- .

INJECTION PUMP MODEL OBGFC637-‘ISA.1

I~~~~~
-7
diesel systems SPECIFICATION
0065
SUPERSEDES

CUSTOMER
MODEL

PART NO.
DBGFC637-34AJ 45, 4956

CUSTOMER’S NAME & ADDRESS:

EDITION NO. 9 _ Allis.Chalmers Mfg. Co.
Harvey Works
ENGINE D-262 FULL LOAD RPM 1270
Harvey, Illinois
. APPLICATION DISTILLATION UNIT GOV. REGULATION 8-10 %

\ NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED

?T
TEST STAND --il
1. INJECTION LINES.. h”.I.O. BY 20” LONG 8. CHECK POINT. 1200
2. TEST OIL TEMPERATURE.. .llO-115°F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SO12 NOZZLES. 10. CHECK POINT
4. CALIBRATION OIL (S.B.201) :l. SET TOROUE SCREW. 1270 40-42 4
PUMP OPERATING SPEED.. HALF ENGINE SPEED 12. CRECK SHUT-OFF (WOT) 1270 3MAX.
ENGINE FUEL CONSUMPTION.. 13. HIGH IDLE (WOT) 1400 10-13 4
PUMP ACCESSORIES 14. GOVERNOR CUT.OFF (% HI.IOLE DEL.) 1450 5 Max,
1. Delivery Valve 600 9-12 4
15. LOW IDLE.

:I
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT)
3. 17. CHECK SHUT-OFF (WOT) 400 3MAX.
4. 18. MINIMUM CRANKING SPEED DELIVERY 150 8 Min.
30
PUMP SETTINGS (t . . . ITEMS APPLY TO SERVICE ONLY) I I
1. ROLLER TO ROLLER DIMENSION .1.947 + .0015 -NOTE:R&urn oil 200-500 cc/r&,. at rat; speed7
2. GOVERNOR LINKAGE GAP.. ,175” TO ,165” 19. NAME PLATE LEFT SIDE VIEWING E.P. w
USE KIT NO. 23093 SB95/XL862 20. TIMED LEFT SIDE VIEWING E.P.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) I 21. TIMED TO CAM (For beginning Of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC , 22. GO’JERNOR CONTROL COVER TO LIE STAMPED VOLTS. our
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM EN0 PLATE)
0
4. CHECK FOR MINIMUM 1s” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES:
IF EQUIPPEO WITH THE BY PASS SYSTEM. PINCH BY PASS HOSE a. Pump to be AIR-TIMED prior to shipping
5. ADJUST TRANSFER PUMP PRESSURE fWOT) b. Fuel Line Connector 811344 (Qty. 6) purchased separately
t6. CHECK FOR MINIMUM CRANKING SPEEi DELIVERY (SEE STEPlg: I C. Set Shut-off Adjusting Screws per XL869.
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCE MOVEMENT 4’ _(I* +1°

qzzjz%=
25. SEALING WIRES: PART NO. 10408 5 . REQUIRED
(REFtRENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
High Idle Screw to Lever

c = zzzz
MT.
E9_
ART NO. i= 9
MT.

.-

\ ,SCREW, cc~ver hold down !2351 1 SCREW, cover hold down

2
LOCKWASHER, cover screw 3 1582

13521 3 UASHW, cover hold dam screw

12151 1 COVER, governor control
!GASKET. ~~overnor cover L 2054
,SEAL. pilot tube L 0519 11331. 2 SCREW, head locking
SEAL, drive shaft 2 0453
SHAFT, drive L
ROLLPIN, drive shaft L %22;7
11611 1 CAP, torque screw
BUTTON, thrust 1 12064 13807 1 NLT, torque screw
SPRING. thrust button 1 0541 17430 1 SML, torque screw
WASHER, drive shaft 0534 14675 1 SCREW, torque
NUT, drive shaft 0529

SCREW, name plate , 2 24419

14846 1 HOUSING ASSEMBLY
PLATE, name I” .0394
GASKET. timing line cove 2 .0574
SCREW, timing line cover 4 .0584
COVER, timing line 2 LO567
I

= =

1 HYD. HEAD 6 ROTa ASSY. *

2 PLuHCIER, rotor (basic)
use 11102 thru lllos(scandard)
or 1’1107 tbru 1~11O(oversizc)
ROLLER, cam 11141 as indicated on rotor S.B. 608
SHOE, cam roller : 20116 13825 1 VALVE, delivery S.B. 143R
or13826 (oversize) as req’d.
6AH RING 1 10375 13839 1 SPRING. delivery valve
16440 1 STOP. delivery valve
13837 1 SCREW, delivery valve rec.
-‘ SEAL, hydraulic head 1 11304 14565 1 WIRE, vent
SPRING, leaf 14247 2 SCREW, hydraulic bead plug
11438
\ SCREW, leaf spring .adj. : 11175 11439 1 WIRE. Vent vire ret.
I 12216 1 SCREW, hydraulic head plug

