INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1800 CUSTOMER PART NO.: RE-505358 MODEL NO.: DB4629-5672
GOV. REGULATION: 3-5 % CUSTOMER NAME: SUPERSEDES:
ENGINE: 6068TF150 JOHN DEERE DUBUQUE EDITION NO.: 8
APPLICATION: 112kW GEN-SET (1.2 cst MIN. FUEL) DATED: 01-13-04
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: (continued)
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 7. 1750 RPM (WOT):
.063" (1.6 mm) ID X 25" (635 mm) LONG. a. SET TRANSFER PUMP PRESSURE 74-76 PSI,
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: (510-524 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) PUMP PRESSURE.
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI d. CHECK ADVANCE FOR 0°. IF NECESSARY ADJUST SPEED
(34 ± 3 kPa) AT PUMP INLET. ADVANCE PLUG FOR 0°
4. CAM MOVEMENT READ-OUT DEVICE: #23745 e. SET ROLLER-TO-ROLLER FUEL DELIVERY 104.5-105.5
mm³/STROKE.
PUMP INSTALLATION: IT-083 8. TURN SPEED DROOP ADJUSTING CAP IN 2 TURNS CW FROM
ROTATION-C-* LEVER ANGLES (REF.) MINIMUM DROOP POSITION.
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A 9. 1750 RPM (ADJ. 30 mm³/STROKE): SET LIGHT LOAD ADVANCE
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) N/A ADJUSTING SCREW FOR 5.0°.
THROTTLE-L-SIDE** S.O. (∠ E) N/A 10. 300 RPM (WOT): WITH SUPPLY PUMP ON UNSCREW ADVANCE CAP 4
TIMING MARK N/A S.O. (∠ F) N/A TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS. RETORQUE
E.S.O. (24V E.T.R.) CAP TO 200-225 IN-LBS.
11. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION CCW. TURN
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END SPEED DROOP CAP IN 2 TURNS CW.
12. 2290 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
PUMP OPERATING SPEED...HALF...ENGINE SPEED 5 MAX. mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 13. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-20 mm³/STROKE. DO
NOT BACK OUT SCREW FROM INITIAL SETTING.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 14. CHECK POINTS:
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP)
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO THROTTLE T.P.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. RPM POSITION mm³/STROKE ADVANCE PRESSURE
2. TURN SPEED DROOP TO MINIMUM POSITION (CCW DIRECTION). a. 150 WOT 42 MIN. --- 10 MIN.**
3. 2290 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO b. 400 WOT* 4 MAX. --- ---
OBTAIN 5 MAX mm³/STROKE. c. 1750 WOT 104.5-105.5 0° ***74-76
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) d. 1750 ADJ. 26-34 4.5°-5.5° ---
e. 1750 ADJ. 78-84 0.5° MAX. ---
THROTTLE f. 1750 WOT* 4 MAX. --- ---
RPM POSITION mm³/STROKE ADVANCE g. 2290 WOT 5 MAX. 8.0°-9.0° ---
a. 150 WOT 40 MIN. ---
b. 400 WOT* 4 MAX. --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (510-524 kPa)
c. 1750 WOT 103-107 0°
d. 1750 ADJ. 26-34 4.0°-6.0° 15. METERING VALVE SET-UP:
e. 1750 ADJ. 78-84 0.5° MAX. a. INSTALL NO. 26427 SHIM AND NO. 16575 SPACER ON METERING
f. 1750 WOT* 4 MAX. --- VALVE AND PLACE VALVE IN PUMP.
g. 2290 WOT 5 MAX. 8.0°-9.0° b. THREAD SPEED DROOP CONTROL ROD GUIDE NO. 27599 INTO
PUMP AND TORQUE TO 110-115 INCH LBS.
* E.S.O. DE-ENERGIZED c. TO CONTROL CLEARANCE BETWEEN VALVE AND GUIDE
(.003”-.005” MAX.) ADD SHIM NO. 16576 THRU 16583 AS
PUMP SETTINGS: FOLLOWING PUMP SERVICE REQUIRED.
1. ROLLER-TO-ROLLER DIMENSION... 1.966" ± .0015" d. RE-CHECK CLEARANCE AFTER FINAL ASSEMBLY.
(49.94 mm ± 0.04 mm) 16. SPECIAL NOTES:
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. a. TORQUE ALL FASTENERS PER S.B. 106.
2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm) b. ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108.
(USE KIT #23093 S.B. 95) c. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
3. 0 RPM (WOT): POSITION PER S.B. 164.
a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER d. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
S.B. 97R. ENSURE CONTROL SPRING IS INSTALLED WITH e. SEAL FASTENERS PER S.B. 134R.
5 ± ½ TURNS ON CONTROL ROD SPRING GUIDE. f. ADJUST SPEED DROOP PER S.B. 97R.
b. BACK-OUT HIGH IDLE SCREW. g. FOR SERVICE ONLY:
c. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
FLUSH WITH END OF LIGHT LOAD ADVANCE PISTON. 7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. CYLINDER OUTLET. SET TOOL TO 209° AND INSTALL TO DRIVE
5. 300 RPM (WOT): WITH SUPPLY PUMP ON UNSCREW ADVANCE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
CAP 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS. STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON HOUSING
RETORQUE CAP TO 200-225 IN-LBS. FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY. IF
6. 400 RPM (WOT): INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING
a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX. FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. STRAIGHT EDGE AND TOOL.

