. CHECK POINT
4.CALIBRATION OIL (SB 201) 11. StT TORQUE SCREW
PUMP OPERATING SPEED HALF tNGlNE SPEED 12. CHECK POlNT~mPART LOAD
ENGlNE FUEL CONSUMPTION 13. HIGH lDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR CU.r-OFF
1. Delivery valve 15. LOW IDLE (IN COVE10
2. Ball Check Kotor 16. TRANSFER PUMP PRESSIIRE (Wol)
3. 17. CHECK SHUT-OFF war)
4. 18. MINIMUM CRANKlNC SPCLD DELIVERY
PUMP SETTINGS (i ITEMS APPLY To SERYlCE ONLY)
1. ROLLER 10 ROLI.ER DIMENSION 1.961”-1.962”
2. GOVERNOR LINKAGE GAP ,125” TO .165” 19. NAMt PLATE RIGHT SIDF VIEWING E.P.
I(USE GAGE NO. 13389) 20. TIMED KICHT SIDF VIEWING E P
13. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED 10 CAM (For relative end of injection)
FOR 10 MINUTES TO BRING TO OPLRATlNG TEMPERATURE ANC 22. GOVERNOR CONTROL c0vt.R ro t3t STAMPtD
CLEAR AIR FROM SYSTEM. 23. NUMBER ONt CYLlNDER (FROM tND PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTtS:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Assemble Adjustable Throttle Lever in Ll-L position per XL-400
5. ADJUST TRANSFER PUMP PRESSURE (WOT) S./B. 164
/6. CHECK FOR M,NlM”M CRANKlNG SPEED DELIVERY (SEE STEP181 b. Assemble Adjustable Shut-Off Lever in Ll-L positron per XL-400
7. AUTO ADVANCE SPEED RESPONSlVt S./B. 164
a. ADVANCE MOVEMENl

b.
c. 25. SEALING WIRES: PART No. 10408 4. REQUIRED
(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

DFSCRIPTION

_m
NUT,low idle adj. screw L21711 Jig
WASHER, low idle adj.scr. 12337
SCREW, low idle adj. L233h N\ ---- IFAL, low idle screw

SCREW, cover hold down 3

LOCKWASHER, cover screw 3

3521 $ASBEK, cover hold down screw

.2153 :OVEK, governor co”trOl

GASKET, governor cO”er

1331 jCR&!, bead locking
SEAL, pilot tube
SEAL, drive shaft 10453
SHAFT, drive .0213
11611 22, torque screw

KEY, drive shaft LO274 13807 WIT, torquescrew

12040 SEAL, torque screw
BUTTUN, thrust .0536
14675 SCREW, torque
SPRING, thrust button .0541

WASHER, torq. screw hole 10464

SCREW, torq. ser. hole plug 12259
10401 d 14697 HOUSING ASSEMBLY
SCREW, name plate
15093 BUSHING, throttle shaft
PLATE, name 10394
GASKET, timing line c&x 10574
SCREW, timing line cover 10584 E Jh
10567 11354 WASHER, cam locating screw
COYER, timing line
d 11507 SEAL, head locating screw
t- 11363 SCREW, head locating
10393 SCREW, cam locating

1
7261 1 AYD.HEZAD & ROTOR ASSY. +S/B228,
.1076 2 PLUNGER, rotor (basic)
use 11077 thru11080(Standard)
,I 11082 tbru 110R5(oversize)
ROLLER, cam 2 as indicated on rotor S.B.6OR2
SHOE, cam roller 2 11437 1 WIRE, vent
11438 2 SCREW, hydraulic head plug
CAM RING 1 11439 WIRE, vent wire ret.
12216 : SCREW, hydraulic head plug
15580 1 SCREW. ball check stol)
SEAL, hydraulic head 1 15035 1 SCREW. ball check stop lock
SPRING, leaf 1 15818 1 BALL CHECK
SCREW, leaf spring adj. 1 12968 1 SCREW, plug
11035 1 WASHER, plug
CONNECTOR, fuel line 6 11336 11208 1 KING, rotor retainer
WASHER, fuel line connector .2 16225 11212 2 RETAINER, rotor
SCREW, fuel line connector 6 11346 13837 1 SCREW, delivery valve ret.
L6440 1 STOP, delivery valve
13839 1 SPRING, delivery ,valve
13821 1 VALVE, delivery S.B. 109
or13822 (oversize) BP req’d.
*INDENTED ITEMS INCLUDED
 DBCFC633-1DP

