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  • RG Compressor Manual

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    BT20MEC047 Jeet Bhakta
    13 views608 pages
    This document provides instructions for setting pressure instruments on a pump. It lists the target setting values for three instruments: TSL at 485.45 kg/cm2, TSL at 45°C, and ISH at 482.50°C. It also includes a diagram showing the pump assembly and labels the location of the instruments being set.

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    This document provides instructions for setting pressure instruments on a pump. It lists the target setting values for three instruments: TSL at 485.45 kg/cm2, TSL at 45°C, and ISH at 482.50°C. It also includes a diagram showing the pump assembly and labels the location of the instruments being set.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    13 views608 pages

    RG Compressor Manual

    Uploaded by

    BT20MEC047 Jeet Bhakta
    This document provides instructions for setting pressure instruments on a pump. It lists the target setting values for three instruments: TSL at 485.45 kg/cm2, TSL at 45°C, and ISH at 482.50°C. It also includes a diagram showing the pump assembly and labels the location of the instruments being set.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 608

    'II

    I :: "'"
    ..
    APrD
    ~M:
    ...
    APPD
    MR.T
    APPO.
    '
    -- ~ '"~. "-
    ~
    J ......s ..... 1-.---;;
    -RAUl PUMPS. COMPRESSORS LTD.
    IAINI-lLLAHABAD
    -~
    • .,
    z 22· 12. 81
    o
    ., CYLINDER ASSEM BLY
    :; A· N· BIND
    IU
    II: IllATL.

    ASSLY. D_ . ...
    sc..... ... --- ...
    APPO. flU. DIIG . ....
    6300081 /0
    a-I'·',S
    r T" ... - -------4 ...- -_._-------
    .,
    IPRESS2TEI1?SETTING-FOR INSTR~MENTS
    7 1
    5
    ---- ------- --
    I rll'PSL - 4B~~.4s4 05 KG/CI"l2(G)
    ----1
    11- TSL - 4B' 45 ·C
    " f"." 1'2 "A 1~"K lO2-A 1;1<.-1026 BPC
    II-ISH - 482. 50·C " w.... ~ 1, N (CW1S9 (tw 1 ':)! ~ _.t"c.w'58 ,

    •
    To 3RD (' w''54
    'M ESSO iLlM[T m_ SUPPLY,
    r ]
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    -
    ill EXPANSION
    ~ P. ,
    I' -
    11 Tu 491
    )H~---<(T I) AL) II FAL '" '2. r i"1 H AT',~E' NDIE~IQ!:3..
    11 TE 4 'ill 1\ TS L - 4l~<
    1 'UqE SWITCH
    A.4<1
    -,
    F Pkf >_l, ~E "lDICAIOR.
    c ~ ) Iv NTh
    I.. ~ -4 ~
    LB W Tr ....
    PAL" {} I-

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    PI ~ CE:N
    LC W C 0W ALARM

    Rlt- U :;A~ PUMP


    ... l l , LE V~I GAdGE

    t I , +--~ () ...cKALLY M.OUNTED INSTRUMENr::..;

    o
    t
    !::,M~ ~QUNTED INSTR.l!MENTS
    J
    • ET l
    , I
    l r 4P :'>TAR~LJ:X c.w. PUMP
    "
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    "

    [ I
    WA,ER OUTLET
    WAf f;.R C::OOLER

    r,
    o
    'iv A E.R INLQ33C (

    J
    I
    I
    I

    B
    I CUSTOMER. : MIS ElL FOR GAIL
    . I
    I PROJECT
    --- :V!.JAI PUR LPG PHASE r&lt

    .J.fMNQ. : 11-K-l02-A/8&12-l< 102A/B


    l. a:
    2 1
    SLRVI~~ :~ESIDUE GP6 .s:OMPR.
    ....
    o

    fl~ JOJ3 2567 8. 2193


    UU~LET ~~I "------,---r.:-::------- . ..,--~-~~
    t{t.l.:.
    WA1 ER C.·TE 1'1 • .') t>.3
    6 •
    ~. l ~
    L~Ulv RAM SHARAT PUMPS & COMPRESS S T
    A! ' 4..P, (.I
    • NA NI AllM AS 0 ...,
    r .~... , ""- , ", r T1-, ~ ()
    ,
    .. l_ .tM r:"'t"'. };.
    COOLJ NG WA r d~_ DIAGRAM FO~ Cf>
    Q
    Q
    co
    ./HDL1 COMPRESSOR.? co
    o
    "~A ' f' "'I H GHL
    N MI ....,,..';)
    HOWN -r/" ,I4US
    A'P
    ,
    --------"
    ------------r-----------~----------_r---------~~----------------------~5~----------_r-----------4~
    ~8~__________~_______r~---------~-------------h ~~ ~ ~ ___________________ -------r---
    ________ _________ __________ ~_
    ~-------
    o
    ~------ I - --.-
    rpRESS.£TEI'lP.SETTING FOR INSTRUMENTS
    ;(I-PSL - - 4!L
    1----
    ~4b4 05 KG/CM 2(G)
    -----1
    II-TSL- 4BI 45 ·C
    'lK 102-A , 1 - K -- j() 2 -A fl- K 102 B l'K' 102- B
    /1- iSH 50·C 1"cw/SI j"CW 156 _ l"CW 159 (twIST _('C.WI58
    BPC
    1"""-' 1 '"
    ,r-- To 3RD fbNftl !
    '/lr ESSCI. -/ L LIMIT OE: SUPPLY
    L l [ 1
    II
    1M t
    . -. ~I) ~
    ~ PACK/NGT~~'-
    L-

    "
    "

    -_.

    ~I
    ~
    - PACK.IN 1
    tNUT

    ('IPT/FI
    OuTL{T
    p ~
    .:) f
    EXPflNS10N
    2" ;w / - . _ M ~/
    ~~~r-------,r----i,::::::::::::::::.:::::::::::::::::i::::~~--~-------------::;::::Jt:::::::::::
    F K "

    ~'W4 .. CWfo~
    "1:\ ,T~. '181B 2' . :, ."".. 1
    I r '-
    ,.,
    ..... ~ .W· 2
    11 T5 491 _ r t_ut NO
    11 FAL 481 11· I=SL 481
    Hf----.:(r I)
    :s
    11 H. ~481 1 TSL-481 <.fSfL 4~1
    T ,.... E RIXT ,RE" INO l ASLiR

    ) t, • T F IHE ':>WITCH
    ... --i IE \.. -.f' TAL 4i<,
    1 • A 1 ~ .8
    F I ~,'-<r > ,L ~t 'JUICA")R

    Ai...

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    l .1 ~

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    .:.8
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    r H

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    LI-PS 1 ~ F~ L Wv >'E' SC;,",~f ALARlV'

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    ~
    , I l
    • l FA Lt W • AL..AR""
    PA}} J ·1
    L,)W

    I [ I
    r- l ... , LEVrl rAUGl
    t
    h:.) i
    l ~GCALL{ 'VtQUNT~_D INSTRUMENTS
    I r . 'H

    II
    L ,

    -
    ~
    C ~"Jt:

    ~,TAH
    MO_l!.N"IEq IN STRUMEN TS

    r AdX C.W PUMP


    I
    J
    ~J-- fI

    ~lr
    J
    .., \ TlO..'1

    T
    l
    WATER OUTLET

    WATER
    --- COOLER
    ---
    o
    -ivA ER INLfl",33C r
    -'
    .,
    ~

    .')

    CU~ lOMER : MIS ElL FOR GAil


    I
    pRr)-d..lCT :VIJAIPUR LP.0 PHASe r&u
    : 11-K -102 -AI 8&12-K-l02 A/B.
    fir ) 11- TG ~95/496
    a:
    ZI
    .,I[;-:JI I
    . ,
    --r- ~,-----
    T
    SE;RVICE

    E·L..J~.J'.°";'
    : RESIDUE:. G,6S C.OVlPR-

    2567 8, 2193
    WAT ER OUllET ' (jJ~--l
    '1
    T - -------i
    1V2 CW-166
    sv •
    4! ... t--- I r BHARAT PUMPS & COMPRESS RS TO
    AI' '" __________ 4-___1.:':...'::..:pc........_ _ _ _ _ _ _ _-1___..............:..;.;;.c...:..:~~_+__&___;
    _ _ ---..L..I _ NA NI-A LA A AD
    F w, .A. T ....... IIIT tif
    M NO
    B,
    • 2.8 -1.1- 16 COOLI NC VVA; ~-J~ O;AGRAM FO~
    (T)
    T
    o
    Q
    co
    ~
    A •
    (
    ?HD/1 [OMPRESSOR~ <l:l
    • •• • o
    N)

    , N t1 (.'iQ
    •
    H WfrrI."r JHv

    6056051 C ~
    , ---------=~----+~------------------------~--~~~---~---
    - -+- - 1--
    , ,

    BP1)~i~?iRr~r,,· '
    ..:.~a1hinJ~S~Gl.·.No~,' ;';,'" rn~
    .
    ', .. ,',' ," .' , ...
    '","
    'c'

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    "

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    ~~ '. ,,:.

    ;~ :,~:':;'i~i: ~':., .
    .. "-.;.
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    ; ':
    .,;"",

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    ..

    ....
    .
    .'

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    •
    ,.,
    ~HNr.p.... ~ - aid wtbe
    ... 1"'81.h", . "'~iDg ~.

    :"'/' ,.,;
    - ",

    . -
    "

    _.l'lrl•.._.~I11~~*"~
    .• p,:)' -,' ..
    •. t.•' ... nrc ........ "II.
    .,

    JIPPla~.~.
    , .

    III 8I!1Ut._ -,1. "l1P~


    ......
    •.
    -~~* ....~
    __
    •

    ef t~."h .~~t
    I • .

    1",-'

    w-.
    ,',t'

    tbtt O,PU'.$;1ID"j_ ·~-....~r.t dg~llc~t.· a • • .•


    1IUb.... ~ --.,"...,. _1Iip_~ ,

    .... .-:., ,
    '. ,"" ~ ;l"

    ," .. ".;
    :... .( . --!. c<-
    "

    -. ,':~

    I
    ,I :- ..... ~

    I
    , . -'

    •
    When arderiDo apare PBbl!•• ,~ad•. 1pal. tbefol.lowing
    iDfOJ:'Jlliltion.

    .. 1 - - ,-."

    ..
    -
    - ,

    ~U8C nwnbet'~ ~~liI1bly


    tMpen. ord6d '"l:lelol'l94.
    - '1'~e 'muk ~ tMP~~
    - 'Nama oftbep"~" r,eq,JIUttc'J

    - CIImt1cy requUed.,

    Wben or:der1nq paRa£« equ1pmenta. eucb a,s IIIOCIn'S.

    flexible ep\Jp1u.l*9s. '.' f';_.:eJ:'.~. always give the


    manufacturer'. nUIII,lIedailllCl!de1 OX' type of equipment.
    If no part. Ust 18
    In' akftcb will. be, helpfllll. •

    . i"'

    - .','.'
    , - ..... -:. ..

    .• ,
    --' .>

    ... ,. L
    ~----:-------i-----'-,---- - ,__________ _
    ., .. . -_/-
    8. -As sembI y, teeI5
    8.00
    9. Foundation, Insta,'
    9.CO
    /---------
    10.
    -'--------,..-, -.. -----. """---.-'""'''''''-'"''f'f-':''-.,...,......-...c..,~"- ... _.,:-__________ ;
    Maintenancz Sch"~,, ... ~
    10.00
    11. - -·-----:-i---,
    Cciinpressora 5'5embl y Dx*11i[l19

    Li st:; "
    11.00
    12. Instrui'iientation . ,,'
    12.00
    -.<'.

    . . i
    I
    ,
    " ' '-
    -< '.
    . .

    ! •
    !
    i
    !,
    PAGE 1.00

    ,§ECTIQk!...l
    ~~if!Ol. ..·.• co........

    iI
    ,
    CCNTENTS
    -_._-_ ...... -.--...,.,.........;---~- .. ; . . -
    PAGE NJ.
    General 1.01
    /--_._-_...-. --'-il'I-'~------"-
    Design Data 1.02
    ~ . ---- --~'~----" __H----.--.. -------.---;

    ,
    I.
    i

    )
    .
    •
    '.

    . .
    \

    . ',,:

    ~~RAL

    .j
    i:
    I',
    , The t'Ei!oiprocating comIft)l or 2HD/l with horizontal
    , . 'j

    ••• balanced opposed cranks·;Ls


    bons for LR;
    -\\.o:!.c'i'~'
    Plant.
    del,
    I
    n~to, compres>J hyc1rocar-

    The cyl1ndars and, paCldng are, non-lubric<.ltod. Tho


    , " !
    gas oonpression is oarried bu~ it)sinqle stage by means
    '-i"
    , of two oylinders. 'j
    '1 <.
    }.

    The compressor is "


    a 665 K\-i, thrce phase,
    18 poles, 50 Hz, B3 shape ind ipn motor through flexible
    coupling.

    , ,

    The oompressorrotation" ilQticlookwise ,'.Iht~n

    viewing from the

    ~:

    ; -~

    , I~
    r
    !
    ;
    " ,
    f'

    r
    , ",-'

    r.,
    No.

    Job No.,

    Item
    Operating, Point Propane
    ~covery
    Cas(~ III

    Gas handled :" lie


    Cp/Cv 1.256 ".,"
    Mol. wt., .23.12 23~22
    Capacity Kg/hr ,15,400 20671 '
    Inlet Vol. mJ/hr '121~.6 1207.5 '
    "~c. Sue. Press. ata 1'9.0 13.5
    Suc. Temp. °c 45 40
    Disch. Press. ata ,',;,3.2:", 32
    Disch. Tempr. ;82 79
    Compr. ",haft I<.W 506 5,15'
    Driver power KW 665'
    . ,', ( ~€5
    Drive
    Compressor rpm 325
    Driver type, ,z

    Capacity control, i
    Valve.unloader,typ~
    f.tlan<pist~n spe¢

    KrA'
    •
    'J(['E'
    ".' .
    .. -
    I:\ '. ' '.........
    -.', . :,'. ", .'
    •

    ", " ' .....~;,,' . -~.~:"5'~~"~'¥f.!U~


    "I'" "~.'. ". " . .. ~ 1:? ~1~'~-:' '.....

    .....
    f " ,"

    ".
    .
    .
    r--- -

    SL DESCRIPTION DRG. NO.

    -
    \)
    I
    1 DATA SHE ET ' <" 6084Q39/r.

    , •. ':l "2 GAS DIAGRAM 60nOS.'/o "

    J 3

    4
    COMPR E'SSOR rRAME· LUBE'

    COOI.lNG WATER DIAGRAM


    l. DIAGRAM, ' 60!l 0 044 /0

    soUOS' Ie
    . ~IS
    •..
    ,

    fa CAPACITY CONTROL 60:' SOl' /D


    .....
    .., 6 ,DYNAMIC' 6063046/0
    x 7 STARTING 606C:;01.4/SP
    .J
    <
    ~ 8 TANGENTIAL fORCE 60600,'/0

    ;:;c
    a- 9 'G r. N E:RA L ARRANGEMENT,, 0 602006i/A

    N 10 FOUNDATION LAYOUT

    11 WJr1'H.. coo Le1l..


    .,: ~-, "

    ~ •

    '.

    " ,; "

    '. i t '
    t,: .
    • NOTE:- fOR LIST O-RAWING55EE SECTION '1'
    .,;.; .:. '
    'l,

    " .•..

    "

    N:f. 3.;00

    Conhnts Page No.


    Compressed Gas
    ', ...
    Systam 3.01

    .~'.
    Cooling system '3.02

    .""

    ... ,
    ·.f

    .. ~

    " '

    .J
    '$ '-', '-,"

    I'

    . . . I;. ".- , Page 3.0.1

    ~ESSED
    ,- t

    GAS' SYS'TEI-I " f' '


    'i~ J.;

    11 .~ I

    The resiaue gas reaching·t he suction side of compr. for

    rated condition at a preB~.U;;:~e.\1 f' 19 I(gl cm


    2
    uJ::s 'mi.l ter.1:)eratur'il
    Qf 40<degree C is comp r eS$cll ~

    '.
    Q pressur-41ot 32 l<iJ/clO 2 <ilis in

    ona stuge.'l'ba discbarqc ~"'f .~ r"per.:J.turo· is (30. (;eg.O.


    L
    :, i'
    PulsatiOI} dampe~r; of: sll, f'icient volume haw:' been prOvided

    on the suction and c~ischarrJe


    , . J10 leI} of cyl:l.nclHrfl an,:, a;: ,;1 09

    purcha"ser,. to control the gC's b (~~s~urc .:tnd temperature •.

    :~
    . i
    For details of cOr.1pressccj·as System refer to (J2S flow
    . diagram 6053ci~5/D.·

    -':.<

    ','P- "1''., _.~ ..


    i~-
    ..
    . .
    \.....
    '

    !'

    •
    , .

    Page 3.02
    . .

    .COOLING SYSTEM ~efer Dia\1r 6056051/C)

    .. The cooling of cyUnder J Stuffing box and crank gear


    lube oil is done by forced ft water circulations.

    -.
    .. For cylinders and packings ~ order to avoid any gas condensa-
    tiona, the inlet water tempe ature should be maintained about
    soCC. To achieve the said wa er temperature the cylinders dnd
    padkings should be cooled by a closed cooling system conSisting
    of Q. water tank with water ~ ating arrangement,. a water cooler,
    ,
    one working and one stand by pump and a temperature control
    ;
    valve. 1'he cooling systemsi!l uld also be equipped with
    instruments such as flow swi ches for low flow alarm and
    compressor shut down, tempe ature indicators, pressure switches
    for low pressure alarm. BPC~ has provided flow indicators ~t

    the outlet line of cylinder~ For details of cooling system,


    common for 3 nos. compressott • as recollUliended by us refer
    coolingsatar diagaam enclos d with manual •

    . '~'-
    "
    , -
    .'
    r
    I

    I,,
    I
    i!
    ,!
    ,, PAGE N? 4.00

    SECTION 4',
    -------,
    ,

    Q~EitA nON. & CAP ACI Ti p&NIF()L ,

    INDEX

    '------------·---·r
    ! CONTENTS . . ---..-··-··, r-----·---,-
    PAGE N?
    .i.Ccmpresscr
    --~----~----~-.--."1-1--:--:-- -'-t--'---- _
    nunning in and Op', It'ation 4.01
    : GeMral 4.01
    I!NJ;
    ;

    rr":'L §.L,jRTT IIl3 AND RUNN!..l'j,g, • .li :_


    r (A) Running in at zero lond
    <1.02-4.03
    I( B) Pipe Cl ea r.ing
    4.04
    : (C) Cleaning, Prot03ction an<;l finishing
    ! carbcn st ~el equipment ill d piping 4.05-4.08
    I (D) Running in the compress<t at loed 4.08-4.10
    IRoutine starting of comprasscl

    ,I
    4.11
    IAttending the Plant I
    4.12-4.13
    ~l1J OOWN : - i
    Routine shutdown
    4.14
    Shutdown fer a long time
    4.15
    Compressor Protection for Long
    Shutdown period.
    4~ 16-4.29
    CAI='AC ITY CO"'T'~OI.. ! ..q. 30
    ."------'-----. -H-------!.----___
    I
    I

    L
    :- - ~ '-

    PAGE 1\0. 4.01


    COMPrtESSJR RUNNING-INl ND OPERATION

    GENEI1AL

    The compressor supplied by 'BPCL' have already


    been run in at nc-loa,~ in the ~(rk s. Therefore the
    rules stated in the paragraph 'J
    unning-in a"t no-lnd It ar C'
    given to instruct the Customer " n the compressor cpera-
    tion if, fel seme spcc:'al reasq it was net run-in at
    the works cr if, even a:ter a l( ng running time, an essen-
    tial part of the compressor is: eplaced.
    . Once the compressor assemb!1r is completed but before.
    putting it into operation, it i.1 necessary to have a .
    running-in period.
    operations 1_ This .is to b .. divided into four separate

    (A) Running~in at zero


    load

    •
    ( B) Pipe Cleaning
    -- ; ( C) Cleaning, prctectic n an:
    carbon steel eq uipr;: ant an fir;.
    ~

    shing
    p, ping
    r ·)

    ( D) Hunning-in under lead • ,

    •.~
    )
    .~.

    . .,

    PAGE ro. 4.02

    RUNNIM3";IN AT lEi() LOAD

    The,unitls run-in at zero ld compl~tely~.seRmbled.


    except for the· suction and di> harge valves and for the
    pipes ecnnectedtothe cylinq suction an~ discharge
    NJZZLES. .
    I
    Check that the oil in the crank gear lubrication
    sump and in th," cylin1er . nd lubricator tank is at
    the corre-ct level.
    2. Check the t the control an. 'safety device s of the
    oil and w::ter circuits Opt ate correctly.
    3. Opan the ==:lin~ w~ter isc> ation valves.
    Check the wat3r fl:w.
    KITE: C"yring the ncrmal' unning. adjust the wiltcr
    . f::::w t: the eil co ler in order to maintain
    t!1e lub~cil temp~ atur-e at thecocler outlet
    f rem 40~C tc· 50cC~
    r:,is prevents in ~ ecial conditions (e. g. very
    ccId water) excess ve lowering of ,the oil
    tanperature with c nsequent ccnsiderable increase
    of ·pressure drop t rough the cooler.
    Loosentt,e pipe fittings 0 lines carrying the lube
    o~l to the cylinder and, p! ton rod packing, and operate
    by hand t:,e lu1:;ric~tcrcra k. ..
    Check that the cil circuit pipes are completelY filled.
    This is evident whenoi! l aks from slackenel'! unions.
    ,i
    R...Ughten the unicns.

    Make sure that the oil


    dri venj 1 s primed.
    '·1
    ,
    pump (compressor shaft

    )
    j
    I
    !,

    . ,

    ~"""'........._ _ _ _ _ _ _ _- ' -_ _ _ _ _ _":"-'..J.L_ _ _ ~~-'------- __ ,__ ... ~,_ , ,_~_"_~_.~


    ...
    .....
    . ~: ........ ....
    '-"' .
    «'.:">, - :

    • etc revoluti0n<~nri check


    'correctly.

    10. Careful! y
    n movement through the valve
    cpening s, and al.50 ""<~ ..,.there
    5: "that the pi is sl,Ifficient lubrication
    tscoxethe cy1:indeIs.
    11. After 201' 3 ml'rault"'~II"(lID thecompressQl'.ramoVe the ..... ,., ,
    frame Cover pla ·-'~"-'Ff,.f1i'~It. that .the main and. connecting.
    rc.,j bea%'1ngs al'o ed, and that the 'pi ston
    . reds are correctly and not overheated. Check
    th.;lt t~ue arenot·~!'IY· ~lIIetalpal'ticlesin the 011.'
    12.' Ifeverything'i5saH " tory,.·refit the cover pla'te 11.
    restart the ccmpressQr. After . .five minutes repei'ltthe
    . ctec k s' as in II above.
    13. At this point the CQ.Il,Iplrp,.$()r
    10, then for 30 and sl"lould ,be run first for
    After each of, these minutep(>riod s.
    IIrther i!'':'pectlons
    '''and , checks. ,to ensure'. "1; nair(; "
    )

    '--:;"<' :
    . . -~ '-'

    ."
    "!",,,,.,.U'''., f.uncttons no:rmall y.
    - .

    :;", :

    ~, ,"
    C"," '
    ":,"',".

    ".li. '
    ,~",." n; ,
    ".' ,';
    ",,'

    PAGE m. 4.04

    14) Fi nall y, the c.. o.mp~. sse r sheuld be run-in

    ....... at zero loadf¢r out 4 hours after which


    the checkingoJiler ions as detailed in
    above paragrap~$
    ,
    ~ oulj be carried out.
    '.
    . ~

    . ~.
    ( B) PIPE CLEANINg
    ,I·
    . All inter stage Illipb ine s, including all vessels,
    should be thoroughly cl~ nee and pickled before being
    installed. After in~ta~ ation, they must be thoroughly
    blown through to removel ny welding cirt, rust or scale.
    , .
    , After the runnlng-~ at no load ln$tall the
    cyHnder suction and 'c!ijs harge Valves.
    Place on, the suctiG lino, n.:nr the 'illilchino,
    a temporary strainer the must be inspected and
    cleaned frequently duri~ the first running of the
    machine. ' :
    If a lot of deposit 'are found on the filter,
    it will be, necessary tol arefully clean all the
    suction pipes which cen! ot be permanently connected
    to the compresscruntil: he filter is free of deposits.

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    I~.····.'.·.'·"·· ,: .

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    PMiS f'.O.' 4.'05

    " .• , .... , .

    . .; .·The~e spec the qenarsl inst:uct'ions


    .
    for c1 eaningi p!llnt1Jl~;. . shinqs,nd protection of'
    ~ ,~.

    " , ' . the auxiliary piping used fOI:, gas, oil or.
    we:t.er. .
    , .; Gerterall y, it w':rfljlci,erit that the various tr eat- "
    ments d e s c r i b a s applicable are
    ,carded-,out urersw.ork s. However, '
    - .. ,.in yas'e ofa1ong 'p,etweenthe manuf acture
    . ...•.. and' the ultimate a'sis$ll'='l~'1 erection' (4 to 5 months
    er .longer) it,,is e.;t,ocarryout these treat-·
    " lDt'nts,again

    •.
    . .
    at site. ,-

    . ···.9.56mm .' -. <'" .' , ; ~,

    ".'- -..;,.
    ~"
    - 4 .il Sand"'blasti~I-,Cc~~rciall, ahotblasting may be "
    catried out remove any scales,'rust, ",
    oranye1 fmlent,. "a,dbei'ant:on .tbe· surfaces •. '
    1:I',)"Mechanical'consish intbe removal.,
    , .. ', ofcalamirie ·~~:tnl?~~~~C~;:i~ 'rust,casting/ .
    ::'oarth residues;, 'or C thor crepo 61 ts
    , scarcely' es, through brushes,
    "'" • wheel, pn similar means,
    . taking . care
    ',-' -
    metnl' surfACe. .
    ': ,
    '

    '/' '
    ,-j.'

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    . '.-.
    ;. ,. ",'

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    b) ACID CONDITIONING OF ASSEMBLED F~1;:A8iitI(;hTED

    • /
    The treatment is made by flushi
    1m/ sec ..
    i) Formation of flushing c
    (a) Disconnect instrument 2.
    velocity approx.

    containing
    non-f errous mate-'isl s.
    (b) Disconnect piping from and ves sel s.
    (c) Use diaphragms to close uit branches
    and plastic p1pe for sional connections.
    11) DegrslS1ng solution of 1 ~ grams
    ine.
    Medium per' litre of water.
    Temperature C
    , . Time JVun:l:n~pl 2 hour s
    111) Washing
    iv) Pickling-
    (a) For sy stems with steel parts or
    With high chrome "'''T"T·S •
    J,ledium-20% solution (by • ) of HCL in water
    Temperature 20-35
    Time
    (b) For systems Co ntaining ""F'J.IlIJ.ess st eel part s
    or with high ' part s.
    Medium acid solution in

    Temperature
    Time
    ,.
    ", v) . Washing With
    J vi) Neutral1zation 2% phosphoric: JjCl.a solution (by vol.)
    Medium and phosphate in water.
    Tempera'ture 75 C
    ,Time 1 hour

    i
    ,~ "

    IIL.__________ ~ __ .~,_ ,_ _ _ _ _ _ _ _ , __
    .~
    •

    . PAGIi m. 4.08
    Vii) Drying: With compre. ed air free from oil and
    moisture. .i
    i
    viii) protection: If the ~
    wi thin a few days frd stem is put into operation
    conditioning no antio~dizer
    is reqd on the inter~ , otherwise internal circu-
    lation of antioxidiz~ draining and filling With
    nitrogen and sealing· all possible openings is
    to be carried out.
    f!.UNNING. IN UNQ5B LOAD

    After cleaning throughly all lines, the compressor must


    b esub j ect:Jd to a short peri d of running in under load
    to check all members for sat sfactory operation before
    the machine can be put into ontinuous operation.
    The running in under load mu t be carried out also, if
    new packings and piston rin~ are installed to permit
    these members to be run in. Obviously the running in
    under load will be shorter a only the concerned members
    . are to be checked •
    .. ~
    Running in under load is car ied out a s follows:
    1. Check that .the oil 1n th crank gear lubrication sump
    a.nd in the cylinder and.:1 br1cator tank in at the
    correct level. .
    2. Check that the control saf ety device s of the
    oil and water circuits rate correctly.
    3. Open the Cooling water is lation valves. Check the
    water. flow.
    Note: During the normal runn
    the oil Cooler in ord~ ng adjust the water flow to
    temperature at the cod to maintain the Aube 011
    er outlet from 40 C to SOCC.
    ,
    . This prevents in ,piehl c:onq tiona (e,g. very cold water)
    .. ~
    ex.cessiv e lowering of the oi~
    considerable increase of pre~ temperature With consequent
    ure drop through the Cooler.
    I,
    .!
    ,, .

    I
    l:e3
    ·

    j
    I I PAGe l(). 4.09
    ,1
    4. ;

    ! Loosen the oil fittings~. lines carrying the lube


    oil to tho cylinder and R ston rod packing, and
    operate by hand the lubr~c ator crank.
    - i
    Check that the oil cirCuli pipes are ccmpletely
    filled. This is evident ~~en oil leaks from
    •••• slackened unions. .
    Ra-tighten the· unions.

    5. Make sure that the oil gea pump (compressor shaft


    driven) is primed.
    6.
    Operate the motor drIven 0 1 PlUnp for crankgears'
    1 ub.e oil in order to oil t e bearings of the shaft
    and conneCting rods before the compressor starts.
    Moreover fill both portion of the duplex filter •
    . To this purpose operate ac,= rding to' the instructions
    gi ven on the paragraph '\:lIt FIL TER n section • 61 of
    this handbook. ..
    7.
    Turn the compressor.c ranksh ft ene complete reVolution
    and check that all moving ~ rts function correctly.
    pen
    e.O blew off valve proVid'!c at discharge WhiCh vents
    air to atmosphere thrciJgh s lencer.
    9. Open the globe valve at d1sc"arge. The gas back
    . flow is aVOided by the cheoJ valve.
    10. Start the compressor.

    ••
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    PAGE /10. 4.10
    i
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    f
    11. Adjust the oil pressure r~~ator valve (fitted in
    the oil !:lump cover or in tl1~ bypa ss pipe between
    pump deliver'lt and 'Sue;biQ.n)!t1> maJntain the oil pressure
    at 2.5 kg/cm a tc 3Kg/ cm i!. ! ~ubl!equently, when the oil
    has reached normal tempera!t~re, read just the valve
    again to maintain the oil pl-essure at the same level.
    '12. Stop the pre-lubrication mo~or driven oil pump. '
    13. Let the compressor take aIm st half of the load
    gradually by adjusting blow off valve. Run under
    those conditions for somet! e,checking the gas
    pressure and temperature be ore and after the
    compression.
    14. Let the compressor tuke ful load. Run under these
    condi tions for ;!bcut 24 he\! s <lnd check the pressures
    and ,temperatures as stated bove.

    Note ;-
    Do not run with temperature and: ressure higher than the
    normal operating ones indicated i n section 1.02. It is
    important that the temperatures' f main and connecting rod
    bearings, crossheads and packing are kept under control.
    The touble causes shall be ident fied among the following
    ones
    - dirt lube oil
    , - dirt on the mechanical parts il relative motion
    Cl earance beyond the all owed l*i ts. '
    - Imperfect assembly of the var!C us parts.

    i
    ,,-,'

    PAGEN:l. ,'4.11

    1,; Be sure that the g~. "t.l.vfo,,,ticn valvo ;1nthe


    ccmp.res·sor aelivery.,. s clailod., .
    2. Check 'that lube oil 1 . maintained in the sump
    . cf,the crank CU&and .c •• ,., •
    tank of' lubricator •
    3. P,ut under pressure 'the' Cjj!'fC l11t of'c:tank mechan1!q1l
    oU and fill theoU',· . the c,yl1nder an.d'
    packing lubrications; '. Y described.
    '4. Open )~'Copl1ng wa~r 1 aUon. val VQ8, check 9 "
    the 9codwster clr~uJ.atio 1n

    5. Open byPus orthrQttl,ting' provided at discharge. '


    6. ,Start the compressOl'~~',' i

    ~
    ",.' ..
    ;~'·'~~T·
    . ~ .... -
    7.
    .a.
    ~fH:olllpres80r
    W!'!en

    . throttling val vee .


    the 100% speed, cp.en
    the holaticn val veat ",;I" ~pa .•''J\# •
    LOoIIdtha compr.~.or .to~l
    c.lo~ln9' byPass or

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    .
    '--,
    PAGS roo 4.12

    During operation of I' c>bseJ:ve the f:lllowing :.'


    1. FreEjuently cheek tha lube pressure; this preljsufe .
    should normally be .about to 3 atm. ; also cheek'
    , the oil temperature$: be( and I'Ift.er the cooler and .
    thatQ.ne ,cf the main h·" ...·" s. The max. t~perature
    of.''the raa~n bearings "''':JlU.LUI never exceed 70 C. But
    if·thishmgera'\:.ure a such lower value,. for .... '.
    instance 50 C, and a temperature ,rise is observed .
    after a p.ariod of Co erature, investiga1;~
    Whytl'lis temperature, occurred, even if 7Q C not
    reached. '., .
    2. Keep .the oU level iJllt~e' IJmp and in the lubricator
    P'

    ca secorrect.
    3 •. Cheak the lube 011 at the inle t a nd at
    the outlet of the 1 ere
    4. Periodical! y cl ean depending ol'l
    '. the preuure drop.
    1££'011 filt.ers" e ...·.,. " of thil rna nual.
    ~. By lII*"nl of· the control device, check
    the regular 1 ubric cyl1nder 1 and packing ••
    Check all lubricator "0O"'nel~tJlon for possible leaks.
    . ._~' i
    6. Check t~e'Cool1ng water if controller.
    I

    7. Regularly drain thecOrld" .. •...·Te from separators ;'.'. ,.


    and pulsation dampers. .
    ·' ~:i~~
    ~1 -
    ,

    .. ,..
    ....

    " .
    ~·ls· •

    ,
    .

    ,.
    .. :.ill.
    PAGE NJ. 4.13

    8. Periodically check the' s"""!'.,.o.;n and discharge


    pressures; abncl'mal press s indicate leaky
    valves, broken val ve $ pI
    rings. and a worn pi ston : ~ ~,. s.

    9. Check the gas 1:empe.l:'a "',,.o... e and after eac/',


    stage.
    trouble. Abnormal tEllIllp'er~9:tI4't may indicate val ve

    " 10. Check the Cooling water ..... 011'1. and outlet temper!lture
    of cYlinders,. stuffing box coolers.

    ' .
    . .,;,'Jf'
    "0'--'

    ,
    i.

    <'.,.1-:

    !
    .l~
    .j

    :1"
    .'

    .:::RQ~u~n&:.N=E SHUTOOWN

    . 1. Close the delivery i valve •


    i
    2. stop the compresscr.
    ,,
    3. About 10 minutes after th
    close the isolation val've compressor
    water
    shutdown
    Cooling system.
    If the Compressor is to remain idle for -
    more than a few hours,
    cooling fluid from cyl. aUJ<"~,,, and coolers. the
    to di scharge
    ,
    I~
    .1
    the compressor stop
    requirements, no other opera e to the compressor
    compressor stopped to perform is necessary. If the
    necessary, before the dismantl:. :t'epai:t's it' is
    gas and to wa~h the circuit Wi the discharge the
    nitrogen.
    It is necessa:t'y to repeat this' astoperation befo:t'e
    putting in operation the "'=Inn~ ",,50•• _

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    .

    I
    i PhGC N:>. 4.15
    ..' .§ijUTOOWN FOR A LONGTIM;

    . If "t is foresaen that i e compressor hll S to


    :emain idle for a lcng perie: i it is necess'lry after
    having isolated .the cpmpressp frem the pl!!nt (clo sing
    the various isolation valvesi) discharge completely' .
    the gas and the cooling fluid contained in the cylinder
    jackets, in the piping sand i the coolers.
    It is miilreover advisable in crder to avoid chances
    :f corrosion on internal surf ces, to turn the compressor
    daily by a few turns while e iding to bring again the
    cqmpressor shaft in initial p sition.
    Before turning the. shaft put under pr essure the
    . crankmechanism lubricating sy tem, in order to leave
    . 'all werking surface coated Vii h oil and operated the
    :orce feed lubricator S to pur.; oil to the compressor
    cy1.1nder sand pac kings.
    It is advisable to ramc'l the pac kings and the 011
    scraper rings. Coat the pist n reds with a f11m of
    protective grease.
    Note : Refer to section for r ciprocating compressor
    protection fer long sh tdown periods.

    _~ __ ._~ _ _ _---,-_ _ _--.i..1-_........,;_ _ _ _ _ _ _.....


