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INJECTION PUMP ~oo~~DB2825PC3744 s.2

SUIERSEDES MODEL DB2825PC3660

SPECIFICATION CUSTOMER PART NO. 22500241
diesel systems (TEST DATA FOR SERVICE USE ONLY)
CUSTOMER’S NAME 1 ADDRESS
IiDIlION NO. 7 oA,eo 2-10-84 OLDSMOBILEDIVISION
IiNGlNE 260 V-0 1979 FULLLOAD RPM 4000 GENERALMOTORSCORP.
AWllCAllON AIflDFWITIVE VEHICLE GOV. REGULATlON lo % ISSUED IV J. McMahon LANSING, MICHIGAN
',_./-. -
NOTE: ALL SPEEDSARE IN ENGINE RPM LESS OTHERWISE NOTEDi 5 RPM
TEST STAND 12b. CHECKCRANKINGDELIVERY @ 200 RPM (WOT) 14 MM3/stroke MIN.
1. INJECTICkY LINES . . . . . ..a.. .Og3" I.D. BY 25" LONG 12 PSI MIN.. T.P. PRESS. AND O-10 PSI HSG. PRESSURE.
2. NOZZLES: 0.5 FBi Orifice Plate (Ref. S.B. 334) 12~. SET THROTTLE FOR 21 i 2 l943/stroke @ 1250 RPM.
3. NOZZLE DIPENINGPRESSURE. . . . . . . . . . . . 17OOi25 PSI 12d. LOCK THROTTLE LEVER IN POSITION AND INSTALL THROTTLE LEVER
4. CALIBRATING OIL-SK 5967 (Latest Revision) PROTRACTOR X22089 ONTO SHAFT.
TEMPERATIURE llO-115°F (at inlet) e. ALIGN 0" ON PROTRACTOR WITH SCRIBE MARKON TIMING WINDOWBOSS.
5. LOW PRESSUREPLUMBINGSYSTEM I- PER S.B. 334 U(LOCK THROTTLE LEVER AND ROTATE 58 ' TOWARDW.O.T. POSITION.
6. CAM MOVE!MENT READ-OUT DEVICE 21734 ADJUST MAX. TRAVEL SCREWTO THIS 58' SETTING.
ALL FUEL READINGSARE AT 500 STROKES f. CHECKTOTAL THROTTLE TRAVEL:UITH THROTTLE IN LOW IDLE POSITION,
PUMP OPERATINGSPEED HALF ENGINE SPEED ALIGN 0" ON PROTRACTOR WITH SCRIBE MARK ON TIMING WINDOWBOSS.
Puff ACCESSORIES HOVETHROTTLE TO W.O.T. READING SHOULDBE BETWEEN70' AND 84'
(TEST YITH 8.8 VOLTS
1. Electric Shut-off (12V ETR) 13. CHECKPOINTS
2. Speed Advance 4. Temperature Conpensat!?!~'!eal a. AT 1500 RPM (WOT) DE-ENERGIZE ELECTRIC SHUT-0F;F - FUEL
3. Delivery Valve 5. Min-Max Cavernor II SHOULD BE 4 FW3/STROKE. MAXIMUM. RE-ENERGIZE IE.S.O.
P'JMPSETTINGS THRTL. HM3/ MAXIMUMCAM PRESSURE(2Od)
I. ROLLER-TO-ROLLERDIMENSION . ..1.%4 * .0002"* RPM POS. STROKE CYL.VAR.MOVEMENT T.PUMP HSG
l MaxumumEccentricity: .OOB" TIR b. l5OOmIDLm ___? ,_+
2. LINKAGE GAP . . . . . . .135" to .160" C. 1000 WDT --- --- 2.0"-4.0" --- 8-12
3a.USE GAUGE21914 TO SET THROTTLE AT 41' CCW, AS d. 1500 ADJUST lo-11 --- 5.5"-8.0' --- 8-12
MEASUREDBETWEENTHROTTLE BALL STUD AND THR0TTLE e. 3000 WDT --- --- 8.D0-10.0" --- B-12
SHAFT VERTICAL CENTERLINE. f. 4OD0 WDT 31*3 95-115 8-12
b.ADJUST LOjl IDLE SCREWUNTIL CONTACTIS MADEWITH 9. 4400 WOT 13 MAX. : 9"-10" 130 MAX 8-12
IDLE STOP bOSS. THIS WILL INSURE 41" WHENGAUGE h. CHECKFOR MAXIMUMTRIMMER SCREWEXTENSION OF .655" MEASURED
IS REt'KlVEDFROMPUMp. FROMFACE OF ADVANCEHOUSING BOSS TO END OF TRIMMER SCREX.
4. OPERATEPUMP AT 1080 RPM (WOT) FOR 10 MINUTES TO NOTE: ANY CHANGESAFTER THIS POINT WILL REQUIRE RETESTtNG OF "UMC,
BRING TO OPERATINGTEMPERATURE AND CLEAR AIR FRO1 STARTING WITH STEP 11.
SYSTEM. 14. CHECKLOW IDLE @ 575 RPM FOR 10 + 2 MM3/STROKE'*WITH 3 MM3
5. CHECKE.S.O. FOR PULL-IN WITH 8.80 VOLTS MAX. MAX. CYL. VARIATION AND 4-12 PSI HOUSING PRESSURE.
THROTTLE LEVER IN LOW IDLE POSITION AT 400 RPM l * USE L.I. SCREWTO ADJUST, IF NECESSARY. CHECKGOF BALL
6. SET T. PUM, PRESSURE@ 2000 RPM (WOT) FOR 58-64 STUD TO VERTICALG OF SHAFT AT 39"-43" (USE GAGE21914)
PSI (TEST STAND BOOST PRESSURESET AT 5 +O.S PSI AIR-TIME PUMF'USING GAGE 21916 PER 58334 SET TO -3.5" to -4.5"
7. CHECK FOR MINIMUM LIFT OF 18"HG. AT 400 RPM. :5: NAME PLATE..LEFT..VIEWING TRANS. PUMP END
SET RETURNOIL TO 250-350 CC/MIN. 92000 RPM (WOT TIMED . . . . . ..LEFT..VIEWING TRANS. PUMP END
:: CHECKHOUSING PRESSUREAT 2000 (WOT) FOR 8-12 PS ;:: TIMED TO CAM..(FOR REL. END OF INJECTION)
10. WITH GOVERNOR COVERREMOVEDAND THROTTLE SHAFT I TIMED TO THIS CYLINDER(FROMT. PUMP END)--@
LOW I0LE POSITION(STEP 3b), SET MIN-MAX GOVERNOR ::: SPECIAL NOTES:
ASSEHILY FOR 10 t 2 MM3/stroke at 575 RPM(FUEL a. Torque all fasteners per XL784 or 58106. CrJ
READING WITH COVER INSTALLED). b. Pump to be tested with fittings 22109 & 21606 installed.
-. 11. SET AOVANCEFOR 6.0-7.5" AT 2000 RPM (w0T) c. Seal Maximum Travel Adjusting Screw and Advance Trimmer
12a.FUEL tIELIVERY 32 t 1.5 MM3lstroke @ 2000 RPM(WOT Screw with Retaining Compound # 21915.
MAXIMUMCYLINDER VARIATION 3 MM3/stroke check ONLY.
!-ROTATION-- COIJNTER-2L3Cl:i:ISE
-
..I
!!s_

