INJECTION

‘ PUMP
0069 '
MODELDBGFC6i37-49A J
SUPERSEDES MODEL
SPECIFICATION
CUSTOMER PART NO. 4515115
CUSTOMER’S NAME & ADDRESS:
EDITION NO.!:12 DATED 3-17-75
Allis Chalmers Mfg. ti.
Harvey Works
ENGINE D-262 FULL LOAD RPM 1615
Harvey, Illinois
APPLICATION LIFT TRUCK GOV. REGULATION %
-~ - .R*NS.*
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OT i.ERWISE NOTED
PRCSS..PSI
TEST STAND . :.
1. INJECTION LINES %2” I.D. BY 20” LONC 48-52 HOLD
2. TEST OIL TEMPERATURE. llO-115°F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4.CALIBBATION OIL (S.B.201) 11. SET TORQUE SCREW- 60-65
PUMP OPERATING SPEED HALF ENGINE SPEED t2. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT). 1750 10-13
PUMP ACCESSORIES ,. GOVERNOR CUT-OFF (% HI-IDLE DEL.)
1. Delivery Valve S. LOW IDLE. 600 9-12
2. Speed Advance 5. TRANSFER PUMP PRESSURE (WOT)
3. 7. TRANSFER PUMP PRESSURE (WOT)
4. 5. MINIMUM CRANKING SPEED DELIVERY 150 30 8 Min.
PUMP SETTINGS (t . . . ITEMS APPLY TO SERVICE ONLY)
!
1. ROLLER TO ROLLER DIMENSION .I.947 i.0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE LEFT SIDE VIEWING E.P.
KUSE GAGE NO. 18914) 20.TIMED LEFT SIDE VIEWING E.P. ’
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21.TIMEDTO
CAM (For Start of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANI 22. GoVERNOR .CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPN 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Pump to be AIR-TIMED prior to shipping
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Torque all fasteners per XL713 or S.B.106
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCE MOVEMENT4’fl/2’ Ref.to SB235 or ~~632

,zg=q%=
25. SEALING WIRES: PART NO. 10408 7.. REQUIRED
(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
FCk SEKVTE ENGINE
USE ON
High Idle Screw to Lever
FULL LOAD (If dynamometer available)
1. Advance Movement at 1400 RPM

-
AM E
RI3 f9-

SCREW, cover hold down 3

LOCKWASHER,cover screw 3

13521 3 dASHER, cover hold.down screw .'

12151 1 :ovEIl, gcwernor control
GASKET, governor cover 1 2",,
1 1519 11332 2 SCREW,head locking
SEAL, pilot tube
SEAL, drive shaft 2 3453
SHAFT. drive 1 0287
ROLLPIN, drive shaft 1 3921 11611 1 CAP, torque screw
BUTTON, thrust 1 5121 13807 1 Nur, torque screw
SPRING, thrust button 1 0'"' 12040 1 SF,AL, torque screw
WASHER, drive shaft 1 14675 1 SCREW,torque
NUT, drive shaft 1
WASHER. tdrq. screw hole 1
SCREW, torq. ser. hole plLllgl
SCREW, name plate 2 1 HOUSINGASSEMBLY
PLATE, name 1 2 BUSHING, throttle shaft
GASKET, timing line CtwelI2
SCREW, timing line cover 4
COVER, timing line 2
- =

2058( 1 ~0. HEADh ROT@ ASSY. *

2 PLUNGER.rOtOr (basic)
use 11102~tlwu 11105(standard)
or 11107 thru llll0(overslse)
ROLLER, cam as indicated on rotor S.B. 608
SHOE, cam roller 13821 1 /ALVE, de?ivery s.~.143R.
x13826 (overaire) as req'd.
CAM RING 13839 1 jPRING, delivery valve
16440 1 jTOP, delivery valve
13837 1 1CP.EW.delivery valve ret.
,h
SEAL, hydraulic head 14565 1 WIRE, vent
SPRING, leaf 11438 2 SCREW,hydraulic head Plug
SCREW, 1eaP spring adj. 11439 1 WIRE, vent wire ret.
l 12216 1 ScRE", hydraulic.head plug
\ .‘
.‘
’ 112oe 1
SCREW, fuel line COnneCtO r 11211 2
!
l INDEmED ITEMS INCLUDED
 DBGFC637:&9AJ
"LSCRlPIfON 75 DLSCRlPTlMl
E
‘9 -
1 PLUG,end plate
SEA&end plate sleeve
A ?PRINO,regulating .hr 1152ll or 15541 a3 required
:ST~~,reguLstin~