    "

    ]
    "

    I~,"
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    PAGE Kl. 4.16'


    I
    i
    RECIP~ATIN:i COMP, SSJR Pf()TiCTION ,,'

    : ,
    SXT~ED
    .",l

    FOR SHUTOOWN

    , . tABLE (i), CONTSNT-.S


    . ,
    ggT!QN 1

    PERIOD SHORTER TriAN 6 MON'IliS

    1 • 1 L UBR!CATSD CXlMPRESSJRS
    1.2 DRY LUBRICATSJ) (X)MPRSss;>E
    , , . 1•3 G,g~,.c RAt REMt.B!S
    I

    SEcnON 2

    "
    ,
    "

    "-.
    ;,......
    pERIOD ~t.x3ER· THAN 6 MONTHS

    ',2.1 LUBRICATED COMPRESSJRS


    2. 21;)RY LUBRICATS) (X)MPRSSSJR

    secTION 3

    OPERATIONS TO BE MADE asPORE


    SfARTINltJP THE MACHINE

    .'

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    "

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    , j

    PAGE N). 4.17

    SECTION
    . --
    1
    .- _..

    These recommendations re ~r to the Compressor


    alre<ldy in operation. They d not refer. to compressor
    b'ing installed, for which th protections provided
    for by B?C Office when the fi 5t start-up is made within
    . f·
    . ,
    6 months approx. from the dest> tch •
    •
    Whenever longer periods !i e involved the section
    2 npERICD LON3ER TDfAN' 6' MOhl'fH$ applies.
    1.1 LUBRICATSQ.,.COMPRESSJRS •
    I

    1.1.1 Crankcase

    , '
    8) Arrange the c~ sshead extension cover s,
    remove the veh filter on the cover and ....
    ·

    plug tightly. 1 crankcase, crosshead


    extension hoI I! and distance pieces, if
    any.
    b) After every 7i ays operate the motor
    driven crankm, hanism luboil pump into
    operation fori
    !
    o to 15 minutes.
    c) After' every 1 ~ days at least and while
    the lubricati~ pump is being operated
    according to ~ ove point, rotate the
    shaft by some: evolutions. The shaft
    has not to be topped in the previous
    positions.
    d) Spread the su~ able grease on the
    shaft end out de the crankcase and
    all external rts not protected by .'

    pofnts. ,

    ·
    •

    I
    I PAGE N:l.4.18
    1 • 1• 2 ey! inder s
    i i

    J a) Remove the valves ~ om cylinders and


    assemble the valve! overs.
    b) Put the lub oil of he aallle type in the
    i

    cylinder a,nd packi which is uaed for the


    operation and in a , ufficient quantity to
    wet cylinders and p stons and al so have
    10-15 piston strokfl at the aama time. The
    oil can be supplied y putting the lubri-·
    cat~rs into operatio for 10-15 minutes
    when they are drive by electric motor or
    by turning them rna lly as long as the
    same 011 quantity is delivered. Pay atten-
    tion that the oil do s not accumulate in
    the cylinders in sue a quantity as to hinder
    the piston motion at the stroke end. The
    operation will be re eated after every 10-15
    days.
    1.t~3 ~~

    a) Keep them assembled nd immersed in SAl: 30


    or equivalent oil.
    b) As alternative, rem~ e them from the oil
    bath and keep tDem i plastic bags with
    dehydrator. In aec~ dance with the ,de hydra-
    tor supplier's instt ctions check periodically
    that i tis still eU ctive. .
    1.1.4, 3cuipment piping
    a) When the compressor, piping and equipment
    are completely asselS led itia adviaable
    to scavenge by nitro en the Whole piping
    and cYl1nd~r system ... When the process gas
    • have been eliminated, close all openings
    and keep a nitrogen; ressure of above 100 mm
    of w.c. .
    "

    f PAGE ID. 4.19

    I, b) If above is not pos~


    piping sections and!
    bIe, put in the
    n the equipment the
    I! required dGhYdrator~' in accordance with
    their dimensions an shape. Close tightly
    and check o:ric::ica y, according to the
    dehydrator' SUPPl.ier' instructions, that
    it is still ef! acti '( •
    !
    1.1.5 Inst~~ments

    ~over the connectic:"lS wi h suitable grease and


    close tightly the instru ents in plastic bags
    with dehydrator. '
    Check periodically.
    1.1.6 Auxiliary motors
    Fill the baarings ..... ith S itabl e grea se and clo se
    tightly in plastic bags i th dQhydrator check
    dehydrator ef~ecti·:ene.:s 0riodically. Regarding
    bigger motors, com~ly wi h ·the manufacturer's
    instructions.

    1.2.1 Crankca...§.2
    para 1.1.1 concerning bricated compressors
    applies,
    1.2.2 fY.l!.nders
    a) Remove the v~lve f m cylinder s
    b) If dry nitro ;en is vailabl a, act as
    described in (1.1. (a) ) •
    c) If dry nitro;en i~ ot available and the
    • stand still period! ot longer than 1 months,
    put a proper quan' y of dehydrator i~ the
    valve chambers andl lose t!.~htl~·. '
    .,
    .,
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    . ~ .
    PAGE 110. <1.20
    Ii d) I f cases 1.2.2. (~ and (c) do not occur.
    L
    ,
    !
    remove the Piston!· and pac kings. Put'
    i sufficient dehyd= or in the cylinder and
    close tightly. C ck pr:riodically the

    ••• dehydrator aff eC"tI


    1.2.3 Ei§!2!lLand packing s •
    eness .

    If points 1.2,2 (b) a d (c) have b~en complied


    with the pi stons and· ackings should not to be
    removed and do not =e uire any particular care.
    In the avent they hav been disassembled from
    the cylinders (accQrd n9 to point 1.2.2 Cd)
    remove the piston rin s from the pistons and
    keep the single part s n plastic bags with
    dehydrator. .
    CheCk periodically the dehydrator has kept
    its effectiveness.
    1.2.4
    --
    Valves
    Keep them in plastic b gs With dehydrator. Check
    periodically the dehyi:! ator. effectiveness.
    1.2.5 Pip'in~ eguipm?~t ins rumentsauxiliary motors
    proceed as indicated i section 1.1 regarding
    lubricated compressors
    1• 3 !aLfIE_RAL REMARK

    In the event tha stand still time does not


    exceed 10 days, it is ufficients-

    \
    I
    . .i

    PAGS N:l. 4. 2f

    1.3.1 To Close the crossheb~ extensions, the distance


    pieces and other pos~ ble crankcase openings •.
    i
    Depressurize the pip~ '11, equipment and cyl inder s
    keeping the process 9 s provided it does not
    corrode the materials or has not to be eliminated
    for other reasons. 0 hcrWise it is advisable to
    scavenge by nitrogen nd keep, w(th the same gas, a
    pressure of about 100 rom of w.c.

    ...

    ..
    ..

    . .
    ...~

    i PAGE NJ. 4.22


    f£CTIO~j 2 '.

    PfRIOD L0N!3=H T.-L;j/I 6 MONTHS

    Th.: 5= recommenciaticns appl V to n,:w compressors


    wh~n tho first start~p takGs pl ces ever 7 months
    from the shipment and to be corP resscrs already opera- .
    ting When an idleness time of ~ months or long~r is
    providGd -: ':;)r. .

    If the compresscr be aSl'efll.led, the cylinders,


    the Cover vent filter and the c.osshG3d extensions
    piping (v.:nts, drains, etc,) sh'~l be removed from
    the crankca se, .
    .

    2, 1 • 1 . !tralllsca §.2

    a) Pour, into the c ankcasa, the SAS 30


    lubocil in the q antity sufficient
    to be sucked by he lubricating pump.
    b) Ploo h",rmaticall all holes except
    one-( sze next po nt) and all openings
    of crankcase and crosshead extensions
    - by neans of Necp. ene gaskets.
    ThG gaskc-ts shali~ be tight-pushed
    against the cra~~Fase and crossh,:ad
    extensions thr~~ r metal covers using
    the eXisting scr[E r.' hOI es.
    c) Put dry nitrogen! nto the crankca se
    through the opeOJ. 01 e, making the air
    - outlet easier. III ee the air has been
    eliminated, Clcse the cutlet hOl",s and
    keep a nitrogen' p essure of about 100 mm
    w.c.
    .
    I
    < , . . l~·
    ~
    . ,

    i
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    . d) rut the motor driven luboi! pump- into operation


    1
    fer ~ 0- .1:' r.:inutes. .·.ttht same time 1 et the
    shaft rotat~, by some rnvo~ tions, manu~11y or by
    ,,.
    -~." a barring jack. Avoid thai
    previous
    .
    position. '. This op,
    the shaft stops in the.
    ration shall' be re-
    \

    peat"d at least aftar every 15 days.

    e) Spread, suitable grease on he shaft section out-


    $ida the frame and all exte nal parts not protected
    , -
    wi th paint.
    f) If dry nitrogen is not avai able, introduce in the
    crankcase a suitable quanti y of dehydrator bags
    arranged in such a way as n t to be damaged during
    the operations indicated at point ·2.1.1 (d).
    CheCk periodically in accor ance with the ~ehydrator
    supplier's instructions, th t i t has kept its efH-
    ciency. Plug hermetically inlet hole as
    indicatad at point 2.1.1 (b •
    2.1.2 ~Q!lj
    i,
    I
    a) Draw them out of the cyli; ers, remove the piston
    rings, clean them careful~. Spread sui table
    I
    protective grease on the w ole surface •
    . b) Put them in polyethylene ~ gs with dehydrator
    . and seal. Check periodic~ ly the dehydrator
    efficiency •

    .-.
    / ,

    ..
    . -.,,-
    :-'

    _. ____ ,_ _____
    ~ ~ ___________ '--_~......;..~_'_--..J...L ____ ~ _ _ _ _ _ _ _ _ _ _ _ _ _.w.
    PAGE r.o. 4. 24
    2.1 •. 3 pi_ston Rings t
    PTFE piston rings do nl required any special
    protection.
    2.1.4 .Y~t':!..U I
    . a) K::ep th ..m assembleq and immersed in SAE 30
    er aqllivalent oil.
    b) ;, s alt ~rn.:!ti ve, r en\ e them from be oil
    bath and k2ep in pL sUe bag 5 with dehydrator.
    Inspect p:ricdicall the dehydrater efficiancy.

    a) Each compen",n t shall be compl~tely spread


    wi th suitable greas and seal ed in pI a stic
    b'395 With dehydrato; Check pericdically
    the dehydrator effie ency.
    b) As altern~t1ve, keep all eomoonents immersed
    in S':'E 30 cil or equ valent.· Do net immerse
    the packing assemble •
    -,
    2.1.6 Cylj.nders

    e~ They are kept detach d from the crankcase.


    Cl,-an ci3 r efully and pread suitable grease
    en the bore, and th4 housing fcr valves
    and paekings. I

    b) Seal all h:les and ~c ssages, except two


    h:lles which will be· sed for the nitrogen
    input and air out! et
    c) IYhen th e air ha s be '" removed, elc sed the
    relevant cutlet hola nd keep a nitrogen
    pressure cf about 1 Q mm. of w.e.

    - ,
    . .
    ~ •

    PAGE /10. 4.25

    d) As alternativ0 t: 5" '::if nitrogen,


    inser-::, after cxacut cf the op.)rations
    d2scribed at int 6 ('l). a prop <::r
    quantity of and check periodically
    the dehydrator
    : ..."'a:,
    ~.
    e) Covar with grease all: I>Y1C.,rnal surfaces not
    .
    -
    ..
    protected with paint s~

    a) Fill the lubricators' th the oil provided


    for the op8ration - 1 t i t rotate as long
    a s the oil Com;: s out the other tube end.
    b) Oi sccnnect the tubes the lubricator and
    seal their ends.
    c) Fill the lubrIc:tors, : se them tight! y,
    cover with suItable
    part not protected
    5" all external
    keep them in a shel-
    tared pli'lc~.
    '-.. d) Replace the oil 'l.nd an the tanks before
    f the putting into oper!,~IIt:l:· n.
    2.1 .8 £!e.1r!.g ~!)le..!!i ' I

    i I

    A) Disconnect all flang' sections,. put the


    suffiCient quantity' dehydrator in accor-
    danc.: with the 1eng and shApe of the
    sing1 e piec es and sefl,.

    i Check periodically dehydrator effiCiency.


    !

    B) ;:'5 al ternative pour


    the piping and equ!p-
    mont the ~\E 30 prot ive 011 and close tightly •

    • I
    i
    . .

    PAGE NJ. 4.28


    I-
    I
    I, 2.2.3 fyHhdars
    \)
    l a) If trac es of gr 2a n be allowed by the
    proc ess', k2ep th em indicated for lubri-
    " cated c6mpr~ssors &! egrea se c-'lrefull y
    befere starting-up. i

    • b) If according to th"l IUS tbQ traces of


    graase can not be "iL.~"''''''', act as follows -
    i) When dry n1 is not available close
    tightly all and pass-ages after
    having put some r,PI'V C1lr ator into the cylin-
    der and val ve chh~nbllirs.
    11) When dry ni tIo is available, proceed
    according to s 2.1.6 (b) and (c)
    rel<ltod to lllnlCl"atl..>d compressors.
    2.2.4 fielng and equiem~

    proceed as indicated · t 2.1. 8( a) and


    IPCJJ...
    for lubriC<lted

    '. 2.2.!) _~I~~LYf.1 ves

    If traces of grease be
    before starting up. .
    lowed-by the process,
    proceed as indicated in. 1.11 and degrease

    Cth~rw1se keep in pIa dehydrator.


    Reg~rding
    . .
    the folloWing!
    - Instrument s,
    - Auxiliary motors,
    - Miscellaneous parts nJ contacting the
    process gas (base plat couplings etc.)
    proceed as made for th ubricated compre-
    ssors (points 2.1.9, 1 • 1 0 , 2. 1 • 1 2) • .
    ~,

    PAGE flO. 4.29

    OP,!;,\-JJQJ'l. TO .. BE Mr.pE._ ~fOft~


    .§TAf:tJJ ~.l:!f,_J!:l.;"f!Lt :lJ'!'!~

    Each singl e p::Irt shall be car ully cleaned that


    is the protective oil film sh. 1 be removed by
    thinnar.
    - It is MCQSSary to check,tho "rious groups of'
    matarials or single 'stored pi 9S by dismantling,
    (If necassary) that no dehydr or bag has remained
    inside ·lv;;ry r<;cose because 0' o it will be carried
    out by the gas, it may jeopar ze the compressor
    ,:' " cip~ration end damage some par •
    In th~ event if any, oxidatio 5 8rO noted, the
    equipment & piping shall be pi kled.
    Sterad r.,iltC!ri~ls will be ilf;s('ffi.lC!d lTI'lking all cheCks
    indic.:ltcd in the Instruction ::;k.
    At this point tho'start up cao ~,e bogun as described
    in tl'.3 Instruction Book.
    Since it is not possible ferE C to check prop-:rties
    of employed protective matters and ambient condition
    variability. aPe do not have ~ y responsibility of
    material preservation.

    '.
    ~ ..•

    The compressor to which th~se ~ structions apply is


    provided \iith manually/pneumatically operated devices which
    allow a step capacity control in st~ s of o-50-75-10~~ by
    :
    unloading the cylinders ends.

    The end unloading is carried by locking the suction


    valved in open position. In this wa the gas, during the piston
    compression stroke, comes back to suction pulsation dampener/
    pipe instead of going out through discharge valves.

    'rhe device actuating the suction va openings consists of a


    multipronQeci. fork arranged l::ehind eo ch suction vulva and kept far
    from the valve plate/rings by means of a return spring. This fork
    is operated manually or by a pneuma ically controlled actuator
    consisting of a piston sliding insi e a cylinder.

    In case of automatic control, ake sure that the actuators


    are arranged in such a way as to op rate on air or nitrogen
    supply failure. The instrument air r nitrogen being used should
    be dry to avoid the jamming of the evices due to humidity.

    As for capacity control seguen e see the diagram 6055021/D •

    . Norc: I Do not run comprussor for ext nded periods with


    cylinder valves unloaded to a oid an excessive
    cylindor heilting.

    I
    .;- .,' #, ~[":

    PAGE NO. 5-00

    .1 :i
    ! -' ~

    ,J
    II

    S"C.ION :.

    l' 2. A/.!;;: A II J :: il A I; I: :; E A a
    ---------------------
    -·1 ,
    COil T E II T S P A G -
    F:tll.i'.t2 <
    ~ 0 1 5 0 '}
    C- rt "tl K S fI A ;: T :, 0 3 ., o. :,
    :cr:NECTn;c: =CJ :. 0 :. 5 • 1 2 ..
    .~

    , :: .IOSS-HEh:l 5 • 12 - :)
    • 1 :,
    PISTON ,!OJ "IL SCHAPER Rlt'~ 5 .16 5 • 1 7

    •
    • ,',. t· .... •· -~ .

    ",'.- pAGE-!Jo.5·0t '


    1
    ·i"
    •

    ~. "
    h . . II ••de of apeelel 9 , .

    ribbed to provt.:ie the I114xllWm strength


    I
    and aCC:U:'1 tit I y machined to en ,
    ,bearings-and post tioning' of t4 I
    X-Pd. :3uldes-.
    ~ "

    At ~~~ cain zearing s-upport the lateral flal:s of the frame a;re

    connecte-= by cross pieces, in~ <!! each cross pi. ...::e there passes a tie-

    rod, wh:'::h balances the 0pp05i. :>? for=es ir.p.)s~:: "I the compressor
    cylinder on the wall s 0 f th;, i' ::he tie rods should ;,e ti~ht.ened

    to a tor:t-Ja of 73 Kg m.

    " The ':"tto~ of the frame ser,r 50 ~s. -'1n otl SU~. In orjer to prevent

    5Ul;tion. ;n n.e oil. 5W"=,, oil ·neI !'lust b~ maL-,!;.inej withil) ~ certain.

    limit. :'or checkinc, the level. n ~i.! l;,vel gau<;.~ is provide·j. :"'0 the

    f .rame c:: t '!II .• :0& is ;:>rovide~ ':, eire in the I;.:c::- i:a t ion 0:'1 wn,!n thi s

    .~r .'l""'!':- is ::ovlJrc.J.;.';. Mh"l "OD!'~ .. h:l s'~·ab':a ", .. .:It ... ,; i.rcl';\LL.a:r is

    :>ruviJ>-: on tLe :"v~r • •. :,' 'c '+ s~~p~~~~.~o t~~


    ;::;.:a:t ::' at main baarings.
    \,
    ihe ~Ein hea::ings .'l:1! of tr f -,e~allic typ~. ;:>ar-'n~ :-:,e metal being

    steel, -.( th an inner lining of I· :.a


    !
    brQnz~.
    leolJed '.i coateu th anti-frict-

    ion w~~i:.:- metal lay.;, • • . ;J sr.in :.;: 5:.:~;",~r ijIJ]Us-.. 71.::n,. ;.a::: :JseJ • •:ew

    be'lri:'l:: can :,e :ltt~ti ... ithoutl e-:lO\lin~ the .c~!".z!::.t:sr.aft .. 70 axiall,{
    " i ".
    ;:>os1 tiC'- the bea::-in!)s 3nj to Pf ·Hot t~.eir Iot.a;.:~n a ;:>l:l in tr.~ bearing

    I
    ...
    !

    '.

    The frame is enclosed .. t ~~ two ends by flangad doors ,the one at I .

    the coupling end . being In tw~ pieces and incorporating a sea 1 to prevent
    ~U lta!:lge along the shaft.
    .

    :he slije body cO'lnrises o.f cro5Shead 3ui:lo and a distanco pi-~:e
    ;'lIt 1nt"3rJ1 >lith c:rolSh.,ild !:llje. Tho! IUJe i:lody a re bolted to
    ..
    -:..'le side of the frame', .::~.: ~ ~n.:e r,i.t:., forms a S&pa:Hion cr......l.er

    ..

    •
    . ~. .
    The _~~~Mt. c~."'t ,tn·.11~1DR·.l'Iad;ll1i1t sUel. 1IIUhlnfC:i O\Ier\" -
    .
    ~tF'." beeMgl.•$it;h anU-~.::tion

    , ,:~:.j .~ ... _h,

    iIttt~kahaft.h'l, :IiI;.;~11' elf *,lOslt8 cr~orlsat.,at l':¥J~C '11th.


    e 33o,:"~~t)III and '11 ~{i~i eq the ol1fS'oIllt.I'.• lllil" b'~rlng' can

    'I.t!",Jt!)t.\1ioned
    .. ,- b'(
    :./ :'+ ,:,'.,

    pi_.
    on thtt_lb..be<iring a: the CO,IJl>1Iin9l,jpc\.Cl.
    ",.

    MA!?/
    "
    '. ,.-'

    . '~Ilri uesl'L,9s. ~d'':~;;9 of' two

    w~U~<t'i'PO.
    . ,'. -. ,
    ::-tOlyaM ",a~;,of "'''''''iU,,'ttl'l l)nt1-;ri~;.~on m~hl. :inb'g'
    "~7 ~

    on 1"~ ~f.ace •.
    . :;.
    "~: .~ -. '.
    The ,:twQha,lf -b9;tri:l;s are 10,¥ .. ..Ju.,'"
    , i

    stilnQl.~
    rusp9ct to the . op&rl,t!J.g . . ~'.<
    .

    1 L,· C:,Jn-,.LJ,Qrt,).:; ;,IIJ "4f'orl':'!.Il.:.•


    .,

    ';0 chack tte beari~j : learanc'e use

    1 • Lift l!:>e .;j;:>;mj::>l:'h~ i:a",e


    ~.

    ,:' 2 -
    ..'" -.-"" ..... ;.:..~ "iX'",-~",.",
    A~~a",~ ..• ...,
    - ,.. ",,'; ~~. ;;oF'
    ,'.,;,&

    ~ . -,~.'

    ,·.Ht: its cap. •


    " -'
    "~ .
    .,;

    .,.·il
    ......1ng ...\fipep .....:lA9I..~~

    the'.• ~nu~~~tht.l'C.H»'''!edll:1oJ.~' i .) , ~"


    ,
    .·i ." •."
    .. . , '~'oftbe IlearJ,ng'_~,• .
    "" .'. '.;.'~' '".:>~":"'1' .", . . '!., ' <".::' ." :., ":-'~'< :'.~'":.~:'.;:'i< ;"
    p.r.Jt_atld.
    ,
    ,.,,~.!!. ...
    .,,:,.''''' . . i" .

    6. . ·_va ,tba. ~'P. atldtop haU'0 JIlOIile, ,~i1.D!i' ,and


    . . ~
    .'ali.l""
    ! £th• .fllttenid l.ad wkl i .,n~11fl
    • . , ",

    .', 'f

    .,.: .

    2fIJ J.19{l to 0.440 .

    . :! tbe c~.:rance.x~.u............ va111ot. mpllce tJ-.. tQpand '

    .
    1>ot-t:rn. hal," oftb. bea.ri1lt. .' ••.
    . '
    '.,
    . ,,~

    a' . . . ~
    :"::.lZ't t ..... ext::8::tortool, ill ~ I
    . ;

    "l»le L~.t~ IhMt Indllo.~t,


    , ,of " I .,
    , ,. .~ .'" '

    ::)ta-w the' shaft. "ntll .~ .lolwep~t;aJ,fQ{, ~~.. bearlag i t Ittl;le , .

    ,
    ~ "\<.I. !;an.b.!! N:!IOved. . r t
    i
    . ,

    ::!. (, f . " • ", ," " ; .. "


    L I, -' , " i

    from the·
    .
    n~, ·~"lr1t1\l anJ :lefn 1t, tbO:ro~ilhlY. '.'

    ;::.artly,t>y- 1'I.nd and "artly "i;h


    ,':. : ' , -' ..... !:-

    '-::'",e peM1u1bU ;!~f1ectlon ,SIte "Arl~nt

    I
    Ij
    ;
    "l'
    . ,pi'"'

    I
    1. _.- ,t

    "
    I
    .TK!tiS1 Ill.-'"
    .f"

    .
    . ;'~,
    :)
    o.ok tit. fl •• ranC8 b~ . . , thft.Iat dDg,alld the ,haft at both
    ends. lsthe tdal axial J)l~Y wb1ch sho\IU
    be c;ha~.d ii_nit the flQlhliig
    in the u.ble. If the play 18
    ,

    "'; , .....

    I
    .f ,

    " , '
    ,
    ~:,.ar o(~ba t;rani:shan journal 'and ,;rank:»lnl ls,a«eptal?.le down
    to 't:he, mlnlllll.l"ldla::let.u glv$A pel

    .,.,.;
    1J~'.' !Ctl$ IiI ',1M
    "

    '1
    210
    .'
    I.,

    the ::lameter!J given In the f~l"w

    wltlt!, 11ar n,:,~lnal diameter ara


    I.
    . use:'. I
    I

    ir:,J
    1st .JIIders. i,:inimu::!

    :US.7.3!
    --- .. _..L ___
    21=.7':;
    ::0" :: . .. n'\ lc 'W"O't\.S.
    •

    , .
    :;<oe conne(:tinSI. :0:1 is man:.t!actu:
    -.

    ,-:, <... . . . .: ....


    ' .. '

    TM big endtearlng is iff ltwo,jlti.1Y,es and e..ua-fine type. !he shelf .'
    is of steel >14th an1:1-fd"ct:lon tlDll,W linlngs. Ilo shills or scraper adju,t. '. ".,

    I1IIInt aN used for fitting.

    The small end tiearlng 1& bulshilnl; :ype, .of st el, with antl-:rlctlon
    , ".

    'Il~tal Un tng s.

    A loca tlog fI i n en sures


    :3 end !learing is correctly PQSitbneJ. i .. ·
    Ir.e . two b i:.r end ha 1£ baa rll1iJs

    :::e cQ:J:;ectlng rod 1 5 jr~llet! its length, to allow::.i.l fro'!


    t~.e b i,~ en;:l. lIear. ng to the .small b;.o sbing •

    .J!S"4;"!l.m:;

    the followin9 o:>e:ations:_

    1•. :eIllOW the Frams cover.

    2 .. ,:urn t ~e shaft , in S ,Jch :: "'Jay


    .,
    ~
    . ;
    ~rlng tt.e connecting roj blg end
    .' to the top, anj prevent any w,.-,." ...

    3 •..'l:lQve the nu t5 0 f the ::InnfC tir.J bI, ~n,", and tt:o bea: ~r;g cap •
    •

    •
    6. S:rer: d.:w."Il the Jra"in,. ;)"t s:;u,-s!
    ;
    , :"Haillini/ plate a~ -:a?~r rin~ en;:

    tho taper r lng.


    , "
    'I.:

    . ra~~ No,,-~;:,;i
    *",i
    'j."'-!

    '.litt__ achlw".ag thl ~.-f.ngOlit. Ilinl! the conneeUnW


    on 1N 'teil. :"han "'0\111\ UIII!
    '. -.'
    pin.
    ~; i
    80 ~te til, "".,t "911/1 ~./tll W,:kwi.l'd dead a~ 11 ,"uchld. a.cW.
    tho coiulteUn; J'Od bill"" ~i.......;

    t,*, b ....""",d !z"", !ndele, ;~!;i.o

    to IYOU hlt~ln~ ony .~hil' PU\I.

    'Hntel" wlt."· the orlllil=!n


    in the' tnt.~ii1U. PO~l
    , ,

    ',2.
    .
    ·.ot.to the ::'.~lcs/ilft
    . .
    '\II. :
    ~~ erank pin l~to eon~:~
    . .;:
    .,! til tt" cor.ow :U"~ I'~l; (', .. all h••ri';~" ,!~:IO~'r.UY ""ta~t
    tho'cron~.hlt: '.~lift ~ :od8ilall .nJ Lr. COIl taet,,·1!.h ......
    ,
    eioulull:!.
    ·l.~ ..
    J. AIII1bl., t/>$ :31 ts and cap,tl.htenlll; the ~h to"" ':
    .F'-'rttied to:':III" ,

    ~. rio\lt.. t~.. c=ln~..,.ft .; .~n, .hfrl1r,


    '. . \ , ;.'
    It 'co_CUy .o.U!!III'~ ,\~ ....,. .r'"
    : '

    ..
    ~.

    , ' I
    8~ ,41sOlltl)t· the. '.con~ %'et.~1n~ at :atilt.. It untll the t/'oJ'N:11!d

    J"

    ,I'",~••i·( ',.-.

    ,
    ,
    t,
    1
    r

    Befon Unldllljthe COI~~>ct~. rod to the crosshea:t., if the latter

    11 not. eoMect~ to
    \
    tile pl_te,1'! • installt/le nut inside t~

    . If the
    from '6Xcesslve "'ea.: of con!lec t.ing n:l
    bl~ enj bearings, the checked' as f0110wsl~

    1. 51!.t1. thl! connectin,; stem..

    t:.!":> w1 th its half bearing.

    3. lIQYe th&connectll19rod f:"", the shaft ::rankp~n. bringing


    the cross~.d to fo:no.ard "o$lIl:1e,n.

    4. :lo~ltl' the connecting rod


    a !Se",1>1 y.

    5.· i-le8l..lItlh the cOM.cHn;: et',;1 Clip wlth its !leerlng. and
    o't(./lt8n nuts ,,1 th the' D1'1~sc;rilled
    '. -.

    7 •.I~!!asure U .• diameter of t~.e H'.m", !.-.. Bt two or t~.re!! points by .- ,' .

    . r:ieanl of a micrometer.

    8. 7h9 differene!! betwel'n T.he ia:::e:.er Is t!".e clea:ance i;·et."een the'

    :.rn:,:'h!! c.learance rna ... be bv '!,",Il following rnett.od! ~£te: re~v_

    lead w1re blttween the: shaft and bta:l.::.:;:. andrep1~ce ~.e con."Iecting rod' .-,....

    bi J eM cap .bytlghtenl.ft,) ~. wi :.~. the prescr!!leJ ~or(jUao 7he lead


    whll thickness, NprltSent the .clell:,lrlcf •
    .,.,.

    9. Iftt.. cleuanclt1i Iv.er:,

    •...
    " '
    ·"'i
    I
    ,

    'nla c learanee s::.aU ba - SIONS IN MM


    When fitted Max. pamlsa.

    21ij) 0.196 to 0.301 0."40

    ~~easu:e the totcl side clearance the crosst.ead a:-:: the

    co:mectir.g rod sr.l3~1 end bushing wi feeler gau\lII.

    :"he c:earance s:'.~~l be.. DIME ONS IN MM

    ~1t.,en i i t ted 1ax. pe:~i ss ..

    0.40 - O.S6~ 0.62.5

    \9'
    .' .
    ....... :::.., the

    crosshea~ Jia:n~ ing an..! :>in.


    "V I
    an: :neas'.:e tt.e

    -:he ::'o:!tI!'ane~ C;:'" 911 be - DIM SIONS IN MM

    , ,.~: ..n ,i tted

    21':1 ').100 ':l. 0.225

    If t~ clearance is laI'.!er tt.~n led to the table, ".:.e bushi.n~

    shall be repUced. At this purpose log tte connect!n =oj frOCl

    the craor.:ase as p~= previous paras

    •
    the poino; ~n1icata: tn the fi;UJ'9

    ·~i11~r.;: shall ~3ch tJ-:e steel rod S;;:i:, th~n "-':9 bushing

    will detach by it~lf.


    I

    , , .. , .
    -----~-
    I
    I

    )
    •

    IiQUIPMCHt ;o.NRN1Na lH!


    (IiKPIIHSI;)N~:'''IlCjU)

    ----- ..
    \

    I
    ...... --~ r"1

    '--.------" - ; - - - . - -._--, -t-~--r_~., -~-

    .L.
    .-
    f

    ST~IC: "';:;S" l.e; .:E:. ;,V!'--"'I~


    . . .~_ _ _ .J

    ::::!.:,;U:;::. ...

    .,
    -'-_ ..

    Fi.,.S·2
    , ~
    ,;' , ;.;:,0

    .
    "
    PA,IO&Ntt.c$,'r2,
    . .' ~

    ,.
    ,
    1~
    ,
    0
    fI, ' • i ..
    If the inller seat, 5IIl',rI,tei is! ei tt,er scoree. 01' Solllet',h"at damaged.'
    the bushing wi 11 be replaced;.:>Jf I e with DOt overs1zeddiallleter.
    . i
    If. on the cant ra1'Y ,the t..... n4 seat surface was sc~ or some-
    what dalDaged~ afMr ,checking ':h~ al1zatlon, if any, it shall be
    boud again to nach~. p.r=:.c~· oundn.s. with a 1.6finlsb. On¢e
    machin 1ng is flnlsh~d. Ghec)c ,~~,e,
    e'tl dlbtter valull of the conllectin:;!
    rod seat.

    7hen tUl;'Il the CIJ tel' ~urfa:f 0 f the spare ;onnecting :0::1 ~'.IIt:ing.
    Sl,ll'~li.d v.l th ov.rstze~ out,,::, ~i~ tar, untU an tntn!oNnce with
    the connectlni/ ro:Jlut is
    - ,
    -oj"
    0.0';8 o.p a
    ,
    7he r"comm~ndaJ teol fin; :.:rree machinin:J of ou ~si JE! J:', of 'Par~
    O,"s.'.'.o:!~ ·c.t.'·l~ :.:~••-s :l~.-. ~.;.~~.
    · w W g - -
    J':-" is''
    .t • • _,

    7he busUng:nay be asseOlbh::l i~ wo •• ays _


    I
    .~ ..
    ~'

    b1 i~er£in9 it in~o 0:1 at


    o ,
    120 C tempera ture.

    I
    ;h, bshin:) shall'be >'s';e~l.; !n ~s se.t as soon as ;:>OSS!.:h.

    "~ter I:>ushin" i!~se~l'l, :"~:~ ~!r :lnrar.ca. as shown, a:1:i the

    pol ra ll~ 11 sm oo!t"e.!n ' conn~c ~ic,; ;:ood!, all, en::l 011 shing ana the .COMe ct ~::9

    The crosshea<!s a:e ;rrovide,:I .( th re~ acea::!ewt.1te tIIetal Une~ sh:lu. •

    allow ;Jniform lcb~icant :listril:~,..


    Uon.
    "
    I!"
    . ... : , " ,$:
    ,-' ',' '~I;~ :,', :,,_:.,' " ;(, ",.,- ':.~.
    ~,~e~ "'" 1$:;.~'.
    ,,:,,_,;. ;;,~_, ~
    .
    "',. , "'- : - ,~"._",};, ,,:'~':"',,',t,~;,~.,i;~(~(.,~.~~~
    the. c.....fI by a crolSheeclpln~
    ,.-¥~f.J:e"·~!i steel <,,¥tte l4=os8~1d p1n 1se'btld in t.-.tap.~~r
    .... , . , ' . . ' .;, t
    s~'aIIO dbacUY'drilledint
    " . .,'1
    tN!1=~lhslld
    < ,
    itII4 the other ~slst1D9'
    "
    ".•
    ',-'-1 ", '.'

    ,of'&·t.aItu ~ r.adlallY c,,~;f~~


    .

    ty p»11;I*'. ":,-

    ~cro.shee6pirl

    lSl'oCled in p!)Sition by Pl.~leoJ.~IIF~ and &c1'ilwll (see· seetiM,


    -ConIIiteUII9 iIod i!emoval and ·lWf'lt11Qr.;).

    :ros.headby.two nub, ~. inslell


    and·one ou bide. These nuts, 1I>'151(lI-s locl:lngth~ rod to t~ ero.head
    , '

    allow.tIw! OlllllPing clearance tol;le I sted. '

    , ',. .' "


    !I
    The pbs toll.is held in tblf",.rt9, i tion by a key set in the rod.
    . , r
    ,
    i

    The crossheild shoe s are ~J)ed r -:h axle· coincicient with till t of ttlt
    ,
    c.rosshoad gllt~ ""~ n:t.h Jla!l1.\Or: !ih\.ly 10l':u, thll dlowa to

    obtain the ct.SIID" gUlda Ind ahoes as billow 1ndlc-


    .sted.

    Cleuance when, fi Max. pemlsslble claarance


    'mm. mm.
    2I1D 0.4(}() ~" 0. 484

    For i)roper ....~ly the "'on! BqTT;;&\ Ira stempel! on tt.e crou
    held.

    , f:S durlng U6etlDly•.


    The .. are til be' carefully o~'ler1.~,i
    ,

    oil pu" which supplles oU to .thel "'Per 'at!4 lower c;ro$$head ;Uldlu.

    i
    ~ ,
    •
    I
    ,
    '" .

    -'.,
    "',
    ,

    J,-

    , -
    doors and tho Ie "(1 tted to the
    f%amecoYer.
    " 2. Bring the c:rossheed to th.I: dN:I c:entr9 and looSen the
    p!storl rod nuts.

    "3. ,:elease locking screWs on" pin. :1a.':Ip plates.

