-i'AGENO; 5 0 (I-

CATALOG 8 6 fj
INJtiCTION PUMP MODEL DBGFC 633" 1DL
J SPECIFICATION &?
SUPERSEDES MODEL DBGFC633 . 1 DC

/- CUSTOMER PART NO. 2916711

EDITION NO. 4 DATED 2-l-66 CUSTOMER’S NAME IL ADDRESS:
Hercules Engine Division
ttupp Corwration
ENGINE D-300 FULL LOAD RPM 2 500
Ldnton 2, Ohio
APPLICATION GOV. REGULATION 10 Z 1SSUEr.i fly: .r. Mcttih~n
--_-^.,-..I _.=..“..--_.- ..I... .^..
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OT”ERW,~E NUYED
TEST STAND
1. INJECTION LlNtS I/g” l.D BY 2u LONG a. c: ;c< r( iC,iY ,
2. TEST OIL TEMPERATURE IlO--115’F 9. C\itCi\ PijiNT
3. NOZZLE OPENING PRtSSUHE 2500 PSI la%12 ivDiLLt> IO. (:l;!-l‘h p->,l\l,-
4. USE ROOSA MASTER CALlBRAllNG OIL 11. ;ti / OSQi.!F x:ht,i
PUMP OPERATING SPEED HALF ENGINE SPE<D 12. i:I*t’.i\ POlNl iAi* / , GCD
ENGINE FUEL CONSUMPTION !.% nl:‘,, iij, L I”“.)‘;
PUMP ACCESSORIES 14. I,?)i’~R*li>fi :i’T cjt,
1. Delivery Valve 15. !‘)W ,i,i E
2. Ball Check Xotor lb. ;?l.%FFC
‘ pt.: fira I *;-.>.'i-i :h~,i)
3. Electric Shut-Off (12V. E.T.K,) i,. &>,tiC”
‘ i!? f”,..:l iljyi;‘ .;zL &Jr)
4. ib, bi:‘>cih:i;hl .,n*Ni\i‘!c= wtli)
PUMP SETTINGS (t ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO QOLLtR DlhlENSlON I.960 . .0005
2. GOVERNOR LINKAGE GAP 125” :a; 1-b’ 13 Nfiisli ix/ ,\I t K i’:!, r SIDE VlEWiNir E P
+(USt GAGE NO 13339) 20. 1 *,“:tC k1Gl:l SIDE Vlt.WING E P.
13. OPtHArE PUMP AT 1000 RPM WO,- (WIDE OPEN TH40rllk) 21. il!vlkfi I-0 C.?‘i (9’ L!r1 “ii s-nd ,vt 1njeceionj
FOR 10 MlNUrtS TC BRING TD OPERATING IFMPiRAr’JHE ANU 2* l‘TI’,FHNCN CCNi,<>i C3z’tP 7, I:t siA,iiPE~~,~~ “oLIS,
CLEAR A,R FROM SYSTEM 23. NlJMi?tH .:P!E CYL!“11:k~ti(tPc?R” t iii) P,.ATt)
4. CHECK FOH MINIMUM 18” HG TRANSFER PUMP L,F~ AT 400 RPM 20. s;‘tpA! wrt5.
IF ~QlJiF’Pk~ WITH THE BY PASS SYSTtM. PlNCit =I PASS tiBSF. i. L,ei,,,c %<ll Ct’? ii, :,i *ohccd and Jdjust+d per XL-274 or
5. ADJUST TRANSFER PUMP PRESSURt (WOT) \, iii l:,sR3
16. CHFCK tOH MINIMUM CRANKING SPEED DtLlVtRY (SEt SlFP18) b. Y!wp TV be testrd rich FiLtlng No. 15810 installed
7. AlJTO ADVANCE SPttD RESPONSIVE
a. AIJVANCI MOVEMEN i
-KK----

%5 sl.ALINi \“i::its PAH’ I!‘,. l&m 3 .f2i_QUIREU

(REI t.htF!f;t 3RA%il\ii Xi 5fii OR SFRVICE BVLLETIN 134R)

g
-
,-
WASHER, low idle hole plug
SEAL, low idle wxew

SCREW, cover hold down 3

LOCKWASHER, cover screy 3
1583(! &NNLCTUR ASSY., return line
13521 WASHEK, cover hold down screw
12lGte COVER, governor control
GASKET, governor Cover 1 120.54
SEAL, pilot tube 1 10519 SCREW, head lo&inR
SML. drive shaft 2 10453

8
SHAFI, drive 1 10213
11611
KEY, drive shaft 1 10274 13807
BUTTON, thrust 1 10536 12040
SPRING, thrust button 1 10541 14675

