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BOSCH EP test values diesel fuel-injection equipment Page: 1

Test date 18/11/2022 Time: 09:45:18 Job. no.: ____________________


Customer ID No.
Serial no.: ____________________

PUMP AND CUSTOMER DATA

PUMP DATA
Edition 23.05.05
Part no. 0 460 424 373
Pump designation VE4/12F1250L1068-4

CUSTOMER DATA
Customer TTF
Engine Serie 8000
Power 62 kW

TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Calibrating oil return temp. °C 55 54.5 55.5
Overflow restriction mm 0.55
Inlet press. bar 0.35 0.30 0.40
Test nozzle holder assembly 1 688 901 027 Ì
Opening pressure bar 250.00 247.00 253.00
Test pressure line 1 680 750 073
Outside diameter mm 6.00
x Inside diameter mm 2.00
x Length mm 450
Shutoff solenoid V 12
Shutoff V 0

SETTINGS/TEST SPECIFICATONS
ASSEMBLY AND ADJUSTMENT DIMENSIONS
CAT Designation Unit Set value min. max. Actual values OT
Dimension K mm 3.7 3.6 3.8
Dimension KF mm KOT 3 3
KSB travel mm 13.0 12.0 14.0
Start of delivery blocking
S Plunger stroke mm 1.19 1.17 1.21
S Outlet A
SETTING CONTROL LEVER POSITION
Control lever spacing YA mm 38.9 36.9 40.9

BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SUPPLY PUMP PRESSURE
D speed rpm 1100 1100
S Supply pump pressure bar 8.8 8.1 9.5
TIMING DEVICE TRAVEL
D speed rpm 1100 1100
S Timing device travel mm 2.40 2.20 2.60
FULL-LOAD DELIVERY WITH BOOST
PRESSURE
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 900 900
D Measurement temperature °C 56 56
S Delivery cm3/1000S. 0.00 -0.20 0.20
S Spread cm3/1000S. 3.50
C Spread cm3/1000S. 3.50

IDLE
CAT Designation Unit Set value min. max. Actual values OT
IDLE SETTING
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 400 400
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 12.50 12.00 13.00
S Spread cm3/1000S. 4.50
C Spread cm3/1000S. 4.50

CAT = Category (D = Default, S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)
BOSCH EP test values diesel fuel-injection equipment Page: 2

Customer ID No.
Combination ID No. 0460424373

FULL-LOAD SPEED REGULATION


CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1350 1350
D Measurement temperature °C 55 55
S Delivery cm3/1000S. 30.00 29.50 30.50

STARTING FUEL DELIVERY


CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 100 100
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 125.00 105.00 145.00
START TRANSITION
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 275 275
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 95.00 90.00 100.00

LOAD-DEPENDENT START OF DELIVERY


CAT Designation Unit Set value min. max. Actual values OT
DELIVERY DIFFERENCE
D speed rpm 1200 1200
S Delivery cm3/1000S. -11.00 -11.50 -10.50
PRESSURE DIFFERENCE
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1200 1200
D Measurement temperature °C 55 55
S Supply pump pressure bar -0.2 -0.20 -0.20

INJECTION-PUMP TEST SPECIFICATIONS


TIMING DEVICE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1250 1250
S Timing device travel mm 3.50 3.00 4.00
C Timing device travel mm 3.50 3.00 4.00
D speed rpm 1100 1100
S Timing device travel mm 2.40 2.20 2.60
C Timing device travel mm 2.40 1.80 3.00

SUPPLY PUMP PRESSURE CURVE


CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1100 1100
S Supply pump pressure bar 8.8 8.1 9.5
D speed rpm 400 400
S Supply pump pressure bar 4.4 3.7 5.1

OVERFLOW
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1100 1100
D Measurement temperature °C 56 56
S Delivery cm3/10s. 83.30 63.90 102.70
C Delivery cm3/10s. 83.30 58.30 108.30
D speed rpm 400 400
S Delivery cm3/10s. 61.10 47.30 74.90
C Delivery cm3/10s. 61.10 41.70 80.50

DELIVERY AND BREAKAWAY CURVE


CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1380 1380
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
BOSCH EP test values diesel fuel-injection equipment Page: 3

Customer ID No.
Combination ID No. 0460424373

CAT Designation Unit Set value min. max. Actual values OT


D Measurement temperature °C 55 55
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1350 1350
D Measurement temperature °C 55 55
S Delivery cm3/1000S. 30.00 29.50 30.50
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1250 1250
D Measurement temperature °C 55 55
S Delivery cm3/1000S. 80.00 77.50 82.50
C Delivery cm3/1000S. 80.00 77.00 83.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 900 900
D Measurement temperature °C 56 56
S Delivery cm3/1000S. 90.00 89.80 90.20
C Delivery cm3/1000S. 90.00 87.50 92.50
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 400 400
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 90.00 90.00 90.00
C Delivery cm3/1000S. 90.00 86.50 93.50

LOAD-DEPENDENT START OF DELIVERY


CAT Designation Unit Set value min. max. Actual values OT
DELIVERY DIFFERENCE
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1200 1200
D Measurement temperature °C 55 55
S Delivery cm3/1000S. -12.00 -17.00 -7.00
C Delivery cm3/1000S. -12.00 -18.00 -6.00
TIMING DEVICE TRAVEL DIFFERENCE
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1200 1200
D Measurement temperature °C 55 55
S Timing device travel mm -0.40 -0.50 -0.30
C Timing device travel mm -0.40 -0.50 -0.30
SWITCHABLE LOAD-DEPENDENT START
OF DELIVERY
D speed rpm 1200 1200
S Delivery cm3/1000S. 45.00 44.50 45.50
C Delivery cm3/1000S. 45.00 44.50 45.50

IDLE
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 400 400
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 12.50 12.00 13.00
C Delivery cm3/1000S. 12.50 5.50 19.50
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 450 450
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)

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