INJECTION PUMP MODEL DlB2825PCX272

SUPCRSLOES
MODEL ~82825PC3241
SPECIFICATION
DAIED 2-10-84 ( TEST DATA FOR CUSTOMER PART NO. 561730
SERVICE USE ONLY) CU$lOMtR’S NAME L AOORLSS:
OLDSMOBlLEDIVISION
ENGINE 350 V-8 Fllll LOAD RPM 4000 GENERALMOTORSCORP.,
APPLICATION AUfOMOTIVf CHIGAN
VEHICLE 1978 G’OV. REGULATION 10 X tssum BY: .I. C(c#hon LANS1NGs ‘I’
NOtf: ALL SPEED’S APE IN ENGINE RPM UNLESS tMERWlSt NOTED
TEST STAN0 ($5 RPM) 5. CHECK TOTAL THROTTLE TRAVEL: WITH THROTTLE IN LOW
tDLE POSITION. ALIGN 0. ON PROTRACTOR WtTH SCRIBE
INJECTION LINES . .... ..... ..093” I.D. BY 25” LONG
1. MARK ON TtMlNG WINDOW BOSS. MOVE THROTTLE TO
2.
NOZZLES: 0.5 mm Orifice Plala (Ref. S.B. 334) w.0.T. READtNG SHOULD BE BETWEEN 700 AND 840.
NOZZLE OPENING PRESSURE .. ..... ...... .... . 1700 +25 PSI
3. 3. CHECK POINTS
4.
CALIBRATING OIL-SAE J967 (Latest Revision) a. AT 1503 RPM (WOT) D&ENERGIZE ELECTRIC SHUT.OFF
TEMPERATURE llO~llS*F (at inlet) FUEL SHOULD BE 4 mm3lstroke. MAXIMUM. RE-ENERGIZE E.S.O.
5. LOW PRESSURE PLUMBING SYSTEM . PER S.B. 334 THRTL MM3/ MAXtMUM CAM PRESSURE (19d)
6. CAM MOVEMENT READ.OUT DEVICE 21734 RPM FOS. STROKE CYL. VAR. MOVEMENT T.PUMP HSG.
ALL FUEL READINGS ARE AT 500 STROKES b.1500 LO IDL 2 MAX .-. . .
PUMP OPERATINO SPEED HALF ENOINE SPEED c.1500 WOT ... 1.50.3.00 8.12
PUMP XCESSORIES
6.1500 ADJUST lo-11 .- 3.50.5.50 8.12
1. Electric E;hut.olf (12V ETR) (TEST WITH 8.8 VOLTS MAX.) e.36W WOT(23e) - .- 6.0*8.0° ... 8.12
2. Speed Advance 5. Mhmax Governor II 1.4CIW WOT 3923 4 90.110 a12
3. Delivery Valve 9.4100 WOT 32 MIN 5
4. Temperal.ure Compensaling Leaf h.4400 WOT 13 MAX 5 8”6” 1‘ 25 MAX 8-12
PUMPSEITlNGS i. CHECK TOTAL THROlTLE TRAVEL: POSITION THROTTLE IN L.I.
1. ROLLER-TO-ROLLER DIMENSION.. 1.9710 2 .0002”’ POSITION . ALIGN (1) MARK ON GAGE 22074 WITH MARK ON
M
‘ aximum Eccentricity: ,008” TIR HOUSING BOSS. MOVE THROlTLE TO W.O.T. POSITION AND
2. LINKAGE GAP ,135” lo .160” MARK ON HOUSING MUST BE BETWEEN (3) AND (4) ON GAGE
3a. USE GAUGE 21914 TO SET THROTTLE AT 41. CCW. AS 22074.
MEASURED BETWEEN THROTTLE BALL STUD AND THROTTLE Note: ANY CHANGES AFTER THIS POINT, OTHER THAN STEP 14
SHAFT VERTICAL CENTERLINE. BELOW, WILL REOUIRE RETESTING OF PUMP STARTING WITH
b. ADJUST LOW IDLE SCREW UNTIL CONTACT IS MADE WITH STEP 12.
IDLE STOP BOSS. THIS WILL INSURE 41° WHEN GAUGE IS 14. INSTALL AND SET TORQUE SCREW KIT NO. 22034 OR 23275 Al 2000 RPM