    4." iig:l:ten thIt extraction ~ ."readed 1'o1e5 0 f clamo

    ~ • .1e"'<)"11 " the" crossheild pin.a:"';> c4>lrtt~m:of to mo"e the co lVIe c t1 ng ~d


    bac!Cwar'js~ntU tI,e tackr:a:J

    ..,. :arefully rotate t1'.e ::ro.sSo'.1l!d 90· thin, with "the help of,
    .... " ~'.

    tU:Je IjU Ues, rel!lOl e ';I'AI c~ ~ t.'_'"'Qughtte 00lln1n; in t:,e Hid'


    body.

    ~ ". - .-

    ~ ";" . "" ·

    •
    i
    , , :.... ---. '
    • < ~, • • ~ '.',.,:....... - ',.. - • ,

    PAG8 NO. S·'S


    .• I:
    '- .. '
    ,
    ., .:

    +
    i ,!

    .~"

    4. TlgJaten thI lnslde nut 011 1:1le ton zod.


    >.. , .

    hou.' 9 ">
    5. Fit the small eni 'lnto it. in, the -;'.:0' ," :j~;\~~~
    ".\~-~

    6. Fit, the Din.


    .

    7. Fit !he clacp plate and 9 bolts.

    9. Insert the taper 'ring with upwafds af''ter smaring


    ""~;:OTE" on its outer surface~

    9. Fit ~e cla~ plate •

    .10. n .Jxtan the sect)nd p in locking t.

    11. AdJusttherorJ posHion in resp. to the exo.slltad and tighten


    tl:e hide nut check1n,) tl:e"nJ! learances ~~t"'IIlln piston and
    ::0\.1
    ,
    cYl!...~~er hea::;. 'he ond clea:ra!,,~ are ~ :a~;i on tile cylinder.

    CRCSSHE.O SHOS

    ,
    :'/ hen the anti-frIc tion !!le ta 1 0 fa: :r,) st.ead shoe ~ s wom sa tha t tl:e

    clearanc:. between tilt shoe and gUide4 ·s out of t.:lerance. tl)e ,clear-
    ance may ~ restored as follows _
    (
    ,.
    1. If tJoe antifrlct10n IMtal \"Ie~r is", ~ exceSSilP., the sare shoot

    may:; .. ur..:l a~i. n by "rovla!ng S\.l~ blit st,bs .3\der Ue Ihoe.


    an:! :,.... ereby acl:ievLng :J,)siredUll~ !7;,~er ::are 'mJS,t ::'e
    ' I
    !
    taken that shoes surfaces remain, allele •
    ' I

    ~. If ~he wear is excessive t~~n t~~


    e "lUst be :ephce:!, and
    clea~~ce to be checked a1ain. , •

    ! !
    r
    I
    I
    . ,'-'

    . '"
    I : .

    l
    ,.
    I
    . I

    "
    '.

    •
    i
    I
    I:
    i
    I
    --,- - .. -

    - -- --- ...

    F .....-.-;.:1
    i
    i'
    , I

    --;r-'._-,- .."'-_. -J--r--'-'j-ot-... _ • __

    ,I.. ,
    ': 'E: ';LA~S:. :.T.o.:IC: " ': $;: ,;LE; .:E_V" "-E- :~
    . . . . ._ _ _ -.J '"-

    ,/
    /
    •

    '.". ,
    ",.

    .. "
    PA.G£
    ".
    .Ho,5.-n..
    }
    " ""e

    • !
    i '".i
    If the lnner seat. S1.Ir.:ac;e
    • '-!='I-,,·ther ~.
    , 01' som~lnat ,:jamag~;'
    ,i
    t~ bushing wlU be :rephca!!
    wi th Qot· over sized d1amete~.

    If. on the coot rary • the '"'",..


    seat surface was scrac1 or 8OIiIe- .
    what damag.d~ a(hr .checking
    ovaUzatlon, if any, it shall be
    bond again to reach .the per!

    machining is fln:!.sh~d. cheG~ -.;.eln~~w diameter value of the connectinil


    rod , ..at.

    7hen turn the oU tel' ~urfa: ~


    the spare :onnecting :"OJ ~;Jsl:tng.
    S\lppl1ed '.ith oYfrstzeJ ouh:' ~UI~it.er. until_n lntufoNnc • •/1th
    the c;olVlectin" ro:J seat is ::~ ."~••• _
    ..
    o.o.:e

    7he bu st.1ng:lIay be
    two ••ay5 _
    ."~ .'-

    b, [~ertin9 it into 0:1 at


    o .
    120 C te~e:atuze.

    , ,,"

    ~d ~ig ind bl"aring" tr.at !$~'-?:"l, n", .iOtl.ce..d


    I

    The Cl'o5shea<!s a:e provided .( th •


    acea~lewt.lte ~etal lineq 5hoe~ •
    •
    allow "'n!fol'm lubricant ~istrl=~_
    tion.

    "
    ....
    , .. .
    "

    , ''-:.:~ . .' .'-'.'


    '."
    , ..;j~'--:,( ~'. ,:,
    ...... ' ..

    -,.-. '.-~,.
    th;:'cOnae~t;b9 lOCl
    " ...~. '. tNt' ~ ' ' '-'11 by • ~1'O .. hi4d'''; : .:', ':·j,.D;il;'''~04~~'''ht;~··~
    ;~".oI.~Cjl.Mlwdsned lh+1c::osaihead plll1a''hIIld in tMa Apand'
    , • -- r ' , '_ .,-,.>" "." ,.. tj'~'
    ,'" , . ..
    S$~'oa, d~Y'drlUed

    ,o/"'.~ rlDg
    ".
    r.adlally c..L\\;~t»;
    . ,-
    '.'1;1.1;1 ty purpose.
    lsloClad i~ pOsition by p(..~ ..~i_'~ and ICl'iwa (see.sectlon.

    -Comet tl.ng ilod ilsllOva I. lftdiiefl."'LDlwl •

    ~ht phtonrod is ••c~ed to . :rouheldby.two flUb, ~e In.i~


    1..
    and one o)lblde. Thesenutl, !b·~"IIj[a." locklngthll rod to thll ero.he'd
    ,I
    a 110w .the b\.tl!ping c Ie aranee sted •.

    111& piston 1s held in .1;.iIll!'.·.. ,.9lJ!~;:·".it1on bya key set in the :rod.
    ,
    The el'Osshliad shoes aH·t\.lJ'n.~ -=tI ax~.colncident with that of tt.
    '. I

    eros shoad gUide iI,,~ ": j,l; ,Jt_~torl l.iilhUy 10\'tCZ" thl.l "llows to
    obtain the clealMr::t b.twI,.~
    !
    *'osjlife;ld guide and shoe. at blJlow india_
    .atlld.

    Clearance when. m;te.IU ".


    Max> pemhllble clearance
    'mm, II11II.

    2111) 0.400 _. Q.'184

    FoZ' pl'opeZ' ...."Ibl y


    . ~.
    . heed.

    T1Jlo" an til. ba' ~arefulli' 005111*·:1 during usenbly•.


    ! , . .
    , ,
    pl11 SS"~IJ. 1ubdca w.d by. ,tile ,cZ'gnt., ~e~"r

    . 01.1 pu~ "'hiel! supplles oil to.

    •
    .. I
    •
    .
    ".'.

    I'
    'i.

    i,

    • "

    1. ~emo\/e. the CZ'ollbead .;Ullll!! .~"ctlloa doon and tho. ·fitted to ~


    fNmeeoVu. I

    '.2. Bring the crossheed to...~ icjJ.al~d dH:i ,..nUt. and loolen the
    piston rod nuts.

    '3 .• ,:elnse locking screws on· ~.~ rossr:Md pln.:lilo'llp .platas.

    4 •. n~l:ten thit extraction U:e : ·.readed holes of clalll:)


    nll 'te •. to re~w tape:: rlni;;.

    ~ •.te.,ove the crosshead' pin .a•.J to CIOVi the eOMecUng r:I:1


    Nc!cwards until ti,e t a ckr;~: j e·]~. ':.rei,S Nache:!.

    :.. S'Jop'ort theCO:v1ec tin:.: ro:l. :'r.; ho.-; ~cntal jo~i tionwitb a "';loJen
    . ,

    .,. ~arefullY rotate tt.e 90- U.en, l'I!.tbtl:e help of,


    . ': ~~

    illJe CjulJes, rer!I(He ::1'. c:-o,.I.':;I t.~_""OuGh til ooanln;! 1n t!,e 11111,
    "

    body.

    for.,~::-i o"si t!on anj ';ta t the

    r;:.'rQ~';'"' on tile side 0: the f!'o::>e


    .•..

    . . '.'

    the i...,! :fa 'li!:nd :oota ta l!. bi- ¥J0


    . ,,

    .. . .
    4. TJgbten tha inside nut on ·the
    "x. : I
    ston Z'Qd.

    !). fit tile small e ~ lnto its


    czosshead.

    6. Fit the pin.

    7. Fit ~e clamp plate and the 10 Ing bolts.


    . ~'-"
    9. Insert the taper .ring with the! ut upwards after smearing

    ""::;1.I"OT:" on 1 ts outer surrac~


    f

    9. Fit ~e cla~ plate •

    .10. Ti •.ht.en the second pin locking i It.

    11. Adjust tj'i& .cod posHion in re~ t to the <:mastead and tighten

    the ~'Jt91de nut checkin.) the <In' clearances t:~tween piston and '.;

    cyl !.n::ler head >. 'he lind char~ e are s ,a"'lj)~~ on Ole cylind.or.
    f

    CROSSR.:A:l SHOO

    \'Ihen the 8:.ti-frlction .T.etal of a


    . '
    :f: sst.ead shoe :s worn SCI that tte
    < "
    .-' ,
    clearance between Us shoe and g;lid~ is out of t.:lerance, tile .clear-
    ance may ~ :restored as follows _

    : ..~
    1. If tl-e antif:r1ction IMtal \'IiMr!~ o! excessi~. the so!:l1 shoa

    may ~ .. ur.J a~i n by orovltjl.rw sL


    , ta~.h aM::! • .:TIder the shoe,
    an:! ~".ereby acl'.!.ev1n9 d"sired tol rpnce. P.o ..........er care !m.Is.t ;,.
    taken that shoes surfaces re~inj. araUd.
    !
    ~. If !he wear is excessive tt~n t~~1 oe ~st be :aplace:!, and
    clea~~ce to be check~d a;~in. •

    "
    J' ,
    /
    I!
    !
    !
    , '
    '<
    , . ,

    "I,

    .
    10'~"""!f6l'
    "\ ,
    An 011 'wiper gland 11
    thedlstance pIece, to prevent ','
    oU froID leaking along the P,i~sfol" rod end ou t the, aankcase. '
    "

    " An!ntenJediate distance:'p'llt~:Iil"1s utilued between the ~re.sor


    cyl1njer aM the distance. 0';""1
    , I th; slide bc-:iy. This intermediate
    distan.:e piece is provided ~
    a~j"itlonal ;:! ston rod paCking,
    u"..P'-:;:>ose of whIch is to ~tv.'.t for gas, Wh!'::h lea::s froot the ~linder ,,'
    piston rod packing, from 901l1g
    tI-.e crankcase.

    :n ~der to be sure that 11'e


    joes not r •• ch the crankcase, one
    '"
    pair 0: gas seal rings h DEOV:.:JI!,.
    in the wipe: gland.,'
    dn the outboard seal Hct!.g"
    t~., w!.pergland ano~her oU scraper - -.;
    ring is installed. whict. prw""ts
    oU lth leh ; s scrape,.1 by the leal
    rings ~assln9 to the cylinde:J

    'ille oil, scrapped bi' the la~t ~,ta;ler ring a:e, collected in the
    :i i s tall<;e pIece 0 f the s11 de J;octl
    frOt:l there periodically drained
    ou~.

    If :.here is excessive oil inti tion, alo",= the piston rod,


    caused :'y lVeilr of the oil scraper ' on the ;il wi;>er 7 ;l, check
    18n
    Ue rir.i/ and if necessary re;.lai:e.

    ,!
    ,nit :>istOo rocioi! bcrap,er ;dniJ

    wi thol<!; uOlinkin. the ;>is ton ro::l


    the cZ'O"ss;,ead (operate through
    th e f r.a::e hea d doors). •
    ..:; ..
    •
    10 1e::II:JV8 the nuts sec:a-ing the =o~'a!l oE t1"e piston rod oil scrape... r1Tg;.
    2. ileOlOve the Covel' ,and slide of;
    ,i oil scrap.. r rings" and pao=kl~~ ring ••

    •
    .' .c-

    I'AGaJolD.
    .-.
    ,. .. '... ;

    . . .,

    ,3. UIl},lnk the "rter spr~ ~:Lc:q secue together thIi seet,ors of t/w'
    oUscraper rings and sectors cu'efully.

    trlc.ltlc:ll"oethYlene..qasol
    . . t."l~) •

    2. Repl~ the ClIp and the'i.ilPSI1"lloll 'cr.perll'ings ~c:c::ording the


    plttonrod 011 scraper :!.ngs ~41111m11>1)( drawing. !Oor thi. pUl'pose .

    itt" necessary
    . to arrar.?e : tely each ring $~~r arolUli

    them •. securing t4ett-~e, $ed afterwams by the ~rter &prllli/ •

    . n'la l~tan. that the oU Up 1& opposi.te the crossh_o.

    3. rh'·rlngl !:JoIst hIve a mho.. ; 1 cllerance wlthlnthe ~tip 11; ora.r

    4. Make c~tain that the properl y enga!l"d with t'- holei.


    . ' .....
    ~ ••'Aake 8\lre that the oil d:tin an on the bottom.

    6. ~aplace t'- c:over and evenly

    :
    I·

    •
    ..

    I,.
    Ir" ...... .. ' .. ..
    ,
    1 i .,
    •
    II PAGE
    !. .:~:-
    NO. S':oG
    .•j".

    I"
    . .

    . '. ,~ ,,'",

    SEC ION - 6

    CON TEN TS P AG E

    LUB:ucATIoH S'tSIEM 6 .01

    PUMP 6 • 0 2
    .~.
    I'ILTER g • 0 a
    OIL D.\TA
    . ; .. '

    ---------~-------------------~

    .,
    \

    • !

    ....
    "
    . ..... -..-.. ..
    ' '~~ , .. ~-.--.- . ~,

    . -;.,-,

    -I
    I

    , , 'j .'
    : .
    ,
    ;;1:,
    '" .' . '.'

    . '

    The (lrank gear lubrlclltllill 1&


    -. +, 011 force feed type. 011 is
    n. ,1
    , '~'"

    SUppUed by I IJllIZO pu~. 11 ~_'h,en by CO~l'''101' shl ft.


    The lube 011 is suclcad t.om ,
    '
    I crank cu" su.~ throu311 8 strain,,,,
    , by ,t/le 91 a:r pl.ll1p. ~l cll forces
    011 to oil coolu and t.':len to a
    ~.

    duplex f11 ill'. The lube oU h:


    COQllon hea.J,r :rCl.1l
    where 011 1& flld to dif Event III
    !:llning$ an;! crosaheaJ i~ldu by ,:,-

    mean, of different tubing",


    ',. :~

    FrCIIII the main t.earlngoll


    s· to connecting rod big tlnd
    " . I
    b~ll'lng. t/lzoullh tht drUled ho~ midi 1n tile crankshaft.

    the btg end beor1n~' 011 1'tac;he~ .mall end bu'" through .. hoI,
    "'aile '1.1t!le co nnec t! nil rod.

    A check valve wh~;h ptuvi!n~s


    pu~ frolll loosing pr1m1o~ 1s
    placed on the pll!lp suction l1~e.
    pl"J!JiI~d ~,ole is proyl.:le: near
    the pumosuctl.:m fo: ii'll thl prt. g. A Bypass relief valve ts moUnted
    •
    on t"'e pu"., outlet to byPass 'he ~ cess 011 to the crlnk C'lH IU'1) •

    The prllS5ura 0 f -:.."e l·Jb~ 011 is stem is con ,tAn!.l y ::1On! to: !':!.J by

    two ~r.ssuZ'9 switch., In&talle~ lit the he·' 'II'. While on9 5'..1 t:h

    the prassure ':;r>p$ bel".. 1.8 '*.Ic...,.,,2-,


    M Gil • thl other t:lps the co:np~ r motor when the oil p~$SUrt dl'JpS

    indicates the valUII. :.: the IJb·. (I!.~ pmssu:rv in t..'-,e sYst!!l:l.
    •
    .,
    • I

    , ,
    ;If--
    .'.

    The oU goa" pu~ 1s de"~:I'''!''


    a capacity 9~te" than is usually

    safaty valve •.1 th a sat pressure


    of 6 Vc.'11 sq. (85 p ~ig.) is
    lnt:! the pa.'!Ip.

    overhaul of the ma::~.!nl'. Af~" J the iJu.":"C i"%':lm the :i"ame.

    the ·.~ar. SO that t."_~y can ;'e in the c,;,rrect puS; tiollS.
    ~/ash "ach Cor.l!'onent in solve:l~ Cdr:! fu lli" 0

    i
    I
    I • •

    •••
    •
    ,.
    . ~.

    , .
    "PIL fILTH,

    TI;- ,011 fUte is of duplex lilt.-


    • On cart:r~ can be cloned
    whUe odMtr is in operating WI....... "'''.
    The fUter is of floot' IIIOlJIIt-
    -Dg tyPe. The dup-lex filter 1s P',~l~ded wi th a plugged dr~n an:!
    vent, fin' each cartridge ••

    sT,\itT up-

    ~Yhen, f:bst colllllhaionlny tht, rl1


    ra til 0 f flOlOl and ensure
    ,
    ';ha t till!'I

    permitt.... fre~ escape 'of thea~.


    fiUing duphx fUte". i t
    is aJvtsablt to operate the, val~s sbtrer;al times to e:lSure the COII1;)leta
    , I

    remova 1 0 f trapped- air.

    Fir.t 'ervLcln9 S~4ul1

    UN' and second afte" IIporOloCwtaly

    .
    rule, it is recOt1ll8nde.:l tJ'Iat ill ter "I','U"" bo cleaned a!ta: ever! 500
    '

    hours.

    A :jiffar'nthi preSSure indir;a~r l:IIiJn1:ad on the ill:.81' will 5!'oW


    the actual cl03~1n9 can:.:!. -;ion of the

    ;~hen a partiCUlar iiI ter

    1- Movtr the chan~ over handle to • I

    (11 o;e" l-.()usinS


    non--opera tln~.

    2- Open t.1".. drain and vent plug an::t dl1lln out the ,dirty 011. .. "

    3- Open the to!=' cover an Ii :&lIOYe it;. .,


    I,

    I,

    .. '. :*i
    <;
    .,'.
    " ',. -. '.;:~

    ,"',<_ ~A
    .;, -,"

    .
    "
    ~: ' :'~
    . .'
    ' ............
    '·'·;·.;·4-~tha c:a~dge. ~i~~IJ!~'91tatl.ng it In col:! SOlvent such
    as petl:ol. tzi.cniLOZ'("~Iy~~ r"'~ll:llline '~- .' .

    . .blow with &nab line ~"JI",I;J8


    Contamlnant~'

    1fte lot>e all Sho~ld be rZ"tqu~larFl1l11C:ir.~a d\lr1nji machine ~;)er.1thn.


    to IIIIke sure, that
    do not alter ,the oil =harac~er_
    Is tics.

    Il;:'fl'I~"n t
    I

    aeddes pUrity. 1 t h dso that aLl press",:. ind.


    te~e.~ft UIt kept Wlthl""i~i

    Muzo. U. 'bat 100;' ''''lIl'S ~( ZMpnlin3 unjer 1:lau ehnl/'f tho cnnk.

    OIL tp&?rmrATwr

    ,
    due to the use of lu~o~s
    fe.t",mt frg: those sps.;;ifhd belol.,
    Fo: thl.s C:Cllipresso:- the fOll~
    .'

    ,.
    I'

    VlSc:ol1ty eSt at "O°C


    210 - 23J
    VI4C::laity Index C~'ln.)
    ~
    Flash Point (Min) .c
    230
    : PO\II' Poin t CM~x. ,I • c
    -3 . ..,;.

    ul1 quantity for a full char;e of.

    2fD
    •
    •
    !
    ,.

    Usually. 011 dau u. a.

    SIU1n\l inlet pZ'...ure .It!j:IA''·U'',uJII 2.:' ~ 3 (.6 to 42)

    ",~'2. (P!5;~~1 1.S (~.; )


    '.'.lllillllllptenure. tr~p r,jJ . {~;Iti!)1 1.5 )
    , <'.

    Mexm..pr••• J:rop t.hrou "h'


    . tll1;er' . . .tlt~t. u.p . r:jc.in9.
    '.
    <,......... 1.3 {lB.4
    .;
    .. . ... -. -.

    a
    Hl\lh.~o:: tiJZ'e ala:m ...
    D •• :

    !;.xlllitlm,~EI'r.a tul'e ~11:1


    . ...
    ~

    flaart"9' ~n.lette~eratuZ'l·S .; ~o

    -i

    '.

    ,t'."

    ., •...

    ~"
    _,i
    "oI_~

    " ,

    ......
    "

    PAGE No.1. 00
    . '/

    '.- .
    .. '. ,;' ~.". ~,~
    .: I.'
    "

    CONTENTS
    CYLINDER OATA SHEET ·7·01
    WEAR
    ,.
    MAlt-iTENAt-iCe 1·07

    .. ..
    ". \ ~
    "c.: .'- ,
    c .
    .
    '.

    PISTOt-l
    LINER ,.09-
    7-10 ,
    7-11
    TIGHT 7-'1~

    PISTOt-l 7-f1
    ..' RIDER 7: 17 ·',.r

    '7·20 I .. .'
    ".,,~ .:~
    "
    ...
    DESCRIPTION 7-21
    MAINTENANCE 7-23
    ES DESCRIPTION· .7-25
    MAINTENANCE ·7·30

    '-" - . ,.f,
    ~ ~~~;:" .. ,' ;.. ....

    .,
    -', ' ';,'

    ,',,
    flAG¥.,
    ,
    ,:~;.<

    .'

    LD:::a

    .!f-
    '<~.
    . ' .. ,.

    . i' . CYl1ndu_~</
    , ::.: :·····'.1.·.•
    :'1'"
    , . , ",'or: -
    .' -,
    Cyllnder h~att:ilndl COo~.'d by ..... ta' Gbcul.tlon. Water dow-a
    . ,- . -j ,-~. ,.'

    'repf'Ov14"to fOl'lll .a.~tr!"amIllt.t .ft(.p.mUtt.. ftlllOv.l Of'l~~:


    and 'seal•. "hl~h is f0.tll\fd ~It. ·court" of UM. Fol" I gOOd oool~"g
    when th'ft is pl.nty of:".
    , Ivanabll, it it re~OIIIIl1deJ.
    ~"

    ••
    CylLntkr "'1". conv~lat\UY plac.;! 10 II. to l.lll!~'
    ".y ..umbl1~ and dt .....
    , ""' ...1jJ 0pu·.Uon.

    , !.'-

    : ..
    :

    .'
    .-~ .
    .. ~" ",>

    : I
    i ," ".-: .

    ,':

    I.

    ,'-. -',
    j.. ,_. ,."""L.!'o""·
    , , • I.\'. '--, ~,
    , '

    ,",-:-
    "

    "
    ) c·
    1- !!!I,h "!Hr, '" I
    ,.. . ,

    " '

    : '

    r .'"
    i'
    /

    2'; Be:1:aUYa
    .
    wr -,
    it' ,.
    ,
    'h thll d~ffUe,nce be~.nmax~ and, .~.
    ,;

    dia.ters, l118ailUriM q l~ at several point. of . . . . ,


    pJane patlin,g',tlill'G'9~1;141i1e
    ~
    c;enba-Une."
    The check' 8ha.1l. ,tit
    ;

    made on two pllln';I.ro~ll:l9(m!l.ac:h other. (see Elg. 7.01)


    .' ,>
    . ,

    dlff_.~ be_lin II'I8x. andain.

    ,;~,cIi."l!IOters,lIIusl.u:i~
    . "-' " ..' . ' .' , .
    51M1ftlpolntsof
    ' • ,.
    a plenepetpen41
    . ",' ,'.
    ...
    . -' '-: .,.',0,

    r ~Ul'litothecYllncier ldtnbe ~11l8';


    , OI'l*eeplanes at! (H.\flg. 7.~)
    1:
    ".
    "" '

    I,
    ,

    '-!- 'j'-
    raetOl'Il, Y,Z .xp:ntl. '••
    . ~1n
    : of ol'lVinaidlilll8ter '. follow1ng~bl'l
    the .,
    '"
    'j,. e
    "'" . '.: .' .'-" . '~""' . .,. - - ,- ,,'-

    . . ,- - .".'

    , '
    " '.
    . ' "

    . ':".,.
    <' • . -'
    .....

    . -:.

    : '~
    -, .!
    "

    '.. !,'
    . :. '! ; >', .

    "

    j
    , ~. i'

    .' 1!l '11lle"


    on piston
    l'1ng1l rings

    : 2.1 1 0.651 0.9.·

    3.4 1.7 0.7 I 1


    . . '. .
    ",•. /:!e ,.: '.",~,: ' .. _:,: ',' ",,', .:, ,,~ . . ,". ,. ,
    ,.
    ,
    ". IIln_yel.. ;.bova II11t.... "~d. h,1a:raOoamendedto,
    .i
    t . '\ftltentti.t.on IUrface', ·pz'C. . . .llg aa uidl~ ",dar point' "
    ': .

    ,. I -','
    "
    '; .'
    ,A.
    "
    diamater
    ..'".' '.
    01 111d!.ftgir SUil~'lc:a
    . ' ,. . - ,

    ,.e'm dll.teio of ~i. ~l~~CI. dUlng 11'81

    '- . diameter 0 1 .head ilal~ln~a,IIIIJZ'''a,c:a


    ...D ..-:

    , )-' '.
    .," 'The.. cyUnders '.l1oW:~ _~.!, ........ increa .. 01 AicU.an.eter
    r
    1; by nbori.'n,WMeh.hIU be . , i
    ca~~ltd .outln acco1'danc& with
    the eonoerttric1 ty 01 tM main I*Under 'Ixll.

    For thisopetauen
    ,
    1t,,111'. l.c:eslilUY _ ,
    " .

    .)todllcktherod
    . . run-out .' -
    :.;' .. ~, .
    ; if'neealairy,.
    , .
    bring it Iga1ri
    . wlthtn.ttiif 'Specifled
    . '.
    ,
    J.~l-_ ~iec~ theplston rider
    1latldll)y'oversbeOllft
    , 'to "Itol~" tb..o1'igl,ia1 eia.l'.nce
    ,

    .
    . . .n·,satoft
    . ". "';"
    'z.1dar .,.,baQds.
    ... ..
    ,'- ....." ,' "
    'sUd1ng s~fac...
    .' "

    ...... ' ._,1.

    .•. ,"....,:,
    ~ " ',. -'
    !""'''''' be ..-chined MId'
    ..

    i1S~~~ ...... to ~.ton the,


    " " '~
    '. ','

    c) tozoeplace the pbton .r1de:r banda not at the 1II1n~

    ,•
    .. fety proUulion atalUcI. but at Ua valUe higher by tM
    ~adhl bore oversize to re-borlng. 60 that toe high
    run.,gut o:r any po.S~Lbl.JLn1:er'.fEtrenC,t. beWeen roda and
    . packings may be avc,ltUIQ"

    d) to Me whether i t 1i
    sable to .replace piston r1ngs~'~e
    • depending on piston ring material,
    •when design bore OYE'~sllt exceeds following value .... .,
    .Piston ring !lllterlal~ Dealgn bo.re oversize
    Metllllic
    .IIon-metalllc

    To 'acUita te the 'lIplp.L )r.pI piston ring., there .re ths • ,.


    . follOWing .tan~:d o"'erliUl:e value •• _

    o. Z, l1li\
    0.5 .l1l1I
    1 nrn
    . OIIerslzed bores,'" O:rlg
    1.5 1M!
    bore a + 2 l1li\ .
    2.~ mm
    a 11m
    i
    Therefore
    . we :reco~nd ~ JCOI~S1io:e:r
    "

    sizIng when reborSng thel"Jl1n4:1er:a.

    FortlMi" cyUllders it h ".iP""7


    liner as lOon .1 the above
    -ear and ovalizationvaluls
    are reacbed. In ex c:ept1iclillaJ~ I c:1rC:um:ltancEtS the bore surfaces
    . CIfI be restoredllithln ~lVei IIVEtrs:LzI l1a11 ts. i

    ~.'

    .,.- ,
    ...

    9Urlnv oj1Or.l1on thud· til .


    of II." U .... l"'~, to the OhIQ,pltot, lC'
    ; into UiIICoolln;.l waleI'. ,hi...

    '::lreula,te tloo c~oll 1'1:1 ("d


    ~
    L":oro opentlnuthaliolChlnQto prev:llit
    any .",dJ"n Coolin" of thti .~
    h1/ .lar.1l w.l1ls \hl' can ba vor, dl"'Jer-

    coolhl'J water iol' a ie~'I1l~r.


    • '. 1 , '" tor the .Ichlna Ihut:tcw41 tovvon
    Dut tl.e cY1ln.101' torpor.,
    .~.,

    Th·". water clrcJl".tini i,:


    cooling Jofcl:ehand cool6._ S 1 1..;aYI,
    hads to tI~ formatlcn ~f'~;'
    :"."." dopo d h 01' 11uJ.-Jo aver I'

    period (If !l~ tI~"l1n:JI"'J .:><" ,., :"'I'<lnll~s of t!.o water. rt:eso
    da"b 51 tscan 1't!:Juce th ... Co:ld ,~i'; t'o.-'lIe f'rfden.;y.

    Inspuc t t/.e cylln.ler

    io re:nove tho I1U1Jgo. u:;o • lr',

    lOla :er 'jet .Wlder pres~un" •

    1I',e a ver,! dilute lolutlonof tiyd.rll'"


    c/:1oricacidl circul~t~
    i..m continuously unt11 the depodh

    !.ion may ba cOlIslc!o red co "ht.


    "'~n .,... bUbbles ara no lcn;el' . ted In the telal'Vo!!' used for

    clrc.uUtlon Df the ~escalln~ ~';" Sptc:lal doscalln!l HI}' Ids, IIIhUa'

    consisting of anac1d50111t.~on"'I;ou·~.111 tnhlbltaH, whlc:h prav_nt _teh.


    lng oft"_ .MUU!c
    :
    su:rfac<!$.. .
    .'"
    iUIQ is Ulod. Immedlatol, a'lter til...
    aboveope:roilt~J tllorou\Jhl r fl. .,ut,,1 til purewilter to Nmove all'
    tNcesof .aold and p:r(lclplt~ l~: Its.

    C \0..
    -. .~
    -~';~~\~:.,.
    ;.
    PAGE 7.~i
    ,

    ., ,
    00 no,t',*it-"tto 1'11110 Ye :!:~;llo *1." ~lt, by chS"'1 'al' othN' Itl'!klng ~:l,!.
    •• the sa . 'II~yd!llhge the "-.r"
    In ... In t... UIIIiI 'b<l'1' In. ialnu1.het· ~he
    freltjdng of
    ,
    tt...Willer In tl •• doo
    i Jocket ••• ~ be Vlry dilftl/ll'Ou"

    When low '''lIblent, tli"'P"ralur~,,· .n i":C t.r, tll!:e cue toe~ty the
    cylinder' coo11119 jackds oJur1nU., ~I:" ~~orll\ of .the'l:IilchlnU.

    To ranoy, the 'VI incler rrC>i~: tl


    . , - ~

    1. ::'otlch,tl\41 plp"s COMIlCtcd f~


    , t·
    2. rrtn(l the C·lO.sshOol·j totl.\ltoo: ell'j an:.t unUnk t/.e platon rod from tf'.o'
    crouMod. .j
    ~. r.ove~· the thneded end 0 r
    . bn ro:J wlth to fIon tip" an '.1 nmow
    '-I'
    .' U.e oU !lcraper rln~s 3",J' 11'\ ,·.-,· .. ,,..l',a ttuU~n!l box pack Lng rtn;)s •

    4. ilut a sllng noun:! tho!Ci'iiHr lt•


    !
    ~. ,\0':10110 . till! ~onll"ctlon lIul~ til
    aOOI1(t It. cliO:.

    At t~,lI point C."lc% tt:" 'Cyll.u,HI ut' WUI' •• In,,lel ted on to' "pr,,:edh:\)
    i
    page.

    To repllu the cylinders '<lYOne o~er as to their removal.'


    Take ear!! to cO",,-ct Correctly i:der to' t~.e extlnslon. I
    n!JMen
    "<"
    ~.
    the connection bolts operatiniJ c:r'I!>';lls~ and when once that II a-chleved
    '

    tlghton .:Ill nuts, durlng this op~.,a· •. I,ock by rllOler 91ugol the support

    ...• ,
    planos to see th"t they are paNl c
    .Uiclent by fllOUnt the cyl1n:lor. $'il1po Irts feet •
    l~ake. sllre that the l:earln'J system 11

    ,
    ~,!:

    '." ..
    ~..
    ,.""";.",,
    .- t"'.' .
    -. . _I,.~ t,
    ,-'
    •••
    . ,
    "< " '.
    ,",,, "
    -.
    .
    •

    P/.GE7.09

    ,DUassem1ll.I.
    I '
    .No part!clllarmeasuro is to ~~ tttl-:en when removing .,
    . (. . I

    tree lizle'r .t'rolllthe oylinder.


    t
    Atter having .removed tho' Cy.J.;~l.;.,.~J'. he.:d, t:1l«iout the:
    lin~r by moans ot extract.1on i t
    @SEf:lBLY

    Before reassembling cylinder,'


    check carefully '0' ring gasket! f.J.act~ between cylinder
    and Uner.:Shouldsaid gasltots! damaged while dis_ I

    assemblitlSof
    . . liner from ' put now· gaskets in
    pOSition.,
    Clo'an and check the contact between liner collar
    and cylinder. Introduce the ~l.~q!r paying atten~10n thnt
    the dowel drives into itsl:loait. i

    .... ;,.
    ,

    . ,
    • • ·..... ·.~ •. 7~fO··

    ,
    PISllJl~ "'1
    :\
    I
    ; .
    t '1
    . ThGphtal 1.$.j.n cut'/rtON 1s lecJr.d to the pistQn
    roc! by .,.;. Of a spoClaJ..nut. nut utI8Q:Oat.n.J 11 r }:

    ' '..
    :)rt'v'lIted by a ea;.!J.ked a;!t ~~
    ''

    l~ll~~U9~g~f
    { ...... '. ." nut . . &'Ol.van.· p41 f t irliph)/.,.
    . . "
    ,
    .\JQq".I..Ito lII.I:Ibo.t' of
    1 !
    ~l!iton .t'~J's lI nU I:~1'-1.10." ba~a .::lade of Teflon
    aro j)rovtd~.. 8y a:; illJ ri d.lr £1:C:i<:mt ~ ... Z'L~·. 011'1» 18
    .'>"
    obtalnGd 30 .'o'to l:aQp &?Octfle lItZ'otltt:'G of tho contOlct' SlIr'fac:e

    "1tMn.."",11.."I1ts
    ...
    ~::USU!Un!J'~ ::Ut~:;IJ." JIoU ofrldor bands •

    ~ Lng 5lA"face in
    l#ltac:t wlthpaCklng lIIId_pant1on riRli/a uo aultably ; '.
    . .' , "" t
    s~{~c:a .1.uuc)n&O W gzotftI. sm001</: WIIHU' of thQ 8Ial-
    1I1g oleqnta tQ.~.

    ,.
    1

    ,i

    .~." ..;. ,
    . ,:' :'"
    . ·:..d i .. · > .•,:"
    .
    '. }"": .r ,~,

    .'"; •.. ".,,, •., ' '~',:,:' 'J~:~'

    ... " "'~ . . -"".,::


    ,
    r'_"~1'.

    'I, "

    , ;','
    ci al maintenance proVided ..
    the-y r
    are:prqp 9 t>l dM&ers of seizure are'
    almost ..a~ways due. to oVler:L()~ldi1'lS1 of'tl;le cylinder. In SUffl-
    cient . cooline. Or dirt in 1u~e"

    OfC::OUl"S9 any" fore ign entering. the cyl1nder4ur1ns , '~ "

    . I
    assem})ly, or ~ven .SlI\all piec~s sprin.ls . or valva plates ..
    bro)(~n d1:ll'ingrunning and.tak,en ,'J'nl:.[] tbl> cylinder, maybetha
    oause 01' seizurO".. Check the rid.er })and.s ~or wear as
    inci1oated' on i'ollowing pages.,
    To remove
    1~ Remove',thC . cylinder. be'ad,'
    '.2-
    Unl1lllt,thep!ston rOd .!romcrosoS~ad,leavlrlg to,e :',
    i'od·t :th!!to~ard "'""Ii' .' .. : PO•.! ....·..''''t!
    .t, F ' . .,.' .Br.i.~{'~e~PJ'?,,'sbeadl)aCIJcwl.~~ . '~ID~"" tbe.pis~n'
    : ," ':.; -f',' '"', 'r ':.' '-',' ' : 'i i ", , ",' ,
    .j
    , ". ... rod~1!,~~perr.1.ng8 piaton rod peCk~•••
    " ,1 ,,' ",', ,'"',,
    W1tb~.w
    i• '
    the piston.
    50. For cheCka,andperipd1cal
    , " '. ;:i Il4:ItOICt,1 onoS see """, ,
    8~.ctlon "5"
    I MAINTENJ.NCF; , Sc:a&:DULE I. .

