INJECTION PUMP

diesel systems I SPECIFICATION

lUrcRLcOtL
NOOLL
1 I CUSTOMER PART NO. ‘AR 73797
wnoNMo. 11 OilSO 12-22-82 CUsIOYEW MAUL A AOORtSsI
LNGINL 6399’1 202
IUULOAORPN 2500 John Deere Tractor Worka
APPLXATION 975 COIBINK
/-- SRrm, IruN
@OV. REGUUTION % tSSUE0 RI: J. M&hon

NOTE: ALL SPttOS ARC IN ENGINC RPM UNLtSS 01 nLRwlLL MOT&o SIm0.C 2‘ :: rwiNu
TKST nut0 (See Fuel Line
Connector thread Note) :“I; 1-1 .I.
. cuuy

I‘
111.1, I .,.‘.
* 3. INJECTION LINES. . . . ..02SOlP NOZZLLSB W I.D. W-XT LONG L CHECK POINT . . . . . . . . . . . . . . . . 2500 1 06-90 1 at-sf, t 4 18S-9,S
(HOLDER BKESDSo I 0.5 MM RAIL) K1’ 1.0. BY 2v LONG S. CHECK POINT . . . . . . . . . . . . . . . . 1300 B
‘ B-92 67-G
S. TEST OIL TEMPERATURE. . . . . . . . . . . . . . . . . . . . 11&llB F. IQ CHECK POlNr(SKK. l40IE24fiO00 79-83 U-85
L NOZZLE OPENING PRESSURE . . . . ..WSDl2 NOZZLES)Z= PSI IL SET TORQUE SCREW . . ..I.....
(HOLDER BKBSD so 6 0.5 MY PIATE) 2000 PSI 12. CHECK SHUT-OFF (WOT) . 2 ‘ 500 3 M. 3HAx.
A, CUlI)RATING OIL (5.8.201) lo-15
13. MIGM IOLE (WOT) ..,I......... 2700 10-14 4
WYP OPERATING SPEED . . . . .up. . . . . . . . . . . . . . . . ENGINE SPEEO I& GOVERNOR CUTMF . . . . . . . . . 2750 5 M
KNCINE fULL CONSUYPTION . . . . . . . . . . . . . . . . . . . . . . . IS. Low IDLE . . . . . . . . . . . . . . . . . . . . . . BOO lo-15 G-r";' 4
PUIP ACCKSSORIKS IL TRANt. PUMP PRm(woT). .
2. ORlivrry V*lv* 5. Amroid fy. aKCK-$i.m Opp .(WOT)..4DD f Iw(, 3nAx.
t BpRrd AdvmcR Spill 6. Port MIN.CRANKSPEtO DEL . . . . . . 150 1 35 I33 I I10 KIN.
L fl~itric Shut-off (12v. l!.t.l.)
a Close Plow teeted NOTE: kturn oil 200-100 CC/&. At f&d l p*;d* ,I_
rUMp SETTINGS (I . . . ITEMS APRY TO SERVlCL ONLY) IS. NAM FuTE. .&En... SIDE VIEWING ENO MTK I
1. ROLLER TO ROCLER OIMENSlOh 1.967,...R.001~” (*) 20. TIMED . . . . . . . . . LI;n...SlOE VIEWING EN0 MTL
2.. GOVERN00 LINKAGE GAP . . . . . . . . . . . . . . . . . . . . 12S’ TO .lb& 21. TIME0 TO.CAIt .(hr..Xnd .of .Iajcctloa)
(USE KIT NO. 23093 SB951XL862) 22. GOVERNOR CONTROL COVER TO RE STAMPKOl2VOLT&
1S.OPCRATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 2L TIMID TO l!lS CYUNOER (FROM EN0 PuTE), _ _@
FOR 10 MINUTES TO BRING TO Of’tRATlNG TKMPERATURE AND 21. SPECIAL NOTE%
CLEAR AIR fROM SYSTEhL R. torque all hotmen par XI.764 c
L CHECK FOR MINIMUM 18’ HO TRANSfER PUMP Llfl AT 4CC RPM b. Pump robe tcrtcd with PittinS No. 15830 iart*)lJd.
1. ADJUST TRANSfER PUMP PRESSURE (wOT) C. Electric Sbu_g_tft_gobe tertcd
.-_- ma ad&muted par $f&M
IS. CHECK FOR MINIMUM CRANKING SPLLO DELIVERY (SEE STEP18
7. AUTO AOVANCE SPL LO RESPONSIVE
. ADVANCE YOVEMLNT 6. f 1.12. ~_._
- SAE .o:::,,, 12SOl2
h 1000-1300 900-1200
c 1700-1900 :: . lSOO-1700
Y l/2* 1 I 6. f Sy 2200
(*)Avet*ge o: tif%o palm of Rollera
NOTE: Hacimum difference between
pairs of loller* .003"
Mmium eccentricity ia .004*