11503 1 SLEEVE,end plate

llll86 1 SPlUNG,plunger retainer

u77 1 PL4TE,end
LINxR,tra"sfer pump 13521 4 WASHER,end plate screw
BLADE,transfer pump 17506 4 SCREW, end plate
PLlJG,end plate pipe 11582 4 LQCKWASHER, end plate screw

SPRING, governar control 12210 1 RETAINER; spring

11966 1 SPRING, idling
ARM, governor 11969 1 ‘XIDE. idling spring
SHAFT, go". arm pivot 14680 1 ARMASSY.. meterinn valve
SRAL, pivot shaft 13556 1 WASHER,guide stud
NUT, pivot shaft ret. 12208 1 STUD, guide
11610 1 SHIM, metering valve
18808 1 VALVE, metering
SLEEVE, governor thrust 1 20359 1 SPRING, metering valve
19528 1 RETAINERASSY., gov. weight
WEIGHT, governor 6
19527 1 RETAINER, @v. weight
WASHER, go". thrust sleeve 1 !8986 1 HUB ASSY.. wv. weight
RING, gov. cage retaining 1 17513 1 RING, flexible ret.-
-- '- e zzz w =

15026 1 ,EVERASSY., Shut-off

13003 1 'RING, shut-off lever
13010 1 TAINRR. 8.0. lever spring
12999 1 BEW, s.0. lever spring
NLT, sea, arm adj. screw 12174
SCXEU, shut-ofE arm adj. 12165 ssemble as shown

LEm, throttle shaft 12221

SEAL, throttle shaft 12060

12165 1 XEW, shut-off arm adj.
,-Z?%RR, throttle shaft seal 14408
12174 I Ip, sol. arm adj. screw
FT ASSEMBLY. throttle 15024
12174 I5?19 1 AFT ASSEI%LY, shut-off
; low idle adj. screw
\ .EW. low idle adj. 12972
122i9 1

(Assemble as show") 11901 1 ICOKASSWLY, go", linkage

LEVER ASSY., thratle 15026 123&l I SCREW,gov. link. hook adj.
SFUXNC, throttle lever 13003 12362 1 WASH& go". link. hook edj;
11900 1 HOOK, governor linkage
12358 1 LINK ASSY., gov. link. adj.c
SGREW, throttle spring 1 12999 11919 1 WING, governor linkage ’
RETAINER,throttle lever sprin 1 doio
&Vr, high idle adj. 1 12174
SC@W, high Idle adj. =
AlJTOMATLC
ADVANCEGROUP
*Assemble with Part No. 1896E 1 PLUG, piston hole (power)
towards piston hole plug
-- 1896: 1 RING, piston
4-
*PISTON, power 16244
WASHER, slide 1262;

WAXER, slide 12622 1150; 2 XAL, head lot. screw

PISTON, spring 8' Adv.
12757
RED-YELLOW
SPRING, outer advance 12695 18541 1 SCREWASSY., head locatiug

GUIDE, adv. adj. spring 14940

SEAL, piston hole plug. 12764
SEAL, piston hole plug 20113
PLUG, piston hole (spring) 14941
SCREW, advance adj. 14544 ;15431 1 SCREW, cam advance
NUT, trimmer screw 13807
CAP, adv. adj. screw 11611 12761 1 SEAL. adv. screw hcle plug
SEAL, adv. adj. screw 12040 1276! 1 PLUG; ady. screw hole r
:-- 42
FOR ENGINl ITjl SEONLY
FOR SERVICE USE 'ONLY
APPI,ICABLESERVICE ASSEMBLIES DATE CHG. NO. EDITION

- GASKETKIT 1116369 11-4-65 8725 4

PILOT TUBE REPLACEMENT 116320 11-l-68 10089
11-19-69 10670 6
4-l-70 10818
9-18-70 11020 8
7-30-71 11338 9
2-24-72 11465 10
Z-25-74 11951 II
3-17-75 12209 12