    CAU'l'ION:_

    When the. piston ,is /lo,JiJt:)W type ,after removing


    1t .from thel)yiind.et, ~I"lje ·and ·rellove the' .'
    I, I 'wnts'crews to'111.o,w-0l1:Q the gas troJll piaton
    I
    1n8j,d.e. ',.

    ,,' "Y' ,

    " '"

    • •
    ,
    I
    ," "

    .. " ,"i'
    ..
    • '~ ! "
    .. ,.,' "rex.rOlIlS'.l1r4· a:p1.t1~OI!rI"O.ltvcli!d fl:om its rCld, pro(rood
    a.~ 'f~~ rJN~:':'::,,"
    '. :,':l. ,.,~. :'

    '-lnspcet,!ftd . thl~oug hJL f<',jc.~~Mn all contact surfacos ,of


    ' . "~,-.-;"

    nut.
    '

    r Od,c olil ..~ ,'p 1st ofland. "',~!tA . .,..';I


    . ,",

    :2 _. Fltthe'pl$tonto tho rod';lilnd chock tho J:II:!ar.tng surface,;.


    . '~- - . -,
    .~
    .
    ~, betw(;IcinrQc!cou.ar ' b y " b l u O i " 9 " to lnsu:t:o
    'th"ltat'l'eut th;oo $ 'bQa~lng.. contact is mado~ '.'.

    • Ch.,ck that tho ' iawnlform comploto~y :


    . fac;,~S1fnoce8S·lIIry.:
    , 'hounc!
    · '. .•
    uS,.,:lq
    :" "',',

    ~r¥:!'''''''I\1·. . ;...
    )". '
    .~., ".

    :3:"',s:i."W';,T.n", ·'.·ahfl:cl1~k;ttrG',C~t.ct;,~'ar~~;.';'
    ... ti:tw~nnq:t a~d ni!~'i:t:I.n lC1If!clLrJU' i'catlid. a,~tbo p:revlo\ls'
    ."'., ,'.-:.,
    •,.p~int.
    . ""." -""
    Gi-lnd,who1n
    ',-.:.. ,>. ... :,~

    "~~;C~.t'thC}U,lt ,~nd')l$ton. ~nd ,therQd and nut


    ."."

    aCes
    .: .1, • , ,':~~~!!,W~th a thin fURl QflarltJo~'1~1Z' 1n9 'compound.,
    .",. ':" ",~'~',~~~~.~l~ih~'n~t ,fOll(W~ng 'P~~ufQ,b&la.v 1_ ,. . . . '
    <,'''~';\:).;a~~~,tt)o pi.ton~I:'Oj:I " .
    : ;. <.'!;,1' ~'-. ,.,' ,,!. -' -.,' " '-,' ".- ~ .",'~ "
    .f1lCtwro cons18Ungof .' , -':iii~'.
    ,_ ,_ ".
    \"":r 'tw,>"ylt block... In tlgUfO. It h, l~~!}:
    'l.:cs$Qn~l!11 t~ h~vG
    .. . oc:ksancnorod,to,afirma,ij:"
    ,,:'~ ":.' '~ti;1d'~t:rwc tUN. thQj~l//S:C!f "V''' bl'~k" :".' "
    , ,'.' ..... ' ';wit/'l'Scf't matarial' to ;i'II:~GII'Ol'lt d~ma9~:',thQ, \
    I.' .
    I.:':· . {
    ; ""':.'Pi;t~;od. ~ (Seo 'U;'.
    ,'-
    ;: ':<;'.2}1ith,tho piston." .
    " ' '~,"., .~
    • ,t ',' . '. . -" , loclltpd onthG .rodtighteri
    ", '':','0,(

    ., t~o nut by hand WI Jlr,onch' tobrJ,n9'1ncontAct


    ,i'"
    - .~ .,'
    ,th.QbllUing surface. r.cd Collar, pUton and
    nut. Thon, with· a 11q :.... 0CIo'o blON make suroto
    · "'oCta1n,a
    -~ "-'(\--, ,:,- ..' '- <:" .: ','-" fIlota,1..1tO+....ttlll· contact. '. ,"
    900d

    "w'.
    .; . ,. ~~3,Scrlbe;.u~ "P" tlilt'Q••h thoc~torl1neoi tho .:1

    rcd~i'IC! 'oxtond it out -tho piston, <l.ll1ustr~tod'


    ,
    I
    i '
    Jl'l:f1q~·'.7
    . 1-
    .0",. I
    . I

    J .."
    .- . f :
    r· "

    ,;
    . ,,

    .~., ,
    .~. '"
    ,
    5,A~i>:a~surQt from· the' or;~:$ij* .... 'M·~"._. m.lmberOf· .
    ,

    .-~

    :,dOg!.,;~s.that the toliavCl the


    .. "
    ,:r)q\,l~re:dtigh.tQnlng.I'·.~ liIllinc.h po:l,nt}'P on. the piaton and W

    IC;:U.bo Q .11no.th;oug~ ";~n1; "P" ·.tid.;thoC;ontorllno of·


    . 1

    th"o p'fston r~. ·······.rcllt<llt 3n91ll.of the nutbotwQon


    ,. th.,in1.U~land . t1qhtOl).ing podUon. ii .
    91V~~ 1n torque and . es bliLo 6oo'20471sp-. ,

    ThhVl11ue approxima~~, It can bo'


    . chocked' and 'lad if roQ,Jired aftar
    • ' ".j. .

    elo~at19n according .'


    ,'. ~ "
    .to the',[,rccoi:!bra glvon,'ln p3ra balctN.
    until t'he first scribod.
    5.~ Tl:]!it~n , " . - , '

    li:";c,"F 1t . on thon~t~ lined-up . . '


    to the second scrlboci·
    .
    " ", lino en the pifjt on .! . ;~

    ."
    , .

    . i t~rQp<i",t. the Ughtoning .


    . ,
    . l'
    of nut . hast •
    .,
    After- ,.
    tho nut onco,' loosen' and
    _.1.1.11 with tho ·.amo procodurQ •
    . ;
    tighton 1:t
    . . I

    '1.:

    ,c' .
    ..... , .'
    j'
    .

    : ,.,.-J', •

    ,i

    , -.,
    "
    , .
    .J.

    - PAGE 7.1~

    '. to.) right tight:ming oL'tho) locking nut can', be


    'eh"c::.,k~~t b'l mea sur inq ,thoeloll1,a'tion of the piston rod
    " i~the~ze:'leof conn ,piston. (Fig. 7 .06).
    ,
    B'l ):!e'8!'1sof a fixture suc*lasthatshaNn in thefoll eIN~.r.
    "1
    . ,(. page, proceed as fOlldN8 1-'
    ,I .

    . " I"
    '1 -Afte:- ap,roaching '·lIIilln~.u~'J the locking nut arid 'verifying
    -.'. ' I:."
    ': 'i.: .'
    tl')eperfeetmetal/nietallThll>;H'"
    or '
    assemble the fixture as
    ,'sheIN:!. lnfigure (on the .J'Ulxt!la~~e) paying attention that"
    ,'X
    .... ,. p1~. (·f)"contacts therocl .(2). (Mark the contact
    pointas~eference) •
    2 -Dhplic,e Slider (3), indicator is '
    , .....lfbl,.cI.AS far as plunger cont.acta
    'the plstonrodencl. jll~nger,.hUI be in, an
    . inter:iiediate I)odtion ;'of: stroke. Loc k the slider
    (3} in·::thisp~S1ti(m. Y
    , ,
    , '. : ,:.

    '. .. "
    ""
    .... , . ".' '3 ~ Se,tt~e lndica't,Qr to 7!QlreJ

    ... :' 4 -' IAove·oack'.vard the sp'.IUJ~"·1 ind leator and


    ,:
    .• ' . .
    "/
    ! ...
    , reffi-ove the fixture payin~ . not to displace

    .. ', "."
    I
    I . ,"
    . .the i:'ldicator
    .' dial aeeid
    , ~ ....... .
    ", : .. ,"
    5 - Tighten the locking nut 'aecord~nce with pt'ovisi~ns
    of releva~t para. .
    i ...• I:
    "", " .
    .:
    . 6 ..., ReaS~9rnble
    the· fixture as' l1J1iC1ica1:ed in figure and
    readthe elongation of p . rod.
    7 - The rod.longat!on value ,'I',n'lU~o be equal to that
    shown on the table for s and clearances •

    • ",<.
    . >

    •
    ';'
    T'!
    '"

    "
    ..
    zu.J '1
    I ,.
    :£ .,
    ',.'

    •
    <{
    w
    2:

    . -~ .
    ,.

    ~.. ' .

    •
    "."

    pmqiam' ,,, .
    '",,:
    , , , Install new ptston rings, if ,:t!)I~'faal~81
    - thlckne ••lJ. ndue~:l to 1ItU t/'e.
    " "' ~- :

    3ecause of the 10B& in c'llP~~~!I


    "
    apply, lowe;,.... r ;rat; ••
    . "','"- '. ~

    . ",.
    Be,( ore putting new ringsOil' a

    ,'iIPd c;i~alanoeof
    .
    each. ,rings, ,~en,llfl
    -, '.

    cYlin.ier ~:eover which HU a travel. The'~ttnd cltanQ~ ~"


    _.> ',,' ,",,' .
    '-~- ..

    sr.:pld 'neverbe'lower than t~ "a'!llte gIven In f1t~.1.07.


    :,r . "

    " ," >

    and groo';9 $I',ou!dn9VQr tr'


    ~;

    lo"erth~~ tkill'alue giv~n


    ", ,. ,i and c19arance tabl" 6OQ2IJt.7!SP
    '!
    , "

    ;, ,
    I. i
    Pl~tC~ 'rljei?b'~J "'~ol~ can IHJ ~hi.cll"d by l'IIIIuur~n~ih. cltllra"CI
    ,. i

    ,• , 'a'
    i ,, .J;_
    , .. ; ' . I'

    r bt~ttl~j)hton ~nd c~linder/;~r tl .. vertlcalpl. . CAs sho~

    . ".' ,.' thll vI,luG B C! 'O,~ !!III •


    : '.~.,.,.' -:
    ' If s;:>H! rider bands an a&'Ii4I~QJ>~d., the wldt~'oi the cut 'i;', 51'.0140;1
    ne~~r be lower th~, the ,1n fig. and table' 7.09.

    j ,"

    :, -,
    ,
    , l'
    ,".,. '

    t-
    ,.
    pro;. 1.0";
    " '.'
    ,'""I' ,,'
    ,--:; '~.'

    ......J" ...
    ••
    . ~,

    ~" '.:
    ..
    ',: .. ,
    ", ~ ..

    '.,
    r
    "" "' / .~
    "

    ",
    "
    '> .
    . ~:
    ., "' "

    1,
    , ~'. ..
    .
    ,.,"
    ~.

    ." - ' , ; ' ) '." -.: :,'~.'


    , ~.~
    ,• .. i.~ ,;..
    . I','

    . "," ."

    ..... , , . :.."
    '~~.'

    ,'"., ..

    "',>,

    .,
    <' r" " "
    •
    l,·" . ~ •.":."".,;.'
    ,,'s" (i~. 7001» ,01 tMs
    ···biil~.
    I,"~

    , v - ~

    I
    .'
    i
    I
    SHOE OF ,«MIU METAL
    BRONZE.·
    '.:'.

    .. , ,,i -",',

    i ,I
    I I
    .!
    ,'" "
    !' ...
    I I,
    ;
    I,I", _ i .,,
    .,;,\
    ',' .

    i.·s
    I ,
    , .
    !
    ,-.

    'r.
    i

    1 .•
    .'
    ,
    .
    "..
    . ' ...•..'. i
    c.:,-
    toilcinr1~ 'bifid to be illilillmled, it mu!i,t
    •. " ,., - I

    ,. ...·.;··'.09)SLD!l,>llllvo: ·be l,ns.

    ,
    ,
    ".J'
    C =: Q.013~
    . ,.
    <\QillZ

    i-'
    .,
    thr!\lorriout·sur£aee!~;.·s:CIOO.th~ <;!1~'~
    n>·. .' ""hI ··1' ,":" •~~ ~
    ~e~o~l~ ". ~s- _~~ ......-;"'J~;;, ... ~i·.

    .,6~ 64
    . - .T~'<
    . . .·w

    7a. ,.
    ",'\1,:"'

    ';10 3~.1l "."

    110 1.09.091

    130.. l~.O71 123.942

    •
    .
    tor pbton'
    . " ,~

    t',t:.rtk ,,!'i::'1."Oct i;; 1~sYac~~:Pl.11~t?.,.,r';~"~~~alw;ltb,'~'tlJ:IIJ',' !ieal1ng:'


    i

    ,i
    ,.~

    (R) and '0'


    p;l1r,lfuat
    palLE","~1O 111' 'have
    "
    ',z,:.

    n.
    outef'.~fCco of
    "
    "'::
    oup.,,~to'
    starts,
    ;>CI~n,'~Il-IIIZ',IJ,.s'I1"'
    's1de.
    :~.LQt tqilOttltl', ll';liOlI. stUd.e
    ;:£t;::'i~,:';;";:):'''~ti~,:d!,~o;i',~t::,P~1nat':~~:i:lnl prav1c1ctc!,' . .. , '

    ,;.. -'

    i
    I
    • >,j
    .. ;. •
    , '~ .. " '

    : .:."' '",'
    ": .. '.
    , !
    t.. 1
    '~ .
    I
    I'
    ;,
    PACKINas~MAZNTEN.ANCE '

    , Usually thO.P89k!ngs dO not ~PCj4.2(l:'e any Special J:lainte..,


    "l
    nance.Th~ oventual sa,! la the packillgs '~aYbe' "
    4ueW, ~ditl we~ 'J!c~i~tgrg}1~~ei~'~<l'On~8~
    l;
    . ~..
    tRedoiulrffOri~~,ethle~~jri!t~~~~~fb~
    "

    "

    ,l' .
    tljo·SOCOnd. calle., "
    whichw!ll be much less ·'U'(Jqulqn1c;.lre~or to the para ,'On.
    pis t~i{: rod,wear. '
    .,,

    .'.- Belll"1nlll.f.nd1:ha1: . the ' P~P~,:Ll'lJli' ; will leak J.t 1:h~ ".'

    piston rOcli~ not, perfoctly '. 01' 11: 1soY'(l1 or"


    tapored. ,
    ~.,

    " ",c ,.
    t
    ~rough d1st,ancap1a~o r ,,,"., doors, 'wi tbout
    Operata,
    d1sconnect'ing /:the piston r,O-d.' f~IDrnjiFl:le cros she ad. '
    ",, 1 .. '~t¥eh'1;~,1'~~s ' tho t'c....",U'8
    h
    a- "'flcli1oY(!tii6:'~ts
    ' ,

    . <:..... ,. ··,:,;r::·: ',' from ! ' studs.


    " i'
    '. ' .
    /
    ::'1'"
    i
    . i.
    . ~T ighte.nthe:!iSpe o18l . pu,Li,L'~rl'"to(HS; s11doort tile
    3
    I ,,' i "J)acldrlS unit and bring it doors.
    Remove thO nute '01' the '~I~k~~, flJtut tie ,rods
    (:
    . I· •
    '! '
    ~. Slld&o~~ tM gland, and'l:!l,ltj
    "', ,
    .' '~~ :\
    .'
    away . " .

    slldinB on the' ):'ad.. '.' ,'......:


    6- Sli4e oU the .first .cup:.t~m
    .tt~ i'od$ an~.
    I 1'emqYeth~" r.1-ngs"
    of all the
    garterspr1 l'1Ba which Se'ot.I,I~.4'th<Ma.
    '. I'

    , "1
    7- Whon,.onc~ the . '~. reiID011'e 41jJ
    put aW/;iy the .<
    'cup· ,arid %'elP9.~,~~,.CI}lItt.raI;:r.~)~ oth.erP$ckin! .

    .. ',":;:~ '.
    -~ .. ~

    -, .' ... ,,,~;;:~;.', ..:.-:.< ';, ~:.

    • , , ':'~., ,~'>~f;~~/<,.':'. ,"-


    ... ;;
    .~ .-

    ",'
    CI.EiJlEACH . ,. .

    ,r '~QOVli9g
    .bUJ'rs/anddt,t$.t.s.'f\.~'~~tq'¥rt~
    eV';lltual .
    i,' ".. .', -. .,.
    ~ ~
    _'0" "

    2-
    ·,.<~~iJ?';'~~·.~e~l ~11rl8~~:~ . J.£~y'
    ma;y:S't1l1 be 'U~ied::o,",;r.et t114Y." al,'d t'() berepiaced.
    Bb~in m1nC!C1P'Ur'0Jl00must be.
    .i
    I ,4-.
    'b~.~':
    ><', -
    cint~'prc:icCld.1nB
    ~ .: •• " " " - ", " . -,
    paBo.'
    . -'.

    ! .,.

    5-

    " .
    . ,.1;

    7-
    .ownC!lous 1"8.
    ;1,,:,,- -

    si:uds.
    , . S- T1ght(lii:tllt)
    tltl~ .'S.'tuds
    i· 9-. Connc-9t-ag.liri· the
    to thOp:lck,1ng.

    .... ,
    '

    I,
    .,i: ,',.
    ~
    ,II

    " .

    •
    ,-<I' 1;,'!
    :, ,. ~+.
    ,.•
    "'1':' ~~'.-
    .... :....
    .-
    ..
    .' "
    ..
    ..
    .~

    l, "

    i' . ..
    ." ;i~"

    .'
    1".
    Jucu. _,
    :,:.,.~~,~,P.~ .~ . . . . . ..."."1 Ill*" tlIe,'
    ill....- .' ~Sgel' ..... till ..
    I
    , .'. 1.
    , .' m~ .. , •• 1ft .,. 'DIdIvllve.U'e havSag
    ,' .. "
    ';, .
    " ,"; ':,.' I, "-J.'-: ,,-. ':. .'0"", : . ,." ,

    J .bin ',' ~IO" ' .


    a.v.
    ' . . .I,o'-"JRwly·lpririg' ,
    ",i'.. ".,..•• iv.nntH, ~*UtV
    .... ,

    , ';r'O '-'" ,." -,

    , \".
    .:, ;'
    ,~
    ,0'.,., il!;' "" '", ' <. ,,
    ,
    ,
    ",
    "r ' "
    L.
    "

    "
    .,..'
    . ,';,,:,-. c ,
    , ", ,
    "

    "
    I
    I·. . '.,' I

    ;, ,"

    ".

    , '

    , ,.
    , !
    ".
    ;.- . , ,
    "
    'j
    "-."

    ) "

    1"
    , .'
    ','

    •
    • ."'.'
    •
    J,
    i
    -,,-'

    -, t,j
    ,
    Valve seat

    fig. a A{:omponentWitbilon-
    Hanging centric ports and " ,
    guard spring pocket hOles

    Valva
    . plate
    (Valve
    , ring) ""f-Ig-.b - -...... pta-.-te-,wI-th-"-
    r-hl-n.... .....-1 :~~:l=r:,t~r::;~
    810ts, 'without, '
    gul~~,iirms

    fig. c

    Guitle plate

    ',")';Hi;"I fig. a
    u- Spring
    SPring plate
    ele-

    ,.-4.

    fig. c Rj~ bentaa


    Wafer illustrated .
    ring
    ." . \'
    "-'."

    Terms 'tlWstration

    j
    ,..
    fig. d
    ... , : ~
    '.• cylindric~Uy b.E!nt
    \ '~l~; Lento.id, ring
    Spring- spring .
    elE!-
    ments
    :>
    -
    lig.-e split ring with ends
    Annuler bent
    spring I

    lig. I Cylindrical or t:

    B I
    Coil conical coil ,
    i
    spring spring
    ",

    ~ ... Plate clamped firmly EIE!lnE!l1t amping'


    ! --~' ~ .-'"
    L..,.....-•. ~, between spring opening mpact
    C Cushion plate and valve plale of the .
    ng:iins .
    ve plate
    e vnlve ,
    -
    ',,;"
    ,. ,

    gUljrd~

    j.' ~
    t;, i .Plate taking part , ,,'--.
    .........
    Damper plate
    in plate 11ft moved
    by yalve plate .
    I'
    <iI!8> .
    Threaded bolt Bolt aS$ mbling
    l£! ,_1."1,,

    Center bolt
    arii\hged in the .
    cent~r of the
    all.valve arts'

    with flexnut valve


    ~~, i-'
    .i

    .,

    cw Guide ring
    . Hardened rjng With
    or without shoulder
    depending on valve
    design

    Washer between ComPo deter-


    d':-i) different plates used .. mining till valve
    lift washer in conneCtion with lift '.
    frictionless guided
    valve p·lnte.s
    i
    !
    C> . ~.'

    i
    ., Pin pressed in valve Pin ~ecqr
    i
    g the
    I

    gU/lrd or valve seat· rela~ve sifion


    locating pin of the pes,
    valv, ada and
    valve 9u!a d
    ."r.,:,-;~~*~~.~~-,!
    i Ii"<

    ;.1#:>""
    .., " " '
    ,
    :, ,

    , ,
    I

    . r,

    ,
    '1' \,
    I
    ;

    I
    I
    I
    '''./
    • ,
    I

    , HOERIIIGERa CO. i
    COMPRESSOR
    ImFo~8 '
    , 0-8920 SCI1on&au ' 'MEliT aef\M~ ACCI;SSORIES LTD.
    Tel. (08881).210-1 ,", I '1649 ~ohore Road - SllrcI1Iay.
    rei..: 811710, Sn28'-""!d , Blnnlnghem B30 30R • <oREAr BRIJl!dN
    Ttl. (021) 468/112:41&6
    "',- ;" ..
    ~Ie",~ oom~,~~am;".

    'HOERSIGEI!
    12U_ _ CANADA
    : LTD. "
    ~_aw. OnWIo.M&I21<3 • cANADA
    , ToQ418) 681-1438 "
    'Telax: 06-2_
    ,"- ,

    't;,~. 1-
    i,

    8KANDlMA
    _ _ 11 Ala '

    P.O.t:aOiX N'14COSIO • NORWAV


    Ttd. B"717815
    TeIa",.1B2711 akonI n

    ".:: .
    .
    '~l'
    .
    ,
    ·'1

    .i

    i
    .~
    ,

    .~.
    For IlQII'!'CIt valve IIiBrnatlt11J19
    IIIld -ss-ablng .... our . .
    ~"'dA88I!111b1y fixture
    (fig. 1).

    , ,-, J
    .~"",*".'
    'i ~;.'
    a ole_""
    wl1h using. ftuld
    . ,
    loft btu.h, :~. _.." ...
    taking pmtklUllir care to '1\'ae' the: porta
    of lha_ and Iheguard from :81I~ign
    "latter to ensure fUll .at arellin ope",-
    ."
    ,
    ",,'. --!

    , tlon.. Nevet...... wire bruaheaor looIS with


    ·,.t>at"Pedgois 10 Cleanlhaseatseoo plates.

    caution: alto '.exc.eaa aoI~ IOIutiontII


    used Inthe:oIeanlngofcompresaorveJvea
    and/or pocke'UlIl¥tlcl be removed prior
    to start-up slnee "their. presence may
    cause an txpIceIonha;ard. ' .

    . . Qeokv.ooncIltIOIt otai•
    . . oompaNlllle ....
    uaeonlygenuin.HOER8IGiR .... ,.'
    ~...-.t parle. ,.C,

    .!'",:. Repair or .....' ..'


    . . worn parts':
    . - V " " p I a I e e " ::/' .
    . ~n. valve plall,or .nlpllf'pIa_
    ahowaalgnallf,_,ltisi~to ...
    placatheee1*18. evenlf"O,..... l8IIahea
    occlurred. We allow a I!lIIlIlImotI wear of .
    about 10'J10 of the toQd .~ Of the-
    yalve ptate.
    ,Valve I)Iatea and lIn"w!lImworn
    ebOUld be repJeced•. noIreground
    ,~.
    or Inverted. .
    When .'sp1l!lg In B valYlt. shows
    oJgna of deteHoratlGn,. nci1 onlY
    thaI parlloulut oping' but 'wi
    spJ1nga_ be niplaced In 11Ila valve. In
    the esse of~sprin"8care should be
    taksn. thal~' are lnierted 1!Ito" the
    eptlng,.l18ot wlthlhe large dl8mE!let
    (oedinu' ul Utn hnthun ur'tha IIprlno noHI
    (lly. 10). ' .
    Seats
    For highest efficiBncy 01 the: .lIIve it Is
    Importantthe:llheseatfaceis ftatand1\'ae
    ..' of any Ira!:es of wear, th1!spreventi""
    , valve leakage• .If any damIiiie of the: seat
    face appears, It Ia n~ to· re-
    ·,'machlne&l)d.llap lha,q11Il11at8a8.Locat-
    log pins. if~haveto be18movelillnlt
    of all. Genel'llllY nlmechInIllII·18 dOnBlIy
    concentric grinding and Iapplng,Jftha
    88'!1 face shows onIy.~ -feels; IItP-
    ping alone·may prove saIiIIfactoIy. Also
    remachlnlllll on e centarlalhe with vary ,
    low teed may be c:onsJcIeNd; partiCtlla(
    atI!!I!\IlOn being paIcI, to,lhaeaat face',
    being. machined plena. au". Ml4\eSt "'-
    moved With amery paper (jig. 11). .

    • __ , ·1 '. ,,~,,-~', . : ..':"",":


    \.,
    •• .
    .,'!-

    ~ .. ; ....
    ,;~'. ':~
    .~ >:, l'

    Certain valves have noOOIe in Ilullrll!l8ltD'


    ~ the fnIe· and of ilia r.c.tlng pin_
    SuCh. vaives are provided with rnaIkIng
    .·Iio/as on tlte periphery of aut andllUard' ,
    which muet. be Unad up befOre Ihav.1ve .
    nut Is tightened down (see fig. 16). '.

    "Iv.tves' uelng spIro!plna lnatead Gf solid :


    pins mlllt nev.IMv. throuoh
    hOIulll the _Ie 10 eccomrrill!d_ !lie
    PIn. Oi1lUng a through ;holtl \VOIIId result
    , In leakage ihrough the valve aeat.

    Take opacIaJ care In assembling Ihe YIiIYe.


    and follow procadUAII 'Shown, 011 our
    to
    drawings. We ate glad (jive anyfurther'
    adviea should quertas artae. If-va~,are '
    eql/lpped with lock waahars or lOcking .
    . plale8,they have to be Jeplaced .alter
    every dismantling. For more Qonventent
    asaemblyof1hevaiveiti8agoo!lpraetlca
    to greaeethe spring pockets, In Older to
    . !\Old the springs in place. This doa8 not
    apply for valves,01'-oxygsl' compressots.
    ,...•. ' You will do II betlerjob if you use a torqua
    ,.." apannerfortJllhteningthe selllockingl!ut.
    (Follow the (orque table given 1I1thia leal-
    let), When tighlaning the nul holdthe sue- .
    ,tlon seat. or the discharge guard, esp&- j r __ -

    cI8lIy Incase of valves with open guards


    (fig. 6) boIhparts should not_l3la11ve
    toeachother,Thiscoulddameti/llltheloi::a- ~';\;~~,~
    . tiftgj:lifta In the valve and 113suIt mvalve fa!,
    lure. CerteIn valvecs are provided- with
    maIdng hollis on theJ*lphaJyOf aeat and
    guard whlch'must be ,lined upbefOlelhe
    valve nut Ie lightened down (fig. 15). .

    Never use oil or grease. lOr v&wes


    Used on oxyg",,-<:OIIlP~
    ,
    '-,"

    an
    . Never.Use self tockk'JO·nuts on 8ustenilli.:
    staIn_ steal Malerlal.
    , The tOJqUes'tIsted In the· table era for
    greued nuts and bolts. ""'~ era only
    valid WIth a Genuine Cer)W Bolt. Self
    Iocklng,nuII ah9\lld II/WInbe lubricated
    before tightening.
    •
    11
    ~ suction val_ are equipped
    with unloaders, the clearance
    between val.,. plate and unloader
    . ~,.,

    finger as well as the clearance belween


    unloader and actuator push rod have 10
    be checked.

    ffII Valve plates have to be checked


    Mil for free movement ' :.;

    ,; ",
    Before easembNng the valve Into
    the oyllnder aleo olelllllhe valve
    pocket and the CII98Io
    When re-lnstaillng valve., do not
    Interohange illation and dis-
    oherg. val.eo ,. DANGER OF EX-
    "!
    'PLOSIONI • ,

    Do ncrIlnatail dlachvllevalvea<lp-
    II • sid. down - DANGER<)P EXPLO-
    SlONI
    "1
    V~ must a1~ be placed in

    EI I, the oyllnder·WitII·~ center bDII


    and nlll AWAV from the cylnder
    bore.

    m Set SC,rewa or !lover a1ud nuts


    holding the valve inpace have to
    be lightened to th&-~ifted tor- ,
    que., otherwise there 18 ~r of valve
    Beat breakage. -
    AUMenUIC Staltil• • St4I.,.., (En _
    Min. 1...11. 8Irength $5D HlfORtI
    " _

    Th ........
    Aller aH of \he valve. are InelaHed,
    fa
    MeTRIC
    bar ovar the compressor at leae\ mm
    one complete revolution to be Hm'
    certain \here 18 no Interfarence with
    moving parts. Maximal " MInimal MBldmai

    4 1.5 1.2

    5 1.8
    3.2
    12.0 7.5
    10 24.5 15.5 '

    12
    14

    30

    ()
    ~~

    I~ DO 8RA$IJ,. LTOA.
    pI. Bnooan\:4Pau11sta. 716(810, AIII!Ift»"
    1, Tel
    ~UIl291, 04727saa ~~SP '$AZlL,'
    (01 ) 64fo871t - - , '. " 'f
    :rer;,.: rin-30477 hIIlebr . '. '.' ." -j
    ~":".r...........:..,:,:,:",~:"~,,:,,,, .~,.':~.L''':'''';'~.&.1,,~.;.j
    .' .,
    , . "
    .~. .
    "'"; ,
    ',"
    :,~ ! -.~: ! .
    . .
    IIAlClld1AgU..uetlOll Yd".
    ,' '1t1,' ".. ~l'A t}IDI• •UIUIIIlJp.....~lo' !W~l" unl~ dw1.. MInual

    ~,.a.4X' ladone t:hliDUyiIl':.,'~";'_IIC1. _ ~c 'CUODi!1


    ab' 01'
    '.
    ~1_"" ., .0U.... • ,Pu",
    Un!oMlA9 clevie:- 1 • ....
    ,
    ttt·, "Ilsa. ,"-,.d
    , 'to • lIP:rlng

    load" p1lton. By pUl,lult'1_,'l'~'''''''ll'4 N .pl'f1ne theJ.nst.nMlll'


    .lr.pt.- ~. up,~ n~Ul/tg 10~of.~Gtl- ••1....
    "
    ..
    I
    i
    •
    IMtzu..", a1:r OI'nl_iI'fI fo:r, PINt .....t1oconbol
    ,;1 ,
    i
    , alNQlutaly,
    " • •t be -
    d:rr.'
    - .
    ~1 ~.' "

    ',III1c.,1Uft thltlna~~'1rllOl' nU:....... pft._re lit

    at'lttq,llnd .l1ue. " lo ..:r tItaR nq,lb.d .y


    ~_i,s~bofa_o:r ,GlU. fllltw:rt.ng' of
    atHlnunloadJftgcon",t1pa ;, the vl1_.
    ,
    I

    .
    ;.,.,--

    .'

    ., .,
    (Ar
    -
    , .. '

    "i
    -, I'

    ~:.

    (B) ptfJjJIt\TIC;p!DpL

    L)." .. Innpn r "''I'It,.· i


    . - - ,- ."" .

    1ht vel_is la.II,II..


    ".-,;
    "

    ::'; .... :. :- . ur JM$l''Sat .•l ! .n1' .


    ',' ' I'

    (i;' Tht . • • Lt 1A ·UIO."'.;pc'a1I••~.


    f
    . ' ! . .

    "
    ;'
    alway. be
    F_ .boW it 11 Gl.n thlt
    ~ . , . . , . . pgdUon.
    ~Q . . . o~

    l'oI'ilcll!lliillloR" _n
    u.. Rl_• • IIvel' . . .
    an ",.po_&bUL\l•• -

    '. ,.);~.t"pl_ IA·hiRi·.ICiIt"'li1'~I.U..1aD ." bind.


    .. ~
    t '

    b),ltav.·1:heltWr IA _ _.~b:".lt.kln'lldfte4.ln~t
    j
    ! i 'U- IAtQlI.dc:e.
    !. '

    :1. I
    ..;t- i
    1)\ . . . h·_ftIlllllag of dwl.~ -.U.•!tlctlt aadMtJ.. tAd ..pie• •ll
    U. _ Bad d'II'~d". At_ cbKJt. .... . . . . Of .ta. U4 ", '"

    _ke·-.aft It .........',..·
    .', '.
    0"
    PAllfl;llST No. 6930042
    ,'. Sa t of '0 ~,., .,' . .,.".~,'"

    ITIiM
    ASSLY DRG. No.
    -'
    UNIT
    . DESIGttATtON .. ."' .. j .'

    ' "1\10, ary.


    1 9:36931141 "xtractor 'npe~, 1

    2 986931195 ::xtractOI' as per· 6931195/5 1

    3 9\16931147 BrldgEl.as per 1


    ~.¥

    4 966931136 'Tie rod ae·per 2

    715llG309 Ht::x. Nut M 16 IS, 2


    ""
    .,,;' , . i 6 986931033 Tie rod I., 21x350 .6931033/S 2
    . '.~;:i!'
    "I 715116314 llex. :!ut j.~' ~·~,i lS, 2

    8. ,)£l6931144 Extractor as !lEI *' . 6931144/C 1

    ') 986931085
    ~,
    to xtractor M 20 h 69310'35;1:
    ,
    1
    .t·' i
    926<)310"7 Bridge. as perdrg. 1
    ,t' . 10 :
    11 936931140 ero .. "iece 3e~er 1

    ,12 93693H93 . HeJd as perd:og •, 1

    13 9:36931008 Bridge as per di-g. :


    1

    1"4 711413416 Bo1 t eye i'I/c,ou~r 1


    "j

    ...
    •.

    '.

    ~,., .
    , i'.. -:
    ,~ .

    PASS 9"; .00

    sscnw 9

    .','
    ,

    2NT i Ii r
    '."
    ,
    3lilun;o ';':;) K ...:::';.;TI;J;:S

    "

    ,
    ~ _ ~~U;;\~

    ..
    i
    '
    ." f\ ·~::f·:.1~'}.'.·t·,!. '('.';:~ ~','~'i.""~ ~.,..
    } ..
    -t.

    •
    . .
    "~,Ife."~,
    . '", ..• "

    "
    - .,
    , .
    ".

    ."

    'BUn.PIII9
    The ,ge~1 arrangMlentQ_1IiO fl~ Space required to IICCOOlO<ia-

    t:e~m~l;n., end. it, aUlC1U.l'~1 _'' :1.<'11 in lII1ncI the Ij) ace mqulNd to
    .;.
    ~h.1'tant1.. the lyUlIdIrl and .,tetOnl .s the·WiIe bl.lldle.of heat
    exchan\j;o::-s, !f an,. The~i9ht ,of v~~ous, lliacl!inel. _qut:,raent and "~,:I!,I.,, ..

    etc ,are also shOldl on this d1"aldn~.

    The '.lini!:!!:: dt':lensions requlLre,a.! the bui~ ding st,ll be ascertained


    based on' the dni::lll:\: floor space ~s abo'!e ~nd with a:iequlte
    consideration oItha lowe,st heigh't- 'crane chosen.
    I t is rilco:nanded to r.>rqvlde i,e13m.,., free soace around the ",,,chine for
    the nOr.Jcl O?errtlon of. at~lng ;~ jlain1:enanc:e. The ;roOm mus, be

    ~ro~erl ¥ ,entilated.

    .,11 the cU.~,ensions requi~ed ~ tion the CQ,l')ressor, i.leJth ,piId

    dimensions o:ioWltiation bolt ROlck.'lts! , sho;'lOon the foundation lay - '.


    ,
    ,
    out cirar;ing.

    i:JpOsed by the co.':l!)reSior are

    loa~ S lnd tha nature 0: the

    tin =~ i:'". :-~=ced c :mcrote ..