NOTE: PUMP MOUNTING - H~RT~ON’~AL 1. Obtain flow by Rd)urtlng RdVAIICC manor ur1ng MY.
PUMP ROTATION-CUX~UISE
K SEALING WIRE% PART NO. 1040S 4... REQUIREO
Pirton 120946 (-4' + 6') la-check Mwqee Step e.
J. Set Shut-off Mjuating SCrw# Per "-tf~T

SCREV. low idle l durting

NVT. low idle Adj. *crew
T .l
1
I
15442
12174
I
HOUSING AND DRIVE GROUT.

I I
1 WASHER,low idle l dj: l rw
SEAL.
‘ low idle l x+v 1 11588
1 CONNECNR ASST.. mturn lln
SCREW,cover hold duwo 2 223fl
1 SCSEW.Cover hold-down
3 11582
1 12054 3 UNUU. cover Rcrov

1 19843 1 COVKK, Sovermr control

NUT. hub retaining 1 20211
UNHER. hyb retAininS 1 1 KEY. drive ahaft
20212
.l RING, burily mhouldw
l Purchmcd ScpAmtely
1 SHAFT, drive
UNHER. drive RhAft rprlq 1 19850
BEARING,ball 1 20274
HOUSINGNSEXBLY. pump 120034
SK&, drive shaft : ~20269 12259 1 SCREY, hole.plug
10466
I 1. SFAL. torque l erw
11331 2 SCREW,head. lockin

SUL. pump flange 19840

CAkEI, timing line eowr 10574
COVER, timirq line 10567
SCREW,Mma plate
PLATS, - 19916 I 2 SCBEU. timilq lia* 1:-r
 HYDRAULIC
Hi-AND
SCREW, leaf l prlng 15619
I ROTORCROW 106iii
206 36
1
1
HYD.HW b RDYORASSY.(llR.5)
WYD.NEAD6 RDYDRASSY.(Reeic
110 46 2 PLDNCER. rotor (Boric)
SHOE, roller cm 20120
JSL llD67 THRU llOM(s~.)
or 20110 (-.otdor 20119(* Req’d. OR 11052 INRU 11053 (O’SIZR)
SLEEVE. Rovernor thruet 21709 202 SO 2 PLUNCER, rotor (Serlc)
XX 20251 TIIRu 20254(SID.)
OR 20256 mu 20259 (o'srze)
b indlceted 01) rotor SS6D
WASHER,SOW. thwt #~WJI
WEIGHT, Soveraor 122!16 ICREW, heed pluS
REIAINRR ASSY., Row. weiRI 114)3a SCRlW. hoed plug
198I41 UIRR, vent or 20061 (CU)
WRING. leef 15724 191163 INC. reteu (per SS370)
SCRN. luf eprin: MC69 191I94
ROLLLR,e.. 190 USNION, (OVD. wt. retelner
CU. rlrq (Ref. to SS326) 21686

w 61 6 C0NNRCIOR,fuel line
.. '60 CEU. locklly plete
00 r
17 1 ALVE, delivery (Stl43)
SW. hydreulic heed 11304 ---Jv_ r 21218 (O’SlZE) AS RRQ’D.
SPRING, delivery vrlve 20129 .27 1
- STOP, +leUU~ry _velve
._._._ _-_. to12
-
.

2 RETAINER, rotor
1 LINER, trenefer puep
SUL. tr*nefer pump 4 MADE, trmefer pump
;
or 20512 per SC304
i RING, liner locating
* SPRING, trene. pump blade 569! t RECULATORASSY., trene. pump
: ROLLPIN 983;
SW. regulating pieton 9641
1 SPRING, reguleting
SEAL,inlet filter ecreen 903: 1 PIATE, trane. pump preseure
PISTON, reguleting 9091
PLUG AS%., cad plete l djuec 5228
. RING, ecree” rctafarr 052! 1 CAP, tmnafcr pup end
SCEES,inlet filter
=

1 UAmR. juide rtu(l

NUT, pivot l heft ret. 1 STUD,guide
SEAL, pivot eheft
/’

