Shenzhen: shumatt Technology Co., Ltd.

BOSCH Third Measuring Tool 9 in 1 Kit

Instruction manual

Shenzhen Shumatt Technology Co., Ltd.

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 Shenzhen: shumatt Technology Co., Ltd.

Product Name:
BOSCH Third Measuring Tool 9 in 1 Kit

Model： CRT075
Write： 张严巍
Version： V1.0
Date： 2016.11.2
 Shenzhen: shumatt Technology Co., Ltd.
Armature stroke Suit for BOSCH
BOSCH Third Measuring Tool 9 in ⑥
measuring tool
1
CRIN
Residual air gap
1 Kit Instruction Manual ⑦
measuring tool
1 Suit for BOSCH CRI

Armature
------CRT075 ⑧ 1 Suit for BOSCH CRI
measuring tool
COPYRIGHT NOTICE Armature stroke
⑨ 1 Suit for BOSCH CRI
Shenzhen shumatt Technology Co., Ltd .and its partner measuring tool
companies issued jointly issued including but not limited to
product or copyrighted content and services, etc. all
intellectual property rights, protected by law. Without our 1.2 Product Parts
written permission, any units and individuals shall not in any
way or reason to these products, services, information, and
any part of the material will be used, reproduced, modified,
copied, transmitted, or bundled with other products use, sale,
where violations the copyright and other intellectual property
rights, the company will pursue its legal responsibility
①
according to law. ②

CONTACT
Shenzhen: shumatt Technology Co., Ltd.
Add: 4th floor Noble Plaza NO269 Qian Jin road Bao An District
Shenzhen China
TEL: +86-755-23215133
Web: www.shumatt.net ④
③
Email: ruby@shumatt.com
Cell phone: +86-13410541523 Technical
support:support@shumatt.com

1. INTRODUCTION
It suits for Bosch third measuring tool ,new design ,simple
⑤ ⑥
structure ,easy use ,measure precision,improve maintenance
efficiency ,ensure maintenance quality ,extend lifespan.

1.1 Product Lists

No. Name Qty Note

① Zero adjuster 1
⑦ ⑧
② Limit ring 1
Suit for DENSO
Armature stroke
③ 1 Standard value
measuring tool
50-70 um
④ Digital Micrometer 1 Range 0-12.7mm
Fuel valve mesuring
⑤ 1 Suit for BOSCH ⑨
tool

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 Shenzhen: shumatt Technology Co., Ltd.
5.Magnet valve spring adjust shim(0.940-1.860)
6.Snap ring
1.3 Product Detail
7.Armature total stroke adjust snap ring(1.155-1.265mm)

①Armature total stroke（Standard value ：85-95um）

Fix fuel injector on vise, remove the magnet valve, take
out each parts in order,(Lossen magnet valve in the right
direction to make sure proper installation, remove magnet
valve gently to avoid internal parts dropping off)Mount
armarture lift shim, armarture component tool and small
tool bush on fuel injector properly; (no need valve ball and
valve base)next screw No. 6 meauring tool on, tighten the
standard torque, ensure that scale can slide flexibly, press
axial top part to adjust scale to zero, then scale can show
data of Armarture Total Lift.

②Armarture stroke（Standard valve：45-60um）

1.4 Product Parameter
1.4.1 CRIN1 (BOSCH120 series V1 fuel
injector）
1.Armature lift adjust shim(0.900-1.054mm)
2.Residual air gap adjust shim(1.210-1.380mm)
3.Injector nozzle lift adjust shim(0.910-1.400mm)
4.Injector nozzle needle valve spring adjust
shim(1.000-2.000mm)
Mount valve ball and valve base on fuel injector properly,
then install armarture lift shim,armarture component tool
and small tool bush; Next, screw No. 6 measuring tool on,
tighten standard torque, ensure that scale can slide
flexibly, press axial top part to adjust scale to zero, then
scale can show data of Armarture Total Stroke.
(Armature Total Stroke and Armature Stroke share almost
same measuring steps, the only difference is Armature
Stroke measuring need valve ball and valve seat mounted,
but Armature Total Stroke don’t need this step.)
③Residual Air Gap（Standard value：45-55um）
Residual air gap measure takes two steps，choose No. 3
measuring tool and adjust it to zero by zero adjuster.
1. Put reset No. 3 measuring tool into magnet valve,
measure the distance between inner plane and outer
plane. Repeat several times to get the accurate data,
we record the data as : A
2. Put reset No. 3 measuring tool into fuel injector,
measure the distance between armature plate and
residual air gap shim. Repeat several times to get accurate
data, we record the data as : B
Two data doing subtraction(A minus B) is :
Residual Air Gap
④Injector nozzle needle lift（Standard value
200-350um differnent model, different data）
Fix injector to vise, remove the pressure cap fuel nozzle