    ' .• '
    gtructur~sto ac~.iev ..,
    the hkhoil':
    ~

    !'

    •
    : .'

    , .,,"< .
    :\1,'"
    ....
    ,

    :'!hen ~....ri.i_Chtnl!~" jilll.rtl.l·k~ •• ~~~l~ng .·~t·;S" ..


    " .,;t".' ." " -:?~".t·

    ~co::nended to use a c:ot!lIllO!ll'aft , ,the"Oli!rlous f~ndat~Qn blOc I ••


    Should thegrOundba soft. the'rajft fqClUlIClbe ~ultably"suppQrted"

    • by piling.
    .
    . \
    I·

    The .foundation
    . block of till
    .
    ~fh',na shoUld lie bullt separately

    frQ:il the IiUUCture s of the bulldihg orda:"to lblt. :!bratlo.... '

    ,;;ranS:Ji tted to the structure s.

    . i'O;Jooation block castln3 ca:r1ed out without interr-

    u"tlon.

    Thls ch3racter is intenCseq -:.he. requirament for the


    ,
    . iQstallation of reciorocat1ng unilts' foundation.

    ;;,
    By ,,>osltioning as dcscribEtd ","1.01"1,
    , : I
    to,. machines reston shb:::la=
    ,l!tils instead of directly 1'&&tiog concrete. .SO uta .oermitcQ.-ra:: t
    I
    levelling eV3n after the foundaUon ts a:e tightened •.

    shall ba -:; S fo:l~·/s -

    • ,
    1- ':nsure iime.-.sional check of tOIJtlqlaf:LOfIS :ccor ..1119 to dral'ling •

    2.. ;:'e':.suratheel.evaUcin of

    '.1 Fix n rafareriN leval as


    . as . ;01101>'$.--

    %aro level. 11'\

    nccordance with cua'tonler's tX)l:ks sieciali sts..

    ?.2 Ch(lck .,ro"er"lev~t1on of fol/llli~~itJ.()/l ten .as ca:loared with

    •
    ">.,'
    .,.
    "

    ",'.

    ,
    •i
    .
    • ,C.'
    ~ I·,
    ,
    .. / f-
    I.

    2.3 ., The ne~ssa~


    , ~-
    9~uttQ9(~t. 60 JII 'ss,~)
    SI.Irfa~ of foundaUocl..·
    '.,- ~

    2.( - The 10Vier $(.trlac!I 0 must be located a.t .this!lelght.:


    (l.e. foundat1Q"] tol~1SlJrf.ce plus 60 MI).

    2.5 - It isa·jvisa:l.~

    frob ~""ln9 :.~:or. p;lsi t!:lo~:lg 'the,..

    ur:it on foun.:B-ttQn, ordlf;.. to p:-evan! fa;;l ts. :-:.: s 1 will " _


    ' .......,..\..In~ ceflO---.!!o\ be ·e~."·_' '~o
    \ ' ••'1 ...lt_'... .. _ ... ) , - _~I:O ~ "'''':..
    7"'.'" G"j:t • ~......."
    '... ~ ... ... :'l""'z
    ..., • "':::·+an·',.,A
    .-.~ ........

    - - -\
    provi :led :0::: ~~~".+~ ......

    f ounda t1.:ln aur fa ~., lUO level."

    " 3- A!-;.er cO!'l:>letlon ~! DP.r.a'iI>l~I,' .•• ~~rpg;t!lt

    on lj",l;s
    .'-'
    n.u s~ ::.~
    -, c~_~1It.J ~~ '!
    2, .~. :lt~.!onl'l;.

    "
    .
    IS,
    .
    ~'ll"
    .

    -,.,-",'
    ",
    .
    ~cc::elY;"'1 it..'1 ~e .a;:=11ca~i ..
    .~~. -

    d:'llfings - , :,"

    ..
    "
    " - ~

    of Ilnit and. by IIIO~II'lI"of l!.nu.. · ?l~'llnes 5:\-J ~HL<Ila.t!!r·,


    ,.i
    b"i~*1i .:he _;~,n,,~~' "s-, !~n ':.')t!~~- :~;).l.:-S~

    . "n'j t:-ansve:se

    1;e '-,:.:1 :~~(::5?:;~!"'.aj 0" ~.~.~ ::19 . '/-~


    ..

    .. ~ o ..-_.." ...' ....


    r'" - -
    ... ·-,,-""
    ... ·s··-1--·~'
    ¥¥ .,...
    •• e_ .... e~
    7". . iJ .....
    .
    '
    ~. ... ' ...

    .
    , j

    • . ·:>'1,
    ,"
    .
    .

    '

    .. ':-'.,
    1-: ...... " '~.; ::;..•.'.;... {:/.;•. #;., ~'.~.

    "finally . e sure tJlati ~,)lIUIu.tlon of 10lWiJttll\Stn.:l;i~~


    ',.-. ~--:\

    distances "is equal to

    Ing.
    -. i. ~; ~'- :
    .. ' '.: . !.,.~.'

    3.2 - Check pock.c, :aepthsand


    Ual"lCe wit!: '..!ues !llO'm:LoIJIJ.1

    IIrJst also ~. ~kej bI"al~n....

    to the fouMatloi\& of all

    ,
    4- Carefully chip aD':! o::lean all cOJ)ctete surfac;e l7hi::!) wlU,come
    " '
    I~ ·~~t.~ t .,,'
    ... ~ .......... r3'.. ... th .~
    .- a......
    -,.."'....
    ..... (.: 6'
    :r.,~Y,.'

    foundatbn whue srout . ....


    "

    ,. '. .,

    at least ',lx:-$::1 bero:.


    st.arttng pourln; :poerat1~n. am.,,,,. water. Itt an1. froa'
    foundation too or :l,=.:k.~1 by! of air j.ts, ra:;s, s·r-in.;ts,

    j.
    • • ' .
    • ••

    on foundation blo;k

    plates (6j.
    _ -rl .
    ",-".'

    )~_ ~ lliaSllg '.•. 3Pi ftM:L+4 llauge. TO,_' tilt.. GU.flll1V;?·";i,:~~~1,~J.~);

    ·d" lind. 'II"'It!":l "41~ t_*lben .';.t1ng ~faces~wU:h 'tM1Y;"?'",:


    cb':!tl otaf1nlt: fUes

    Loca-:e fram' on 1ts.flluntII~o;l)~l Cleck its pa'51~19l\ acc:~dlng W


    3.
    plo-:ted aXllS by maan, of·pbllllbi "~Iilel"
    ..
    SIt a1lJIHtllllJ '.', <; • aievaUon' Qf c:entn l~ .,';', :'" .....
    c:DqIIIl',_ 11 apFllxs.attl~
    I,,'

    ~Is"," a. 91". 111 th'9eAtl'li an~~<'


    :tI1.

    >: 1•• '.~,

    ", ':1" " ",

    ··;',,:. .....
    _.s 1 CWl"·
    :'ltlon'il\i~"
    :.. 't'"
    l.~
    , '

    ~~. the foundati~,top


    .'
    i1 .
    ·.,bo£.Ita to fac1l1ta.ta i*,utlijng'•.L
    .. , . ~:'

    4. TIle flMl h'....I.Uda·~.;:l~llll\i~U iMI;!dde WU"ldjUIUrit


    ' .. K=-'" ('3). til llIown Sh. PosLtLQn .':he 1,IfI1t,!11:ha ;0011 '

    pnc:islon 1 .....1.

    close to thlha!'1..i.l1l~1· iItIe,a. lItigh':. allowa!'c, of


    .
    .
    abo~t

    o.~to 0.3 .."bo!n\l :ufitt~lol::...,,,n

    '. , ·'uSe'jtel;sto SlIppprt


    ..
    • .. a",
    ~

    '., .'"
    ".

    , '.r.

    ..j' .
    • "!'. "' ..
    ',' ',' ::: ,~~ pap~1-"VtrlP,~ ,~"'.,.'.v._
    the'" slide body 'SU!aiXlr1~
    ,
    "
    ,5. "s..-able nuts on' fo~!ndI~1IC!Il' bOlts. andtlsbWl . . . ~~,th;bii,b<
    ' .. ,- - ,~' '<;,:!: ,.,'".,"'\'"
    \.:
    foPt'dat1!iln!l:l"9ut ~!Da.

    LIeu 1II... ~Iit'~.liIlja.,ct b,~,,~~of~~' ilnd pock.~,b~!'tollri~~'\';;;);,~;y}!;


    .. ' . '-,'
    at'I.lSt lCCIIIIDo , .

    L.",lUng S'J!.~lY,"n1te-:ted wi th" a,nY!tz~r,


    " - --:;;_: , ~~_~; .:~' :,' -; ':; ,_ ,:0.:' c. i--J:·~.~:~:.. :t:-' :<'.';,t,:},,,,
    grease so tb.t,·~,":aIjlJf!lilt srlps:lect'b1~tail~••
    . "

    - . " .
    6. lavelli'l;! ~ ',Qns.o:e the

    '.' ' ..11 cratlicsltjlh,'web,',aclcCII"irl9 ilt .. the r-oflowii"lg procea..Id ( ..,i..

    ~.1 ':" Rotate the. abaft tbe=a~;,:tried e=tnEis -&wnandpUt.·


    . _,_ ,i ,.j
    • d.tl.~ . . ._ IIbllth1tc~1ft1: ••b punch . .iii.
    NOn: - I t the ide fllill" tJ""" I do not ,uJ.:at on 'Ul"",.;,;,._
    --. cra!'lhhaftl1hrert' tn!!S!! ;:.a:ie;on web 'ceii~,
    line. Th.allepi~ - rl.,:tI''''!iJ'o.lll :-e 2 m •. an:! !'·t wU 1
    be 2).!Xl•. ilway su;;-fae••

    6.2 - Set til!! zero 'qo1rk14r !.'i! ::i!:lJtc~~!e;;- in thls pCis1Uon.


    lac:;t;~' and N~":.i :he ,11.iJ.I'l~i(;.~:.·-

    .:. :'
    7.-
    H(ll'leYft
    •

    " , •. ,

    for, further lnf'01':liilt$,ool clarifications


    . '.' ......

    ~tQ.. ~.
    '

    , r
    .
    , , P, IgallO,'; 9-09 ,.:"
    ,

    .. ~'.
    I~.

    , client is advised toc~tieU"s A,d'rr.Y CE, IlI0IALtD. ,".:' I' r·


    :>

    For second ?hase' of grouting 1t ,to use a

    ce::lentof excellent. qualit-{ havilig· a clxJlO1'Etss:lve strength Of 500


    , ", rr./cm sq minitlllll after 23 days. the absence of stich a

    r>1'oduct ~ arald1.~ grout. as inclicatl:~ abo/e. shau be used for


    second phase of grouting as t.-eU.

    bad r9 sul tariaa

    i'ro.'l pouring d'resh grout ><!Iich has be'~u. 'to set.

    It ia adviaable. to :11x the grc.utl as it is being poured.


    '

    It wUl, be enoUJh to use two ,mi~4n'9 places positioned near


    , thi! !!I~chtne. It is wron" ~ mb: the Cl'lanti t'/ of 'grout re-
    quired since the last part ::e1ng used ~'.lQ be 1n the stage of

    . setting ,/hen 1t is actually required:


    .. -."

    gROurING
    The words •groutin; or stand for concrete ~ou=in;

    , to ~rovide p&l!iIznent fasteninf of foundation block.

    Grouting is divided into tid:> stages -,

    a) &'outing l'lhtes tot:'~9!'OI4tln; fOUI'.C0 tion bol ts a.rld, sele

    plates.

    'b) nlling, shall be gonea:ter l1\,ell:j.fl9 and final tightening of


    ,
    foundation bolt,.

    Grouting ebaU be done at follows":;' J i


    , j
    •

    1- ?1'epu'9a wooden fotr.! .. :ounp each


    • be rugged and sUitably
    ndationbol t. " These \'I~oden fOrlns

    fastened to ortVent 91"\:; laal;"ge.


    ;, .'.
    r"
    ~::::::::::::::::--~~~~~~~'~"~~1
    ','~"
    .. ,,'" .,'"
    .•••,.'.
    " . ..........

    •
    ..
    . ,. ,
    "OMM 1CM

    WOODEN
    FOR~

    I
    . I.

    EIG.S-01 fl G.c;.Q2

    L-_~-=====..
    I
    i
    I ...
    , .
    I

    . I,
    .1
    I.
    I
    !
    j
    '" , .

    I , -
    I
    f

    I
    I

    ! •
    I
    PI G 9-:.4
    o' "
    J> •
    0'

    .. ·.1__ _
    .. _--
    .

    .:.;:,.
    .;~~.~ .~'{.~~,~ ~:,.;,:~~; ~ '·'i,
    . . ," . ,
    The g~~; of co~nISO~ 11 l,! 'tIIo phases - ~e first phase
    . ,
    I •. '..
    ,conslstlng In groutillg of founda~:l
    .. ,
    PO,l!;.S and sole plates whlle the

    . ;
    second pha sa 'Involves !1111ng In
    ': ", . ;'. ~ .~~:....J..~.:,:'~ ! . " ..•. ' "'.
    t1oti: afterleve~ling o,f lDiIc:hlna
    --.- -~,"t :,",'~'.-:' .. '.-..-,-' ,,~

    and fln,al tightening of fomdatlGn bOllts•. .:~ :":",,: .. >~ .. -:..~


    . :....
    ,
    'i; ... - . . . . ,'

    . We Ncri" ad ~o; th~t'~baSe ,,"o~1iu1~ln..'~.:~.;g g~~ ~~~:~:!;>;'~<;;:; -.;'


    , '
    ...
    , - .. -
    •
    - ".--"~- :..--:-"~,";'.,:","",.::.~ .. -:-:: -~"'~":''':::."':. .•

    ANldl te"\1rcu-::: 0 t MIs' =IBA~IGY


    .~ ... ,. ,. -.. . .
    "of' ~e' follo-,yf..n;F'
    ".'''' .. -.- .-

    Araldlta GY ~7
    , ,
    .. I:' .~ ...... " ','

    !fndoner HY 64G ':;0

    ::juut&
    . .anll -.Jtlx. 110.10
    Th. 'In;ll.. I ~d !':'ehenlcal p",ggtt:~!itli. 0
    ,
    400 :.. :iOO '

    f ;."111 1I:Q:.I ~ mix tu:. iI ft.u 7

    , .
    .sq. (.;00 to 6:IJ l;/cm sq. a ftar 24
    hours cur1no,il it 30 ;legree
    :::ent!grade} •
    Split rensil! strength lOU - ISO sq•

    ':t exural, S~th .


    . . '"
    . ..
    I, 450 -"550 sq. ;
    , . . , . . -. .
    ,
    } . *,
    , .: ! ~ .-

    Contract1~~~c:!1 ,I: ' 0.0008:•


    " I, :..I
    •
    , , I I
    '.' .. ," ; .... - , : '-' - !',
    ""-""':->~-{I'
    ,.- l -
    -,.. . -- .,/'
    ~--
    :"'''"
    ".' " ",'",.... ,:4-.
    - +.,
    - __'. "",,_'
    " .- ' _~ "I.
    .'.~-~-.-"'~.----'
    .'-~"."'." ... ' ~.~ - .... -~~ ~ '-.- . . - .........--..::.. '.. .
    :....-.;.-'*1~,~-,---.-.--.-_'"_,., .. """'!""'....... _ ....~--.- .. - ... '- .. - .•
    - - . * • • '. • ...... ' ......
    • •
    2.

    The gaps between lYooden board, be suitably c10~d with

    filler or !)hster, as req:.:lt11d. ,.,

    The belght of wooden for.!! la"l~'n' 1 em. be101'1 the frame


    ::'e'Stlng s~rface and !)ref!1:ably be wider by 20 em. than sole
    i ')1.ates (i.e. 10 cm on )11 sides)~i-

    ~-~e'..lr grout into "ockets!nd \'/Ol:xltrt foms ;.IntH filled, as shoo:,n


    in fig., '_02. Sh~ke ;;rout to "r'E!Vl!tlt fOl':'!l2tion of 'lir bubbles.
    " :.li~tvre ·containing n~n ShOlllci be used in
    ?reoaring grout (see o;ra;raph ' .TII"'..... ) •
    !.

    I. 3-·I.\t.en concre te has l'eached the ne·;~I'.iIrY consistency, acc01'ding. to


    civU worl:s s;>echlist's o.,inion , 2 to 3 days and not
    ..
    1 ~ ';.91' tIl"n ,; to 10 d3Ys accolrding ty~e ~nd anuient
    .,
    c:.'lditions) sy:nmetrically Jnsc ...-<w ~'1"=J.~lng screWSlS sho:.l1 in
    :"1 _
    i
    &_"!;l'- ?-J3)~

    .- Gteck levellIng again iurther to time (varying fr~~ 8 da ys


    in hot weather to 20 ,Jays in cold ..... l!.tlHr condi tions).

    SOIl plates.

    ='-'"out, prwide sole pll te s :-lith '"""aJ. shi~s to restore ori~inal


    C ,ndi tiona.·

    6_ 'l"iJ;·,ten foundation bol ts .;nd ~ by .....,,, •• of a CO"1I~reG90r,· ,Jake


    1% sure the 80le plates h3ve not nGI~'~o. ~ll bolts ~U6t be
    g::~dU<ll1l ti;;htened. ;;heck ayain !!l3chine levellIng including
    the slide bodies i f anI' ~ftel' ti~)ht~fI:inSr.

    --. - - --~ .~.-----~


    '" .. .,. .....-..... ' '. _.......-.
    .~.

    .
    ... ,
    ",
    ,',,:
    \. ,
    ' "
    ,
    •
    PA:iI 9 ;',1,3 /, ..•
    .t.' ,

    ,..... .' ... . ..; " - ~~


    ~.

    U the cyl1nder and sJ.ide~t not 'paRl,lal, it wili be necessazy~: ~ .~.'


    in $ut 01' 1'r.IIQVe
    , . . ,ibQ1:IIIEHtn the . su~t' base andcY3,l9der." so
    so_ 'sh1m as ,.:".,"""...._
    to ~.ta1n the correct. all,~18Il1q.
    ., ",1"'
    ',,:'

    .' .' . " .


    "
    .,'.
    ".

    'I J

    , .. ""

    14 .. •
    i
    i
    . '.-

    •
    "
    ..... "r, .

    ..
    . . ". ".' .. '
    . .

    , I

    ihe word '.1un OUt :Deans dh:)l ~~l:Hint


    I . " . , ' ?iston rod from thelon~iiudinal .
    !xia of SIlIIMI during a comressor turl1
    l',
    The only Iyste:n to safely 'effect is'measuring the'rod
    'h~lie.nt d:Jr!n90n~itvolut!oti bjmeans of C-~',l~arator
    :In bo'l:b. vertical snd horizontal ."',,n.:_1 ", ..
    ~ ,;

    7he run out inl'l!!ction is usUal1"f ,.." ....·"d<.\ on either :the secUon
    oe t::'~7n 'lacking .nd cross head or "~I"~'" cli i:ider "acking and 1n-<.er-,
    ;edia te ,~eklng1n ca sa 'of ::!oubh cO::l!l~lrt::tel\t exten4ion.

    .he values ::l,$1111\;red d,.rill; in~o,et1on: COCl.,l y wi ihth9 11;.11 iri


    .'.'

    ..
    ~
    ,"' ......
    ,-. "... ~ .,

    .'_.-,

    , Vel'tii:al . ',;oth Jirections

    "<.10 0.20 0015


    10£?~1 ~O o.S' 0.16
    . 0.06

    '--,-..-- -- ._--,-- ----;..·.--,-....,.-+·1 -- ------- _'-_ i' .


    _. .... ..........- ....

    " 1

    .,-'

    ,,.
    .. ,.-,
    ~.
    1
    " .~" !
    , j:.
    I
    ..i I,
    I

    (THROlGI PLSXIllLC COUPIJOO)


    , f
    I'

    Followin9sequen~ of operation ....lJ. ... be obse1Ved for alighment and, .;.

    . '
    coupl'l.ng of compresso'r crankshaft witb drive motor 'shaftJ-

    ,,1. ASHf,ole the f1ywhll-!1(P) on to flanged comprlllssor crank shaft r:ith


    tem;:.orary loose col ts and tighter! l:>:r'oPltr1y. The weio parallelismwUi
    change due to weight of the flywh$1 being transmitted to the compre-

    \. ssor main bearings.


    ", .
    z. At this stage, remove ona loose' t. 'ream the cou;>l in g hoI e.. a ssembl ~

    a fit bol tand tighten prOperly. '

    3. flew !'B.'!IDV! th'e 'l005'! bolt dill:ilc!t:rst=!llly o:>?"sita ~o that chan9ed;~lt~ "
    ..
    .' ....
    ,--,::'~- final. fit bolt and repeat the prod at ?9int, 2 abOve til'!, all th&

    '. loose bolts are re;>laeed by final lCJI1'e5.

    4. Now,assenJi,h the ;:.1 unger of dialif'ldllelato'r (C)toa nealty machined', <'

    su::-face and (llace 1tspointer, 1Y onfll":ht31 rim. At this stage


    note the mean facial' run out :lUl~Ula the one compl~ .. revolution of the
    com;lressor crankshaft and al so the fl ywhell !.:'l that posl tion.

    !:..
    , 'he ne;'lcantraline thus assumad the co.'lI;>ressor crankshaft, owing
    ,
    .' .'
    to the fl ywhed ,veight, will be reference cen ~re 1 ine fOr the
    •
    SUbsequent ali9Dmeht.

    ,NaN install the coupling hUb withi indrical ;,bore on to the electdc
    " 'm~or shaft and cOlll;:.l &tethe alj~giriI~enlt of dr1ve motor w.r.t. 'the new

    'Centre ,1 ineot the compressor,c ra,1IF shaft (ea. point flabove). for ,"
    ..
    '. .
    , d'e,tiU pr.-otd.\lre.ee follOWing chl.tte,:r onIl\STAu..:. TIIll Alii) AZ.ION ;srt:,
    ,
    .
    , '
    '

    .
    jWrrRU~TIIll POl CoUPL;!NG.' '

    ",.
    ,

    "".
    \

    ", .'
    ' .. ,
    .. --".

    • PA~ SAG
    ••
    •
    .. . .... ' .:~'

    I
    ;

    - .........
    ,

    I
    I
    i
    I

    I
    I
    :. -1'

    ..
    '. '., " ,

    • •-i."',
    PAGii 0,9-1'7 ~
    .~,'~:..: ",
    <

    7. At thls,.tage bef~,re, attachin!l ;.bjIlllcl~UPlllll1g 'outer casing 'with adaptor

    •
    ring,
    .
    t{any, to the co~elsor f'~twheelt the drive IIlOtor alongwi til
    ! I , .
    . ",;.
    its sole plates,if any, shaU b~ ~rl)Utad •

    3. After the grout has SGt, aU fO\lndI~tllon bolts of drive motor shall be

    Unallytightenadand once Jlgdn coupU.a9 alignment ,shall b. chlck-


    ed and, the COll;lUn'jj out.er cUlr.;t.h adapt.or ring. if _n,{,shlll be
    auembhd, t.o the cCI'!Ipreuor fl ' with ftC;o.ivlIonclecl tightening
    torque. '

    ,. ....i" for operation.

    ,'--1.

    , ,

    "

    'I
    SEC. rIO H -. 1 0

    CQNrE~TS PAGE

    FoaEI'iORD AND c;alaRAL NOTES 10. 0 1 1 0 • 0 2


    It;SPS::TItw AF lER !'IasT
    srAitrIIl; Qa O'IERIIAULIN:; 1 0 • o· 3· - 1 0 • 0 6

    IIlspEcn~ Fil2~:';ENCY
    IoIAX:"'~jAN(:E OPERA !lONS
    AI"
    1 0 • 0 7 o• 0 OJ

    I AWES i. 10. 1

    10 • 1

    •••••
    •

    "f"

    (" .
    <~-',." ,.,~
    ':"":';7" ~;;,...,-'.
    "- • - '." '~, . . . ; .•.••.•.••
    .... ~ .;.,.~!:.;.•;.~~.
    >~.'."p-.'.:':"".: .'~' . ; , ...:....-.''~:~~'-''''~ '-" ..:.--"',; -"7
    ,'. ~~.-~.~.!>+: ., ,'!
    'j

    PAGS NO.fOrOI""::;,j
    tf :~; 1' .• 'i '. .~. ~~ )~~:~:_;"" t:~"~J!t:.~~';~!~I~~:
    'i,-" .' "",
    , ~-.
    " !--:-

    ". '.' . .. ,
    ",". ,

    '.";
    •
    .
    •
    . /:
    r' ,

    To, keep, the eompzoeSSOl' 1n top effc:1ancl' c,?ndl tiona, the pltr.OI'IIIa~
    who zun and maintain It t.lUlt t.lkt' the ;r.atest care of the madline,
    and follow axactly, tha chec/c$, su sted. It is a good l(jea to take
    ou t for ead! machine a special'no boole -1n which iU'It recorded Itadl

    UIII the. various" operations car:-l out, the, reason for the".!. tha
    t'r,)8 of operation, ~a n~lIr,.cf. 1;\1'$ at whl<:/l they bocame necessary
    and any other checks on· the machi,n performed on thls oc,:aslon. This
    .. will alloW a ~re detal1ad knowl e of the behaviour "feach machin,
    'and. w111 help con'l~e~lytn
    IIICImb8Z', , drawing up a pr0lj1ra...1 o! pre.
    cautlor'llrr ,,,,,lnwnence.

    The "l81ntenance prograllllle se': 0 1n thls chapter appUes. to all


    recl.orocatlng c~reSSOl'S in gar-.era. The opera tor himself willcarry'.'i""
    out only these c'"-cks and oper.atian applicable to his maChine.

    rabla r ,ts the Inspections to be Clade after first starting of the


    CO''PNSSOr" after oV.:rl:auling.

    "bl. rr
    ts the ~nspect1ons Ii work to be done perlodl:illy wi!.'!

    ,
    ~he times reco"'l!lended are onIy S\I gestions, hperience of running
    tha mo:;::Mr.a ar"; ir.spectlng tile "'!r1t) Spirts .. t ~ orescr1~ed
    Clay lead to workln~ out a 1II0re a::>I'O date Pfogra l1llle.
    •
    70 Perfom the inspections an~
    listed, ~dlow the !nt~,tlon,
    tn the paragraphs on
    f the va:'tsparfs.

    .-! • .

    . i
    ',-,

    ''.: ~. - .

    , "<. . ".,:,. ' . '. . ~

    1.. For aU tile operations _'co require the dlsaantl1ng


    of any part in contactths gas, it Is necessary

    to obserV'!! the following jllli,cal1tlc)ns.

    a) :aose the 1aolat!.an ..... Ilv. on the luctlan and '.In

    the deliv.ry of the CC/IIlpn'll(,r to halite ~t 1:0111,

    the pla:'lt.

    b) v,>en ~ se;>ara tor, val ves' and other dra in valves,


    1i any, in orde. !o bs that the pruSIln inside.the
    different parts 1,

    ~;:.l handled, tt L, ;';.IvIlablt,


    aftel.' .,;10 sing tl'je CQ~I~S!:. .r isolation valves, to purge
    the rnachine w1 th.ni t ..:'ogen
    dLsdlar~e It to ,a t"lOsphere.
    . ;.~

    2- rn oroer to dl nantle .and: ~s,se'lble. the dlffe.:ent parts,


    keep in ;::in:;\ the relevan t''¥.IIV"lgS and no te U.e marleed
    "
    nurnbe!'s, reference iheir post t~on.
    ..\ .
    3-

    .curfic~s ..' an:J -.<I :ticularly

    .
    • ,

    ••
    I

    ...•

    - -'--',._-
    .~'. ;". ..~ .:.,',' ,,- ..
    : :~ .. ~,. :.... ';.' .~

    !,
    •
    . TABu: I :;.,~'"
    . ..- I: ( :> .......
    , . _~~.. • _
    .•.. , • • . , ....,
    ,', .. l

    . '.,.' . ',-,
    I:lSPBCTIOIIS AP1'2R FIRST STAa;t

    • Thelnll;lectionl nsted iii this .;,.


    indications glven in the section'
    .Le ~It be COI:Iplimented by the .

    -3UNiUNGIl,-.
    _i' ••

    " ..~ .
    . :~'

    1- After 30 to 60 hours l'\!nning


    1.1 :::rosshead locking nuts :;he·:k and if I'ecessary tighten

    ,ut s locking ;:iston rods to cr055-

    ea.:! s. r£ 100 Se they "i 11 generally

    .,.- ,!lQ>ck while tulnLng •

    2_ hf'te; 500 ".ours running

    ';t'e:k whet""::, scnlvs that hel cI pin

    2.2 ;:'1 stan loelcing nut ...clt that nu ';s connecting rods anli
    ..
    Lston. are' t~3ht as indicated in... ;

    ~ . .
    • paregrapJ'l. "Jl sa&se:lIbly of pistons-.

    hI. 5 opera t1~ :nu stl:irepeeted


    0·: hours aft.r repUlalllent of
    <: art of :~.e ;onnec~bn •
    :'." .
    1'..::1: that the following cOMectlons

    re tlghtl_ , .'
    . ,

    .:),lindors to sl1 <2 00:11015 ...


    ::'e-bol \;S 0: big end cojUl. rod
    " ,
    ?
    I

    .,
    ! ,

    - ,-;
    ,.
    ! .
    .1'
    ... " .- - ..
    .':~ \~~i:~-
    " .. '

    - Foundation bol ts
    - CyUDCIu ~~t.
    The tozque value. f_ bo1~ b I , '
    ~ "
    'given in tile pa&'lgrlphl on tbe \

    maintallllnc. 0 f the vlJiO'll' parts


    and 1n the ISsellibi y dra....-hg.

    Check weal' of pilton faaling claar.noe batweea loWe.t


    "' . .

    point of pist.:ln and

    Make first check a ftltl" l'U!1fJ.ng.oJ,n C!IIIIPD~ under load and

    .then after!iOO, 1,000, and 4,000 hour. running. It; Will .


    ba noted th.t the shoe relatively quickl y dudnq the the
    firs t lOU to 200 hourI and! aettl•• at lote: "'Ill \,)8'
    (see fig. 10.1) •
    .'~-.
    .W.n the clluanc. between .ton Inc:! cyllnde:r ha. flU.n to
    , .

    0.& MIl, the shoe 1III,t; ilia "time,cf leo dig. azouncl it.· . . . _ • .' tji,. '"

    repUced.· ~o"d 1D..1.1Are......1~. ta .." and boac •• dUg:' ofweu'


    on shoat. to :latamine ',"gtiI9. Uf. of ......nd I.t .' PI09~
    of pnc.utlo,..ary op.&,I'U0I1'I.ceord1ng.

    ~I

    For the unlubricated I it shall be noted tbat the


    first ..tot ~flon (PTfE) ha •• Ufe MaI1!.l th!Q
    111l:i SLB$E~ r ~T7 SlNet: I ~1JfiI;1lUi i, auG tilloi: lit _.rll~

    line&,. I t is desi&'8ble to •
    haw one .sa t 0 f IparlS .v••~lII,.,JL. to be 1nsta~lld at tI:IB. and of
    Ufe of the fir.t set anel
    '. _p <; -.,-:,t,~:
    . ","",- .

    .... . .
    " . .
    ,. . i" '. ,
    .~
    . I
    HQ. 10005

    '~
    ., ~".:.lI'
    , - t•
    . '. : !

    '.I

    .' .'

    • s I
    "

    I .;

    I
    I
    ..
    ~

    1
    .'

    I
    I I .. '

    I "

    '.,
    I . I ,

    • I, I
    • o
    i
    _ _ _ _ _ _ _ _ _ _4+---lo
    c
    :.= •.
    ~
    R. END RU"NING -1M
    '.

    . ..•

    , .

    NON-ME.-:"AlllC. SHOE.S !'OR PIS' NS

    l=iS' 10·1
    ' ..
    , . ," --, . ".,

    . Check raQl81 wear an:! cleanllCe

    between side a f r1~ 5 and g:ooves.


    (Se. notl undtl.' point 2 ... lol.' the
    unlubdca ted c:yllndue).
    2.6 St~ffingbox '" th non- Check radial and clearance betlfeen
    metallic seal rings side of rings and groor as.

    , . 3. After 1,000 hgurs runniM

    3.1 Valves :heck valve seattl, dng s and springs.


    See chapter ·~al ves· for all valve
    IIIii 1ntenanoe oper" tion&.

    3.2 Lubrication of Completely Change lube oH.

    'cNnk machanhm Cle.. n oil filters.

    •
    .. '
    . ,
    J .. i .

    TA81J!j1

    WH,U TO nlSPacr nlSPECTlOO


    FIEQJ~ ~. -.

    1 6

    Mai= and eonrlecting ~1~Cl: wear and clearan:e ofbearlngs.


    rod :;,ear1n9S ?.I!I:fer to tables in tills han:lbOokfor

    of bearings 'and dlaaewrs of


    bea:t'1ngs.

    r.... r:o.eting rod bus-I) •.. ,'0'

    in'1'S .
    ana pl.n I. ltefer to in ItZ'.l:tlon,
    bulh1ng. 11'1 caw 0: repla~nt.

    ::ra:::!: sh aft for $corlng of neeks due to dirt.,


    ". ,; ..
    oil. :hec): weil:- 0: journal s and see.',

    "'''1... " .... necessary to ~=ln:j $a~ and then.


    ;:
    '.1

    th~ tightenIng c: the l~e!:ing ~-.

    and the lo,;!c "<asM r •

    • Billa tha~ the falIowln; cOlnileCtians

    ..
    inciors to! sli:le l:oJies,
    aUl1(I" t ion b alb. •
    -',

    1.ut::l ca tlon sy s tap ~~~It l'Jb:r1c.tt~:.ll.. ;;1&01:,\.011


    teu and all
    ...----------...,......,......,...--~-~--- ......- . . . ---...----.!:.
    1
    /

    dej_n cylinder cooling jackets


    • Cooling system ,:.

    Cblt:k wear and ovalizatlon.


    Cylinder liner
    aelter to paragraph ":;y11n der Wear"
    check s and IDea $'J remen ts to be

    ,
    wear and cO"llara with values
    Pi st.;Jn rods
    in para\lraph "? i s~n rod riea~~.

    that nuts con.... ecti.ng rods an;!


    pistons locking nut
    an tight as indicated in. t.'le·
    ",iIo"~OI,.~,,,h "Dlt8ss.,.,.bly of pistons"

    ero sshelld an d guid4!S.

    that screws. locking pin plates ~ ,:M


    ~r;)5shead pins x
    .,.. ,
    that nuta eon.... ectin1 pt"ston
    Cronhead nuts
    to cre :lshead sr" ti'.1 ht •

    ..."'.c~ ge"ta, r111<"5 and s~rJ.n9s referring


    •
    ::hec!: care! Jlly

    on rings, boa:!.ng in :!Iilld tha-:C onlY

    wr.fths "c ern. incnase in l~ft

    •
    I .

    ly. c:han~es the behaviour 0:' a


    •
    Che~k1ng 1. 5 useful to cie .... rmLne
    •
    lubl:'1~t.1l cOIII;)resson)
    .. t~.. r1~ht
    '

    .."".nt:L't" of oil to g1ve cylinders. The.


    should be covend by a light film
    ..,

    (CCflm.)
    23 4
    ·6

    Every 8,000 running hours It 1s

    x. advisable to replace all in~:nlal parts


    of va_ WI to ensure a further long per10d
    o E ope:-a·Uon.

    Ate~ol ::>iston rings


    x ::;,..~:;!:: that no ,olst:m rln~s are bro~en.
    Ghe:;l: opening 0 f cu t and a11 .:ling

    t~,a:. the platon r,tng end gap sho:Jld not,


    be ;rltat81' th411 the radial thi;1cn ••• 01

    ring.
    . st be re,,1 aced.
    ~ltply scored piston rings
    Then elle ck surface
    I
    .'

    • t.J ~ .of c,!~, ',ndeu' liner.

    between side rings and ;roo'..es.


    ;!'.eck :le';r_ ,I
    .i
    I,
    I
    I

    Stu'ffing box with milbl


    seol rin,9s x ck wear of seal rings an..:I end float.
    ? i s.t.~.n shoes 0 f wlli ~
    InetC!l
    Wear of pi st:ln s/'oes as
    I
    •I

    .,
    :i:a ted in pruper "ara':;:-a,,1I. II
    Pist.':,:l rings of T;F!.O:, I" '
    GR.AJ:><HITE OR MICARTA tha: no ;Ji 5:~n rin:;s 1:Q .t:r~kan.

    .~nJ ~ an-J cha=ance

    . Pis t.;I."l shoe s oE T.;F:..W


    011. GRAPHl,e:
    ·-:;s and :=ooves.

    ir;jlca~ions in ,able i
    Sea iacl'! !.