VASHRR, tot-q. screw hole 1 10464

SCREW, torq. ser. hole plu I 12259
SCREW, name plate 2 10401 HOUSING ASSEMBLY -
PIATE, name 1 10394 BUSHING, throttle shaft
GASKET, timing line cover 2 10574
SCREW, timing line cover 4 10584
COVER. timinn line 2 10567 11354 WASHER, cam locatirq screw
11507 SEAL, head locating screw
11363 SCREW, head 1ocixinR
10393 SCREW, cam local:ing
--~_--_~-

17261 HYLI.HW\D & ROTOR ASSY. *s/%228

11076 PLUNGER, ~0tOr (basic)
--. , use 11077 thrullOBO(Seand~rd)
ai- thrullO85 (cweasi;c)
ROLLkill, cam 2 1s indicated on rotor S.B.6QR2
SHOR, tam rnller 2 11437 WIRE, vent
11438 SCREW, hydraulic head plu@
CAM RING 1 10374 lZf.39 WIRE. Vent wire ret.
12216 SCREW, hydraulic bead plu&
15580 SCREW. ball check STOP
=AL, hydraulic head 1 11304 15035 SCBEkr, ball check stop locking
SPRIUG, leaf 1 11196 15818 BALL CHECK
SCREW, icaf spring adj. 1 11175 12968 SCKEW, pluy,
11035 ~ASHEX,
‘ plug
6 11336 11208 RING, rotor retainer
2 16225 11212 IETAINti, rotor
6 11346 13837 BCREW, delivery valve ret.
16440 STOP, delivery valve
13839 BORING, drlivery wv4
13821 ?AL’JB, delivery S.B. 109
pr13822 (oversire) as rcq’d4,
rINDEmRn TP,?NI, rrrr,%,,sn
 ET
?s
1 PLUO, end plate
SPXL,end plate sleeve
SPRING, regulating thr 1152h or 15% as required
n PISTON, regulating
CAP AND FILTER =pIENT A.?SY
SEAL, filter cap 1 SLEEVE, end plate
SEAL, transfer pump
ROLLPIN,end plate lot.
1 SPRINO,plunger retainer

1 PLATE,end
L:MER, transfer pmp
BLADE, transfer pump L SCHEW,end plate
PLUG, end plate pipe
=

SPRING, gcwernor control 1221c 1 RETAINER, spring

1196t 1 SPRING, idling
ARM, governor 11965 1 XIDE. tdling spring
SHAFT, go”. arl~ pivot 1468C 1 RRM ASSY., ruete?inB valve
_.
SFAL. Divot shaft 1355f 1 WASHER, guide stud
NUT, pivot shaft ret. 122Gf 1 STUD, guide
116lC 1 SHIM, metering valve
11563 1 VALVE, metering
SLEEVE, governor thrust 11604 1 SPRING, metering valve
1686( 1 RETAINER ASSY., go”. weight
WEIGHT. governor 16445 1 RET. ASSY.,gw. vt.(basic)
14264 1 RETAINER, go”. veight
WASHER, go”. thrust sleeve 14266 1 RUB ASSY., go”. vei&t
RING, go”. cage retaining 1644E 1 RING, flexible ret. -.
- Z = ----

12233 1 IlWT,shut off

LEVEX. throttle shaft 12221 L_ r------

SEAL, throttle shaft

UAsllffR. throttle shaft real
SHAPT ASSY.. throttle 15024
NUT,low idle adf. screw 12173
12972
~EU, low idle adj. 12253 1 LIP, shaft retainer
fEJl AS&Y., throttle
*RING, throttle lever

11901 1 au Af3amL.Y.. gw. linkage

12360 1 SCRB, gw. link. hook adj.
SCREW, throttle ievcr spring 12879
12362 1 WASHEX, gem, tiik. hook sdj.
RETAJNFR, throttle lever spr. 13010
I UP00 1 HOOK, governor linkage
u.358 i LMK As%., gov. link a.$
11919 ? PJUNO, governor l_
NVT, high idle adj.
SCRW, high idle adj. =

14761 2 Lc)CKNUT. term. contact

12515 2 NUT, term. contact
1250( 2 WASHER, term. insulating

1251: 2 TUBE, term. insulating

1635 1 FKAME ASSY,, solenoid
124&t 1 SPRING, shut-down ana
1247’ 1 ARPI ASSY., shut-dorm coil

=
?a SERVICB USE ONLY FOR EllCINERRING USE ONLY
CHG. NO. EDITION RRWARKS
APPLICABJZ. SBRVICE ASSRMBLIBS: -DATE ---

Cl3681 11-27-62 6811 1 Refer to E.C.N. t6611

CASKET KIT

N16320 5-28-64 8012 2 Refer to E.C.N. #SO12

PILOT TUBE REPJACEMENT
l-5-65 a341 I’ 3 Pefer to E.C.N. C6341
SOLENOID A?:D AX)! ASSEPBLY #I6376
I 2-l-66 0033 4 Refer to E.C.N. b&333

COVE:< AND SOLENOID ASSEt;DLY 816360