REMOVED FROM PUMP. FOR9MM%TROKE d lSTROKE LESSTHAN READINGINSTEP
4. OPERATE PUMP AT 1000 RPM (WaiT, FOR 10 MINUTES TO
12a.
BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM 15. CHECK ADVANCE AT 36W RPM FOR 7O.9O
SYSTEM. 16. CHECK FUEL DELIVERY AT 4GOORPM FOR 12 mm31STROKELESS
5. CHECK II.S.0. FOR PULL-IN WITH 8.80 VOLTS MAX. THAN STEP 131.
THROTTLE LEVER IN LOW IDLE POSITION AT 400 RPM. 17. CHECK LOW IDLE Qp575 RPM FOR 10 + 2 MM3lSTR ** WITH 3
6. SET T. PIJMP PRESSURE Qp2000 RPM (WOT) FOR 56.64 psi MM3 MAX. CYL. VARIATION AND 4-12 psi HOUSING PRESSURE.
(TEST STAND BOOST PRESSURE SET AT 5 zc 0.5 psi) ** USE L.I. SCREW TO ADJUST, IF NECESSARY. CHECK LOF BALL
7. CHECK FOR MINIMUM LIFT OF 18” HG. AT 400 RPM. STUD TO VERTICAL tOF SHAFT AT 39943’ (USE GAGE 21914)
8. SET RETIJRN OIL TO 250.350 cc/min. @ 2000 RPM (WOT) IS. AIR.TIME PUMP UStNG GAGE 21916 (PER SS334) SET TO -4.5OIO
9. CHECK HOUSING PRESSURE AT 2OW (WOT) FOR 8.12 ,,Si. .5.5’
10. WITH GOVERNOR COVER REMOVIED AND THROTTLE SHAFT 19. NAME PLATE LEFT .. Viewing Trans. Pump End (
IN LOW IDLE POSITION (STEP 3b), SET MIN MAX GOVERNOR 20.TIMED ..... LEFl.. Viewing Trans. Pump End
ASSEMBLY FOR 10 t 2 mm3/slroke at 575 RPM (FUEL
21. TIMED TO CAM . (FOR REL. END OF INJECTION)
READING WITH COVER INSTALLED). 22. TIMED TO THIS CYLINDER (FROM T. PUMP END) @
Il. SET ADVANCE FOR 3.3.5. AT 2ooO RPM (WOT
23. SPECIAL NOTES:
12a. FUEL DELIVERY 42 t 2.5 mm3lstroke @ 2000 RPM (WOT) XB
a. Torque all fasteners per XL784 or 58106
MAXIMUM CYLINDER VARIATION :3 mm3/stroke b. Pump lo be tested with Fittings 22109 8 21606 installed
b. CHECK CRANKING DELIVERY @ 200 RPM (WOT) 15 mm3lst. c. Seal Maximum Travel Adjusting Screw with Retaining
MIN. 12 psi min. T.P. PRESS. AND O-10 psi HSG. PRESSURE Compound No. 21915
12~. SET THROTTLE FOR 21 + 2 MM3fSTROKE QP1250 RPM.
d. Open Petcock lor pressure check ONLY
d. LOCK THROTTLE LEVER IN POSITION AND tNSTALL e. If necessary to obtain advance requirements, use allernate
THROTTLE LEVER PROTRACTOR 1122089ONTO SHAFT. Inner Advance Spring No. 21911 and/or alternate Head Locating
e. ALIGN 0” ON PROTRACTOR WITH SCRIBE MARK ON TtMlNG Screw Assembly No. 22240
WINDOW BOSS. UNLOCK THROTTLE LEVER AND ROTATE Note: PUMP MOUNTING -HORIZONTAL PUMP ROTATION
58’ TOWARD W.O.T. POSITION. ADJUST MAX. TRAVEL CounterClockwise
SCREW TO THIS 58’ SETTING
= $ &.SE~RS. PE&&@4
,*1.