    :01' er.ecl<._
    ;
    i
    I
    ,
    "

    Stui:ing box wi th seal I


    e14l11NeP1t of TE:FU1N, GRAPH- )(
    radlal' of seal rings and
    I•
    ITE . ~~ ""'CARTA, We,l!'
    ~

    .r
    clearances betwa~n rings and ;!':loves •
    I

    i
    ,. ,'"

    ...•..

    t
    .:.. '

    V.uJJCS OF BGtlS BOtTDil~IUG


    .~ -\ . ' ..
    rONllSS
    ,

    The follOWing table shows. the .'.,.-a.l.!:lfl of the driving torques for ·aU. bol te '~'4~1
    and· stud bol ts ~f the machine there are not p&:tl~ula1' re~ulattons.
    ,
    "

    The torquas shall be carried

    surfaces of the m:l; or sc.e~. head shall


    klechaned and :reased .l1th ::IOl~1b.;!.lU::1 b1'sul?hi te ·~oS2.:';)l'fkote).

    ~{;,=';:l ~O:11Ja if.:t:.!W rO,{~::


    1'1.1 ; ';1,\ ;,:/.1 ,. KCI.~

    1.112 4.!i M39 100


    M14 7' M37.(3 170,
    ",116 11 '.~42 200
    Mla 15 ~.~42:~3 215
    ~.~20 21 '<145 250
    :.:22 28 rt.45X3 270'
    '.:..
    :.122:-:1.5 31 liAS 300
    1.!24 36 1.~48i:3

    1'24>:2
    .
    ,

    40'.
    330

    ~:52 3')()

    :.~27 53 ~~~2.~3 4~

    ':27X2 ~d !'56 4d'J


    !~30 n ,.~50A4 5:JO
    !~30X2 9:l ~ J ......
    ,.0.... 600
    1~3S
    • •
    i:! '~~:.: ~, 0""
    ~-
    ,

    '.!3.l.;2 1:J5 •J ~
    ... :.0_
    •
    72:J
    0
    ~!36 125 :.'6-!X4 710
    ',:361.3 133
    "
    ~~':' :·'i':'~. " '\' "'); ".
    ... " ." . . . . . ; '.:,.
    . ;': ," .'. . ',. " ....... . '.. ..,.., •.... '.
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    14.
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    . 16. 6350073/1; H.13

    17. Oischarge valve cover 350144 635001S/l;: 11.19

    18. Double compartment distSnce p!ec~ 63600~2 6360005~ . 1.1.20

    Distance piece internal piping 365020 6365020/l:: 11.21.


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    4 :;_7l51163-)0 10 ; , .~

    5 '2! o1 32')Q8 Cover 'l.nte:mal ~,~t as ?= d.."'\I. 6132OQ8/; 1

    0' DOI-el 1'1n 4> I!lc :qs por .i:=, o'J:>2'Jl1/E 1

    7 930)22:)17 " bov/d, pLn.p a.';3~ s per .:.:~. 092ZJ17/';' 1

    a ')'36 ~22061 ' Dovel ?Ln cjt,q7 a~ per uri- 6922061/;: 1


    .
    .. ,
    ') '$_714410917: Stud::; I,i 10;{!i~, l' F lS62~-l.8
    , 4
    . ,"

    .".
    , .'

    i'~c~in:l b;ot"'t"O :cpvers


    .

    10 :::":»cl2.85 ·1
    )
    ,
    ... 11
    ,
    ,)' ':n J,1~~ol. ~ 12Q.~, ;:,o.,u ot 1;53 1

    12 ,)3;": 33010 1
    .

    . 13

    14

    15 s_ f25322020 Pair 0: s;!al rln as per :.~. j 5

    1····1
    6322020/= - S' '1vn l c , , !
    16 13cl3SOO6
    (
    ot 1 ",rap~r tlo..:~ n~ bOlt I, per dr •• ulJ~'~06/.) 1
    ..

    17 •
    :- ;,;.~ 136036;
    - j.
    !nte1'lll):Jiate,' il sC.Nper :1n3 as per jr~!'-6U6036/: -'".
    • .•
    Rlr\("; as per dr:;. 6?15::'Y'J·';
    i'--, .r I\D)"It" q I 1
    13 1::0 :>l~::07

    .' 1') $-16'.:. 130)2) Head 0 II scr~",~~ =in~ ''15 :xlr ,Jr,;. I'

    ,
    ,- "'''
    4, 9.\ 6137009 -
    Flange :1: ....:0- 4I' 1
    .' 5~:::~,:;,/;'; ~ 1

    i •

    '.

    . .

    , .'.
    I
    I

    .' I SJf;BT NO 1 or 1: ... .. "


    "

    i , ,
    • ....

    lr5
    ,-' ".
    J.
    I,
    ' .

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    "

    •
    PA6!.'lJo.11-10
    .,.
    .~'-
    ' .
    .'"

    .:.,
    - ,.'-'
    , "

    CROSSI£AD WItH SHOO


    DRO. JfO 622l/J(J7/C
    I'lEM DltSmta.TIOtJ
    NO. ,

    1 '116222004 C~Bsheadbcldy , pel' drs. ,6222004/8 1


    2 95622300':J Crosshead shoe per drs. 622300';)/<; 2
    3 'l16~llO21 j!ut for c:-o as per .::11'9. 6911021/., 1
    4 ' 936911022 !;utfor C=';) as per :!rg. 6';111022{: '. ' 1
    5 S-712111 '3~::! flex. SCN" • IS: 13:>4-P-3.1 :3
    6 B6~2:>015 4

    7 5-71610011';) S' ~ o~1It Sot \\ 8


    :I 97622.5007 Gl.ldgeon p!.n ,86 ~. 6'225007/p '. " 1
    9 7l2111:?'l4 ' Hex. Sc'~ M2~4X.1.(),IS. l~64-p-a.a 2
    10 ?36226OC~ 1
    . "-t.' ,

    11 186227'J02 '. oa-llGlliyaon pin as ;>erdrg.6227J02/)


    12 ~36228~03 =l3Stlc ,,~i."l~ fOl'lG~I:l<JI!on pin as per dl'J' 622aJO~,l;)
    ,
    13 5-71010:)725 ~';asher '~;;t !~:
    .,, ,
    14 S~71610011';) l:/ a sl'.er :.,15. .IS,'

    \~
    " '
    .-,

    ,
    ,i

    •
    •
    I
    "', ," ,
    PAcil,NO tHi
    I

    CyUnder bore 2?O ,'ross 39 ATA


    PART LIST No. -
    ASSlY DRG. No. (, 'lID
    ITEM UNIT
    DESIGNATION , DEiit:R:I~·'TI'lluO.,.N
    No. QTY•

    Cylinder as oer tl~


    . ;
    6304011/, 1
    1 'J3630tJ011

    2 9'J691'J0Q6 ::;'tud J:l30x170 as Pd' dl'g. b919006 jll

    3 l)~::6'H3043 ..... :.."c~_· ,,$ p'.::r d=q .. ·9130-1~/i


    .-.
    ,

    4 715116316 Hex. Nut M 30 1:;: ,1364 >'-'3 1


    5 9:::6910890 Stud M 27xl20 as pE Ir drg. 6910~901: 32

    32
    'I
    6 715116315 Hex. Nut M 27 IS: '364 ;>-8
    ,

    Hex. Sock. hd. cap (screw M8x14 M;.l 2


    7 712312728

    Spring washer A [l Is, 3063 2


    "w

    9
    716403208

    93630515fl Liner as rer drg. h""'<;S/D ~"'c>~~o"'o" 1 I,


    !
    ,

    '0' ring ID 316. '), lord dia 7 1


    10 741201580
    - C,!linder head as ",,,r drg. 63l10::7/P 1 ,,
    936311037
    11
    :
    Jowe1 dia ')x16 as ~er drg. 6922019/C 2
    12 986922019

    13 9,69109'13 Stud 1'.1 24x130 as p fr drg. 69109El3,tJ: 12 .' L

    715116314 Hex. nut j,i 24 IS. b64 "-8 16 I


    i '.
    15 c)'1691(,)961 Stud :.120xlOO as :)e drg. 6910961/1: 24

    lin. ,·jut :.1 20 IS. ,364 0'_[3 24


    16 715116312
    Q·'.6c)10'.'''1 :; tud :.1 2:,:<160 as!) f r ell'g. 1910891/tl 4
    17

    L< 9.';6306006 "J, ,("~,, .' I' <J. v306006IE 2

    986914392 Gasket ~s per drg. 6914392/;:: 2


    19

    ,. .- 20

    21

    22
    714110950

    715116309

    712111':22
    f.T. Stud M16x75 1

    Hex. Nut M 16

    Hex. Screw
    Is;1
    i"',)lIvlJ.
    i
    'l l862
    ~:l64 p-~
    ?:3.B

    LG. LS, 1364 ,:>-8.3


    24

    24

    %6913220 Spacer as rer d.'g. 691322,/d 3


    23

    24 n01,)1101 t'nper gasket 1

    £ '" , l SHEET No. f of 1


    i
    i' .. _ ~~_ _ _ _ _~_ _ _ _ _ _.....
    "
    ,,./,;,I_ _IIIi'·'......_ _ _ _ _ _ _....lIIIIii:"'iIlI'·Iiii"'·."""'
    ' __ .'l11li"iilll
    ,: .
    PA4t1! No . It .tt.
    "
    ,

    PART LIST No. 632009'2


    Stuffing box non lub. (max. presG.45 ilTA)
    ASSL Y DRG. No.6320031/1O

    ITEM UNIT
    DESIGNATION
    No. OTY •
    •

    :.
    1
    1 986321112 Cup as per drg. o,,;:.:,~ - S ... ~ \'I'LP'" \
    Cup -do- Sl., 03 \ I11I2-\D\ 1
    ;.- 3 9,,6321080
    S "'o~\ ~t.O') \ 1
    ~':,G3210S'S: C;up -do-
    ,_ it ~
    4
    - S"-oblo,\"1\ 1
    6 9,,6321048

    9:06321064 Cuo as per arg. P;j:.<a.tI0 4,IJJ - S I.,CIo~\o,'l.Q '"~ 1


    1

    Cup as per drg. O;j:ll,lTl,fJJ _ ~ "'o~,CH,O'\ 1


    8 9'36321072

    9 '1']6321056 Cu;:> -do- ~ "'o~ \qtor, 1

    Cup -do-
    _ 'S"Q)I411O '-\ 1
    10 9C6321096

    -
    "

    Cup as per dt-g.' U J'<J',,'J"/"


    $ 1;,0,) ,lilt..,)' 1
    12 986321104

    14 986323025 Flange as par drg. :'6,2<102'''>/D _ S ... o~"~.)'\ 1

    16 ')3P914577 Gasket as per dtg, - S~.!S'1S''403' 1

    17 926322055 Seal ring t)'pe 't_fl ' no. 632205!)/E

    1,; 926322020 5eal ring [lair iypo 6322020/2

    19 9')6914332 dia 1.7'2 dcg 6914582/2

    20 9969143H,5 '0' ring r0 114.J2 '",iicl 1.78 c!'f'99143t5j1::

    21 ,,<)69143'/5 '0' J..-inu


    22 9[;6910289 Tia l:od Mox250 an :

    73 715116304 Hex. Nut i.1 6 ]$ I

    , ,

    SHEET No.1 of 1
    F:-~
    ~. --- - " . ,..~ -.~ .. ~. - .. ~ --"-'-.'~< .. , --. . l'
    ~- ,
    , PAG.t; Nil. \I. i3
    ,
    " ,:'

    .
    , ..
    ~ .
    PART LIST No. 6320((i9
    :nter;.)ediate stuffing bo::
    ASSlY DRG. No.
    ;<1?QQ1Q/~
    ITEM
    No.
    I DESIGNATION OESCR~ nON
    I UNIT
    ary.
    ..

    1 ,.) ,('32111:1 c.~ ~ Ll'..:.:' u...' j . "3:~l 12/D '5 '" 0 ~ , "'12. .. '" \ 1
    - ? :)'. l.l3~~ln:~:J
    C"" :,0:, '''\::::c ,J. i J. G3:n )';/p 1

    3 )6323'110 ,'1 an9c 35 :)dr d:-:'''\i. 6 23')10/) 1

    4 '1'Ci) 14577 ~~.;.sket as par d~-g. .:; 14577/2 ~ "'~ 'la ~~ '\0'1 \ 1
    c~ r"o) 10!)()7 Tie ro:l ,. ~ 6~:·:.5 as 'le (~rg. 6 0 11)'1'J7 /0 2

    6 7l51163'~:.:j ~ It? :.::. ,ut j" 0 I~i 11:~·:_)4 ,'- 2

    7 186322020 $cn.l dog ,,~ir t-.'!")o _t 2

    S"l .. ~") H I') ,

    '\,
    .

    • ..;
    ,

    :
    ,

    ..
    . I SHeeT N°·1 of 1
    ;
    I .~ _ 'r
    , , , . '.
    "
    ,
    ; ,-
    " 1'~. ." . '.

    ,
    , , fA 1105: '" 0 • it .~+ ~
    "
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    "
    ,~

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    .... ','1.

    '=t:9 i .
    "

    .'
    ~
    " I
    I
    i
    PART LIST No. 6325Q04
    Intermediate stuffing box housing
    ! ,
    , "
    ASSLY DRG. No. 63250Q4fi "

    !'i.'
    ITEM
    No.
    I
    I
    DESIGNATION
    ,
    !
    ,
    ~ESC I,PTION
    I UNIT
    aTY.
    "
    "

    <,'.
    .

    .. !

    , Housing as per
    '.
    . ....
    1 986326007 dr~
    ••••• 2 714110961 StUd fully thrd. lit iox100 P8.8 IS1B62
    6326007/0 1

    4 i<' Ij
    '.

    :', ' .."


    t, .
    f\: '
    3 715116312 Hex. Nut M 20 Is: 1364 P8 4 ..t',-· .;'
    " ,
    ,,"- ~,

    4 986914166 ! Gasket dla 29!.'1/24!) $x2th.k as per drg. 6914166ft 1 . t·


    f: :,
    ,
    1"" ..
    f",
    " 1,1:::, :
    r .',
    I
    ,
    !
    k
    ! "
    ,

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    ,

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    "

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    "

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    ,

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    I SHEET ND. f DF 1
    I
    ,
    .. ,
    'it>
    -;> ,
    "

    .. _c,"_ . -'- .-
    PA<ilE NO~ H·fS"
    ~ . i -""
    L
    -~. I
    ", ,
    ;
    Picton for bo:t'e 280 rod d1a 75
    i PART LIST No. 300l
    i 633 813
    •
    ASSLY ORG. No. 633008Si§
    I ITEM ,

    I
    DESIGNATlo.N
    - No.
    I ,
    ti ~CRIPTION
    ,
    UNrr
    ON.
    1 93b331077 Pi!;ton as~pDl~ I,i).'( • 633lCII7 I,) S~ o~t.loo II 1

    •
    2

    4
    976332225

    9663330"",
    ,'i ston l'od ilG o~

    Piston ring as '" r dI'9. 6333053/E


    drg. 6332225,..t '.)
    ts "'-
    ~Q~"It!lOc.,

    'IU;~I
    S t..&~"'H. \I (" , 3
    It
    1

    966335095 :Uder band as DEI dl'g. 6335095/DU"6 ~oO'\ 2


    :, '):,:,6331029 Lock nut as ,)()1' " ~\,. 633702') If. ..... :!!'H-I;.~" ( 1
    ,

    6 712512(,37 :l'ub scrr.:vJ .. i'Ie P2(>.6 IS:


    " ~,.,
    XJ 23::J 1
    7 9:::,69221/>3 Key as pel' i~:-I.:;'. t 1>22143/': 1
    , 9:,: 69220L! J)o,)(~1 Pin dia ,;xl ~ as per d1:Cj • 692201 ~/2 2
    I, 9 741252001 Oil slinger OD ~( ID 70 "nd 1110 1 ,
    10 9,,6922142 Fc Lher key as t)er dIg. 6922142/E 1
    ,

    • • ,

    -
    ,

    ,
    '/

    i
    I SHEET No• 1 of 1
    t
    I ,

    ,
    i , . ,
    ~~

    ,
    rI
    '

    : ': - PACiIi NO.Il'{,


    I
    I
    .~
    "

    :, .~
    , I,
    ;
    PART LIST No.
    suction valve with unloading fork ·
    6340265
    , ASSl Y DRG. No. 6340265/S P

    I
    I
    ITEM

    I UN'T

    ..•
    DESIGNATION ·(fSCRln,ON .'

    No.
    QTY.

    1 <)26340205 :,,;uc. valve ';'~l tll un100<.l. fork


    ;

    ;) ~ ;-)(:1"" !?lCC. ,'>3·1 )~~(J~)/s P <) '" 0 '?I\ ')."" 0 ~ 1

    .
    •
    '

    •
    i

    •
    r
    :

    I SHeeT No. 1 of 1
    I ,

    .. -.£:C." _ -._",.,
    .
    " 1
    ,
    c ,

    ,
    PAct' NO. 11017'
    I
    ~ i I
    I
    ! PART LIST No.
    6340266
    Discharge valve
    ASSlY ORG. No. 63,10266/S p
    ITEM
    No.
    I DESIGNATION DEsC RIPTION
    I UNIT,
    OTY.

    Discha:rg~ vCll ve as :l' r s?ec • 6340266/5 P 1

    •
    1 926340266
    ~"o~'1).'1 oil
    "

    .. ,

    ,
    •

    i: "
    II
    I
    "

    ,:, ,
    , , :
    j .'
    ,- -
    , I
    SHeET N1>, 1 of 1 ",j"
    ..
    -~
    ,
    , i
    j

    ~,;
    ,
    :
    i ' "I
    I -
    , PA~E NO.H ·18
    l:pj I
    .

    Suction valve cover PART LIST No. 6350143


    I

    ASSLY ORG. No.6350073/E


    ITEM
    No ..
    I DESIGNATION OES( ~IPTION
    I UNIT
    QTY.
    ,

    •
    1 <)36351113 CaQe 3S per drg. 6 51113/2 1
    2 7410422-10 Gasket elia ;134/216 :!thk - S "'Q~ \S'~ 1$\ 1
    3 9E'6352092 Valv(l cover u5 OQr drg. 6352092/2 1
    4 986353071 Thrust screw j,; 2ilx p8 as per drg. 6353071/8 4
    5 74lO42105 l.Ci "kat d i a 2':l/21xa \~. - S"'4l~ 1')1 4
    .
    6 cy'6354nl':f ;;]!_) nut .:~ 21.) ,. \Irg.
    ..1:3 6354014/" 4
    7 986910')19 Stud 1:1 12x65 as ,)Ol d:,:·g. 6910919/2 4
    8 715116307 !lex. Nut ,,1 12 IS: 1~64 >'8 4

    •
    ;
    .

    ,
    I SHiET No. 1 of 1
    I
    ""',', '," ,." " ~.->

    , " ,
    -
    ,, !, :
    PAc$E NO. Ii -4)
    " "

    ;~.- i
    ,I
    I ',: ,
    },' ,~ i
    I
    , ,
    . ~: ,
    Discha~'g0 valve ';over
    PA RT LIST t.io. 6350144 ,
    I' ,

    ASSL Y ORO. No. 63500b/E


    ,

    ITEM
    No.

    I
    I
    DESIGNATION

    t):)()351:!2G 'hIve
    -,-
    DES!!: ~PTl0N
    I UNIT
    OTY.

    •
    C ilIJ 0 ,J.!J. !->L'j,: 1...'<) • 635l226/~
    I I
    2 936352046 '/a1ve cover as ')e. drg. 6352046/8
    1
    3 741042240 GJsket dia 234/c 1f l"2thk ,

    -5' "'C\~'lS"'\S' I
    4 ,
    986353071 Tli=ust scr(~\'1 :.i2Q;.:1 as per argo 6353071/2
    .
    0)
    1
    5 9'56354014 Cap nut M 20 as oe Jrg. 635 4 014/8 1
    u 741042105 Gasl;et dia 29/21>:~ ilk _ ( ".'US'" \"l , 1

    • •

    /'

    "

    ,
    I I SHEET No.1 of 1
    I
    • j ;'--
    PART No.
    -,: .
    "
    ASSL Y DRG. No. 636000~fi '
    ITEM
    DESIGNATION UNIT
    No. • an.

    ". 1

    2
    3
    936361014

    986919006

    9!36913041
    Distance piece

    Stud M 30x170al!

    Soacer
    ,
    ilS pe r ;irg.
    ,
    "S

    'I
    I'
    drg. 6361014jI;!

    drg. 6919006/S
    '1

    8
    {3
    ~ i
    4 71~1l6316 ' Hex. Hut M 30 I:;I B

    5 714410944 stud tml B Ml>I~~5' 1862 12


    6 71511630S ' Hex. Nut M 14 I4~ 1>-1 12
    !
    7 996914161! Gasket as per d~.
    , 2
    i
    B 9~6102~5 Door at per drg~ 2
    9 714110950 fo.T. ;; tud M16x75 ISr 162 1'8.0 4
    10 715116309 Hex. Nut ;\1 16 IS, ?-9 4
    11 71'I11I)'J1:'. cull ~!Jd. ,~'o..J hlll,'\::. I (',Ill) ,
    "

    12 7l!:l1l6306 ..;ut ilex. 10110 ~_\ I$~ 1364 '8

    13 780101101 Paper gasket 1


    14 721760~10 .;ore plug 1" 'Oas' , 8,
    15 996914132 Gasket NB 2" drg. 6914132,/a \'1
    ;
    ;
    i
    ! ,!
    ,, ,i
    ;
    ." ~ c

    i
    \' .',--:

    • :i
    I
    I,
    ;

    "",.
    ! r.

    SHEEt No.1 of 1
    .,,-
    PM Ei N0 dtl~f; .
    • - --. - ,','H _.
    .. -f "

    636!O20· ,
    .i
    Distance piece intemal p1pin.~ .,I·
    "- i' ASSl.Y DRG. No.6365020ja
    ITEM
    DESIGNATION ,OE$ R~PTlON UNIT
    No. QTY.

    ,
    I.

    -'.
    I

    ..,
    .......
    l'
    . s:

    .! .

    ." :

    r
    1'

    ISHiET No.foF 1
    I
    ; - ., .

    <
    PAGE UO./t·&c2
    !
    "
    l-e3
    ',~,

    ,I
    ": ;
    .....

    I
    , •
    PART LiST No. 6371044 .
    , ,
    Stem for valve unloader device .
    ,
    ASSLY DRG. NoP371044/c
    ITEM
    DESIGNATION UNIT
    No. 'II"'" OTY.

    t/. 1 'n6371044

    ,
    ,
    Stem ae par drg, .~ ~71Nl4/;; $~~\)'S" \I 1

    -
    ,
    I

    "

    ,
    ,
    ,
    I

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    , ,:,
    I

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    ,
    .- -

    ,
    /
    .

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    "

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    '. ,

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    'C •
    i
    :
    I~HEET No. 1 of 1
    .
    1_'
    I
    1'_.,;'
    ,
    I -
    ,
    -- ; . ~ l-
    -
    f,·- . J
    PART LIST No. 6::'013113
    Cylinder suoport (small typeL'600) - ,

    ITEM
    No.
    I - DESIGNATION
    :

    _I ~SCRJ.PTlON
    ASSLY DRG. N.o.685SO01/D

    I
    UNIT-
    QTY.
    ,-

    ,-
    -

    1 986859016 Base for Sl.Ippor,t 'as per drg. 6859016/0 1


    2 986913077 Shb as perdrg. 6913077,.-E 1
    3 986845092 Found. bolt M 30 as per drg. 6845092/D 4
    -

    4 715116316 Hex. Nut M 30 IS 1364 »8 4


    ,5 716100131 Ihachined washer-~ ~t IS, 2016 4
    6 712111865 Hex. Screw M30x5 Ii- IS. 1364 P6.8 5
    I

    7 716403230 Spr1ng waahN' A3 o IS. 3063 ~ ",~


    ..,. --.
    r
    8 906:l!!l9l64 Support plate •• plr drg. 6S~l64/D 1

    •
    - ,
    I

    :1.

    I
    -

    I-

    I I SHEET No. f of 1
    L.._ _ _ _ _ _ _ _ _ _--.;_ _ _ _ _ _--'--1..1
    I
    _____________
    .
    . . ......•.....: .... \
    . ·P.A~£ NO·!t·ZiS" ..•....
    ,
    ,
    ....
    , ·
    ~
    .
    .. . ,
    {
    , .. , .

    . .'''; 'PART LIST No • 6~t58113 .


    Cylinder sunport ( small tyPe Lo 600) • .

    I . ASSLY DRG. No.6,,58001/U


    I ••
    ITEM
    No.
    DESIGNATION .. II .....
    UNIT
    QTY.
    ·
    ...
    1 986859016 Base for sUpport :as pe ~ drg. 6859016/0 1
    '.
    .: '.'

    ,
    i"
    2 986913077 Shira as per drg. hCl nr 77/E 1 <
    ..
    >
    "

    3 986845092 Found. bolt M 30 as pe drg. 6845092/0 4 I


    ;··'1
    .';' '-.

    :, ':-';'
    .
    4 715116316 Hex. Nut M 30 IS113~ P8 4

    ,5 716100131 Machined washer •.31 IS: 2016 4 .... -,,


    ,
    6 712111<l85 Hex. Screw '.30x~11 IS. 1364 1'8.8 ~
    '.

    7 716403230 Sp:r1ng wathel' A3 o ISI 3063 ~. (.';


    8 9068~9164 Support plate aa per d t'g. 6S~9164/D 1 '\;,

    •
    , .

    .l
    • J "

    .
    . .
    ;
    -
    . !
    .
    '.
    t;

    -- .

    ,
    I I

    . ..'. "
    (
    '.

    ..
    I '

    .
    · .

    .
    '.'

    f' .'
    .

    , ! ISHEET No. 1 oF1


    1.,..
    ".
    - '''_ :--.t ..

    ..... ~!...,.. -i)"' l.;::·,

    051 • ..,.1 . ~tem

    .1. I),1fferent1al Pressure cauge: \t .'


    ~,!'.
    20i Pres8l1J:e Switch • . .
    lit
    .;, .
    3(.a) Three-way tanp. controlvaJ.ve ' I'COUSS C
    ,~,.' " -
    (b) valve Pos1t100er , VL'XLOR' D'
    - . !

    .,;. Levei ~ge. , ~aoLS, &


    5. WeatlleJ:Pr:QOf~t1on~\;,., i" , .. iUoAlqI
    ,-"
    6. control Box
    -'-. '-'j

    .7 •. or if 1ce AsHlllbly -''"~,:

    .·8.• Safety valve


    9.""
    , ,
    . '.relllp. conttoller .. ,' -

    ..' ElectronicTJ;'aDsm1tter$ .~ar:~1t.4


    ., ~-

    .11 • .:..~:...k~~~:..; .'


    .12. Temp. Mon~tc>r 1ng SYJltem

    -----------·-·.-·--·----·-··-.------·~-·~·--rt--·-··-,------.- ~- .. __-~, ..-- ___,_~.~,__ ~_~~c?,~


    "

    ""- .~ . ....,...... ."",,'

    ;":;0"

    ,",-',"
    f
    ,.
    •
    . f .
    , ..'

    ,"
    o .1-,-
    ,-.'",'",' ,-
    • 'I . ~ _, •

    ON tlRAliINGS

    Sl.~.l Tll'LE I: '. DRG. NO. 1 NO. OF SIif:ETS

    1. Liat and sPecifJ,coUCln ,o~ ~;.u.


    lnstJ."UDIents ' , 66S1S096/D 3
    , ~.

    "
    2. LoCip Sch.-naUcs
    , 6695099/. i
    1-; 10
    3. Cable spac1f1catJ.ons·· . 6695097/1: . 1
    4. . cable. achectJle 6695098/£ 1

    y,. . . :. '.
    . -;.,~
    "
    5.
    6695 1 0CJD
    -
    ",,,'.-",'
    2

    ,
    .,
    ~

    ; .•.. ~

    •
    ..

    .. '. ..
    ,,

    " , ,
    '
    .
    .,
    ',~.;: ;.t" "
    "-' .. ". """"
    pe1C!ibte
    511=1(1 be
    and'
    ""... 0' ....,'" n"_O(~~~~~~~~m~r~]~~~~i~t~~~~~
    w~h we, Reali all
    · _pting 10 instal the.~'. .
    CA.Uf'ON: 00 :10: excMd nameplale ma.imum operating pres,'
    "'''•. use only on "~.ds :ompatibl. with wellOd parts,
    HOW IT WOnKS
    · The: onslf\lme~ operales on ·Ihe G.llerenee belween two
    · SC"US The ~"~11I9 ('I~·en: IS a spring bla>ed p<slon Which
    rr..:"'''~ linearly ., ptolXl~,on 10 lne d~'orence belwaen IWO basi~ .
    . . . . '.::::: ,./Y, ___ .'_ ..
    A magnel or, -'e HI p<~Sure side of Ihe P'SIOn a(i$em· . MOUNTING RANGE ..
    , ·"'<l¥ES. 'inlh the p •.st ..... and ',,,tales a. follower ma!Jl1c1 hJ(;Jll'li . HOLES
    ASSEMBLY' SPRING
    ·lCJ;:.:.:~:"'.t lu :t"ll; ttte~si,.;lo:' C':h'I'Y· rh~: gaUgC: pointer 1$ loc.t.tJd ~.. <·::--;,.~i~~~~:' .'.~ ." .,:.. • .",
    ~., .. ~04·.

    """,c.r4 ,,'Ihe ,olary m:.goel shaft and rolalllS wU.h 01<;' "iIIiJ"'" k) tL_;.;.;;,:.;.;....;..;,.~~_~_ _ _ _--'-,.....,..._ _ _ _"--I
    'I . ; -'::ro:4'1~I: g;uuJc .-ei1u 1J1!;s· ~iti'JO'tjurl.oJi .lu lbUU;Ollltal'flf(;Sm;"tt-v~n~-. ; ~~:~,~:.::;

    ;,
    "" I
    '. )'.
    allom.. There lifO no mtoOIa,"caI5eil\$ bel_
    Int nn. ;'u.lrum£oIlt ~nd Ih~~~I'Y'·;ll\oCiGINli".m " , O.I'ng .....:, from Il10I
    '._',
    4,Ciiian PUlt~·· in U· tlOI~onl solu'iun allh' r~movon9 11141
    ItllO
    ," .

    cap. ""'. ~~,.1i01Vt1ll .....


    :.1

    .' ·,1 "':I'~:":"f': t;~ co ... :nr.; :1H.. -~~~~t:;' '~:Welm two Il<JililCOlnl
    . ",'."., ..' abatk the'seal mat(;rial. . .. ,- ' .. ', 1· ,',
    ,.\., 1'l'Ircrugh a sulldoNall, '" . '. '. . .5.11 i5 ~ 101&;::.<8 Ir.. seaf.,.S.,"'"·C" ."':"~.
    . .': ' Sv..!!TCH UNITS. On S.>~~.i ana lnCIcallng Swilch. .
    ,.:W'r~&S are locatedaOj..;en' 10 In. p<~.SUI. ellambor "
    , . -1. :' irC:wa1~~ .whon !."e pl$tor. rntigoo~ t'€lld 'nte'~1 ,al:a praHl POint '
    , .' .-: .!
    :~~~~e~(J'·d >w.ld> ;;-mature .~Od,.~I1~ '. ae'~lnl~: a,e,:'
    ..
    ., :-1,: I. iNG7£: This tnS"_'"Ul'!"enf t.. :! p!'o....ide<-,~';, ar;curacy luif r.t:~h' wi\fi,:wmtblo.
    ~ . I:INST ALLA T l O N . ., I, "'1: ,.:,11#1 IlUIe ~!lll"y
    ."'' 111(:01'' Jt"II)I. hlJl~:
    Willi ,,,'"'iuul1l
    I . Cr.I!:~::~, it';o;.trurt,(;!:':t .Ut~-It.:·.:tltf,. HI df.J LO IIkUklrlijho. I:1t IUtmt.ll1US ci. ~ siltcafiU 9roose. . "_.' ' . ":',' .
    j ! i:he <hogIl. Ple~sU!e pon: U) tile tOwpo-esSu<e porI. n' insllllmn,,' is: 2. 1n,'alllhe HI oJ,.,
    cap ,"", "Od liljlucl\.
    i ir"~?F:~
    hn!".,. .... a~1,.•• f .... -! n(:l:hnr ",;jJeralo nOl he tf.UlIi,IUI>tJ, Rv-' . ,3. ,lfUilaN the plstan.'lnUgJ1(Jt U58UfUlJfV (nwgnut 'aa('9.'
    . .' . """", GOnnt:C""'>s " IOS'.Jed baCla!.'iII'ds; The inslrumenl cal) be , pressu,e port). . • ,
    .....::' :'1 , _ """'Jnted. lII'acl<e! .....,..m'ed·or. panet' m04 nlP,d rtepoMlng ':'
    . :- -; ,"m li.e- me;cE:: p~rcr.:as(;t:~· I' . ..' ...
    ... 4. Insen 5'acllln9 space,s III bollCmol PIston. spring
    . and insen range spring.· .~
    pac"'"
    :.~ .~J. :o:, ~::~rr.a: d;1"'.dlt;on~ S~r:es 1~61· ,Instruments· are dosigned ' 5. Reasser.lofc LO ono cap malUng cer1aY') ;tt1al spnng IS
    -:''' ifne :;"'eSSI..I!t:: to 2~;; ;~:g a.no can· ~ustajn a conllniJOUS 3000 : seated in the end t:ap spring poc'<e1. - .. ... .
    -
    ........ ... ':p-:'1-o"lIa,d c. rev,.'~e ",~'~ress.ra Series '1202, In$uurrrenis ~: Togl'llen LO end cap and the 'ns,ro.i"",,~ IS· rlOW ready fIJI'
    ·ar.; ~neo 1::< lone p'";;.,,,es 10 :.000 pSlg and can suslaon a SON.ce
    : 1r-..cr.tl.mucYJS 5000 ps;.g1orll-:rc or, ,e~~:rsc overpt'~S5ute. • Magn~1 enc of pistcn.rnagnc! .~~"":senJbiv MUST be
    ::r IS ~C"':mmel1O€d thaT U',.;: ,nLirLrn€nl'bc Ioc;:ue~t i1hlj'l~~ 11,,:- pres.· HI presst.;rc poJl or the JnSlrument. olhe-rv.'tH. Ihe
    j~fe- v .....!Jrce Iu a;,low d'~I~~q'J c,"f I~ unl':. . ' ., , . wtJl nQI Uf)t".tf.lhl .
    ! III!'ORrANT: ~t"lIW.1 II", mil(lwillC .wvem'lIll lIu. ,,,,;1,,,, REPLACeMENT. '1" ","I... ,-" I",,~,·" ,,',1'.',
    I.. "., Cl ..·.·" 'II
    . L:..:,~~. ~.i rnerm "!.hnuld fll.:Vf!,r t)f~ rJl.. :nlt:fJ Iff 1~t'~ •.1 \A;Nt.t<J Will. it ~,II'''·J ',III It:n~ IS ht!'" UII It,,' ,I Imlt'hJf. ~""J'~'ftl~J III lO,oo\,'\..\ .J
    ,~ "la.ce. (l.t)+irW'lI.~e a· c.a~'!Jfil·.I:..n., ::):~!f1 W,',. U9". ~JI Mu!)pl 1!llH~r~1r·lH:llfml which ~ a 'ife'i~cC1 on t.CJvm. t!dhcr IWjSI ,If' IlV halld (-",afd)
    ,,,, 1f1~: Il,e 1l,r;,,;u'(J IJo"1 " al k'.~I.r ,"way lu;." '111<:';0' !jIl" '''' "'0 blOk~n yt..",,/ or IJIV cAl ....11, a ~..dIlYCI, To ImllO,'e.1
    lila!$ ""In non·ma!JOt1llc spilccrs or an alu.ri""1C11 . IIICllloMg UU1 Il1O riny wilh a ~" ........dI/IIer... ~u all
    br.Ir:::>r<e:. Panel rnoun,w -.sllunlClC1l$ will not.be .afltICled by .Ihe
    c:amIIIC!! belween lhepanel.anclthe·lange'surlace.. ".
    ':ar"rlsn.~I~Ik.lI'S newlenS and
    locatl> the ling .01
    . bezel or·snlIp'..ing:
    ollho gauge.
    • ., " , I • .":' •.

    'M.AIINTENANCE when' \ens' was


    =."~r ".,.-
    > :,.~

    -.1100 switch selpoinls ate 1ield adluslablEl pain!s. O~ Jngjca!. ".,,-. " ,
    ; /Witches. the reed switches can be adjusted over Ille IojlSOo/. ,.
    J(e ! rango. On SwilCh modols lIIe reed sWllChes can De :.
    lIIe range shown on the nallldPla"'... ',' " ' ':, .
    ..t .. " ...
    '.'"'

