Test Specifications

(subject to alternations)
For Field Service only

REFERENCE NO : TSS-TS-MML F..797 (B) ADJUSTMENT OF PUMP AND GOVERNOR

Edition : 05.2012 GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
Test oil : F 002 S3E 001 Speed-min-1 (rpm) : 800
Revision :2 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A0Z 797-E040.244.600
(without supplementry idling spring)

Injection pump : PES 3 A 90 D 320 RS 2000 Control lever position : 44.0±4.0°

Speed-min-1 (rpm) :-
Governor : RSV 325...900 A 1 C 1576 R Boost pressure in bar :-
Control rack travel in mm :-
Customer : M&M Ltd.- Swaraj Division
Speed-min-1 (rpm) : 900
Engine model : RB33 XM BS(TREM)IIIA
Boost pressure in bar :-
Engine code :-
Control rack travel in mm : 11.45-11.55
Application : TRACTOR
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 950-960
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 10.5

Overflow valve : F002A10627 Speed-min-1 (rpm) : 970-1000
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1075
High pressure pipe : 6X2X600
Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 900
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 11.45-11.55
Prestroke in mm : 2.75-2.85(2.7-2.9) Delivery quantity(x ) : 38.5-39.0(37.5-40.0)
Control rack position in mm : 18.0-21.0 in cm³/500 strokes
Cam sequence : 1-3-2 Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-120-240° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) :-
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm :-
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 900 Boost pressure in bar :-
Control rack travel in mm : 11.45-11.55 Control rack travel in mm :-
Delivery quantity(x ) : 7.6-7.9 Speed-min-1 (rpm) : 600
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.3(0.7) Control rack travel in mm : 12.15-12.35
Speed-min-1 (rpm) : 700
Boost pressure in bar :-
Speed-min-1 (rpm) : 325 Control rack travel in mm : 11.9-12.1
Control rack travel in mm : 7.9-8.1 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.9-1.3(0.7-1.5) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.5(0.7) Speed-min-1 (rpm) : 900
Boost pressure in bar :-
Control rack travel in mm : 11.45-11.55
Contd...2
TSS-TS-MML F..797
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 600 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) : 37.75-39.25(36.75-40.25) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) :- 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 950-960
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 10.5
Maximum spread in cm³ :-
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 980-1010
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 12.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 19.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 325 Control rack travel in mm :-
Control rack travel in mm : 7.9-8.1 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) : 100
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 325
Control rack travel in mm :-
Control rack travel in mm : 7.9-8.1
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 390-450
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values

Applicable only for BOSCH and MICO Test benches 230511

These Test specifications should not be copied or transmitted to a third party without our written permission.All rights reserved.