1 RING, rotor retainer

SCREW. fuel line connect& 6 11346 2 RETAIN=, rotor
 DBCFC637-4SAJ
L*T. DLSCRWTION
scp.
i- PLUG, end plate
SEAL,snd plate sleeve
SPluN~, xw+llati”g 1152k or 15%1 as required
PISTON, regulating
CAP AND FILTER mHZNT ASSY
SEAL, filter cap 11503 1 SLEEVE, end plate
SEAL, transfer pump
EUXLpIN,end plate lot.
11186 1 SPiUNG,plunger retainer

llL77 1 PLATE, end

13521 4 WASHER, end place screw
LINER, transfer pump
17506 4 SCREW, end plate
BLADE, transfer pump
11582 4 LOCKWASHER, end plate screw
PLUG, end plate pips
12406 1 SEAL, end plate plug
= =

SPRING, governor control i 18146 ii210 1 RETAINER. spring

11966 1 SPRING, idling
MIH. governor 1 L4482 11969 1 GUIDE, idling spring
SHAFT, go”. arm pivot 1 12214 22134 1 ARM ASSY., metering valve
SEAL, pivot shaft 2 13556 1 WASHER, guide stud
NUT, pivot shaft ret. 2 12208 1 STUD, guide
11610 1 SHIM, metering valve
20849 1 VALVE, metering or 22250 SB336
SLEEVE. governor thrust 1 20?59 1 SPRING, m+.tering valve
19528 1 RETAINER ASSY., go”. veight
WEIGHT,
‘ governor 6
23267 1 RETAINER, go”. veight
WASHER, So”. thrust sleeve 1 18986 1 HUB ASSY., go”. weight
RING, go”. cage retaining 1 22935 1 RING. flexible ret.
= i_
LINKAGE GROUP

15026 1 LEVER
‘ AS%‘., Shut-off
13003 1 SPRING, shut-off lever
13010 1 (ETAINER, s.“. lever spring
12999 1 iCREW, soo. lever spring
NUT, 6.00 srm sdj. screw
12174
SCXEW, shut-off arm adj.
12165 Assemble
‘ ss shovn
L&R, throttle shaft
12221

SUL, throttle shaft

17438
WASHER, throttle shaft seal 12165 1 iCREW, shut-off srm adj.
14408
SHAR ASSEHBLY, throttle 12174 1 ILT’, soo. srm adj. screw
15024
m, low idle adj. screw lJ119 1 iRAFT ASSEhBLY, shut-off
12174
SCREW, lov idle edj.
12972
12249 1 Ml. shut-off

hmmble as shown)
LEVER ASSY., throttle
15026
SPUINC, throttle lever
13003 11901 1 HOOK ASSEbBLY. go”. linkage
12360 1 SCREW, go”. link. hook adj.
12362 1 WASHER, go”. link. hodk adj.
S(BEW, throttle spring
12999 11900 1 HOOK, governor linkage
PETAINER,throttle lever spr
13010 12358 1 LINK ASSY., go”. link. sdj.
NVf,..high idle sdj.
12174 11919 1 SPRING, govqrnor linkage
SCREW, high idle adj.
_--.
= -

*Assemble with Part No.

22655 PLUG, piston hole (power)
-‘, towards piston hole plug
:- -’ -
i8967 RING, piston
*PISTON, power 16244 --
USHER,
i‘,_ slide 12622

_ _ -.
WASHER, slide 11507 SEAL. head locating screw
12622
PISTON, spring 2218j ,, go ADVANCE 22238 SCREU ASSY., head locating _.
_-
SPRING, outer advance
L2695 .

1 GUIDE. adv. adj. spring

SEAL, piston hole plug
SEAL, piston hole plug
PLUG, piston hole (spring 15638 SCREW, cam advance
SCREW, advvce adj.
NUT, trimmer screv 12766 SEAL, adv. screw hole plug
CAP, adv. adj. screw 15739 PLUG, adv. screw hole
SEAL..adv. adj. screw
LL

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEHBLIES: _J G
DATE CHG. NO
m-.-.-z EDITION
3-17-75 12209 6
GASKET KIT
0 824371 6-22-79 13392 7
THROTTLE SHAFl’ BUSHING REPLACEHENT 815093 9-30-80 13910 8
PILOT TJJBE REPLACEMENT #16320 -1 l-7-83 15819 9
i