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 Shenzhen: shumatt Technology Co., Ltd.
and injector nozzle(all other parts such as dowel pin, are
left on injector except the injector fuel head). Next, adjust
No. 1 measuring tool to zero by zero adjuster, direct dowel
pin hole to the dowel pin on fuel injector, make measuring
tool’s end plane totally closed to injector’s end
plane(During this step, user must avoid measurement end
plane’s edge scratching injector’s end plane. If not, there
may happen leakage caused by sealing plane damages )
After these steps, the data on scale is : Injector Nozzle
Needle Valve Lift
During above four kinds lift measuring, if data didn’t
reach standard value, user can adjust lift shims’
thickness to make it: magnet spring adjust shim and
injector oil head adjust shim, their thickness can be
adjusted according to oil volume which measured on
test bench to reach standard value.
1.4.2 CRIN2(BOSCH120series V2 fuel
injector）
1、Armarture lift shim（1.340-1.684）
2、Pass lift adjust shim（0.980-1.145mm）
3、Injector nozzle needle valve lift adjust shim
（0.910-1.360mm）
4、Injector nozzle needle valve spring （1.000-2.000mm）
5、Magnet valve spring adjust shim（0.940-1.600mm）
①Pass lift（Standard value：35-50um）
Fix injector to vise and remove the magnet valve, take out
each part in order.(Loosen magnet valve in the right
direction to make sure proper installation, remove the the
magnet valve gently for internal parts not dropping off ,
3
user also can remove normal magnet valve’s plastic
separator, plug screw, sealing steel ball to assemble a
replacement magnet valve. Because V2 injector has very
small error , so it won’t influence data’s accuracy.)
Pass lift measuring has two steps:
1. Mount pass lift shim, armature components and
replacement magnet valve on injector properly.
2. Screw No.5 measuring tool, tighten the standard
torque and reset the scale to zero.
Then data shown on scale is: Pass Lift
②Armarture lift（Standard value：45-65um）
Fix injector to the vise, remove the plastic separator on the
top of magnet valve , plug screw, sealing steel ball. Next,
remove the magnet valve , take out its spring and shim
and mount magnet valve back on fuel injector(user also
can remove original magnet valve’s plastic separator, plug
screw, sealing steel ball to assemble a replacement
magnet valve. Because V2 injector has very small error, so
it won’t influence data’s accuracy.) Screw No. 5 measuring
tool, tighten the standard torque and reset the scale to
zero.
After above step, the data shown on scale is: Armature
Lift
③Residual Air Gap（Standard value：45-55um）
Magnet valve’s inner surface is higher than outer surface,
the higher part is residual air gap,(Residual air gap is only
for inspection, not for adjustment. Becasue it has already
been well made after manufacture producing.) Choose
No.2 measurement, keep it closely to the magnet valve
end palne, then the data shown on scale is : Residual Air
Gap.
④ Injector nozzle needle valve lift （ Standard value:
200-350um different model, different data）
Fix injector to the vise, remove injector nozzle pressure
cap and injector nozzle(other parts such as dowel pin,all
kept on injector ). Next, choose No.1 measurement and
reset it to zero on adjuster, direct dowel pin hole to the
dowel pin on injector, make measuring tool’s end plane
totally closed to injector’s end plane(During this step, user
must avoid measurement end plane’s edge scratch
injector end plane. If not, there may happen leakage
caused by sealing plane damages ) The data shown on
scale now is : Injector Nozzle Needle Valve Lift.
During above four kinds lift measuring, if data didn’t
 Shenzhen: shumatt Technology Co., Ltd.
reach standard value, user can adjust lift shims’
thickness to make it: magnet spring adjust shim and
injectior nozzle adjust shim, their thickness can be
adjusted according to oil volume which measured by
testing table to reach standard value.
1.4.3 CRI(BOSCH110 series fuel
injector)
1、Armarture lift adjust shim（Thickness 1.190-1.294mm）
2、Residual air gap adjust shim（Thickness
0.860-1.240mm）
3、Armarture total lift adjust snap ring（Thickness
1.155-1.265mm）
4、Magnet valve spring adjust snap ring（Thickness
1.000-2.000mm）
5、Injector nozzle spring adjust shim（Thickness
1.000-2.000mm）
一、Armarture total stroke（Standard value：55-70um）
Fix fuel injector to vise and remove the magnet valve,take
out every parts in order(Loosen magnet valve in the right
direction to make sure proper installation, and remove the
the magnet valve gently for inner parts not dropping off);
Next, mount the armature lift adjust shim, armature
assemble tool on the injector properly; Last, screw No. 6
measure tool(with NO valve ball and valve seat), tighten
the standard torque, assure scale slide flexibly, press the
axial top part gently with your finger to reset scale to zero,
then scale can show data of Armature Total Lift.
二、Armarture Stroke（Standard value：45-55um）
4
Mount the valve ball and valve seat on injector properly,
Then also mount armature lift shim,armature assemble
Tool and small tool bush in order; Next, use No. 6 measure
tool, tighten the standard torque, assure scale slide
flexibly, press the axial top part gently with your finger to
reset scale to zero, then scale will show the Armature
Stroke. (Armature Total Stroke and Armature Stroke
share almost same measuring steps, the only difference is
Armature Stroke measuring need valve ball and valve seat
mounted, but Armature Total Stroke don’t need this step.)
三、Residual Air Gap（Standard value：45-55um）
1. Put adjusted No. 3 measuring tool into magnet valve,
measure the distance between inner plane and outer
plane. Repeat several times to get the accurate data,
we record the data as : A
2. Put adjusted No. 3 measuring tool into injector,
measure the distance between armature plate and
residual gap shim. Repeat several times to get accurate
data, we record the data as : B
Two data doing subtraction(A minus B) is :
Residual Air Gap
四、Injector nozzle needle valve stroke（Standard
value ：810-850um）
Since 110 series fuel injector has no needle valve adjust
shim, we use No.1 measurement only for inspecting
needle valve lift data(Measuring way is same with 120
series injector’s, if get huge diviation, then user need
change some other valve component tool with less
diviation). To be fairly aware of the repair process, User
can measure before resolving when repairing
decomposition injector(here the injector is new or not
mended before.)
During above four kinds lift measuring, if data didn’t
reach standard value, user can adjust lift shims’
thickness to make it: magnet spring adjust shim and
injector nozzle valve adjust shim, their thickness
can be adjusted according to oil volume which
measured by testing table to reach standard value.
 Shenzhen: shumatt Technology Co., Ltd.
1.5 Steps