!9- - 6 DRIVE GROUP

r
. ..r “0.

LBOW. return line conwctor

XREW, cover hold-down 3
_OCKWASHER,clover screw 3
WASHER, cover screw
:.ONN. ASSY., return ling
:,ASKET, governor cover ; SEAL, return line connector
COVER, governor control
SCREWASSEMBLY, vent or 21661
I,HAFT, drive 1 21204 thru 21665 and 22733 or 22734
as required.
SEAL, drive shaft (BLACK) 2
SCREW, head locking
YUT. torque sc:rew
!SEAL. drive shaft (RED) 1 SEAL, torque screw
!jEAL. pilot tube
SCREW, torque
I'IN, shaft retaining ;
COVER, timing line 10567-
HOUSINGASSEMBLYor 22158
SCREW, timing line cover : or 21697
Z’LATi, name (See Service Assembles)
1

GASKET, timing line cover

5CREY. name plate or 24419 2 10401 -t 1241 COMPOUNDTO SEALS BEFORE ASSEMBLING
*-~ SEALS TO SHAFT AND SHAFT TO PUMP.
 NYD. Hw 6 MITORASSEMBLY'

1 SCREW. locking plate

PIATE. locking
; I SfAl. locking plrte
, dellmy rrlvc
p. dellwIY VCllve

99 I I 1
2
LINER, trenrfer pup
SPRIRG, trens. punp blade

=--~21200 1
II

I I
1 ROLLPIN

SEAL. Inlet flltcr screen

RING, screen ntafnr
PU’IE, trans. pum pressure

l see service Aer

SPRING. idlina I 1 21i!66 rP NUT. pivot shaft
iov.AI%AnDfElPERATURE SPRING; l in.ax.
CuHNSAloRASSEmLv RING, retaining
SUAfT. govemorrmpivot. MOCKASSEMLV
UAL. pirot sbeft 11 I STUD; auida
Plll
SLEEVE
Y)ID, min.-ux. #or. pqb

I
VALV~.'rterlnawor 22256
WIVE, thrut RETAINERASSY., gov. weight
RETAINERASSY.. eov. uelaht
..-. WiiR. thrust (sleeve RETAINCR, governor uei9ht
YMnT. wemar NUB ASSY.. povarnorwioht
RUIC. WV. cage retaining
--
.__
#E'EGSf~d~699,187
-(RGTE)~ 2 I NUT, pivot shaft
WY'. Arin ANU"!Elb'ERAT"RE ,bASHE
CGWENSATGR ASSEMY 'SPRINi' nin max.
SHAFT. 4wemor wu pivot .4.%&Y
SEAL,.pivot shaft ’ Fiz guide
-EE SERVICE uA.& R. guide stud
SLEEVE ASSEfBLIES AMASS Y.. metering valve
ROD. min.-max. 9ov. push 17 1 SPRING, Retering valve aru
149I 1 I VALVE, ersterlns valve arm
&EVE. thrust I RETAIRE

UASHER.thrust sleeve
WEIGHT. oovenror
RINIG. lloi. uge retaining
--

229GGILubricate Per S.G./87

MAWR. throttle shaft ,-jl44oa 1 1 )yLwI. throttle shaft seal

RUT, wt. trawl scra i 1 PIN, VICUUR mdule drive

SCREW,lw idle
SPRIIW, lou idllc LCreM
SlUn RSSEl@lY, throttle
SCIIRM. max. throttle
I1 RING shaft tadning
2 SEAL: throttc shaft
; ROM ASSV.. gov. linkwe
LINKAGEASSY., governor
SWY, gov. linkrge hook
MASHER.gov. liinkrqe book
trrvel 1 HWK, governor linkage
i

119261 1 1SPRING. aov. linkaae hook

 082825PC3272
CAP. advance ad,J. screw
7,
WT, trilcr rem 1 : SCREW.advance ardjustlng 1 ,7‘ ,,

1 SEAL, edvance l dj. screw

1 PLUG, piston hole (spring)

SEAL, plsten hole Plug 1
,r/”
GUIDE, JdvJnm rtdj. spring
PISTW, rprin$! ?2144 ! SPRING. outer rtlvrnce
HASHER, SlW! : 12622 1 SPRING, Inner rdvrnce or
21911 Sgring, bner JdvJnce
IPISTOR. parer 1 2 SEAL, herd locetlng screw
.' !KM, piston blr Plug 1
Y ~SCREWASSECBLY hJJd lo Jting
Iu6.$IStJm bole 1 1'1241 & EM ASSY., 22hO (A255
1 SEAL. Jdvrnce SWJU hole plug
!CEAL, plstom hole Plug P
!KREY. CY JdVJace !
I
1
W I.
PLUG JdVJnCe LWW hale

1 IWJLATOR. kmtnel
2 LDCKNUT,temiMlcontxt
Teminrl, clectrlc shut-off
: LDCKWHER. terminal contact
: 2 NUT, termhal contact
2
2 2 WASHER,teminrl Insulating

1 !2314

--
IM SEWICE ts1 WLY FOJ EncIueJJIwG we CWLY
AP?L1cABLc scRvICic As!m4JLIcS CHC. ND EDITION
WET IKIT 124370 Eil
l-4-79
W-

13225
1
2
SHUT mm &Id i SOLENDIDFRjlWlEASSY 22149
63%79 13335 3
PILOT TUBE 121228
4-17-80 133f24 4
naK)nLE: SHWI &WING mD93
l l4ialXu Govuaor Kit 122726 or 123186 - -
I"-mb: 14044 5
r-r. l * IDLE SPRING KIT (S9360 ) l23160 7-22-81
IbusIng Klt (Sb367) R3274 2-10-84 14289
15989 (:
TORQUE!iCREUKIT 923275