    \he ieitd S\'lilch~\ling. loosen!he scrC\~ cnlhes·".,ro!;i ISWITCH ADJ.,


    6.
    "'·1....... anclsllde the reooswltCh. T.o ino;rea.e Ihe 5(01 pcinI,move .
    '-". :
    reocl sw~ch towarcls· the LOpan; to decrease the sotpo;inl . INC SETTING
    'move Iho r~c:.tl S",oIch :owa'a It,e, HI PG~ T's!.t!)" :h, foed St. ,'1:1., •
    ... brlIcket screw' and Chuck the new IICluilllOIl pu'nl. Rupoial. ilS'P·:
    . quir~d unlil d~~ired slitting ~~ been reachad. . . . .
    ....~.~
    ..... . : .' ~ . '
    ...
    '.
    ~
    . '

    .
    : . ~,

    , GREEN N/C' ~

    .~ :~I~T:~OM--
    . ',' ..SWITCH WIRING'
    '~, '

    RE
    ',' ",
    , H II"oRT'
    . lc:E ):;LASS . PLASTIC POIf/TE!! .".'
    " LENS, : LENS .<~~p
    C\Gl-'IGC2-1 An !.-.\
    GGI-2 " GG2-2
    GGI-3 'GG2-3
    AFI&.2 . r,~. ,'"'<1_ITI"H 8RN:K(T j
    AFI5-3
    GGI-4 GG2-1 AFIS-4 ,~ ~
    001-5 GG2-5 AFI5-~

    GAUGE CHROME BLACK


    DIA. BEZEL BEZEL
    2' r.t1-2 Ml-l

    ·~ ·~:;~·,.:t),'.~:;l~,:::,i;, i,(.... ,~0Q,~F~;iIlT£'R'"'~"'j," "


    "'····, .. ..

    ",~J: ~
    .'.' :,. t.
    t· .

    j'!, ·'t .,: ~ ,.. ,


    ".:
    Teq()n , .., BBt-IF;' '
    .. ' ..
    .... "
    , , ,,".p'

    .-0.:

    :'

    ,
    .,.. - I

    ·,'
    T,. "'.

    . ,:':;:
    J

    '.; 1

    .::, '

    ..
    00 .,

    "
    i
    I
    :....•. ", 'i
    .,
    , ,
    . ~'.

    a::"
    "'" ,0'
    'to., ,

    . ;"",.-.'

    ,~

    -,:,~ ..
    '. - \'
    .. "'"

    ••
    ':-"'~~:~:l:' .< .....~ ';:" . . . • ' " ~
    ,.---...\

    .;;
    ENERAL .DESCRIPTION::,;!,.. . ~ ,',
    Fdr mounting dimensions refer: 'I' ~
    - ';'- .>-'l' ~';~::',1f.~ '-'<-. "'_~~~~',':-. ~i :""':' _. ~ r.

    ':SERIES '200 COnsists of 'Models 201, 203~ 203, 204 and 205 Dwg 83024ff-IO. for style U •. !nclosure:'''- ",",':"
    :'(for 28l:'seperate manual aVailable)'
    , ""','1<: ' '.' :",'
    '., ' Dwg 84124"" for style GM, enclosure and' •. "
    201.,.Fixed-'dlfferentfal. bellows sensor "
    OwahI2lflf.': . '
    for style GE enclosure,
    . ,
    " Sf

    :20i~~arr~~B~~dadjUstabl~
    !t.'" _' , '-"
    ''''~' _ :J' .
    d-iff~rential,bel101fs
    .,' , _, _ ~. ~
    sensor, I
    ENCLOSU~E ••..
    ,.
    • -,

    ,;I~~:t~,~~~,Ban,d,a~us~~l',~lf~ere.nt 1a1. bel Tow$sen~or .' , Generally' the pressure. switches


    ;'i204·ft1I1ed~diff.r... ttalt'df.aphra!llll type, for high. . ). " styles of encl~res~" , "
    ~Ji~ ~,,-, ,~v" <~ ..,."<,'.1; '_' t.' .,_'-"':~,,",- .~ _,_ .',,'~_'.:-'-.~:"_:' -,:;.:, ': "_,_-':-__ ,' "_ ,,'. -.,.' ... "-'~ " ,
    ~·'205;;lnt.rdep.nd.~tHI:'l~ ~etting.fix~,dfHer~n~fa1: " ~JriSt~I~'''~-ro/' ~niOul1ti[lg. general,purpl)Se'
    '... "', ,-. •

    . ,
    ;;-1'
    ." - "
    ' ". :' •.. /
    -j .
    StyleC~·FDtfield
    - .-;-'.' ' ":-.
    mounti~g,weather
    ."
    proof toIP"
    , .., - . ,
    ,tss2191
    -' .
    1
    . .,' Style C:;E...f'or hazardous area application
    "

    :'FI~e;' p;oot of'IS~',a ~j,~


    "

    •.. iO:Gr'IlUA; UB/Ut;.


    ,' ~ ".,~. -"-.' .'-
    "":'I!I~therfH'~ ,to IP6~lSt 2.141" . ··,,·;·t"·\7';~r:"' ~'t't' .....
    - , , '- .; - ,-, ' - -. ,'-,'

    .""!

    !/4D NPTF isstai1dard. For


    . adoptol'$ are supplied optional.
    contllll1OU5ly,
    ". :.
    adjustable
    ;'
    range
    -.
    spring, which, ",;- , " ' ;-- '.' :-.

    .-- -.
    ;val\ies
    "" i -
    •."When. .the .inputfcirce
    ,~,- .
    ;~rC"meS" t~ .' spring <tensIon; the balance plate' just . ':',-',' -, .,:,": -,:"" ::, ,.-" ,_. '-'. ,- -;-,:r

    ~i,~s and'oP~ratest~ mic~oswitch. 'On .reduction of the: . Generally a 'A: 230VAC snap action SPDT microswitch~
    Is used •. The ~Iectricalconnections are' via a terminal b~ocIc.'!
    !,,-t-' , ' , " ' - . . : -", ' " ._- , . ...

    ~plied .' pressure, the micros'lllitch automatically resets and


    ," -." .: .,.
    '.-' . ,:,-. -:.:-
    balance plate is restored to its .originalpositlon.
    , ,
    r.. rr he tenninais are marked NO (Normalll )Peru, CJCommon) .:
    -:,:':r .-",,-" ;.- - - . and Ne (Normially clo$CCl). Use I.' sq./mm copper cond~tort;
    ,",r

    ., .--,' . -. . ". _. _/~~;-;.~~'" t~, .~


    .' ..•. , .. ' '. " . , i :~i

    The;ins~rumc;nts are generally to. be iQstailed in vertical· I "), :,~~' • .i<'!'"

    ?rOCeS5,~ec::lon ,facing down. c, - - _ ' _. . ._ ,-~-l -:;..

    ::\ ~,<i.,
    ~·:t·c~~('-' ."}~,' F~ .:j r~ ~
    ",.

    . l,tl.· . ;. ". ,.
    -r.' ''-''

    ,. .
    "1::;"', .
    ,
    ,~".

    .':?- . ~
    '

    "
    ',,~
    .
    ~ -..: ... ~.
    .,
    . .:-\ .
    '~'~;~
    ",;.

    .~
    • . , .
    -:-_,.'
    .. 1'\ ""<.'.'. .'
    ." ~
    ~
    . ~
    . .1'
    ..
    ("
    •
    «.
    . ". : ..,+ •
    ••
    .'
    CAUTION 1•.' TiKhten all screws, especially microswitch mounting screwi:';j
    •
    UNLESS. SUITABLE CABLE GLAND IS. USED, !HE 2•• Ensure proper electrical connections and clean the lugs.
    ENCLOSURE CEASES TO BE WEATHER PROOF/FLAME screw junctions.

    ,
    PROOF
    •
    •.' FLPCABLE.
    I
    GLANDS • ARE ESSENTIAL FOR FLP 3; . Smecu:aJittleof silicon gre~e on the range screw:~~#iJ~~:iI
    ENCLOSURES . .
    ASI PF.R STAT . thelme
    '" -'.
    contact btrtween knife
    ,f;: ' . --.
    edge- and ,. 'balance,.;.DlatJI
    . ',- ,.r4

    4".R~aCecO\ler "Ithproper gasket.' (except'


    .:'
    .'
    .,.' :- ..... '

    When <t~ pressure ~itch is ~s~cl' n a safety


    a . . pr~~setting should. be, tested perlodlcally·f
    "

    .' ····REPAIR .<;;",< .. ,


    .. ~.

    "
    .'\
    ,--" (Or:i~i~e.Tepairs are .. nOt
    .. fact~'J~,~ ):najor" For;,lerris faced,furnls~-'
    _ ~.; '.~. ~-~J!
    . .
    . ". ',' ;~" .. '.
    .
    shown on the
    ',~ , ..
    It is .
    scale~'But
    ~~-: -:.---~<., .. - - . -. ',., --:'-"': ..--~,',: ,;:;.,-,"-'~-;"':",: ~-- .-,.':-"-' , -' ." .. - .~ ...-\.:..
    . '01 the lnstruu¢nt.8nd ·detail$ of ·the.difficUlties
    '.' They 8r~ U5edfor:ap;io~i-, ,;'. '- "~': -~~'~~~:'::·-·~'::'-~~Y~~-::~·' ," ,.:~::~-> <.->~.':~:," -~ ~ '- ".: "--. ,'~ "
    can,.~,.i!chieved.: . SPARES:::

    ,"i ,:1; . ~
    .'. spare . pans .
    . 'desCript~oo·.Df:the . pari nee4ed{~g.)ensing,.~)";~i
    ;':
    : locking' plate beior~setti;\g;;; are ....
    'r~:"fklr.' ,~.' -'.
    , •• ', _ ~

    .·.··etcJ
    :,\
    ALONG
    ,
    -_. ;',

    with
    ',' _.-_~. ' : , '

    'for'«clering~
    ••..
    ".~ .:_,,;.'." ,c,,"_-'

    the
    '.
    serial
    -
    no.
    _.?
    of
    . . . ' , '.-

    " .
    ,',: _, .
    • ",_. '."

    the instrument:'are"su:
    ' . '~.'
    '_

    , '•...•. ·;·,;t>:~ ;c~


    ,_ '''',' -, ' , J , '. . . . '_-''. j ,;'~: . ~':~" ._

    ,! . ,':,i-·.. ',' j . , '- ~ ,.. . ~. . ' -'


    atlempted.· and. locking,: dev!ce-aecufelt· after '. .,
    ,.
    .'.:")
    ,,_,',1" •

    . .....•
    setting.
    "
    '.-t.
    ~
    .. )
    ,
    ;:.,
    ;'~
    ,
    ....
    " '
    ...

    .''0
    ,;.
    . .
    '.
    . '" ~,'- ~'. .. ,
    MAINTENANCE .' "
    ~ ....'6;<

    '.,
    1.,

    Normally no' maintenance 11 required. Depending upon


    -~. . " . . . -' '.
    -
    ,
    - ,

    the site conditions, (Quarterly,.to Yearly basis) ensure the "


    ..
    foUp~ing)aft~ conne~tions
    Isolating the power and pressure .
    t· " ."
    .>{·f~:·i~
    . .' ,.'i dJIii'
    , ;>~;~
    C'-, •

    .. .~~ ;iJi:'':''~
    ...
    -'.~' .

    :),;i~I!
    , ,.,~
    > • •
    AvriON •

    1. In case of Flame Proof Pressure S~itches. only enclo~res UNIT CONVERSION TABLE
    certified for applicable hazatUousarea must be installed.'
    .
    . '. I. _.

    , .

    I
    ,

    2.' The, Input pressure should never e.r«;~ the'llIa.r!mum


    f'(1/l{1e
    . of the pre88Ul'eswltch,Occaslonal SUllie pre88ure.
    .. should also newr exceed the prescribed maximum
    working. preSBure.
    '.' ,.
    '. .
    17
    I *'-"1 '
    .......1
    _
    ....... W.(..
    ....... He
    PSI
    .

    .
    0._5
    0.75
    ':'1".
    ».4.
    51.71
    .133
    .001 .
    .100 .
    .2'"
    3.386'
    6.194
    '~I-I-
    CUll
    I
    . 2."
    21B~
    68.9~
    _.s.'!
    0._
    0.4015
    I
    13.$95
    'D.67
    0.000295
    0:0295 O.OlU
    0.117353. O.~ 12
    .., 0~1l
    2.G36.. . .1
    .-... .......2 . 7311.17
    ,
    :194.41 29.CI63 .. 14.223
    -- ..- :-
    - .
    '-'~
    ' •.053

    3. . B!.ctrteal . load shoulcinewr exceed !he preScrlbe(" l

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    INSTRUCTION FOR "vJotlln Itllow DIVERTING (SPLITTING)
    COIITROL
    Maintenancl? - Refer Drg.
    INSTALLATION
    Three-Way Control Valves are usual installed in a vertical
    position, but may be installed in other position desired
    as long as correct direction of fl s maintained.
    The v830 Three-Way Valva is be1ng .... ,..:;\J for splitting flows.',
    The Drg. shows connections are mar wi th the letters "e" ,"U"
    and"L"to indicate the COMl-10N, UPPER LOWER PORTS respectively
    The CO~~ON port'handles all the inle flowjUPPER and LOWER POHTS
    ",Bch handle one of the outgoing fl

    Clearance ahould be provided above actuator to permit its


    removal for servicing.
    Clearance should also be provided aerleath the LOWER port
    to permit removal of valve plug and l5I C'.W\ 9 & 10) after the
    bottom flange has been disconnected the plug.
    Before placing the valve in servi check for full travel
    to make sure that dirt did not get o the valve during
    installation.
    COllNECTIONS: Pipe threads should be an !lnd sharp.
    Use. pipe compound on the male thread' y.
    W"nen making flanged connections, ten the bolts evenly
    to avoid placing a strain on the UU'UYI or cracking a flange.
    I!lSTRUl1ENTS: An air supply pressure~ W-,".,,,, ator with filter should
    be installed in the air line ahead valve-mounted
    instruments. Mounted positioners are' and adjusted at the
    factory. .
    Excessive delay in response occurs air control instuments
    are placed more than 100 fee,t from valve.
    racking adjustments; Graphite imDr~FnRted asbestos
    Ti gh ten packing flange nuts (17) e to prevent cocking
    the packing flange (15) Finger t1 ing should be sufficient
    to provide a good seal. However i ge should perSist,
    use a small wrench an~t1ghten one further •
    . final Check; After the valve has be, installed, make a
    final check of the followingj (1) Va travel- vary air supply
    to the actuator to ascertain that ac 1 travel corresponds
    with the nameplate indication. (2) " lines to the actuator
    - check for leaks. (3) Control crU~Ents/valve action _ check
    to be sure that the combined actions! direct or reverse) of "-
    controller, posi tioner (if any), and. ve will provide the
    desired direction of valve movement, will ensure the
    required valve position in the event. air failure.
    •
    Under actual opera tioncondi tions, drop across the
    valve may differ from the calculated'
    '-" ,

    ! ..·W:lH:/iAL

    . A. Maintenance a.::~ packtn,or tI'1~'l'aplaaellient .


    . . can be, done Vl.~nou~. I' valve fl'OII .the 11ne.' .
    S1nc"·IIIO&t ..... c .. ~~ .. c..l., or\< not $u:ito" .fol' 'repair
    operations, ins tru.e t!o!1saUjllIIe that thl!
    v"lve is taken to·a shop for serv1c1nC. ' .
    B. See the attached supplelllentfor. actuator
    lIIaintenance,

    llllJ::HOVAL OF' Atl'UATORFJ/CI:~ IICj)~ ',,,,'''''1:J'-J


    NOTE; The valve' Plli, contact.J. ~har aeat rine'
    IoIh11" the 8~·on COJ'U~'1 is b"inC aeplt:ratl1d '_ aPply
    air to tho aCLUI.'C"· necessary. -., ~:-.

    A.·Il"lIIove eny e~stin, or other attaohment frolll


    the .end ofthestelll IlOJ1,tlctor capscrelol.
    Il. SeparaUng the etem . (apUt ~. a.oupling)
    1. Type 1 - w1th nps:rate '!'..".~
    ,- I '. '.'
    aJ Unscrllw the eOMector ii,l::r'ow enough to .release the
    , slot tcdton~ue of 'hI: : lndlcator,thl:ln slide, .
    the 1tdlc~tor 'ins.,. . the top .of thecOMector.•
    b) Remove the, COMeator to free the connactor ' .
    hillver., then rltlllovd' I COllllOctol' hulvCll ondLJ'llvd
    indicator.
    2. Type II- with int"lIral
    1nd1cator £1nger ••
    .a) Unscrew thecoMector atlrew and relllOV, the hal V.as
    ot tho aonheo~o,."
    . b) nemovcthe rubbar '- -01
    pb c klllC box.

    C. llislllount the lictuator


    . The actuator is removed: the body as a un1t without "
    disturbing thepaeking
    yoke w11l pass over' the' p ..... "'".!;
    tiug. Clamp nut anJllctuatol'
    flange '. 'f--.
    1.!>isconnect tbe air lIud/or any electr1calconnections
    to the actua tor.
    2. UUSCN:w.he hammer nut (18) from the bonnet
    threads "Itnd11tt the the plUg stelll.
    3. Lift or hOist the unit ott the valve, taklnc
    care to ovoid dOHlll plUIl Item, 1natru.."nts or tublllll.
    111. DISASSEMBLY OF VALVE
    If the bonnet (2) 1a to only for inspection
    N.plaaoment ot the
    .... 1' , perform steps l-t.
    under A, below, then rea4JfeIDble as per SECTION IV •.
    A.Removing packing
    .1. Ur-screw the P"'~"''''lfi 1.l!'1f'11"~ (17) and remove packing.
    flange (15) ""'''"uw",- (lit).
    2. Remove the Upper nuts (6) and 11ft th" ~orjntt
    ( 2 ) carefully over stem. Di~ard thlt body
    gasket (It).
    -./"
    ,

    -2-

    •
    .'
    . 'i.".
    :1

    3· Using a narro.w ho.o.kor ,.bent v' e' pull the packing


    rings (ll) and lantern ring (t G~out of the packing
    bo.x-
    It. 'ClEan the packing box. thorougJll y 'before replacing
    packing as instructed in SECTl N IV.
    ~l~t '.
    ~.,...
    B . Removing valve trim (Complete isassembly)
    ,j';Y~'

    ~;~;} .....
    After disassembling the bonne* as per the preceding
    :t
    ,.;;;..'i .
    paragraph A, the body assembll should be inverted
    fo.r conveniece in (olloving th next three steps.
    lW.. , ,. Remo.ve the bo.ttom flange' (3) ~
    body gasket (4).
    d discard the lo.";er'
    2. Remove valve plug ,and stem us
    -~'~o'

    mbly (9&10) fro.m the bo.dy.


    o'

    t~,..
    " ~~
    a).If plug 0.1' stem is to be I'll
    . drive o.ut the plug stem pin
    achined 0.1' replaced,
    (11) and unscrev the stem.
    3· Unscrew and remove the seat r~ g (7). fro.m the bo.dy and
    seat ring (8) from the bottomi lange.
    IWTES: (a) Seat rings should o.nly b remo.ved fo.r remachining
    or replacement. They shoUld, t be removed fo.r cleaning
    purpo.ses.(b) Special vrenche are available fo.r seat .
    removal. (c)A lathe 0.1' borin mill can be 'used for'
    unscrewing seat rings. (d) H ting the. valve body
    o.r chilling the seat rings m be required to lo.o.sen
    extremely tight seats.
    4. The guide bushing (12) should e remo.ved fro.m bonnet
    (2) o.nly fo.r repl~cement. As~ welded into. the guide
    will serve as a Jacking scre~ uller.
    ,:,~;: -;
    ,
    f-[ oJ..
    . ,.,i,:::f:,,·, IV. ASSEMBLY OF VALVE
    '.
    The valve bo.dy should be inve~
    {~~«' '.'
    ed fo.r assembly co.nvenience
    A. A :,cw plug and stem are pinh d to.gether at the facto.ry.
    If.only o.ne o.f these parts:l. to.·be replaced, the old
    plug stem pin (11) must be !! i ven out and stem unscre'wed
    After screwing together the!. ew co.mbination, drill
    through the plug stem, count rsink, inset, and peen
    the pin, then machine the pi flush vith the plug
    shank surface. The new, 'pin d ameter. sho.uld be the same a
    as the o.riginal pin.
    .".' . .- ,
    .'~
    B. Installing Seat Ring (s) j

    """
    ,::1.. ' ..
    1. Clean the ins'ide o.f t,h e h.'
    the'seat ring bridge thr~
    crYth, oroughly -. particularly
    ds.,., ,
    ..
    2. Apply compound to the ,tht ads 1- the seat ring (5)
    sa follows; ,
    a) Nominal valve sizes t; hru 1.t" -' use good
    grade pipe compound. i
    b) No.minal valve sizes 21' thru 8~ ( and o.n sizes
    , t - Hn when such val y s have a radiatio.n fin
    b6nnet) - use lithargt and glycerin •
    I
    -3- I
    I
    ;;.r,'io:ii~~
    iIIiiiiII .' ......-........:................:.........--.....;...~-,--:~~",-----,-----,=-~~~.
    '. .................................
    :,~' .~ ,. " ,: ..._,_., .......1
    "
    ,~

    Screw the s~at ring


    ring (B ).( lower ), , n " " body, and the seat
    the exc(:ss 'Compoun~; 1Iff\'iM;". flange,-- the.n clean up
    Spec1alwre-nches areavallable
    for tigh teningsea't ,~, , If plug and/Qr se-a t has been
    'remachined or replac~d, th!li must be lapped together.
    See lapping ins t'ructions,.
    ~. Lower the plug and stem, ass,emlPJ~ (9 & 105 into the body while
    carefully guiding the plug in the seat ring (7).
    5. Place a new bonnet gasket (It)' the body, and lowerth,e
    bottom nange (3) carefully . ,the plug (9) and body ,studs
    (6) to its place on theb9dy.
    6. Install the stud nuts (6) and! ghten.them, evenly.
    ? Turn the, body upright.' ilO'fE.: d the plug ste~(10) to
    ,prevent the plug froll dropp~n~ to the low'r seat ring (8).
    C., Completing Body Assembly."
    1. If the guide bushin, (12) been removed,prsss anew
    bushing 1nto the bonnet(2
    2. Place a new bonnet gasket body and lower tee
    bonnet carefully over,th~ to its place on the bOdy.; ..
    3· Bolt the bonnet evenly a!ild to tl'lebody.
    4. Install riew packing.
    o Install packing.
    1. Lubricate the seven packing; ".I.';''''~ (13) lightly with
    I

    silicone lubricant for ea sembly.


    '2. Slide three of the rings " the valve plug stem to
    the 'bot tom of the paCKing , .,
    ~. -Drop the:lantern ring (13G)':':jDve,r l!!;e stem to rest on the
    thre€'J,)a cking .ings. '
    4. Il,stall' tne n~~' !',=,m'lining on top of the lantern. ring .• : ;' ,
    NOTE: Avoid, damage to the rings whensHppii.e; '!.!:e!!!
    over the, stem threads , and sure eacnring 1s .pushed f
    firmly ioto the packing box i 0 tha tthe top ring 1s~ t "
    ,. least 1/8" below thetop'pf', 'bonnet.
    5.· Slide the packing' follower ) ove.r the stem tor,estt'
    on the~packing,set.
    6. Place the pac k1ngflange ,(1 , flatside up; over the ste~
    and flange stUds (10 &16) t, st on the packing follower."
    7. Screw the packing flange (17) onto the studs and tighten
    them evenly --finger Ugh ng is sufncient.Excess1ve '
    t1ght~n1ng w111 restrict s mOVemen t. . .,
    V Hounting the Actuator
    Assemlle and adjust the as instrUcted 1n the
    ,. appropriate Actuator Supplelll,ent. .
    ILLtrwcl'-athe actuator over , .,. --,-,y.. b ....au and pa'c k 1 hl~ f1 u ne (,
    to seat squarely on the r.

    •
    4
    I
    ,- '.
    ,
    . ,.;;

    B. Rotate the aotus a convenient. POa1t1on,then


    ... Bcrew the hammer lug C.L::;b~~~~t~(18)
    threads and t,ighten it onto the val-vebonnet

    C. COlfnecting Actuato:(, l:ircem to Valve Plug Stem.


    'T
    The valv plui must on its seat while the actuator ..- ..
    stem is beingco~neete~: .. On l-Stem to-Open Valves, the
    actuator stem Dlust be at its position of travel.
    1• Type' I Stem' Conne . - with'separate brass .ring
    travel indicator.,
    a) , Place the travel indicator (tongue
    dow\'lward.) on actuii tor. stem. Tape the
    indicator to actuator stem temporarily
    while the stem Icc)nnlector is beir.g applied.
    b) Press' the hait ·the stem connector which
    is threaded the connector"capscrew against
    the actuator and valve plug stem so that:'
    (1) The ends· the stems are equidistrant
    trom the connector screw hole, and
    (2) 'The connector screw hole is on
    thea.me the actuator as the' post tioner .
    or other ac es wh1chll!ay require attachment
    to the connec screw.
    NOTE: It may be neceqilSBlry to move the valve plug off
    the lower seu ght distance 1n order to
    mesh the. val stem threads w1th the lower
    connector tnr'",CWI5

    ~ .i .
    c) Apply the ~UI=~'I half of the connector, carefully.
    engaging then insert the connector
    capscrew and '.bl"T •• ..,. itby hand.
    d) .Slide the tra indica tor ring over the
    connector, andt off the connector capscrew
    enough to . the slo6ted tongue of the
    indicator behind 'the caps crew head.
    Posit10n the cator approximately opposite
    the "shut" on the travel indicator
    scale, then re the connector capscrew
    by hand.
    .
    2. Type' II St~m corine~ - with integral travel
    indicator fingers.

    . -. a)

    b)
    Push the dust
    while applying
    upward on.the actuatorstem.
    connector •
    Follow Steps b and c) above, for the Type I
    connector, but, te that the indicator f1ngers
    of the Type IIit~lnElctor must straddle tae
    . ind1ca tor scal boss. •
    . ,
    ,.'
    '.
    . ,. .-""

    ,D. . . Est.~l1'sh1I!'",Vlllvfi;{r'i've
    . - -",.,
    -.'., . 'j,
    . 1• Thr.ee-wtlf<Valves'
    ,- . :.:
    a) .. MaitttaiPthe ;Acl~l1a Stelll at its lower position
    , . of .travel.
    b) In case the was moved off the seat dur1ngtb.
    . , stem connec.";&;I~n: brloclidllre: Prevent the stem
    . tQr( Type I) i rot'aUng, then unscrew the valve
    pluS stem 1'rcim connectoruntllthe plus~.> .
    firmly aeate4.
    c) Move the phll~the seat, then unscrew th~' val
    plug stem an • ional one-half turn out. of the'
    connec tor to • pod tive<sea Ung.
    i d) Tighten the caplcrelli securely.
    I e) Seat the valve fn-mly on the. lowerleat· b)'."ll).i~l;:
    of the actuator
    f) Adjus tthe indica tor' scale so that. the,
    mark. is QPposi the travel :l.ndicator ring (Type"
    .-<'-
    connector) " or arrows (Type II conneetor)~
    "-c g) Dlsconnec.t the line used for assemblYl!.rocedure,'·
    . then apply tile nut o'r attachments (ii'any). .' ", "'''lII
    L theconnel;!tor
    •"

    • LAPPIN'G.INS:tRtICT:[,ONS
    L - GENERAL
    A.Each seaUngsurfacl:}of should be leaped to it.,
    -'. . respective seat l'ingto "E,o$;*I1'e min1mumleakage when the plug"
    iS1:ln the seat (either in up Or the .full down pOsi tlon) •....::.;.
    La~pingcan correct shall .scretches or slight roughneSS~Se~~~;~,'
    . Excessive lapping produces· groove in the valve plug, t
    plugs or seats having rela , ~eep scratches must be're~
    machined.

    II . . MACHININGOF.TRIM
    A. . . such as Stelli te can berema'cn:l.nli".1
    'Plugs or seats having a hard be taken to leave lurn c1en.t.,.
    'before belng' lapped, but care,
    hard facing material intac~. i
    nugShould be machined on the sea tina surface onl),. MaQh1nin,.~,: '.
    ef the "V" ports or the plug II rtswill alter the characteristic
    and range-ability of the trim~
    II I .LAPPING
    :... Gener.al.
    1., Grinding compound shc)uJid be Grade "AU or fIner. ..
    2. Apply g COJ~tlc)un,d 0 the seating surfaces of. the· valv.
    pHg " skirted portion of the plug ,
    could; increase the betwe.en plug and seat, thus
    changing the flow and rangea blllty of t.}·"~'··,'Iuu:,.r.,
    3. Thorougbly, clean,s,ea.'L Ii'lllgil plugs before and after
    lapp1r~g.. "" ..
    . . 'i·
    .." .
    B. " ,Fabricating Lapping Tool,
    1. . Fabricate· a~ ,JT" handle the valve plug stem by welding
    a nut (with threading: t tch,th,e plUg stn threads), to
    tho cen tre"of a rod. .
    C. Lapping Procedure
    1. Invert ,the valve body, proceed as follows:
    a) Spot grinding on both seating surfaces of the
    valve.plugan~ plug .n~-.tem assembly 1n the
    ... '-'_ ... " - ,- body; - +.'.

    b) Install the, bottom (3), (omit body gasket), " '


    then turn the valve ' upright.
    • c} Lower tho, bonnet (2)! the, bod:( (omit body
    :I gasket) and secure it w1th nuts (6~ on two or
    / three of the studs (~ •
    \... d) Install temporary packing 1n thepacklng
    bOXforstem.al during lapp.ing.
    e) Screw alock nu t,onto valve plug stem,
    thon screw the lappi handle onto the ste~
    and lOQk,~t, 1~,poa1t
    2. Lap'with shortosc1l1at strokes. Ra1sethe plug
    atter,aeverral strokes j lower it to a/lother ,
    position to ensure an o'ved lap.
    :3.'After ,·lapping, ,the lower
    lap.the upper seat~
    I invert the body and
    4· AftE!r a smocith fH'has obtained, disassemble
    the valve and clean all s thoroubhl~ to remove
    ! . traces of Grinding COWP'DWHI. Remove the temporary bonne t
    packlrig and clean the box~
    I

    .. i

    ,'.,

    --'---
    ,i~··, r~~~,\,
    "
    '.~

    'II
    15· ,-' ... '
    ,! ""I
    I
    'l
    ~
    . I)

    I~ ..

    i .. ,
    'I .,.,.(I ..\
    ,," I -,I
    '-.. ~~:-:: ':-J
    "-~""

    ,!~ftoI~~~
    '''''''''If
    t.::'tt: ",

    • •
    ,,
    r~
    ; oj

    '-,1
    I
    .' i
    ., , •
    I "1
    !
    "1

    I.
    ,1
    .t
    I
    I
    ~
    ,

    ...,
    C ..........., -=r,
    . ""LIT
    u. "'Ia
    ."",LiT· ..... ,".,..
    _r, ........ 1M'

    ,--.. ~-- ';'·---:---tH-:~·f--'··


    ••••cr ..................
    "'--~-

    ! I '0"001',-'---
    ,.ANI,· ...N". . . '1111" _.
    •
    !
    ,
    I I 4 •• DY G~111r
    ._,y.
    •
    ~", III
    14
    ' ...... - • • , 4 •••_ • • _ _ _. . ._ ' . - .

    ... .. _-----,...._- ......... ·-·---·····~--t1·-:· .


    I 'OOY

    • ,..
    , 15
    ...• -~."'- - . ---- ... --,".. _--.-::--:-----:-----_._---
    ,
    ~ ~.,
    P""""N" FI.A.N6e IlUD
    7 SUT '-'HQ (ut'n) ~ - ... -'--._,-- ...._-
    '- -'. ----_.- ... ....
    ..
    "',' *~: ........ '.-:-.,.- .. 17 -'

    ,
    sr1lT " •• ~
    -.~ ,.... II
    It
    ., "'",er 'T..... • -' .....- .......... ~ -' -'
    ~.--- .. - ,

    GLOBE CONTROL VALVES,

    "t"
    --_._-._------,
    --'.)-~
    ,
    ..-_...... " ' - - " ' - - - j

    8Y '. DATE:'
    ..~ ...... u .••

    •.•.,''1"., :0;:( •. .....

    ,
    .

    I.

    ,.
    ..

    ,
    5Dl0l
    IISue 1
    TAYLOR PRECISOR'
    jj
    .' I
    VALVE P051T10NER
    lOON, 101M, l02N Instructions
    '~

    ,
    1
    ')
    •
    -~
    , ,
    ~.,'

    Fig. I - Taylor Precioor Prle,omI~tic Valve Poaihoner. lOON

    IHTROOUCTtON
    Drll,-·JiptiWi •••••••••••••• '. , •• _•••••• 2 t-"'i",iion ,,' Opltr.tion • ("..ootid.
    Sc-ri.llllld c.:.Ul.lo, Number. • •••••••••••• 2 Kl!'ycr •• Actin. P"8idOIM'I •••••••••• , 1
    Specificatiooa •••••••••••••••••••••• 3 Split Ruse ••••••••••..••• 0.' • • •• 7

    IHSTALLATIOH
    Air <.:ona.eciions ••••••••••••••••••••• " f~~;~:'~~~~~:~'Ali"....mt
    ~
    .......
    • , , •••• " ••••• , • , •••••• ,
    "'f , • • •• 89
    OPERATION ZrlO Adjustment •••••••• '. • • • • • • •• 9
    Pre ..s.pn':'Up Check •••••••••••• ',' •• '.f • , Spllll Adjll.tmenc ••••••••• I • • • • • • , 9

    ..
    f
    Deal:J'ipcion Df Opendon ••••••••••••••• 6
    Dil'C'ct 1\C'c.io. Pa.itiohct ................ 6
    ;:ii:~!~oh~':;A~<~~.on •••••••••••••••••
    die POlliriaoer 10
    1,01D dI.. Maaifo14 •••
    10
    BClGIII~J ReJ.,._o •••••• I ••••••• I ..... 7 ••• , •• , ••••••••••• 10
    a,,"PasliI Yaoifo:ld ........................ 7 Sbooc.iD, ....... 'O . . . . . . . . . . . . . . . 11

    Road, Faridabad •

    •
    !
    I,
    :",

    • ." •• '.' - ' •• ,'. 0 '" • ).' , : ' .


    5D101
    .Pl't?cisor ValveP~itio...r
    . 'CX)N, 'O,N,l02N ,., ODerat;~"
    ., ','

    .'. "

    , . , - -'., -,' ,-, .

    ) • . Make'.uf" tlUi • ·nualo;. the ~c..;n~~·ion. ar~


    cQrre ~tl y m"de; ~"cUci saSepr.~.,,!'" or p".I-
    ~iQnQr,~pccHieaU .. n.~.
    "i

    'So, t41a11'\""n'he
    .' YI'Iv. Ihr"",I\.Iht
    r.~.~~tr~:::;:\ii~~f.~':c~l,.~j. ,I~t.r,fet':.,r'.,.:.'' t:'i,"!"kln~lhQ' ' .• '"
    , ~; -
    M. lIIunli~ l~jI\l1 ,\I.,,' ••,ulli.li·p, ...Ii,• .aI\II .Iu.. l~ -, '.'

    IlIona .. it ,'1.",:· .liou1cl.~' a.a'uU Il~


    pr ...".... ~.ro
    , e.i·,ew •. P,. ,".' .
    IOI~ .••..,... 1W~I;· The valve
    5.,
    b. travel 11IPut P~.::~~:::,r~~;~:~!~.
    theIhoulcl t ~ ,1l4/".III.u pj v.;o(
    ;: ~'):,.t:r'_-:-:_.\:
    point,,.,, 9· ,"'0f -.',

    .. The po~itlon.r. 1.
    . '," nPw "~d)"rpl' .olifr,aUon, "',
    " " " ,
    '';' ~. '-0, ~,., '

    ,·i-'·

    i:
    ":
    (."

    "

    I
    •••
    "'T.

    "1·
    pagtlS
    •
    •
    •
    sPlor

    A'; ',h. v&lve .•t'~ml'mit>V"4.''':JiW'~l:'~; ith. Pll<>tilQ~1 al'm attaclledto. It .acta IhrQuSh
    Ih"mollQn I . EXI,nlron Qf I,"~., Iprlnjj I)·~II.
    'lh~tl:i"'ll~';",ay
    a
    Ih .. fJ;ir¢.I;;oI!,~.bi:I"' •• n the
    bellow , afld tho Ij>I'inj., J:; _.

    "'4"cre;o),. in Input c;....,...