SCREU, cover hold-down 3

LUCKUASHER.cover screw 3
WASHER.cover screw
ELBOW.return line connector

CCiNN. ASSV., return line 1

GASKET. governor cover 1 SEAL, return line connector
COVER, qovernor control
iCREWASSEMBLV.vent or 21661
SHAFT, drive 1 tbru 21665 and 22733 or 22734
as required
’ SFAL. drive shlaft (BLACK) 2
SCHEW,head loclking

i SEAL, drive sh,aft (RED) 1 SCREY. hsg. prersure tap

SEAL, pilot tube 1 SEAL, press. tap plug screw
PIIN. shaft retaining 1

COVER. timing line iOUSING ASSEMBLY

SCREW, timing line cover : or 22158
(See Service Assemblies)
PLATE. name 1
SASKET. timing line cover

SCREY. name plate or 24419 2

=
HVD. HEAD L ROTORASSEMBLY'

2 US~L~:&:~~,~~:oF164~i~~andard
ROLLER. cam
OR 11042 thru 11045 [Oversize{
SHOE, cam roller 2 !0116 As indicated on rotor (SB600)
1 !1116 SCREW. hyd. hlead plug
C,RMRING
,/*.. 0R 22075 (OVERSIZE) FUR SCREW, hyd. hlead plug
o.E.M. ONLY-INCREASE CONNECTOR,fulel line
SPECIFIED R-R BY .006" SCREW, locking plate
SEAL. hydraul lit head 1 11304 PLATE, locking
sPRliG.-leaf 1 11196 SEAL, locking plate
!;CREU. icaf spring 1 11175 SCREW, delivery valve
STOP. delivery valve
SPRING, delivery valve
YALVC. deliverv fSBl4lp)
ox 13822(OVERSIZE) as rco’d
'INDENTED ITEM5 INCLUQlO
 Page 2 of 3
WU9lWlOl ...r wo. TBANSPER
PUW GROUP . ..I *t WUaW'1IQI
I(3DEL NO. 082825PC3744
2053C ETAINER, rotor
21232 INER, transfer pump
SEAL, transfer pump 20526 LADE, trans. pump (Basic)
20611
or 20512 as req'd.
JI" SPRING. transfer punp bldde 15699 LING, liner l'ocating
RlOLiPIN 19837 22% !EWLATORASSY., trans. pump

