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C!TALOG PAGE'NO:50 yS- 3 51 f3

.‘_ INJECTION PUMP MODELDBGFCC431-3lAtl
SUPERSEDES MODEL
.“\
CUSTOMERPART NO. A 35777
EDITION NO.’ 6 DATED 9-22-71 1463 CUSTOMER’S NAME 01 ADDRESS:
J. I, Cast Company
.~
ENGINE G 188D FULL LOAD RPM 2100 Clauscn Work8
APPLICATION 600 COMBIM GDV: REGULATION 10% ISSUED BY: J. McMPhon Racine,Wisconsin
-- I-
--
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 0, RWISE NOTED RPM
-7110 TRANS.PUMP
TEST STAND PRESS..PSI
p-_
1. INJECTION LINES !‘z,” I.D. BY 20” LON( 8. CHECK POINT 2100 m.53 HOLD
2. TEST OIL TElnPERATURE 110%-115‘F. 9. CHECK POINT 1200
3. NOZZLE OPENING PRESSURE 2500 PSI 12SDl2 NOZZLES. 10.. CHECK POINT
4. USE ROOSA MASTER CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 2250 9-12 4
13. HIGH IDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR CUT.OFF 2300 6K4X I
1. Delivery Valve
2.
3.
4.
Speed Advance
15. IOW IDLE
16. CHECKSHUT-OFF
17. rRANSFER PUMP PRESSURE ;WOT)
500
so0

150
8-11
2 MAX
1 4

18. MINIMUM CRANKING SPEED DELIVERY 22 10 MIN.

PUMP SETTINGS C ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.959 - .0005
2. GOVERNOR L.INKAGE GAP ,125” TO ,165” 19. NAME PLATE LEFT SIDE VIEWING E.P. w
l(USE GAGE NO. 18914) !O. TIMED LEFT SIDE VIEWING E.P.
-3. OPERATE PlJMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) !I. TIMED TO CAM (For end of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC !2. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM !3. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK iOR MINIMUM 18” HG TRANSFER PUMP LIFTA’T 400 RPM !4. SPECIAL NOTES:
IF EQUIPPL;r WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Fuel Line Connector 611336 to be purchased separately
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Assemble Adjustable Shut-Off Arni Assembly ti2295 in R4-L
,6. CHECK FOR “AINIMUM CRANKING SPEEDDELIVERY (SEE STEP181 position per b/p XL400 S./B. 164 ’
7. AUTO ADVANCC SPEED RLSPONSIVE C* Torque aI1 fasteners per XL713 or SBlOb
a. ADVANCf :AOVFMENT 6*
___-
-1 CP.M
HPM MOYEMENT
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b. 750.950 ~ start
c. 1700-1900 Finish 25. SEALING WIRES: PART NO. 10408 4 REQUIRED
d. -... (REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

FE
?E9;

s SCREW, cover hold down 3 12202

LCCKWASHEB,cover screw 3 11582

3 wIASKBR, covae hold dew screw

1 CIOVRR, governor control
GASKET, governor cover
SEAL. pilot tube 10519 2 sZREW, head locking
SEAL, drive shaft 10453
I
SHAFT, drive 10213
NUT, drive shaft 10529
KEY, drive shaft 10274 12259 1 S CREW, torq. screw hole plug
BUTTON, thrust 10464 1 W.ASHER, torq. screw hole plug
SPRING, thrust button
WASHER, drive shaft
WASHER, torq. screw hole
SCREW, torq. ser. hole plu
SCREW, name piate 1484 1 t lOUSINGASSEHBLY
PIATE, name 1509: 2 BUSHING. throttle shaft’
CASKIZT, timing line cover
SCREW, timing line cover
cow& timing line

= = - -’

20387 n YD. HEAD 6 ROTCB ASSY. *

11066 : PLUNCFR. rotor (basic)
“! 5ell067 tbrull070 (standard)
01r 11072 thru11075 (oversize)
ROLLER, cam 11141 -----I a!d indicated1 on rotor S.B. 601%
SHOE, cam roller 11136 u, 13819 1 V,4LVS, delivery S.B. 143K
0’rl3820 (oversize) as req’d.
CAM RING 13839 1 S PRING, deli,very valve
16440 1 S TOP, delivery valve
13837 1 SICREW, delivery valve ret.
SEAL, hydraulic head 11304 11437 1 WIRE, vent
SPRING, leaf 14241 11438 2 SCREW, hydraulic head plug
SCREW, leaf spring adj. 11175 11439 1 WIRE, vent wire ret.
12216 1 SCREW, hydraulic head plug
CONNECT(R, fuel line
WASHER, fuel ltne connect0 a 16225 dd 11208 1 RING, rotor retainer
SCBEY, fuel line connector 4 11346 11212 2 RETAINER, rotor
 l DBGFCCUl-31A.l
E
p% ‘ RT N,3.
A
-
P&R-r N