2 Put measuring tool with digital micrometer mounted on

zero adjuster, adjust it to zero

1 Choose suitable measuring tool, mount it on digital

micrometer, and adjust the digital micrometer to zero

2 Fix the fuel injector, mount measuring tool on it and

3 Fix the fuel injector, mount measuring tool on fuel
measure
injector, then measure it

1.6 Specification
Specifications
Length 41 cm Volume 14391 cm³
Width 39 cm Weight 3500 g
Height 9 cm
Packing Parameters
Length 42.5 cm Volume 18073.63 cm³
Width 40.5 cm Weight 4000 g
Height 10.5 cm

2 .SAFETY INFORMATION
1 Choose suitable measuring tool and mount on digital
micrometer

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 Shenzhen: shumatt Technology Co., Ltd.
(1)Non-professionals are not allowed to disassemble and
repair the equipment.
(2)This tool should avoid contact with children, to avoid
danger, if a child swallows small parts, please rushed to
the hospital immediately for treatment.
(3)Avoid products under high temperature operation;
avoid squeezing, to avoid danger.
(4)Do not throw, down or stepping on the device, to avoid
the risk of the holder by a strong external impact occurs.
3. SALE STATEMENT
(1) Products and components warranty period of three
months, the warranty period for the first time from the
product purchase date (to purchase formal credentials
date) starting time of purchase date to purchase the
product warranty registration card, whichever date;
5. PRODUCT MAINTENANCE
(1)When cleaning, use a damp cloth, cleaning treatment
with neutral detergent, and then wipe dry water stains.
(2)Severe surface stains, scratches, burns fireworks, you
can use fine sandpaper (400-500) light grinding surface,
and then use scouring cloth wipe dry.
(3)Avoid contact with acid, brine and other corrosive
substances.
(4)Metal guide and hinge need to be lubricanted oil
rugularly to keep fresh and smooth.
(5)To keep clean, the use of careless caused surface water
stains, use a cloth to dry, keep the surface dry.
6. CERTIFICATE
Certificate

(2) Provides free product debugging and testing. To obtain

warranty service, you can contact directly with the seller or Product Name：BOSCH third measuring tool 9 in 1 kit

an authorized service agency can also call our telephone Model Number： CRT075

service, contact us by our service personnel placement Manufacture Date： CRT075

services. Inspector：

4. DISCLAIMER
If Products exist the following conditions, warranties and
service under this document will not apply:
(1) The product or component has exceeded the warranty
7. WARRANTY CARD
period; Maintain Record Form：filled by service personnel for

(2) Failure or damage caused by the operation, not in maintenance

accordance with the instructions for use; Repair Time
(3) The use of the device or replace the original equipment Failure Phenomenon
malfunction or damage caused when removable parts; Failure Cause
(4) Because of unexpected factors or human factors Replacement Element
(including operational errors, scratches, handling, bump, Signature
improper voltage caused by fault or damage.
(5) Failure or damage due to force majeure or accidents
caused;
(6) The other is not our equipment (including components)
quality problems caused by failure or damage;

Note: Information subject to change without prior

separate notice, please refer to the company website
announcement. As you encounter this situation, you
should find a solution to the responsible party, Shenzhen
shumatt Technology Co., Ltd. does not assume any
responsibility.