15201 1 SPACER,Rovernor epring

ARM. governor 1221( 1 LETAINRR, l priog
1 SPRING. idling
SHAFT, gov. 8rm pivot 214 1 GUIDE, idling rpria~
SEAL, pivot l heft SSS 1 AM WSY., mot*risg velve
NUT. pivot eheft :2aa 1 SHI!l, mataring vellve

I SPRING, governor contrc 1074 I- SPRING, metering ve$ve

f VALVE. metering OX 2297656336
I

CAP ASSMBLY, eneroid 4’ SCRRW, brecket mounting

4 IW’HER,brecket mouatinR
PISTON ASSmLY, l neroid CRACRET,aneroid wuuntiq
i NW. body errably retaining
SHIM. l neroid
SPRING. l neroid 1 BDM, l nerofd
SHIM, l neroid ROD, operetiry
: RING, rcteining
BODY, l neroid
1 SCREW,l dj:ehut-off pee.
NW. e.o. l rm edj. ecreu 175
1 SCREW,l dj. l hut-off ret,
SCREW. l hut-off .rm l dj. 169
1 WHER, l dj. l .o. ret. *crew
LEVER. thiottle l heft 221
1 MASHER,l dj. l .o. pee. l crev
f
SKAL. throttle shaft- 438
‘ 1 Un ASST.. l dj. l hut-off
WASHER. throttle l heft l ee: 400 1 ECREV, l hut-off .“I l dj.
throttle WY, l .o. erm l dj. l crew
%%R~%&ttle lever l dj Pf9
‘ : iHAlT WSEMILY, l hut-off
SCRN, throttle lever poe. 051 1 Xl, l hut-off
ARU. l djueting l pecer 136 1 WT. high idle l djuetinS
1 ICRN. high idle l djurtlng
, LEVER ASSY., throttle 392 1 (001: ASSY., govcrna~r linkage
. SCREW. Rev. link.: hook l d
: WASHER. Rev. link. hook . a-J.
SPRING. throtclc lever
NOt)K. governor linkaRe
F---- RETAINER. t&ottle lever rl : LINK. ASSY., Rev. hook edj.
SCREW. throttle lever l prlr 1 ;PRINC. governor linkege
 * CM4627UP2880
- - Page 3 of 3

SCREU, reed valve 2

SIX, l dv. pistop hole 1 1361 1 'LUG. p1nton hole (P0u.r)
SSAL, l dv. pircon bole 1
RING, l dv. pirton .2773 1 ALVE,
‘ road
SEAL, pison rirq i
PISTON, advance 1
,_ l :Sec Spcci~l Notcr 24) I 2764 1 EAL. l dv. plrton ho10 plug
0276 ;PRINC, outer advance
SW., l dv. piatoa bole plul 1 4567 i ;PPINC. inner advraco
PLUG, plaroa (rpriaS) .4940 WIDE.-•dvmcr l djwtin) mcr.
.1507 1 ;UL.hud loutin~ acrw
1
1 .9890 1 Icnm ASSY., hwd loclting
1
.35M 1
: .9896 1
SEAL, l dv. l crev hole pluS 1
PLUG. l dv. ‘crev hole 1573d 4
!,
In*ra11 crounding Srrap ELECTRIC SHUT-OFFCROUP(E.T.R.)
on LEPT side Vlcviag
Trans. Pumpper XL-683 4760 2 KNXNUI, teaminA1 CoIItACt
.a501 1 USHEP.t*rrinr1 coaL*CL
a
!0951 WRAP. tcrmllul grouadiag ,
LocKUAsHER, cover I‘XW I 18493 .2049 f L4xKUAsHEP,tam. toMtaCt
USHER. terminal concut , 18501 1251s rur. LwBiMl ContACK
.zsOc f IlASHER.termilul iluulatlng

SOLENOID FRAHE b #A ASSWBL 1 22315

- - -
- -
FOR SERVICE USE ONLY FOR ENGINEERINGUSE DNLY
APPLICABLESERVICEWSEIIBLIES u CRC. NO. EDITION 1
I --
CASKET
KIT
SOLENOIDFUME ASSEMBLY
3-14-80
7-u-78 13692
13059 a
ANEROIDASSEMBLY 118232 3-21-80 REvISEt
MRO LE SHAFTBUSHTN(:REPlACm 7-14-80 m;'o :
XETE&C tALVE ANil ARM ASSY

9-14-u
7-28-82 14316
14764 ;0
12-22-82 15045 11