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DB4629-5672 EDITION 8 DATED 01/13/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63631)
DRIVESHAFT 1 32880
26359 1 BEARING, NEEDLE
WASHER, DRIVESHAFT 1 32787
36534 1 SEAL, DRIVE SHAFT
NUT, HEX 1 26346
30804 1 SEAL, TEFLON LIP
KEY, WOODRUFF 1 30387
SCREW ASSY, VENT 1 21660
OR 21661-21665

HOUSING ASSY, PUMP 1 34222 22601 1 SCREW, BUTTON HD CAP

SLEEVE, THROTTLE STOP 1 24364 27606 1 WASHER, SEALING
21194 2 SCREW, HEX HEAD
SCREW, HEX HEAD 2 11331 23107 1 COVER, TIMING WINDOW
27603 1 GASKET, TIMING WINDOW CVR
SEAL, RECT SECTION 1 26470
12259 1 SCREW, PAN HEAD
SCREW, RIVET 2 24419 10464 1 WASHER, SEALING
NAMEPLATE 1 10394 28749 1 BEARING, THRUST
26358 1 WASHER, THRUST
28381 1 WASHER, DRSFT SPRING
SEAL, O-RING 1 17438
SEAL, O-RING 1 32884 26361 1 RING, RETAINING
SCREW ASSY, LLA ORF 1 34807
NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(61777)
34326 1 H&R ASSY, HYD 6 CYL
SCREW, LEAF SPR ADJ 2 15619
11056 2 PLUNGER, ROTOR
USE 11057-11060 (STD)
SHOE, CAM ROLLER 4 20120 OR 11062-11065 (O/S)
OR 20119 (-.010) OR AS IND. ON ROTOR S.B.60R
20118 (-.020) AS REQ'D
PER S.B.332 20101 2 PLUNGER, ROTOR
USE 20102-20105 (STD)
OR 20107-20110 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
SPRING, LEAF 2 29363 11438 1 SCREW, SET

ROLLER, CAM 4 11141 20727 6 CONNECTOR, FUEL LINE

RING, CAM 1 32163

27601 1 SEAL, O-RING
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
21213 1 VALVE, DELIVERY
SEAL, O-RING 1 27245 OR 21214 (O/S) AS REQ'D
REF S.B. 143B
FILTER, HD LCTING SCR 1 24565 20127 1 SCREW, RETAINING
SPRING, DLVY VALVE 1 20129 17049 2 PISTON, ACCUMULATOR
17050 2 SCREW, ACC PSTN RET
STOP, DELIVERY VALVE 1 20128 17188 2 SPRING, ACCUMULATOR
NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(62075)
33818 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 22988 1 LINER, TRANSFER PUMP
20803 4 BLADE, TRANSFER PUMP
OR 20804 REF. S.B. 304
RETAINER, ROTOR 1 33817
19906 1 RING, LINER LOCATING
32548 1 RGLTR ASSY, PORTING
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATING 1 31240

