INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 CUSTOMER PART #: T832210051 MODEL NO.: DB4429-6134
GOV. REGULATION: 3-5% CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 1004C-4TAG1A TIANJIN LOVOL ENGINE CO., LTD EDITION NO.: 10
APPLICATION: GENERATOR 65.7 KW TIER 2 TIANJIN, CHINA DATED: 07/06/2016
NOTE: THIS SPECIFICATION DEVELOPED WITH STANADYNE LOW DEAD VOLUME CALIBRATION INJECTORS.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE (CONT):
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 6. 1500 RPM (WOT):
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. a. SET TRANSFER PUMP PRESSURE FOR 78-79 PSI.
2. CALIBRATING INJECTORS...P/N 37392 (LOW DEAD VOLUME). (537-544 kPa) (SUPPLY SET PER TEST STAND NOTE 3B).
0.6 mm ORIFICE PLATE NOP…3000 PSI (207 BAR) OPENING b. ADJUST RETURN OIL TO 400-750 CC/MIN. RECHECK TRANSFER
PRESSURE. PUMP PRESSURE.
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): c. CHECK HOUSING PRESSURE FOR 8.5-13.0 PSI, (59-93 kPa).
a. TEMPERATURE AT INLET 110-115F (43-46C) 7. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
b. SUPPLY PRESSURE (S.B. 334): 4.5-5.5 PSI. 146-147 mm³/STROKE.
(31-38 kPa) AT PUMP INLET. 8. 1500 RPM (ADJ.): ADJUST THROTTLE FOR 45 mm³/STROKE.
4. ELECTRONIC ADVANCE INDICATOR: 39938. SET LIGHT LOAD ADJUSTING SCREW FOR 4.5.
9. 1625 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
PUMP INSTALLATION: IT-187 10-22 MAX. mm³/STROKE.
ROTATION-CW-* LEVER ANGLES (REF.) 10. TURN L.I. SCREW IN UNTIL THE SCREW JUST CONTACTS THE
NAME PLATE-L-SIDE** HIGH IDLE (C) 2° THROTTLE BOSS WITH THE THROTTLE IN THE WOT POSITION.
#1 CYL. -8-O'CLOCK** LOCK THE L.I. SCREW NUT.
THROTTLE-L-SIDE** 11. CHECK POINTS:
ESO (24V E.T.R.)
THROTTLE T.P
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END RPM POSITION mm³/STROKE ADVANCE PRESSURE
PUMP OPERATING SPEED...HALF...ENGINE SPEED a. 150 WOT 50 MIN. 0.5 MAX. 10 MIN.
MECHANICALLY TIMED TO CAM (PER S.B. 177) b. 1500 WOT 146-147 0-0.3 78-79
c. 1500 ADJ. 88-92 0-0.3 ---
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE d. 1500 ADJ. 44.5-45.5 4-5 ---
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) e. 1500 WOT * 5 MAX. --- ---
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO f. 1500 ADJ. ** 48-52 4.55.5 ---
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. g. 500 WOT ** --- 4.55.5 ---
2. TURN SPEED DROOP ADJUSTING CAP ASSEMBLY COUNTER- h. 1625 WOT 25 MAX. --- ---
CLOCKWISE UNTIL IT STOPS, THEN TURN IT 6 TURNS CLOCKWISE. i. 1675 WOT 5 MAX. 1011 ---
3. 1625 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO
OBTAIN 10-22 MAX. mm³/STROKE. * E.S.O. DE-ENERGIZED
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) ** COLD START SOLENOID ENERIGIZED

THROTTLE 12. SPECIAL NOTES:

