DM-* series 10

DIRECT DRIVE SERVOMOTOR TURRETS

(PATENTED)

TECHNICAL INFORMATION I.T. 6458

GB ISSUED 05-09
The data given in the I.T. are subject to technical modifications without notice.
 DM- * / series 10
10 ; 180
NEW DIRECT MOTOR TURRETS

MAIN FEATURES :
• Original Duplomatic solution for dedicated direct drive.
• No backlash, no wearing, noiseless.
• Same performances as SM turrets.
• High loading capacity with the minimum
working pressure of 35 bar.
• Absolute tool position signal:
no zero cycle required.
• Standard range of coolant pressure
up to 30 bar.
• Full mechanical interchangeability
with BSV-N/SM turrets.

Easier maintenance and higher reliability :

• Less number of components.
• Quick electrical connections.
• Lower critical level of dynamic crash.

TMC* new control unit

• Dedicated lean design: only the basic functions are managed.
• CNC logic interface similar to current DDC4.
• Alarm code displayed on the unit.
• Extended diagnostic information can be directly available on
the machine control panel.
• Availability of a diagnostic software.

I.T.6458-0509 B2-2
 DM- * / series 10
CHARACTERISTICS AND PERFORMANCES

Technical data

Size DM-12 DM-16 DM-20 DM-25

Tool stations N° 8÷12 8÷12 8÷12 8÷12

Inertia of transportable masses (1) Kgm 2 0,8 1,2 1,2 2,2 3 5 5 9

Positioning times: (2)

one step index time 30° s 0,17 0,21 0,18 0,23 0,24 0,31 0,31 0,40

45° s 0,21 0,25 0,22 0,29 0,30 0,38 0,38 0,48

180° s 0,51 0,56 0,52 0,60 0,66 0,78 0,78 0,98

step-less rotation time 30° s 0,067 0,067 0,067 0,067 0,08 0,08 0,08 0,08

45° s 0,10 0,10 0,10 0,10 0,12 0,12 0,12 0,12

(Tsb) Unclamping or
(2) hydraulic s 0,14 0,14 0,18 0,22
(Tb) Clamping time

Indexing frequency α = 90° Cycle/min 16 14 13 11 12 10 11 9

Working pressure hydraulic bar 40 ±5 40 ±5 40 ±5 40 ±5

see electric see electric see electric see electric

Electric supply - Inputs / Outputs
diagram diagram diagram diagram

Mass (without disc) Kg 40 62 100 130

Ambient temperature range °C 5 ÷ 40 5 ÷ 40 5 ÷ 40 5 ÷ 40

Coolant supply :

Standard : (3)

• Costant flow bar 7 7 7 7

• Pressure cut-off during turret rotation bar 30 30 30 30

Protection degree (DIN 40050) IP 65 IP 65 IP 65 IP 65

(1) Larger inertia values can be applied with increased indexing times
(2) Conditions:
• Hydraulic supply properly sized.
• Without dead-times caused by machine CNC.
(3) Filtering ≤ 100 µm.

I.T.6458-0509 B2-3
 DM- * / series 10
CHARACTERISTICS AND PERFORMANCES

Accuracy

0,01/100 A
0,01
∆α ∆β

A
0,01

Repeatibility accuracy ∆α = ± 1,6" ( 0,78 µm/100 mm)

Indexing accuracy ∆β = ± 4" ( 1,9 µm/100 mm)

Loading capacity

DM-12 DM-16 DM-20 DM-25

F1 + Max. tangential torque Nm 750 1.600 3.500 6.000

F1 - F1 x b
b

Max. tilting torque to push

Nm 900 1.900 5.200 10.000
b
F2 x b
F2

Max. tilting torque to lift

Nm 500 1.500 3.000 4.500
b F3 x b
F3

Max. radial tilting torque

Nm 500 1.500 3.000 4.500
F4 F4 x a
a

b
P Unbalancing torque
Nm 16 22 40 60
Pxb

I.T.6458-0509 B2-4
 DM- * / series 10
DUTY PERFORMANCES

F1 [N] Tangential force

200000 F1+
100000
80000
60000

40000

20000

10000
DM 25 F1−
8000
DM 20
b
6000

4000
DM 16

2000
DM 12

1000

0 100 200 300 400 500 b [mm]

F2 [N] Tilting force (to push)