DESCRlPTlON E ;-;i DESCRlPTlCN

RE( RE( -

1 PLUG, end plate

SEAL,end plate sleeve 2
SPRWO, regulating 1 th: 115’2h or 1.%&l 8s required
PISTON, regulating 1
CAP AND FILTER EtJ%ENT ASS: 1
SEAL,filter cap 1 1 SLEEVE, end plate
%AL, transfer pump 1
ROLLPI$end plate loo. 1
1 SPRING,plunger retainer

1 PLATE, end
LINER, transfer pump 1
BLAnE, transfer pump 2 L %X&W, end plate
PLUG,end plate pipe 1
= = =
SPRING, governor control 1 KETAINEK, spring
1 SPRING, idling
ARM, governor 1 GUIDE, idling spring
SHAFT, go”. arm pivot 1 ARM ASSY., metering valve
liEAL, pivot shaft 1 WASHER, guide stud
NUT, pivot shaft ret. 1 STUIJ, guide
1 SHIM, metering valve
1 VALVE, metering
!%REVE. governor thrust 1 1 SPRING, metering valve
1 RETAINER ASSY., gov.‘ weight
WEIGHT, governor 6 1 RET. ASSY.,gov, wt.(basic!
1 RETAXNEK. go”. weight
WASHER, go”. thrust sleeve 1 1 HUB ASSY., ,gov. weight
RING, gcv. cage retaining 1 1 RING, flexible ret.
= zzz =

12051 1 CREW, adj. shut-off pcs.

NUT,, S.C. arm adj. screw 1
12998 1 CREW, adj. shut-off ret.
SCREW, shut-off arm adj. 1
11582 1 ASHER, adj.s.0. ret. screw
LEVER, throttle shaft 1 12049 1 I\SHER. adj. s.c. pas. screw
12293 1 RN ASSY. adj. shut-off
“FEAL. throttle shaft 2 12040 12957 1 CREh’, stop lever fitting

dASHER, throttle shaft seal 2 14408 1297; 1 CREW, shut-off arm adj.
12173 1 UT, 9.0. arm adj. screw
SHAFT ASSY., throttle 1 12018 12234 1 HAFT ASSECIBLY, shut-off

1 AN, shut-off

LEVE’B, adj. throttle 1 2979 H

n901 1 COK ALWNBLY., gcv. linkage
WASRER, adj. throttle yes. 1 2049’ 12360 1 SC%?%, gcv. link. hock adj.
SCREW, adj. throttle pas. 1 2051 12362 1 WASIIER, gcv. link. hook adj.
rl900 L HOI, governor linkage
12358 1 LINK ASSY., gcv. link .dj.
SCRE.W, adj. throttle ret. 1 12998 u919 1 IPRTNG, governor linkage
WASHER, adj. throttle ret. 1 11582

NUT, high idle adj. 1 12173

SCREW, high idle- ad j. I 12972

FOR SERVII US JNLY FOR ENGINEERING US z

APPLICABLE SBR’ L ZXBLIES: -DATE -CHG. NO. -ED1 ON
GASKET KIT 113681 9-24-62 1

PILOT TUBE REPL&XMENT 6163 20 lo-lo-62 6733 2

10-17-62 6741 3

5-3 -63 7155 4

4-10-64 79 29 5

l-5-65 8341 6

2-l-66 8833 7
s-22-72 11557 8