2119e PRING, regulating

SEAL, inlet filter screen 19632
19895 20523 LATE, trans. pump Press.
PISTOR, mguldting
PiU6 ASSY., emd plate adjust 15228
R!ING, screen retainer ii::; 21296 AP, transfer pliap end
SCREEN,inlet filter

BEi:ORES/N 2 691,226
SPRIN6. id* 12288 NUT, pivot shaft
GOV. ARU AND TEWERATURE 21920 SPRING, ain.-aiax.
COWENSATOR ASSEMBLY 21263 RING, retaining
SHAFT. governor am pivot 12214 21763 BLOCKASSEMBLY
SEAL, pivot shaft 11588 STUD, guide
:%f UASHER,guide stud
PIW AM ASSY., Waring valve
SLEEVE '2:::: SPRING, metering valve arm
Roll. nin-aax. 9~. push 20819 VALVE, rterfng or 22257
SLEEVE, thrust 22941
_____ RETAINER,ASSY., gov. weight
RETAINER,ASW., gov. weight
UAWER. thrust sleeve RETAINER, governorweight
YEIGHT. povemor HUBASSENBLV,gov. weight
RIIIG. gov. cage retdining RING, flexibel retaininq

AFTER S/N 2 69la

SPRING, id* WT,E~lvot shaft
GOV. ARMMO TEl4PERATURE
COMPENSATOR ASSIWLY SPRING, min.-nlax.
SHAFT, governor dm pivot BLOCKASSEMBLY
SE&L. pivot Shaft STUD, guide
**See Service UASHER,guide stud
SLEW Assemblies ARMASSY., atetering vrlve
ROO, nin-nrx. gov. push SPRING, metering VdlVe dm
VALVE, ratering -0f.S 22257
SLEEVE. thrust RETAINERASSY., gov. weight
UAWER, thrust sleeve RETAINERASSY., gov. weight
YEIMT, governor RETAINER, governor weight
,,,,RIhG. pov. cage retaining HUB ASSY., 'governor weight
RING, flexilblo retaining
-

Lubricdte Per S.B.387 UASliER, throttle shaft seal

UAStlER,'throttle shaft 14408
I
NUT. IYX. travel scrsu PIN, vacutaa module drive
RING, shaft retaining
SCREW.low idle SEAL, throttle shaft
SPRING, low idle screw HOOKASSY., gov. linkage
ShAPl ASSEMBLY,throttle LINKAGEASSY., governor
SCREW,gov. linkage hook
YASHER, gov. linkage hook
SCRW. IMX. throttle travel HOOK, governor linkage
SPRING, gov. limkage hook

MIT. triauer screw

XRCU, advance adjusting
IEM, advance dd.l. screw

'LUG, piston hole (spring)

SEAL. piston hole plug
IUIM. advance dClj. spring
PISTON. spring ,PRINC. outer advance
UASHER,slide 2622

PISTOW. power 2374

SEAL. piston hole plug EAL, head locating screw
0113
C~RE,~SSEMBLY.head locatinl
PLUG>..piston hole
EAL. advance schew hole p1u1
*SEAL. piston hold?plug 2764
SCREY. cam advance 5438 I- - 23051 LUG, advance screw hole
 Page 3 of 3

1382825PC3744

- i!161I INSULATOR,terminal
11476( LOCKNUT,terminal contact
i!1511 Terminal. elelctric shut-off
!jTRAP. teninlrl grounding 11204! LOCKUASHER, terminal contact
ILOCKUASHER. cover screw 1251! NUT. terminal contact
11250( YASHER, terminal insulating
izx: :::1::!, z:::

-
FOR SEWVICE USE ONLY FOH ENCINEERINC USE ONLY
APPLICABLE SERVICE ASSEnULIES w CM.
A NO -EDLTLON
GASKKT KIT 124370 1-17-79
PILOT TUBE #21228 6-13-79 13232
13230 :
SHUT llWN COIL ABH AND SOLSNOID ASST. 122149 4-17-80
THWM’LB SHAFT SUSHINC 015093 i 3;:; 1
‘NIN-MAX COVESNORKIT x22726 or ::i;,", - -
:"E 14044 2 5
l *IOLE SPRING KIT (58360) 7-22-81 14289 6
Housing Kit (58367) X23274 2-10-84 15989 7