I,._ ,.I.I .

INJECTION PUMP MODELDBGVC 631- 1Dir

SUPERSEDES MODEL
--------ATION
SPECIFICS
1diesel systems 1 500
CUSTOMER PART NO. AT17626T
I I OATED 12-15-82
CUSTOMER’S NAME 6 ADDRESS:
EDITIGN NO. 11 John Deere Dubuque Tractor Works
Dubuque, Iowa
-ENGINE 248D FULL LOAD RPM 2500
C-. __~___. _-.
APPLlCATlONCCMBIN&~ - GOV. REGULATION
___ _ LX__ I$SU_EDBY: J._-a~_L -__-_
.-- MM. PER *Ix. “AR. IIuws.v”“l’
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTEb--“‘+’
t,o 5710llE BET. GIL. ?wss.-Pa!
TEST STAND
1. IKIECTl_ON LINES +‘,,’ I.D. BY 2D. LONG i 8. CHECK POINT 2500 44-46’ 3 80-83 HOLD
2. TEST OIL TEMPERATURE 110-115 F. 9. CHECK POINT 1500 42-46 3
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. LO. CHECK SHUT-OFF 2500 3 MAX. .
4. USE H.M.S. CALIBRATING OIL 11. SET TORQUE %!REV.
PUMP OPERATING SPEED m.F ENGINE SPEED 12. .CHECK POINT-PART LOAD 2500 19-24 2
ENGlNE FUEL CONSUMPTION 37-39 #/Hr. l t 2500 RPN 13. HIGH IDLE (WO:, 2665 12-14 3
PUMP ACCESSORIES 22 #/Hr. ar 1500 RFH (Ref.) 14. GOVERNOR CUT-OFF .2700 7 n&x.
1. Delivery Vslve 15. LOW IDLE 800 e-m ‘33.3 8
2. Speed Advance 16. CHECK SHUT-OFF 400 3 MAX.
- 3. By-Pass System 17. TRANSFER PlJhrP PRESSURE (WOT)
4. LB. MINIMUM CRANKING SPEED DELIVERY 100 8 5 Min.
PUMP SEl-llNGS (t . . . ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.95! k.0005 NOTE: Return oil ZOO-500 cc/min. at rated.RF'MIL
2. GOVERNOR LINKAGE GAP .125” TO .165- LER
19. NAME PLATE SIDE VIEWING E.P. IN
(USE KIT NO. 23093 SB95/XL862) 20. TIMED LEFr SIDE VIEWING E.P.
13. OPERATE PUMP AT 1DDO RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO CAM (For Relative End Of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANI: 22. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM OUT
23. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 0
24. SPECIAL NOTES
’ IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Governor cage is marked relaeive to end of inject4m-1.
True End EZ Injection is 3 dcgrees(F’ump) befpre this m&E f-i
5. ADJUST TRANSFER PUMP PRESSURE (WOT)
6. ST-& on engine
6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEPlB’ b. Assemble Timing & Return Oil Fitting Assembly~on~x~ s&&
7. AUTO ADVANCE SPEED RESPONSIVE viewinn End Plsre Per XL-452
,a. ADVANCE MOVEMENT 8. -0. +I*
C. .I@ mnt_stun RPk_.on .Nme -Plate.
Connector
ScrewNo. 11346
;I;-
d.Fuel Line and Wssher NO. 16225 to be
purchased separately

MC'-B&NE
1. Set 3. Advance Movement at 1500 RPM (FULL LOAD)
b. NO-LOAD ADVANCE Is l-2. hvement at BDOBPM and 7. 25. SEALING WIRES- PART NO. 10408 3 REQUIRED
hvemenr, minimum at High Idle (REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
NOTE : Bigh Idle Screw to be Sealed by J. Deere Inspector

- -
lie “T. n,.
RIEQ_
- E9_

SCREW, low idle adj. 1

NUT, low idle adj. screw 1
1 AiHEK. lov idle adi. screw
SEAL.. low idle sc.r2 1
1 CREW, cover hold down
SCREW, cover hold down 2 ,
LOCKMASHE?R, cover screw 3
L-. U*
‘ __ 15888 1 UNNECTOR ASSY., ret,urn line
13521 3 kSHER, cover hold down scre”
1 OVER, 3overnor control
1 CREEN. return Oil
GASRET, goveinor cover 12054
1 ITTING ASSY, timing h ret. Oil
SEAL, pilot rube 10519
CREW, fitting assembly
SWL,
SHAFT,
drive
drive
shaft 10453
L5813
:05:82(;
15521
:
1
ASKET. fitting
.OSE, return Oil
assembly

1133l 2 CREW, head locking

13807 l-

WASHER, rorq. screw hole 1

1 .INC, drive shaft ret.
. tom. .
SCREW, sm. hole ulu g 1
SCREW, nsme plate 2
1 KNJSING ASSEnBLY
PIATE. name 1
CASKET, timing line COVET i
SCREW, riming line cover 2
COVER, t,ining line 1 10567 I---+
=

-row Sno”P

20572 1 ,&&.D h Rti?OR ASSY.

