For DIAU

INJECTION PUMP TEST SPECIFICATIONS with DST-1

INJECTION PUMP
MANUFACTURER ENGINE TYPE VEHICLE MODEL TEST BENCH HINO S05C DUTRO CPS

098000-013# A-D-C-B 90 24 V 0.064 0.005 Counterclockwise viewed from drive side

098000-013#

INJECTION ORDER INJECTION INTERVAL RATED VOLTAGE SPV AIR GAP ROTATION

NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.

1 . SETUP CONDITION
1) Nozzle 2) Nozzle Opening Pressure 3) Test Oil 4) Feed Pressure 093400-7420 17.7 0.2 MPa ( 180 2 kg/cm2) 5) High Pressure Pipe 6) Fuel Temperature 7) Power Voltage 8) EDU Voltage Spec. 2 6 840 mm 41 - 43 C (105.8 - 109.4 F) 28 V 24 V

SAE J967 (ISO4113) 19.6 kPa ( 0.2 kg/cm2)

2 . RUNNING
Pump Speed (rpm) 200 1200 Condition Remarks Drive more than 2 minutes. Drive more than 5 minutes.

No fuel leaks, no abnormal noise, and no abnormal temperature rising.

3 . FUEL TEMP
Pump Speed (rpm) 200 Sensor Resistance (k ) 1.2 0.7 Remarks (Outlet Fuel Temp. : 40 5 C)

4 . NE SENSOR
Pump Speed (rpm) 50 Sensor Output Voltage (V) 0.1 or more Remarks

5 . INTERNAL PRESSURE
Pump Speed (rpm) 1800 Feed Pressure (MPa) 1.55 - 1.70 (15.8 - 17.3 kg/cm2) Remarks

6 . OVER FLOW
Pump Speed (rpm) 2000 Overflow Quantity (L/min) 1.8 - 2.8 Remarks

The sub overflow valve belonging to the pump should be used for checking.

2004.01.14

For DIAU
7 . CAM ANGLE - 1 (PRESET)
Pump Speed (rpm) 500 Target Quantity (cc/200st) 6.7 0.8

098000-013#

Remarks (Outlet Fuel Temp. : 43 2 C)

NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/stcyl.

8 . CAM ANGLE - 2 (AUTO)

Pump Speed (rpm) 500 Judging Standard To display "OK" Remarks Use 2.14 (PA) when the offset data is input.

NOTE : Never forget removing pressure sensor from piping.

9 . Q ADJUST
Pump Speed (rpm) 100 100 325 325 600 600 800 800 1200 1200 1500 1500 1825 2250 Target Quantity (cc/200st) 8.8 1.0 13.7 0.6 (cc/100st) 3.5 0.4 11.5 0.3 (cc/100st) 3.0 0.4 15.8 0.4 3.4 0.4 16.2 0.4 3.6 0.4 16.9 0.4 3.7 0.4 16.1 0.4 4.3 1.0 1.4 or less Max. Spread In Delivery (cc/200st) 0.8 0.6 1.0 0.9 1.1 Outlet Fuel Temp. (C) 40.0 2.5 40.0 2.0 40.0 1.5 41.0 1.5 42.0 1.5 43.0 1.5 44.0 2.0 45.0 1.5 48.0 2.0 49.0 1.5 53.0 2.0 53.0 1.5 56.0 2.0 59 or less Remarks

Check point Check point

10 . TIMER ADJUST
Pump Speed (rpm) 1800 1500 800 600 600 200 100 Target Timer Angle (PA) 18.0 or more 5.0 or more 10.2 4.0 18.0 or more 0.1 or less 10.0 or more 2.5 or more

Timing Control Valve (TCV) resistance : 45.0 0.4 Remarks Check point Check point Check point Check point Check point Check point Check point