F3 [N] Tilting force (to lift)
200000

100000
80000
60000

40000
F3

20000 F 2-DM 25 F2
F 2-DM 20
10000 F 3-DM 25
8000
6000 F 3-DM 20 b
4000 F2
DM 16
F3

2000 F 2-DM 12
F 3-DM 12
1000
0 100 200 300 400 500 b [mm]

I.T.6458-0509 B2-5
 DM-12 / series 10
OVERALL DIMENSIONS

165
= =
135
(3) = = 0
15

(2)
Ø 30 – 0,005

90

163
20°
0

138
Ø 102
Ø 175

(4)

+ 0,1
63 0
20°

g6
Ø15

20
7,5
(6)
6 26 126 (5) M8x15
340 185
= =

N°2 M8 (for lifting) CONNECTORS (8)

134
165

=
=

"A" view
=

BACK VIEW
for M8
11 30 30 30
50 TOOL DISC INTERFACE (3)

~ 0,2
(9)
1,4

(10)
R - 1/4" GAS (1)
22 max

OR 2050
0,8

A - B 1/4" GAS (7)

ø8 ø10
+ 0,003
ø30 – 0,005 ø16
ø85
"A" view

1) Inlet coolant position. 7) Hydraulic connections.

2) Coolant outlet position. 8) Electrical connectors.
3) Adjustable coolant ring. 9) Safety valve (drain).
4) Coolant outlet displacement range. 10) Reference pins between tool disc and turret.
5) Positions for boring the disc reference pins. Note: Overall dimensions and fixing interchangeables with
SM turrets.
6) Reference pin. *

I.T.6458-0509 B2-6
 DM-16 / series 10
OVERALL DIMENSIONS

200
= =
160
(3) = = 0
19
(2)
Ø 40 – 0,005

(5) 12

190,5
0 20°
0
215
Ø 132

166
(4)

+0,1
Ø

0
20°

80
g6
Ø17 M8x15
7,5
(6) 25 210
6 40 135
= =
400

A1 - B1 1/4" GAS
(Additional ports)
(7)

N°2 M10 (for lifting) CONNECTORS (8)

158
190

=
=

"A" view
=
=

for M10 BACK VIEW

18 32 32 32
58 TOOL DISC INTERFACE (3)

~ 0,2
1,4
(9)
(10)
R - 1/4" GAS (1)

OR 2050
22 max

0,8

ø10 ø10
A - B 1/4" GAS (7) + 0,003
ø40 – 0,005 ø16
ø110
"A" view

1) Inlet coolant position. 7) Hydraulic connections.

2) Coolant outlet position. 8) Electrical connectors.
3) Adjustable coolant ring. 9) Safety valve (drain).
4) Coolant outlet displacement range. 10) Reference pins between tool disc and turret.
5) Positions for boring the disc reference pins. Note: Overall dimensions and fixing interchangeables with
SM turrets.
6) Reference pin. *

I.T.6458-0509 B2-7
 DM-20 / series 10
OVERALL DIMENSIONS

240
= =
(3)
(2)
145
Ø 50 – 0,005

20°
0

235

210
Ø 255

Ø 170

(4)

15°
+0,1
20°

100 0
30
Ø 20 g6

226
9

(5) M10x18
9 41 155 (6)
457 250
= =

A1 - B1 3/8" GAS
(Additional ports)
(7)
CONNECTORS (8)
N°2 M10 (for lifting)
185
220

=
=

"A" view
205
=

BACK VIEW
for M12
66 40
TOOL DISC INTERFACE (3)
30

~ 0,2
1,4
(9) (10)
R - 3/8" GAS (1)
OR 2050
24 max

0,8

A - B 3/8" GAS (7)

ø12 ø10
+ 0,003
ø50 – 0,005
ø16
ø140
"A" view

1) Inlet coolant position. 7) Hydraulic connections.