2 PLUNCRR, rc.tor (basic)
,se 11067 thru 1107qStsndard)
&lo72 tbrullO75 (overslse)
,s indicated on rOtOr S.B.6m
fALVE, delivery S./B. L43R
ROLLER, C=m 1
SHOE, cam roller ,r 13820 (oversize) as req”d.
1 IPRING, delivery Valve
CAM RIffi 1 ITOP, delivery valve
1 )CREW, deli_“Pry valve ret_,.
1 WIRE, vent 01. 14565
SEAL, hydraulic head 2 .S“REW, hydraulic head Plug
SPRING, leaf 1 WIRE, vent tire ret
SCREW, leaf spting sdj. 1 SCREW, hydraulic bead PI”3

1 RING, rotor retain’=

WASH&, fuel line Connect 2 RETAINER, %-O’LOr
SCREW, .fuel line Connects
f INDENTED ITEMS INCLUDED
_- _~_
 .- DBGVC631-IDH - -
iz =
DE$CWPTION oacl(PnoN
rrp. -_
1 PL
‘ UG, end plate
:FITTINGASSFMILY,inlet,
thn 11 1521r or 155bl as required
1 SPRD'G,regulating
CAPAND FILTER ELENENTASS 1 1 P'ISTON,regulating
SEA&filter cap 1 1 SLEEVE,end plate
SEAL,transfer pmp 1
RXLPIN, end plate lot. 1 2 SEAL, end plats sleeve
1 SPRING,plungerretainer

1 PL
‘ ATE, end ,
,LI?qtran.¶fer pump W'ASHER, end plate screw
BLUE-transfer pump : L” s CFiEW,endplate
SEAL, end plate plug 1 4 kfASHER,lock
..__
1
= =
i
_ PLUG, end
-c
plate

GSPRING, governor control 1 1221( 1 I<ETAINEk. spring

1196( 1 ZPRINC, idling
ARH, governor 1 1196! 1 (XIDE, idling spring
SHAFT, go”. arm pivot 1 22133 1 1UM ASSY., metering valve
SEAL, pivot shaft 2 135% 1 1JASHER,guide stud
W, pivot shaft ret. 2 12201 1 STUD, guide
1161( 1 SHIM, metering valve.
2084! 1 1IIALVE. metering or 22250
SLEEVE, governor thrust 1 20359 1 :SPRING. mecerin~.v+Jve
or 19615 1 RIETAINERPSSY., gov.'wt.
WEIGHT, governor 6 1952E 1 RETAINERASSY, gov.wt.(Basic
2326: 1 RETAI!:ER, gov. weidht
WASHER, gov. thrust sleeve 1 1898t 1 HUB ASSEMBLY,gov. weight
RING, gov. cage retaining 1 1751: 1 RING. flexible retaining
= = ~

LEVER, throttle shaft 1 1223: 1 6iHAlT,rhut off

SEAL, throttle
WASHER.,throttle
shaft
shaft seal
2
2
ooh
SHAFTASSEMBLY, throttle 1

t
O0 1224! 1 cl4N, shut-off

LEVERASSY., throttle 1
SPRING, throttle lever 1901 HiOOKASBXBLY., gov. U&ege
1
.2360 :: SOIW, gav. lhk hook oldj.
12362 1 UASBER, gov. Unk. book ad.),
SCREW,throttle lever spring 1 u9m 1 HOOK, governor linkage
RETAINER, throttle lever spr 1 ISr'K MST., gov. link adj.
1’ S:PHING,govemorlirhge

NUT, high idle adj. 1

SCREW,high idle adj. 1
= *_.

!2655 ~1 PUC, piston hole (power)

PISTON, power 1 16241

Assemble with Part No. toward 0"
WASHER,slide 1 12622
Piston Hole Plug

WASHER, slide 1 .2627 .1507 2 s EAL, bead '1.x. screw

PISTON, spring 1 !2182 -8" Adv.
@@O Ir
SPRJNC, outer advance 1 ~~~~~-BLACQ-BLACK- !2236 1 SCREF ASSY., head loco
SPRING, inner advance 1 5438 1 s CKEW,cam advance
GUIDE, adv. adj. spring 1 &
SEAL, piston hole plug 2 12766 1 SEAL, adv. screw hole plug .
SEAL, piston hole plug 2 L5739 1 P'LUG, adv. screw hole
PLUG, piston hole(spring 1
SCREW,advance adj. 1
NUT, trimmer screw 1 12040 1 SEAL, adv. adj. screw
CAP, adv, adj. screw 1 -- = -Y
-
=
FOR SER :E i ONLY FOR K;INE :NG USE ONLY
I
APPLICABLEs r1c rSSEMBLIES: CHG.
-- NO. EDIl ml
- N
-
7-3-60 10112 8
CASKFr YTT R16369
6-30-81 INTERIM ONLY 9
V-14-81 14316 10
PIL"T TUBE REPLACEMENT #ii323 15011
12-15-82 11
GOV. WT. RETAINERASSY. 817534
I
THROTTLESUXC BUSHINGREPLACEMENT 1115093 I