1lSli PLUG, end plate

,,#,A, end plate sleeve 2 lls’cs7”
JXG, regulating 1 i151: -GREEN @ 11;;
ASTON, rac$atlng 1 1150i-
&PAM) FILTER ELFHENTASS: 1 Y302
SEAL,filter cap 12&01 :- 11.50: SIEEVE,snd
SEAL,transfer pump 1’
1
1132’
plate

ROLJ.PlN,end plate loc. 1152i ;-

uJ&

llL7’ PLATE, end

LINER,transfer 1675
BLADE,tramfer
SEAL., end pl.ate
pump
pump
plug
:
1
113 li
12401
8’
j-- 1153 : SCREW, end plate
1785( PLUG. end slate
=

SPRING, fy~vernor control 1 1199’ ?- 1221

1196
RETAINER, spring
I

SPRING, idling _
ARM, governor 1 1448: 2- 1196 GUIDE, idling spring
SHAFT, go”. arm pivot 1 12211 h- 1468 ARM ASSY., metering valve
SEAL, pivot shaft 2 11581 3- 1355 WASHER, guide stud
NUT, pivot shaft ret, 2 12281 39 1220 STUD, guide
1161 SHIM, metering valve
1880 VALVE, materinR
SLEEVE, governor thrust 1 1448: 3- 1160’ SPRING, metering valve
1960: RETAINER ASSY., &o”. weight
WEIGHT, @~vernor 6 1164: 1- l.952; RET. ASSY.,gov. wt,(basic)
1952 RETAINER, go”. weigbt
WASHER, go”. thrust sleeve 1 1162( 18981 HUB ASSY., gov. weight
RING, 80”. cage retaining 1 12281 5- RING, flexible ret.
1751
= x c

1205 CREW, adj. shut-off pOs.

NUT, s.0, arm adj. screw 1 1217, 4- 1299, CKEW, adj. shut-off ret.
SCREW, shut-off arm adj. 1 1216 5- 1158 ASHER, adj. S.O. Rat. Screw
1204’ ASHER. adj. S.O. pas. Screw
LEVt.R, throttle shaft 1 1222 l-
1229 KM ASSY. adj. shut-off
STACEK, throttle shrft lever 1 1231 2-
1295’ SCREW, stop lever fitting
SEAL, throttle shaft 2 12041 0- 1216. CREW, shut-off arm sdj.
WASHER, throttle shaft seal 1440 12171 IUT, 5.0. arm sdj. screw
,.,+- ASSY., throttle : 1201. 1223: HAFl’ ASSEMBLY, shut-off
low idle adj. screw 1 12178
&nrW, low idle adj. 1 1297. :- 1224 IAM, shut-off

LEVER ASSY., throttle 1 1294( j- 11901 HOOK ASSEMBLY, gov. linkage

SA(INC, throttle lever 1 1300: 3- 1236( SCREW, gov. link. hook adj
1236: WASHER, 80”. link. hook ad
1190( HOOK, governor linkagt
SCREW, throttle lever spring 1 1287’ 3” 123% LINK ASSY., 80~. link. adj
RETAINER, throttle lever spr. 1 1301( I- 11915 SPRING, govetnor linkage

NUT, high idle adj. 1 1217~

SCREW, hiah idle adj,____ a
A
AUTOMATIC ADVANCE GROUP

PLUG, piston hole (SPRING) 1 2640

SEAL, piston hole plug 4 2764 _

PISTON, spriny, 1 2755 14259 SPRING, outer advance

12741 SHIM, advance spring

1274:
WASHER, slide 2 2622 - 12741
*PISTON, power 1 6241
1150; SEAL, head lot. screw
PLUG, pisto o hole (POWER) 1 8968 .
18541 SCREWASSY,, head locating
*Assemble with Part No.
towards Piston Hole Plug

15431 SCBIW, cam advance

12761 SEAL, adv. sclcewhole plug
1276: PLUG, adv. screw hole
= __
- -
FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY
APPLICABLE SERVICE ASSEMBLIES DATE CHG. NO
A EDITION

GASKET KIT f/16369 b-l-67 9606 3

PILOT TUBE REPLACEMENT 1116320 b-24-68 10104 4
U-26-69 10673 5
9-22-71 11363 6