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES: REFERENCE S.B. 444

INDENTED ITEMS INCLUDED

DB4629-5672 EDITION 8 DATED 01/13/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63443)
SPRING, SPEED DROOP 1 15617 20240 1 ROD ASSY-CONTROL
BROWN W/RED STRIPE
ARM ASSY, GOVERNOR 1 20956 13554 1 PIN, CONTROL SPRING

27606 1 WASHER, SEALING

SEAL, O-RING 2 31332

NUT, PIVOT SFT RTNR 2 12288
12966 1 SEAL, O-RING
SHAFT, GOVERNOR ARM 1 20224
36556 1 CAP, ADJUSTING
GUIDE, CONTROL ROD 1 27599 20355 1 CAP, DROOP CTRL LOCK

22134 1 ARM ASSY, MTR VALVE

26427 1 SHIM, MTR VALVE SPRG
SLEEVE, GOVERNOR THRUST 1 36498 34808 1 VALVE, METERING
* SEE NOTE
16575 1 SPACER, METERING V
WASHER, THRUST 1 23856 16576 1 SHIM, METERING VALVE
OR 16577 THRU 16583 AS
REQ'D (QTY AS REQ'D)
WEIGHT, GOVERNOR 6 28974 29136 3 CLIP, RETAINING
REF. S.B. 370
RETAINER ASSY, GOV WT 1 23860 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES:

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(62073)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 16251 16279 1 SHAFT, SHUTOFF

SCREW, HEX HEAD 1 12167

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12169 1 SCREW, HEX HEAD

SPACER, THROT LVR ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 30418 1 HOOK ASSY, GOV LKGE
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
SPRING, THROT LEVER 1 13003 30419 1 HOOK, GOV LINKAGE

20225 1 LINK ASSY, HOOK ADJ

11919 1 SPRING, GOVERNOR LINK
SCREW, SKT HEAD CAP 1 15668
RNTR, THROT LVR SPR 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(62335)
SEAL, O RING 1 32948
PLUG ASSY, ADVANCE 1 34644 34633 1 SEAL, RECT SECTION
PISTON, LLA 1 34033
PLUG, SPEED ADV ADJ 1 34244
SPRING, LLA 1 34281
SEAL, O-RING 1 33613
SCREW, SPRING ADJ 1 33614
33012 4 SCREW, SOCKET HD CAP
SEAL, O RING 1 32948

CAP, LLA 1 35109 34805 1 COVER, POWER SIDE

VALVE, CHECK 1 21146 30206 1 SEAL, RECT SECTION

PISTON, ADVANCE 1 33586

19834 1 SCREW, REED VALVE
SEAT, SPRING 1 23197
SPRING, SERVO ADVANCE 1 33840
VALVE, SERVO ADVANCE 1 32466
27602 2 SEAL, O-RING
PIN, ADVANCE CAM 1 21147
SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056 22238 1 SCREW, HEAD LOCATING
0.02

NOTES:

INDENTED ITEMS INCLUDED

DB4629-5672 EDITION 8 DATED 01/13/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60500)
22109 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, HEX LOCK
SCREW, BUTTON HD CAP 3 22351 22985 1 TERMINAL, BLADE
21618 1 INSULATOR, TERMINAL
STRAP, TERM GROUNDING 1 20951 12049 2 WASHER, INTL TOOTH

WASHER, INTL TOOTH 1 18493 30789 1 CAP, COVER SCREW

NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW
12500 2 WASHER, FIBER
SEAL, RECTANGULAR SECTION 1 27244 21898 1 COVER, GOV CONTROL

26387 1 SOLENOID, 24V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 11/12/1999 26485 1
ESO MOUNTING AND GROUNDING KIT 26431 07/05/2000 26938 2
GASKET KIT 33702 08/18/2000 26221 3
09/19/2000 27003 4
08/23/2002 27859 5
07/31/2003 27563 6
10/23/2003 26277 7
01/13/2004 28511 8

INDENTED ITEMS INCLUDED