2) Coolant outlet position. 8) Electrical connectors.
3) Adjustable coolant ring. 9) Safety valve (drain).
4) Coolant outlet displacement range. 10) Reference pins between tool disc and turret.
5) Positions for boring the disc reference pins. Note: Overall dimensions and fixing interchangeables with
SM turrets.
6) Reference pin. *
I.T.6458-0509 B2-8
 DM-25 / series 10
OVERALL DIMENSIONS

270
= =
(3)
(2)

182
Ø 63 – 0,005

20°
0

290
Ø 310

Ø 210

265
(4)

15°
+ 0,1
125 0
20°

35
g6
9

Ø26 M12x20

280
(5)
10 52 186 (6)
499 310
= =
A1 - B1 3/8" GAS
(Additional ports)
(7)
N°2 M10 (for lifting) CONNECTORS (8)
185
280
=

"A" view
245
=

for M16 BACK VIEW

82 44 43 43 (3)
TOOL DISC INTERFACE

~ 0,2
(10) 1,4
(9) R - 3/8" GAS (1)
OR 2050
25 max

0,8

A - B 3/8" GAS (7)

ø12 ø10
+ 0,003
ø63 – 0,005 ø16

ø175
"A" view

1) Inlet coolant position. 7) Hydraulic connections.

2) Coolant outlet position. 8) Electrical connectors.
3) Adjustable coolant ring. 9) Safety valve (drain).
4) Coolant outlet displacement range. 10) Reference pins between tool disc and turret.
5) Positions for boring the disc reference pins. Note: Overall dimensions and fixing interchangeables with
SM turrets.
6) Reference pin. *
I.T.6458-0509 B2-9
 DM-* / series 10
OVERALL DIMENSIONS

LEFT VERSIONS (valid for all the turret sizes)

A-B (7) (9)

(3)
(2)
20°
(4)
20°
(5)

(6)

A1 - B1
(Additional ports)
(7) R (1) CONNECTORS (8)

BACK VIEW

1) Inlet coolant position. The left version is supplied with a 90° 7) Hydraulic connections.
fitting.
8) Electrical connectors.
2) Coolant outlet position.
9) Safety valve (drain).
3) Adjustable coolant ring.
Note: Overall dimensions and fixing interchangeables with
4) Coolant outlet displacement range. SM turrets.
*
5) Positions for boring the disc reference pins.
6) Reference pin.

I.T.6458-0509 B2-10
 DM-* / series 10
HYDRAULIC DIAGRAM

B
A

Safety valve (~ 0,5 bar)

EV1
A B
a b
P T A B

V= 2 l
(1) (2)

P= 40 bar

Q= 4 l/min

HYDRAULIC POWER PACK (Example)

(1) IMPORTANT: A flow adjustment valve
must be foreseen in order to avoid a violent
or noisy clamping.
(2) The accumulator's volume is according to
the real pump flow rate.

Supply:
Size DM 12 16 20 25
• Working pressure ....................... 40 ±5 bar
Required oil volume
• Filtering ..................................... 20 µm
Clamping 18,5 28 61,5 65,5
• Oil viscosity ............................... 32 ÷ 46 mm2/s [cm3]
• Recommended oil temperature 35 ÷ 55 °C Unclamping 18,5 28 61,5 65,5
Needed instant flow [l/m] 8 12 20,5 19
for Tb 0,14 s 0,14 s 0,18 s 0,22 s

EV1 Connections on the turret

Functions
sol. a sol. b
A – (A1) GAS 1/4" 1/4" 3/8" 3/8"
Clamping turret – +
B – (B1) GAS 1/4" 1/4" 3/8" 3/8"
Unclamping turret + –

DN recommended nominal diameter for hydraulic line

≤6m 6 8 10 10
Lenght
>6m 8 10 12 12

I.T.6458-0509 B2-11
 DM-* / series 10
WIRING DIAGRAM

The DM turrets are supplied with a proper TMC- Direct motor driver for remote installation inside the machine electrical
cabinet.
* *
The turret-side electrical connections are carried-out by connectors.
IMPORTANT : In the machine electrical cabinet proper electrical protection devices must be foreseen. (i.e. fuses).
For all details and specs about electrical connections and interfacing to CNC, please refer to relevant Electrical Manual E.M. TMC- .
*

Hydraulic connections HYDRAULIC EV.

*
DIRECT MOTOR
CNC

DRIVER TMC -
I/O
(2) (1)

SUPPLY

Fuses

MACHINE ELECTRICAL CABINET

(1) Included in our supply : TMC-* Direct motor driver.

Excluded from our supply : Fuses and whatever not clearly mentioned.
(2) Connectors (Turret side).

