INJECTION PUMP TEST SPECIFICATIONS 191000-4900

MANUFACTURER MITSUBISHI INJECTION 191000-490#

PUMP ND-PES4A65B320RND490
ENGINE TYPE 4DQ50
GOVERNOR 090800-481# (RUV)
VEHICLE TYPE FORK LIFT TIMER —
1. INJECTION TIMING
Rotation : Clockwise viewed from drive Pre - stroke : 1.95 ± 0.05 mm
side (Rw = 7.00 ± 1.00)

Injection Order :1 - 3 - 4 - 2 Tappet Clearance : More than 0.2 mm

Injection Interval : 90° ± 30' Locked Timing Location : —

2. TEST CONDITIONS
Nozzle : 093400-0540 (DN12SD12A) Test Oil : SAE J967 (ISO4113)
Nozzle Opening Pressure : 17.7 ± 0.5 MPa ( 180.0 ± 5.0 kgf/cm ) 2
High Pressure Pipe : Ø2 × Ø6 × 600 mm
Feed Pressure : 196.0 kPa ( 2.0 kgf/cm )
2
Fuel Temperature : 40 - 45°C (104 - 113°F)
Overflow valve opening : — kPa ( — kgf/cm2)

3. ADJUSTMENT OF DELIVERY QUANTITY

Pump Rack Travel Delivery Max. Spread Number of Delivery Max. Spread
Speed Quantity in Delivery Quantity in Delivery Remarks
(rpm) (mm) (mm3/st) (mm3) Strokes (cc) (cc)

1150 7.90 32.5 ± 1.5 2.0 200 6.5 ± 0.3 0.4

350 4.80 5.0 ± 3.0 2.0 500 2.5 ± 1.5 1.0

4. ADJUSTMENT OF GOVERNOR
Control Speed Range : 350 -1150 rpm X= —

16.0 or more
By Limit sleeve
RACK TRAVEL Rw (mm)

8.9 ± 0.2
8.6 ± 0.1
7.9 ± 0.1

VH = 5.5 ± 5°
(Full) 6.1 ± 0.1

4.8 ± 0.1

VH = - 13.5 ± 5°
(Idle) 3.6 ± 1.0

2.0 or less
1250

1350

1500
1150
100

350

700

0
PUMP SPEED Np (rpm)
2005.10.21
 191000-4900
5. ADJUSTMENT OF BOOST COMPENSATOR — : Not applicable

Lever Pump Boost Pressure Rack Travel Delivery Quantity

Position Speed (mm) Remarks
(rpm) (kPa) (mm3/st) (cc/200st)

— — — — — — —

6. ADJUSTMENT OF PUMP WITH GOVERNOR OPERATION

Lever Pump Speed Boost Pressure Delivery Quantity
Remarks
Position (rpm) (kPa) (mmHg) (mm3/st) (cc/1000st)

Full 1150 — — 32.5 ± 1.0 32.5 ± 1.0

7. ADJUSTMENT OF TIMER — : Not applicable

Pump Speed
— — — — — — —
(rpm)

Advance Angle — — — — — — —
(deg)

8. RACK SENSOR OUTPUT VOLTAGE CHECK — : Not applicable

Lever Position Pump Speed Rack Travel Output Voltage
Remarks
(rpm) (mm) (V)

— — — — —
Adjust the thickness of shims within the range of 0 - 1.0 mm so that the output voltage of the rack sensor
becomes as specified in the table below.
 191000-4900
NOTE :
1 . Adjusting Lever Angle (fig. 1) IDLE
0˚
FULL
Setting position 0° to be at vertical position.

2 . Stop Lever Operation

Rack travel must be 2.0 mm or less when the stop lever is pulled at pump speed 350 rpm in idle
lever position. fig.1

3 . After governor adjustment, the rack must return 4.7 - 4.9 mm with in 4 seconds when it is pulled
to 15.0 mm at pump speed 350 rpm.