RPM POSITION mm³/STROKE ADVANCE a. TORQUE ALL FASTENERS PER S.B. 106
a. 150 WOT 48 MIN. 0.5 MAX. b. LOCK DRIVE SHAFT PER S.B. 460
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
b. 1500 WOT 144.5-148.5 0-0.3 d. SEAL FASTENERS PER S.B. 134R.
c. 1500 ADJ. 88-92 0-0.3 e. DO NOT REMOVE TIMING LOCK PLATE – REF. S.B. 553.
d. 1500 ADJ. 43-47 3.5-5.5
e. 1500 WOT * 5 MAX. --- 13. FOR SERVICE USE ONLY:
f. 1500 ADJ. ** 48-52 4.5-5.5 AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
g. 500 WOT ** --- 4.5-5.5 WITH HUB ADAPTER 29711. INSTALL TOOL TO DRIVE SHAFT AND
h. 1625 WOT 25 MAX. --- TIGHTEN LOCKING NUT TO 50-60 lbf-inches (5.7-6.8 NM). CONNECT
i. 1675 WOT 5 MAX. 10-11 AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER
OUTLET. SLOWLY ROTATE TOOL IN DIRECTION OF ROTATION
* E.S.O. DE-ENERGIZED UNTIL ROLLERS STRIKE CAM RING AND TOOL STOPS. LOOSEN THE
** COLD START SOLENOID ENERIGIZED TIMING FIXTURE THUMBSCREW AND ROTATE THE FIXTURE’S
OUTER PORTION UNTIL POINTER IS CENTERED OVER ONE OF THE
PUMP SETTINGS: FOLLOWING PUMP SERVICE PUMP HOUSING FLANGE “EARS”. USING THE POINTER AS A GUIDE,
1. ROLLER-TO-ROLLER DIMENSION: 1.986" ± .0015" PLACE A THIN REFERENCE LINE ON THE FLANGE WITH A LEAD
(50.44 mm ± 0.04 mm) PENCIL. NEXT, LOOSEN THE FIXTURE’S THUMBSCREW AND
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. ROTATE OUTER PORTION IN THE OPPOSITE DIRECTION OF
2. SPEED DROOP SETTINGS: ROTATION A TOTAL OF 6°. TIGHTEN THUMBSCREW TO LOCK THE
a. ASSEMBLE SPEED DROOP PER S.B. 97R. ENSURE CONTROL INNER AND OUTER PORTIONS OF THE FIXTURE TOGETHER. WITH
SPRING INSTALLED WITH 5 -½ +1 TURNS ON CONTROL ROD COMPRESSED AIR OFF, ROTATE AIR TIMING FIXTURE AND PUMP
SPRING GUIDE. DRIVE SHAFT IN DIRECTION OF ROTATION UNTIL TIMING POINTER
b. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION (CCW- IS REALIGNED WITH PREVIOUS REFERENCE LINE. TIGHTEN DRIVE
DIRECTION). TURN SPEED DROOP CAP CLOCKWISE 6 FULL SHAFT LOCKING SCREW TO 105-110 lbf-inches (11.9-12.4 NM). IF
TURNS. INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING
c. BACK-OUT HIGH IDLE SCREW. OCCURS, PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE
3. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm) AND TOOL.
(USE KIT #23093 S.B. 95).
4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING
TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
a. CHECK E.S.O. 4 mm³/STROKE MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa)

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 DB4429-6134 EDITION 10 DATED 07/06/2016 Page 2 of 4

Note: IF VALVE BODY / COIL ASSEMBLY ARE NOT AS PICTURED USE 34195 VALVE BODY & 34269 COIL ASSEMBLY. REFERENCE S.B. 373A.

Note:

Note: REFERENCE S.B. 444

 DB4429-6134 EDITION 10 DATED 07/06/2016 Page 3 of 4

Note: O.S. METERING VALVE AND ARM ASSEMBLY 42185 REFERENCE S.B. 336

Note:

Note:
 DB4429-6134 EDITION 10 DATED 07/06/2016 Page 4 of 4

Note: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 12/11/2009 32473 1
26431 ESO MOUNTING AND GROUNDING KIT 12/22/2009 32489 2
33702 GASKET KIT 04/30/2010 32641 3
09/21/2010 827-M 4
05/20/2011 33316 5
11/04/2011 33623 6
11/19/2013 36334 7
02/03/2014 36596 8
10/01/2014 37305 9
07/06/2016 39217 10