SUPPLY DM- INPUTS DM-

* *
400VAC +15% -10% 230VAC +15% -10% • Voltage range 24 Vd.c. ±10%
• Power input 3~
16A max 23A max
• Current 5mA (24 Vd.c.)
24VDC ±10%
• Auxiliary supply DC
50W OUTPUTS
• Frequency range 50/60Hz ±2Hz • Transistor MOS N.O. (source)
SPECS FOR POWER TRANSFORMER:
• Max voltage 24 Vd.c. ± 10%
• Secondary rate voltage 400 VAC ±10% - 3~ 230 VAC ±10% - 3~
• Max current 2,0A (Power)
• RATED POWER 1,5 KVA
• Max voltage drop at 30mA (Signal)
16A RMS 5% • Operating temperature (turret) 0 ÷ 55°C
• Connections STAR-STAR / DELTA STAR
• Humidity 30 ÷ 95%
• Secondary voltage
deviation ±2% • Vibration: 1 G max

I.T.6458-0509 B2-12
 DM-* / series 10
TMC-* DIRECT MOTOR DRIVER

Overall dimensions
For M5

295

275
247

35
285 70

NOTE: Foresee at least 20 mm of free space on both sides and al least 100 mm above and below to allow connections and
cooling airflow.

How to connect

CN7 CN9
POWER CONNECTORS
CABLE SIDE
13
1

CN10 AC supply 3 ~ Phoenix GMSTB 2,5/4-ST-7,5

CN11 Motor power Phoenix GMSTB 2,5/5-ST-7,5 CN2 CN1

SIGNAL CONNECTORS
24
12

CABLE SIDE CN8

1
1

CN1 Digital OUTPUTS Phoenix MSTB 2,5/12-ST

CN2 Digital INPUTS Phoenix MSTB 2,5/12-ST CN11
CN8 24VDC 2P female 5mm-CPF 5/2
1

CN7 Signal to/from turret SUB-D 25 male DIN 41652 (1) CN10
CN9 RS232 serial connection SUB-D 9 female DIN 41652 (1)

(1) Not supplied

I.T.6458-0509 B2-13
 DM-* / series 10
ELECTRICAL CONNECTORS

(X1) - Power connector (Turret-side)

Connector cable-side (not supplied) compatible with :

SIEMENS 6FX2003-OCA10 (female)

Connector cable-side (not supplied) compatible with :

SIEMENS 6FX2003-OCE17 (female)

(X2) - Signals connector (Turret-side)

Connectors (Turret-side)
X1 POWER: AFEA 06 CMRSN 000 male X2 SIGNAL: SFOA 17A MREN 000 male
Panel mount socket for male contacts. Panel mount socket for male contacts (n° 17).

11 1
10 12 2
2 6 4 9 16 13 3
17
15 14
8 4
1 5
7 5
6

— View from mating side — View from mating side.

— Contacts 4 and 5 not used. — Contacts 4-5-6-9-14-15 not used.

I.T.6458-0509 B2-14
I.T.6458-0509 B2-15
 DM-* / series 10
DRIVEN TOOL SYSTEMS

10 ; 220
"DM " turrets have been designed for modular fitting of different driven tool systems
*

DM*-DT
• With ODT-N driven tool device.
• Tool coupling according to DIN 1809.
• Tool disc with axial seats.
• Front machining.

10 ; 220

DM*-MDT
• With MDT driven tool device.
• Tool coupling according to DIN 5480 / 5482
• Tool disc with axial seats.
• Front machining.

For further information please contact our Technical Dept.

I.T.6458-0509 B2-16
 DM-* / series 10
IDENTIFICATION CODE

DM - * - * - *.* - * /1* - * - *
OPTIONALS
SIZE CODE
120 12
CODE SUPPLY VOLTAGE
160 16
400 400 VAC - 3 ~
200 20

250 25 230 230 VAC - 3 ~

POSITIONS CODE SERIE 10 ÷ 19 (1)

Nr. 8 Pos. 8 10 ; 259
Nr. 12 Pos. 12
CODE VERSION

— Right

INERTIA SET-UP S Left

0.8 Kgm2
1.2 Kgm2 12

1.2 Kgm2
2.2 Kgm2 16
3.5 Kgm2
3.0 Kgm2
5.0 Kgm2 20

5.0 Kgm2
9.0 Kgm2 25
14 Kgm2

(1) From 10 to 19 the performance and the overall dimensions do not change.

I.T.6458-0509 B2-17
DUPLOMATIC AUTOMATION S.r.l.
20025 LEGNANO (MI) - ITALY e-mail: info@duplomatic.it
P.LE BOZZI, 1
PHONE 0331/472111 come visit Duplomatic homepage:
FAX 0331/455161 www.duplomaticautomation.com