BOSCH EP test values diesel fuel-injection equipment Page: 1

Test date 9/7/2563 Time: 11:21:06 Job. no.: ____________________

Customer ID No. 3921143
Serial no.: ____________________

ASSEMBLY UND CUSTOMER DATA

ASSEMBLY DATA
Edition 21.01.97
Combination no. 0 400 866 208AA
Governor
Customer ident number 3921143

CUSTOMER DATA
Customer CDC
Engine 6 CT/173Ps/2200

TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Inlet line 2.
Calibrating oil inlet temp. ?C 40 38.0 42.0
Overflow valve 1 417 413 047
Inlet press. bar 1.5 1.5 1.5
Test nozzle holder assembly 1 688 901 101
Opening pressure bar 208.5 207.0 210.0
Test pressure line 1 680 750 014
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 600

INJECTION PUMP SETTINGS

START OF DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Test pressure bar 28.0 27.0 29.0
Cam sequence 1- 5- 3- 6- 2- 4
Port-closing difference ?NW 0-60-120-180
240-300
S Tolerance ?NW +- 0.50
Cylinder 1 ?NW 0
Cylinder 5 ?NW 60 59.5 60.5
Cylinder 3 ?NW 120 119.5 120.5
Cylinder 6 ?NW 180 179.5 180.5
Cylinder 2 ?NW 240 239.5 240.5
Cylinder 4 ?NW 300 299.5 300.5
Ü Check tolerance ?NW +- 0.75
Start of delivery mark
S ?NW after s.o.d. ?NW 10.00 10.00 10.00
Barrel no. 1

BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 1100 1100
D Rack travel mm 10.60 10.55 10.65
S Delivery cm3/1000S. 124.5 123.5 125.5
S Spread cm3/1000S. 4.0
D speed rpm 400 400
D Rack travel mm 5.60 5.50 5.70
S Delivery cm3/1000S. 18.0 16.0 20.0
S Spread cm3/1000S. 6.0

SETTINGS FOR INJECTION PUMP WITH GOVERNOR

SLIDING SLEEVE TRAVEL/POSITION
CAT Designation Unit Set value min. max. Actual values OT
GUIDE SLEEVE POSITION
D Control lever position ? FREE FREE
D speed rpm 800 800
S Rack travel mm 0.50 0.30 0.70
D Governor spring pre-tension click setting x 3.00 3.00

CAT = Category (D = Default, S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 2

Customer ID No. 3921143

Combination ID No. 0400866208AA

FULL-LOAD DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1100 1100
D Aneroid pressure hPa 0 0
S Delivery cm3/1000S. 124.5 123.5 125.5
Ü Delivery cm3/1000S. 124.5 121.0 128.0
S Spread cm3/1000S. 4.0
Ü Spread cm3/1000S. 6.5

FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR

CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ? 99.0 95.0 103.0
FULL-LOAD SPEED REGULATION
D Rack travel mm 9.65 9.65
S speed rpm 1145 1140 1150
D Rack travel mm 4.00 4.00
S speed rpm 1200 1185 1215
D Rack travel mm 0.85 0.30 1.40
S speed rpm 1355
D Rack travel mm 4.00 4.00
S speed rpm 1205 1190 1220

IDLE
CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ? 78.0 74.0 82.0
IDLE WITHOUT AUXILIARY SPRING
D speed rpm 400 400
S Rack travel mm 5.10 5.00 5.20
TESTING
D speed rpm 400 400
S Rack travel mm 5.60 5.50 5.70
D Rack travel mm 2.00 2.00
S speed rpm 490 460 520

TORQUE CONTROL
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1100 1100
S Rack travel mm 10.60 10.55 10.65
Ü Rack travel mm 10.60 10.55 10.65

STARTING FUEL DELIVERY

CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 100 100
D Rack travel mm 20.00 19.00 21.00
S Delivery cm3/1000S. 147.5 137.5 157.5
Ü Delivery cm3/1000S. 147.5 134.5 160.5

IDLE DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 400 400
S Delivery cm3/1000S. 18.0 16.0 20.0
Ü Delivery cm3/1000S. 18.0 13.5 22.5
S Spread cm3/1000S. 6.0
Ü Spread cm3/1000S. 8.0
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)