    I;' ·de~' •• '.·alldaUQ";. Iho valv.' •.
    ·f'· M"j"'I,,~' Ilem 10
    ..' ' .. ~n cl.,"rl'.'--~~ .:thf:'.l·~n-.ion orL Ult'
    ,·r
    ",~' ~ -
    .J

    t , .', I :~'t\
    '\: The 'QQ.-,o-
    .•. ,. '. ··I•., \
    capacity, nean .'..r."II~Y: If. ''''''-'1'' .In':7Ill..':the ,p~.l;tlQn1rCl1llplll air
    'by ... moYinj'~e relay toye,
    ..,
    ' ..', .. ' .i.drcplaclnl It with
    .,~.~~ :;..~. ";':,~ i~',~.~
    ..i. OIumea balancedpo.itiQn.wi~ .,,~ij:.<'lr,lcl~inl' I'"ailion.,;,.: A1#Jepoluioner ,
    inpu~.jncr.a,,",.lhioouIPut : Inena •••. " The P"...IIU· in the
    . , .. lower b"""ler chamber' build, up rate •. Thepres,,"u ,in Ihe upper
    booater chamber build. upata beca"a. of Ih", rutricl". adju.,-
    ment. Thj. cau ••• tho d,cnible. mov .. Upward .. le.,f;', tho iIIxhaul5'
    yalve andopenlns the booll... chamber and"ll. output Ii" •.
    EquillbrlllM II . .,,,blloha4 when jntl".'w"<h"t1'~"·uh r'lu,d j ... d
    Thl3 ~_u.trh:tor ~dju.trnent h, " ••d :10 th~ b~.'er Cllip._cHy h,l ,thv \'oJ 1!.,1'
    of-' any: a.e,tuato:r:_~

    By-Pao..Manifold

    . 'I! L.The·by_pa". . . .
    f"r'l'~l'ltio"ei~'r ",,,,Irollu· operation Qilhe v.lve
    :'j'~' actuator, A:aJjde-valye
    pro\·jd"<!JrorA'i't:I'·"'~rp,u •. '",itching;' When On liY-
    ,. PASS Ihe p;'sitioner can
    .r'\,Jlnn... yalye~cilUltor and BYPASS as-
    oembly. Ps. :10 .-, _i.. ~ ~ ._ •. '. ,. ':.
    "
    ~
    Po~itioner ._ Fla-,~' ,
    ',;',

    '. Reverse Adina


    ~, " - ", -.',' , , _......"'), .. ' ,', '. I:

    ""ur " r"\'~.... ., prtt •• u .. u'inCrli'a.bCj~f' t.he (J~HP\H


    _,elln" l'iI;J'",U(onrcll .. ,. ,M.'
    The·~~b.Uow. 1'<'.""''''' ie- -'reverled to pliI.h aailiin .. t tJw
    prosl .... re ·,cif,c:r.e......
    baffle in the opposite ~ireetlcm and move I>a!f~., .. way from the DO~.je ••
    S~Ht Range' ...~.. C_:.. ,:~.;,,~t;':";';L; ; .' .,' •
    ;tu1I·~AJ"'., ~I~
    . !-~. ;
    .J j .~&JI.e Thil~~
    _"me .ppUcalicia.II..
    I. 'caJllI4 .pUl'inal·
    OlltPIII, :,
    .pdlll
    Nlda"" 40111 ltV
    r~'l~I"~.f,1rllc.U~'Jlfclf
    to the
    $ra"el .frao:tiOll ..Ltbe controllor
    lit: ""tchlnK till
    Iha'contr"lIu O'liput •.

    .i,.::.::. :"T:!r.·,·;~~~'~~~~:~'~i~~.~~~:r;ci:~lit:*I;~:~lY. U',",v'.l JI~: ::a.!~;


    , ~'Iiven in the'.,,,aJil~l'.iUoftp'r"_'IIl.. ,",,!eel.t 'INt"tibe"p,"cUl,c .ra.... i. u ••.d. '
    lor :.

    pogo 7

    .'-1;: .• ;
    :',,: ,"
    ,I;

    .:;

    •
    'reel,or Valve POSiflGinll'rj
    lOON, lOIN, 102N'
    MaintelhHh...
    CALI13RA TION

    -
    Note:
    After chang;. ther!lng~ ...... ,·'1" ....'6 . the positioner, major maintenanc(',
    or reJi>rs'init'i'he aCtion',' the po.iti,mer as de&cribed und,'r
    P:re- Calibration Alignment 8.

    Zero Adjustment

    1. Adju~t the input to about 2 p~i beltfw th" low"r limit of the ujJl!riltillg r .. ng~
    and increase the input siowly.
    _:

    a. If the valve stern moves '";';~t1lp:t~.h:lre~ginput pressure


    re". I.l';', 11." J ',' , r
    limit punure, turn the 2 adjustment nut to ,the right,
    b. If the valve stem rnoVei
    limit pre. sure, turn the .~:;;;J_,the input pre,.ure r"aches the lower
    ring adju.tment to the left.

    Note: If the positioner is eqlui:ppel:llwith gages, the OUTPUT gage will in-
    crease suddenly as the stem starta to move.

    2. p.essure.
    Repeat Step 1 untll the zero spring ."r-~.• rectly set for toe low lima .1 it rl ing

    ~: pIf... ethe positioner has


    •• ure. & bOoster: ."''',v, repeat Step 4B at th., I.,)\\, Ii'mit

    Span Adjustment

    i
    . l.
    ,
    Adjustthe input to about;2 psi at)O,relltl1le Upper limit of the operating range
    and decrease the input slowly.

    ".
    {..
    "
    a. If the valve stem moves before,
    setting.
    input pressure reaches the upper
    limit preuure, move the .pa~ .PCljustJtll.llnt pivot llightly ,to a lower

    b. If the ,valve atem move. after input pressure reaches tne upper
    limit pressure. move the-span:ifd:JusunE'Ilt pivot slightly to a higher
    settini,

    .'
    "
    Z. Repeat sera and span adj"stmenta
    for the required oP~:r&Ungr.nie. the correctv"lve stroke is obtained

    -
    Note: If the positioner hall a booster relav" repeat Step 4B at the high limit
    pressure.

    •
    •
    Precisol'" POSlfioner ,,. ' ". II ' ';D101,"
    100M, 101N,102N;
    Maintenance
    T\u;n uff the ai r lJupply and give atteJlt!itn to the following parts:

    1. Orifi('('

    R. Unscrew the orifice plug 101t:al;tt on the base of the relay vaI.ve.

    b. Clean the orifice with a wire than 0.0135" in diameter.

    . Note: If the air relay valve iseqluipl>ed with a pluh-to-clean orifice, puah
    the plunger.
    ,.
    Z. Nozzle ,
    . '"

    a. Hold the baffle away from the ,0zziLe and wipe the baffle with a 80ft,
    Hnt-free cloth.

    b Clean the exterior of the no~zIElll1,oJ'O\lidlly to remove any accumulated


    dirt and oil.
    <.";

    3. Screens

    \. a. Usea tweezers toremeWe the nteu'il:i~t'itetis' in .the'lupplY an,doutput


    ports. I I

    b. Wash. the 8creena ina grease ."lv.tnt and replace in porte •. Turn on
    the air lupply. .

    TROUBLE SHOOTING I

    Problem.

    "s. 1. Output pre ssure i.low.


    Po . .ibleCau.e

    Supply, is low
    ,,',
    .Leak in output line, p

    Orlfics I. pUllled

    Motion linka._ ha •• Upped from "

    ",;
    , ...
    ~
    calibrated
    ..
    pOlition

    Z. Output prell8ure is high Supply is high

    Nozzle is plugged

    Motion linkage has slipped from,·


    calibrated position I

    page I I"
    -,
    ~:c;-~.
    \ ", ~'i'7?'

    CONTENTS

    1. GENERAL
    1. 1.
    1 2.
    Name plate'
    · COdification
    .
    1. 3. Valve parts list
    1. A. Springs
    2. START UP
    2 1. Condition of delivered val'las
    2 2. Storage
    2. 3. Installation
    2 4. H.,drastatic test of installcltion
    2 S. Valve operation
    2.6. L~ver' .oper'aU~n
    3. VALVE TROUBLES
    · \.
    3 ..1. '. Seatleakag, .
    3.2. · Incorreci selling
    3, 3'. Faulty'operation
    • 3. 4. failure in open position
    4. DISMANTLING AND INSPECTION
    P3 P4 P5 S12 types
    S14 S15 types

    5. LAPPING
    5. 1. · Lapping equipment
    ·5. 2. lapping Ph1cedute
    6. ASSEMBLY
    6. 1 . Guidelines
    • 6. 2. P3 P4 P5 S12 types
    6.3. 514 S15 types .
    7. ADJUSTMENT AND SETTING
    7. "I. Test stands
    7 2. Settin~J
    7. 3, Temperature corrections
    i' 4. P3 P4 P5 types
    "} 5 .. S12 S15 514 lyPCS
    8. · TESTING BEFORE STAnT UP
    ., .1. :;
    ~. 1. Adfuslment ....;.,
    s. 2 Tightness
    8. " . .s~alin\l

    TEST STANO ,
    '-"'

    .'
    ~>~~"...: ;~, ~:i:l/""
    ...':.:
    .•.....
    ':~:"~::.
    ,'. "
    .:,.c."

    t .
    t" ,"
    j,
    , VAL VEDESIGNS ,.
    !~. "?'

    ·t; I 1. ~$.elJlblv oVcaps S. S 12I vpe.····


    ~.. .. 2. . P3 type' .. '
    c ,.
    6., S14type'
    .:;."
    3. 'P4 typo ' 7. S15 Iype
    .... 4. P5lype
    ~
    f. 1.1. NAMEPLATE . " ..
    ..' ..;. . \ ..' '<'.'
    \,~

    ~.~-

    i,
    . 1. When .. o.de"ng. spa'" pa.ls or whim requ'!lnga Multi'S.'esin,
    enginee.;·ourvalv. idenllfiealion number should
    ·.JAPAE . . "
    be
    '..'
    giliim, ,
    ,
    t·; ,. ';l
    ,2,
    f >,
    rk -.
    "

    ".
    '.

    ."~
    UCODIFICA:rIO~
    d·.. t -
    "
    ','." "",..,
    -,.-.
    .1, .' \I&lv8 ty~;" "
    ,-' - ,;

    ~
    -,
    . ,
    ,~ P3 ,: Geflll.al'se.viceci()sed bonnet.$afeIV .e'nef <~alve ,
    p~ : Bellows. sealed safely relie' valve.
    !' ,~,

    P5. Si.amsafely ..aWl with ope;" bonnet: ,.


    ~:; •,i::
    I
    . 5i2:General .se.vicesnrilll orifice safel~'r.llef vallie,

    II
    I
    tf'. ,. S14 : Reliilf valve.
    "515 : Thermjll_e'!p!!nsioF' -,e!,., valve. '
    u
    ~'.
    "
    •...
    t; .
    ~. 2 . example

    Ij • •
    3/1'50 t d "t "
    -'tiL L[8o~VP~f~ital"·te.rral'
    /

    i H , , "1 512 pitons'


    i.
    t , . .
    I ~
    " .' I Inl(>: 9Hgrt~J5 1'50 ps rg
    :<,"
    Outlet III onc"HJs P 9
    .' ,~, ' ~ rftCt'
    , ·lnlN '" ,nc"(,s
    I t . "-:;
    OPTIONS 1.4. SPRING
    M -Monal Body
    ,
    E-Packed lever and leSI gag 1. The right e~oiee 01 the ipring. its stillnes and it. \r"vei
    F -forged steel body L-coofing spool gunanleeS saris lac tory vallie operetion. i. 8.
    5t -stellited nozzle S-sl.st.sp,ing • Sharp clear proppinll
    •
    St2 -slelliled nozle and disc T:'"Tungston spring
    !L.:'''-~ CrV-CrV spring
    .... • Sulficieni ·dischargeo
    • Closing under .nlall pressure drop.
    use 01 spring· in a ~alve may be extended by+ 10"" of
    -
    1.3; VALVE PART LIST; 2 .. The
    the ,anile. abo~e nr bela .... the exteremes of Ihal range. .
    -j I. All val"'; parts jnd~ntilied with a standa.d number' .
    3. The use 01 sPling al a lower sel ·pressure than that at the
    whal~f Ihe valve type.
    original calculation may result in insuffiCient. lift 01 the disc ..
    2. Part identificaticllt list .. limited discharg. and undersizing of lhe val\le.
    4.T)le. 058 of· a spring n . a hig!,erPI pressure may reslill
    ,
    DESCRIPTION No. , OESCRIPTION. . 'i~ sIratper Popping a'ndsl"..... '., closing wiih an ,,"po'tanl'
    • ,"" pafSsure drop. . .. '
    l' , Bod, 35 Bonnel stud ',,~*r>·., Ov.1r conipression 01 the sjl'i~g may cause bad valve
    2. I Bo..... .' 36 . Cap siud perfO,mance.
    3 Bonnel "'lIh packed lever 37 Stem counter nUl . .. .. . . .
    4. Cap 38 Lever, pin S. Complele !RIO-mal. on .s available al Mult. Saras.n. When
    6 Cap with packed lever 39 Shaft pin .nquiling. indica Ie Ihe valve identificalion number.
    6 Nozzle 40 Guide !lasket 2 . , . . .. ... .... .
    1 . N.m1e'ring 41CajlgBikel . .. CONOmON OF DELIVERED VALVES
    8 A~jllSIinjl rkg . 42.;:5i11 !9.!!",! ..gll.~I\.!lt... "._._... ,... 'c-.J7::.'4,u,!,i Sarasin Sal!t.v R&IiI!J ~!:~esa~ "rolu•• I, as,..... bl.cUt.
    "~.,
    c •••

    . AL·i:)fse" . ' . an .sc are appe . proper torques are


    ' 4 SPring ......ied nd . . '
    '2· S·pin dl e 50 Bonne I nu.1 . 'a......
    , a l~e valves a.e cleane....
    13 Spindle 10. le.ve.. ' 56 Inlel flange gasket: ·2. Qependina on Ihe specific service ~he valves are adjusted
    14 AdjUsting boll· 60 Cap nUl .' willi \I8S or liquid 81 ambient lemperature.
    ' 15
    ' 16 A~ju~ting
    D.s t~ral"lRer
    bO!1 nu' , 62
    , 63
    PIUggaSkel.,
    Sel screw plug gasket
    3. Wotting lemperalu~e
    , .' •. Red' . , •
    and possible back pressure corrections
    . 11 D,s "1'9 I 66 Collar: " .. . ~ car OUI. .• . . ..... .
    119
    (I Bellows nUl I 67 'Packing nut . f . Th~ val_ are adjusled . to open with a clear popping and

    s.
    Bellows . I 68 Levlf. ·nut . . .
    2!l: Column 69 Lever· pin IQ ClOse wilh a minimum· pressure drop.
    21 . Bellows suppal! 70 Stem nul. pin, S. ·lhe adjus'ing bolt. the nozzle ring screw and 'he adjust.
    22
    2:!
    Nozz ... ring sel screw
    Adjusting ring s.el screw
    73
    74
    lever shaft washer
    Lever Shah gaskel
    '3 ing ring sel SCrew a,e seall!d.
    24 Sel $C.ew ·pl.'.10 75 'Packing box gaskel' . 6. ,Th9. valves are properly packed forlransportalion and correctlyl
    ·2lj Fork shall·. 76 Bonnel plug :..".- - - - - set lor inslallalion.
    26 Spindle nu, 78 Drain plugga~kel 22. STORAGE
    ,27 . lever shall 87 Bonnel lock screw
    .28 Packing bo~ 89 Disc guide gasket Safety relelef valves arl\ olten on Ihe site for months bela Ie lhey
    29 Fork 91 Spindle base are acluallv inslalled. Unle.s they ·are protiarly slored and
    30 lever· 92 Spindle '
    'J'. Tesl gag 93 lever spindle' JIIolec.ed. Iheir perforrnance,~ay be affecled injuriously. The valves
    32 Plug· ·"94 Nut ., shouki Ihe.eloreba left il'l Ihe, shipment· xes, and siored i.n a
    34. . Body plug· 95 Spring washei . ·\J4rY Pll!Cieilntil their ins,allation'. ' < . / ' .
    . ;"":-'.~: ;--1-· , '.-~ . ..
    . .~; >>. -~;., '
    .,j
    5
    -~- . '.
    ..
    ;..
    ';.
    .....
    ' - ....
    , ,;,.
    .,

    ••
    2.3. INSTALLATION
    .. 1. To avoid Ihe damage of ·the valves, when first PUI in service. 3. The' gag should only be ". finger lighl ..
    . Ihe pipe connecliORS. the -valve/nlel and Ihe vessel should be load may injure the spindle
    Ihroughly cleaned 01 all foreign mailers.
    (12 or 13) or the disc seat (I 1).
    2. The inside pipe dimeter should be Ihe same as the inlel valve
    diameler. A valve should Dever be inslalled on a filling having
    a smaller inside diameler Ihan Ihe inlel valve connection. The
    t 4. gelore slart up of Ihe inslallation the leSI
    gag (31) should be replaced by the lesl
    conneclion filling should be as shorl as possible. plug (32).
    J..
    3. The valve should be mounled verlically on Ihe pipe inlEl. The
    inlel ""onneclion bolls and Siuds should be drawn down evenly
    r-";
    and in such a way as: 10 avoid slraining Ihe valve body with 2.5 VALVE OPERATION
    possible dislortion 01 the nozzle flange omisallignmenl of Ihe 1, MultiS_sIII valves are ·adjusted in the wo,ki 80 as to
    valve paris. Compliance wilh Ihe above recommendalions operate as described beillw. The same adjustment ,can be
    w,1I assure clean pOsitive valve operalion. carried out IX! the installation .by following the ,ecommlm·
    4 .. The di'saharge piping should dation of "Selling- AlIj ustine"''' and Section 8 "Testing
    before start up:' .
    be designed 10 minimize
    2. Safaty relief valves for gas service .
    IClads onlhe valve like: '. When the pressure _ches the set pllinl Ihe valve will open.
    a, Valve discherge 10,ads. with a sharp popping Ilr afte, a slight lilt. The p,essure
    "1)~'--'" .•ccum"ral.. abo... ItIe-,sel-.9f8Il&U,.~ ..u...l#t- wlll,iIlS te 8"

    I
    1 ' .'
    CJ J "
    ~:
    loads
    c. Vibrlltions
    lated pressu.e lor which Ihe valve has been ,aled .. When \he
    pressure drops the lill willdecrase until the valve closeS.
    3. Safety relief val_for liquid •• rvice
    d Discharge pipe misallign- . When the pnlSlUre _ches the set pOint Ihedisc will reise
    menl causing slatic loeds. from the nozzle and continue to lift with increasing
    pressure until .... ximum lift is attained.
    T!)'e .~ech liSOled left hend-
    s ;~e .hews. e typical leco- 4. Faulty operations
    f~ir. mmended valve installation. , Incorrect selling. 100 much accumulalion or pressure drop.
    challering ... Jhese valves troubles 8re described in section-3.
    2.4 HYDROSTATiC TEn OF lN5TAll-AT16N-
    5. Back pressur •. eff"ectrocus'-_ _ __
    f---------~

    1. The .. lesl pressule of the ins\allalion can r When IWO or more valves are \0 discharge inlo a common
    header the discharge pr~ssure due to the opening of one Or
    . be high9. Ihan the valve set pressure, morsvalves mayalfect the opening pressure olthe remaining
    All' Multi Sarasin valves' are supplied with
    .i valves in the sYSlem. Constant back pressure shows Ihe same
    a lesl gag (31). effect. The W.u·lti Sarasiro Bellows Safelv Relief valve With the
    balarlced area design is particularly ad, pted for this type of
    2. The teat geg (31) blocks Ihe spir.dle (12
    or 13) and avoids opening of Ihe disc!II) ..
    It should only be used during Hydroslatic
    6.
    inslall.tion. .
    Unbalanced valves for r.onSlant back pressure are adjusled 10
    Ihe set pressure minlls the hack prr 'He. the outlet being 81
    .
    •
    -.
    ,
    "I.
    ....... ~

    IIltin{. '.-the pressure system.

    "
    ~
    almosphericconditions .

    , . ~ • 7
    , .:'," ; ~ },;;
    It;:.:~(.-,
    .-:,.

    ID'nmll
    -~,";"". ~;'.4~'; i< ',,; '~'.';'

    ..
    "'.r' , ..' .... ~', ,:;,
    .,,,.

    "
    '-.
    --~,~,--.~,:.c::-

    •
    t ''''''t:;<ii:~:1::,,~'J:'ii:,I;:':'i,~,,~1
    ,. " -', "-~~

    IMPORTANT
    4.2 DISMANTUNG OF .514 S15 types
    Before dismantling the valve; ensure by means of a drain that 1. Remove bonnel (4)
    Ihe pipe is not under pressure. Measurements .with 8 pressure
    2. In order to approximate the original set pressure. meaSure 01
    guage are generally 'not precise enough:
    "hain" ~!ls.ling bolt (14). nUl (15) and body (1).
    Proceed WIth progr8ssive- dismantling of the pressurised valve
    parIs. 3 loosen IHIt (15) and adjusting bolt (14) until spring is no
    longer compressed.
    4.1. OISMANTLlNG OF. P3. P4, P5. 512. Valves.
    1, R.move pack'ing box (28) . lever (30) or air operator if
    ., 4. RlIIIIOve stop screw (22)
    jorGvided, " 5. Clamp nozzle (6, in a vi(:e a'nd unscrew body (1).
    2. Remaye cap (4 or 5) 4,4 INSPEc'nON OF VALVE PARTS
    3, Remove spindle nut (26) if provid'ed.
    1. CMcl dIsC end nozzle burlaces (11 and 6). Tightness .and
    4, . To faciHIBt~ the setting after assembly ihe original set perform_ of valve depend on the condition 01 the IlBaIS,",
    pressure c$n be approximated bv measuring or "tram",ing" In ,,_ of damage.' remachining andio r lap{ling is recomnien: "
    th"e adjusting 11011(14) the nut 115) and the bonnel.(2 or 3), ded.'ReIBJ to Section 5 'Lapping:'
    5. Release· the spring load by loosening nut (15) and IIdjusling
    boll (14). 2.-ClN~;·degrease and drv vital valve parts such as. gui~
    . , (9}.diSc stop (10). rings Screw (22) and so on. . .... "
    6. Lilt bonnet (2 or 3). spring (46). washe,s (45) and spir,dla
    7. P3 type Clean all machined areas of body (1).bonnel. (3 or 4), . jOint..•
    surfaces. grooves. flange connections. threads.
    ~, Ramove guide (9) and disc assembly.
    P4 type iiegrita$ir;g m.v be c""ied out w'iih solu'lions

    sur'aC8S. threads):
    S1;! type
    4.' "isSl.~y· recommended to carry a sufficient number of',
    • ' Remove guid .. (9) and disc asserrbly.
    Spare parts for each valves in stock. This enables Immediate
    8, The guide (9) should fit snugly in the body (1) but not tighl.
    It dismantlong is difficull. hammering the side of the body . reas$en.bIy of. the valVe with new parts and' reconditioning.
    near.lhe tcp will free the guide. If the gui~e flange is of ,lIIe c!iSmant.led .parts at leisure for future stock,
    damag.d. slightly r. machaine to Hsure alignmert ar.d "5. 1'4. : .Check bellows and replace if demaged.
    bodY·bonr.et gasket tightness.
    4.5. SPARE PARTS
    9. The nozzle and disc seots (6-11) are the most,delicate valve
    p'.rts .. Rough", S5 in handing may destroy their properties. The IIIOSi essential ,spare parts set consists of :
    190- The sut su, 'acescatrl>ir''t:tiei:t<ed' without rEmoval of nozzle ... • Disc(11r)- - - ' - - -
    (6) !rem tho valve. • Guide(9)
    1!. . Removal of nozzle (the valYll being placed on.a bench) ;' • Nozzle(6) .',"
    • .R.r.",ove the oat Bcrew with plug (22). • Spring (46)
    • Unscrew and removp. adjusting ring (through Ihe guide (9) • Gaskets (complete set)
    opuling.
    • Bellows (19) .Ior P4,

    -
    • Turn valva around and" move nozzle (6), with special wedge
    When otde.ing spare part.. specify all data appearing on the
    spanner ,upplied by Wulli 'Sarasin •. or lug key if the nozzle
    namepl_. particularly identification N<'(serial numbsr). veal,
    has locking hole or flal v if tha nozzle has locking flats, . \/alve an-. size. set·pressure. order nur.. A.'
    10
    i
    .
    11
    -
    ,', :.~
    .. i!

    '.'
    ','f
    6 .. Assemble spindle (12.131)' 92\ lor. the 512 t~pe, sp,ing - '- " ~
    (46), wa~hBrsI45), oonnel (20,3) and gasket (40).· . •.....
    . . '1~Tjght.~ a!l.iustingbol, .(14) 10 compre~sspring ·,f~r ..> tempet.tlft .

    11.:. preliminary adjustment. ... ...... ': . . ,


    .s. Move nO'zzle ring (7) up (to the left) until il touches
    " " ..
    dlse.(I1}:
    -
    ...--,
    :'. '-.'

    ~ADJUSTMENT AN.D. SETTING ,


    . :TEST STANO . . .
    I,:""'l'· : :-"., -- ' '. _. '- ',_ -'; --,' " .
    .," ,...... It is recommended toadius! and to set 5sfervrelief '. . ,.
    7.4. ·AOJUSTMENTOf'P3. I'.,·P5. 'TYPES.
    .•:.:::5~f,.~pp!opri.a!~lei;t,stan~Sc}Vlultl:5. .aia~i~ can provide
    1I-i t'!is·~.,~~~~~ .•. ·f.lrst:al1lust!"!'~tQf.'ing 7isc~r;ied
    m<·. . •··· .InstallatIon andslayoul. :.. , . . ..:." -{" ..r.;
    jhe,\,!!l\lllb~lNI. (HOperlys.t.twoprobi~ _i;.'t~;t?i ....... _
    . The accuracy of tlie 'p,li"ssureguageSshould be e~bel
    .• 'C.learpoppingactioiJisriot obtsin8d. 1 ; :. . , y '-i.,''''
    'piO~8adin~ with the.t~~ts~nd~fter~ard •.. · .... ' : ' ~'22;}~~~;P:;i~~~i§;;: ;:':':;
    ,~ 'The vaJlie"C?!lens Sharp IV; bUI Closes·S~tY.
    1:.Sefety relief Vel"e'. Cit"! ,as. . ' : ....•
    '>'] Thevelv.es are adjusted' and set 'lin mY '2. 'Clear P~pplnoaction..i8 notob,alned: ;:
    .' con'iprossodai, iWnitloge~ In bottles: . . i the nozzleiing (7t:1s IOolow.Decre8~ pressure,
    -c ..• _ .. , .•...... _c, •. _.~~su".. ~"tighten .~~t.!~!..e_~PI~(W.~;i~1
    ~";"C,." '''8;fetyreliefva'v8$on liquids
    .~,",~ii;2:,_ C'_T~ .~~.I,,~.~.~.~!'c!i.~'~~c~.~ ..~!!ln7~!~SS;Il.!~~ .1~!!~:I},\";~~j~. .' ;;O;Z~lO. nng(7) by turning. noule ring th0u9hthe~,: ·'A
    '. .' . ' . ." ..:c· t
    _,: 1_:':" ~:.....&O_ reQuirlElirnents ,/:.: '-_ ·'::'''"A.':':': -t-__ , , . _ e we,en ",
    ". ' ..'.: .. ,. ,··;;\.'hi>;~~-'i<.i' .' screw (22), to block the nozzle ring -(7) ....
    1.-IFlhe 'sett;ng 1;~~nor;;l.'u~dei:."cOl~.i':~iI~~~i~l~£iif-::J.3:,TheV~I"e~p~n~ ,.-llar.,ly .blJtCI,OS,.;I~Y, .......... " '.' ..
    ;:~temper8ture c~;riciioi\8 shO'uld b~ ;:;IIiSii:ler~. ':.' .': /!<i-':c~T<o#,;.t·:;' .' ../. .~wern~iZ.11! ,,~g'(7) .'.•S. described above ·bytuinlrijJ:nCRite,;:·>
    .;,.:'.J.,. On unbal.ncedval",eswOrking'With back~resS;.r.·jb8";.;t,,~.~.;t.." . " "no ant ~()ckwlseby one or..two notches tillpoppihl{iSfi-> "
    It·,·.',' > pressure withou t lhebackpressure is equal to thedlffe~;"~ 4 .. For.norm~r .,djustmlnllh$· ring(7) should be lo~by
    between the requi;ed openi~1i preuure andthebsck ~::':'::',; . t o .12 notcha~Dft~e ring gear teeth. the orililna' .,osl!ion
    the use. 01 spring in valve mav be extended 1()Oi~ .~or':;" ...-. , . belnoeven~lIh lhe bottom 01 the disc holder. Ina tOwer
    -,' .' . '. :-~::-,. the set pressure:stamped on .Ihe .valve. ." ,,,.,' . ' p~Sition the riilghas no !n.!hienceanv more and th4t~tve
    Ft..;N'.' .,.4. ,_ I he selling is carried out by tu;ning the adjusting boltn4)..• , . wlllnol clearlv pop. ....-;:.:.:..
    . . . Tightening i.neresSes the setting 01 1M va';".: ; . 7.6. SET rtN G OFS14 VALVES
    Belp" lurnlng .the ildjusti~'r bolt(141m8I<e~~rtain.th.'·~ The setting·js·'oij:aiiled bv modifying Ihe pressure ~p8t the
    . . pressure has been reduced by 50~~ 0,.10Alius. '. .,.. disc guide (9) with Ihesel·$Crew.(2.2) .. The mil" the ~r-'iII
    "fO.-t''''. TEMPERATURE CORRf:CTlONS: .'.' .. /··tightenedJhe lJIore'thepressure drop increases..
    :'\"
    p,essl.l,eadju~ti"ents .• ret cu'lomarilv mad~.DnteSI stands' . . B.l. ADJUSTMENT
    . unde, atmosph~ric, ,~mPelat."e c,O!\dilio';s:To CQIIIJJIIIi~e. 1.0ncOth~ valve Is set proce~d wit~ tollowing t_S! .',
    . for )he a~lual workingcoriditipns.the .lolJowlng.correc,ioB, ·,·Ct.e,ckop4\.~in.g.~~sin.lI and pe,formanceduring live.l1iSts ..
    . shQuld bec.~ried Ol!(·:'.v~'. ; ." . ·.C~, ....~e,!lp.eni~g;pr':~ueSt.ould. n()w ~ .It·l IJ"io. Of ...10Q """";8
    , .-"" -" ",.' -. -...,. ~, f::.Jnw .'1r'itt.,"·ri'raeCili-Cio -d.,",:;,"'7.,·:b.{~·. -': ..........:'~;, "
    •• MULTI SARAS
    ;',.;"C.
    :', "~~

    2. Closing values
    '. 90~;' of the sel pressure lor P3., P4. P5, S12. 4. Valva for liquid
    o 80% of the set pressure lor 514 ahd 515 valves. • Fluid used at ambient temperature.
    3. Assemble c~p(4')~r (5land ~asket(41l and lever if supplied. • T~t time:
    4. Test with levar : Tesl lever twice at 90% of the set pressure
    1 min. up to 2"
    8.2.· TIQHTNESS 2 min. Irom 2!" to '4"
    1 .. Teat prassure .5 min. above 6"
    IIi III.i cases the test pressure i$ 90~~ 01 the set piessure.or . ,
    0.350 bars below set pressure I[ ·.the sel .pressure is lower .. ... i * Acc';ptance crilerla : . .
    than.3:5 bars. .Th, pressure sl:!ould bemain~ained onca the' .IUPIiIV'~
    ~
    been cut. leakage ~hould "oi exceed '2cc/hrjo, 3.~fl
    2. Closad bonnet· velvesfor gas "" .' for P4.
    The t'ighlness is checked in accordance with API Standard
    S27 by blanking . off the outlet connection by means 6(.
    • • B,3. SEALING .,
    COvl" plale with a piece of tubing 'submerged in a .... ale< . Alter teSling. the. valve is sealed on Ihe cap (4)0/(61' and .
    ',0'
    conlain8r.~as shown beh:,,,:,. : ...... ,~ ..... " . set so;rews 122 and2~}.The seLscr~wIdIPs(411:'" u.a,.I'!8c'lI
    with ilia" gasket (63).. " ..
    ,~-~, -,--'.'
    pe,sons"
    al ambient tel!lpe,atu,e The valye isreadvfor installation (see section 2 ""SIaftup""':.,
    ""
    • Test til!l8:
    1 min Uplo 2"'
    2 min. ',om.
    2~"xI04" •
    .-- ';
    5 min. above 6" CAP DETAILS
    • Maximum leakage rates ~:D2
    as per API 527 ~~:El
    20 to 40 bubbles per
    .minu .e.

    /
    3. Open bonnet valve for .steam service." )

    ""iuid and le.kage rates as above..


    ,. • Th.esb:its are <overed with \IValer. on the discharge side.
    • Test time
    .,\
    5 min. UllIO 3" "
    12 'mill 'abov ,
    ,"-'
    -, .

    :.- \< ,"_, if ..;; "-'; '1-,',... ~.,

    ,.

    •
    i",'
    ,j,,'"

    f ,.; ~'
    "
    .
    ~~-.

    '.' '. -".


    \
    II
    I

    ..
    •
    . I I
    I.

    ~ ..
    i
    l
    .. Naj.§..Ul
    . NOVEMBE.R 1~r7

    'BELLS CONTROLS

    PNEUMATlC SERIES."
    NG CONTRO RS
    I
    SPECIFICATION SHEET.

    I
    . I. .

    BCN43A"jar,a. pneu!"ltlo Indicating oon~. i·'


    tr~1 and ' ...'110.... tlie m••ure'
    • tro. Uar.
    • varlablaa I eh aa pres,ure. tamperatura. etQ.
    Th_ DOnt oll.r. provide ~rooeu Indiletrl.'
    with a highly dependatile and .,.,..tllegroull' '.
    of instrumarita.

    WIDE SELECTION OF MEASURING


    , '

    ELEMENTS
    Bells oilers the ..... idest variety of aleman* conSUIIC- ~.
    ';"0$ ana range. .nth' Indullrv. Thr. verulility
    enables the BCN4SA.P .arias to be applied to vlrtuallv
    any piocess .

    . WIDE CHOICE OF CONTROL MODES


    On·olf, proportional, proportional plus derivative.
    pro~orlional plus ;ntegral. prop.rtion" plus integral
    plus derivative are available. Differential gap and LvI:ATHE1f1P"O()p. CON'ST~UctlON
    .. automatic shutdown actions are evailable a,s glass fibre reinforced case ~d a gasklled door with
    optionals." shallerprocf polycerbonltel window proVldl me
    ttnvirllnrner't,!(: protection. , '

    VARIETY Of OPTIONS I
    Th... contrtl.,S .re· aV.'llabl8 W.llh In 'Mt_~lIat IACCURACY UNAFFECTED BY MOUNTING
    of' optional fel1 .. rl.. Among thlH I,. ·lnttrntl
    bumpl... IU omllic-m,nutl uaneta; ttltlone, 'batch'
    the co"troI .unit end ) . measurement e .. ment
    function. re 01. pneumatic' Sit point, electric
    contacts. e c t . · . mountlCl· on a rigid a~81 plate. Thus. these
    a.. Isolated fro," ca.e aue,ae. due 10
    Im,aurlli~lg Ir·; d.pandl~ 8 accuracv isensurec. .
    I
    INTERNAL BUM PLESS AUTOMATIC· MANUAL I

    . TRANSFER STATION
    DAD RANGE DF INTEGRAL AND
    'This option provi::es bumplesa·balenceable transfer IDE;RI'Io'ATIVE ADJUSTMENTS
    between automatic and manuel control by • simple
    2.step procedure. Accidant.1 transfar Is avoided sianda': conuol unit has the complete II,nge
    because Ihe door must be opened to gain accasllO 0.01 :=> 50 minutes for integrdl and from C.OS
    the transfer slador.. ' SO minulu for derivative actions.

    Mllnuf.ClUled umf'rI'Hllniclll ClJ~t"""tfof! with (HE FOXBORO 'O~ U.S,A.


    •
    , ' I ..
    ~"f4IlJeI'lt' T.mplretuf" ~ a~d +8O'C;' .
    ": '- . . ' I ...

    . " POWI!R FAIL IRES DO NOT INFI,UlNc;l ., Umltll.1


    PROC188,DRl IN INDICATION'
    T.mper_tur. E. Heat t! Til. outpulat 'mid. '
    . A power f'ltII Ind thl lillalV .ullHqUll\I ' loll of chin,.. by la.. rhl/) 1 • of .pan for 2$·C•
    supply pte8lur. donol Influ,~ tile proottI_ driven i 011.,1188 In Imblent IImper,lur.. , _
    Indication.
    M4..ured Vlrtabla. .
    """siura Elament (Rantas las par 15.. 3824 of"

    VERSATILE MOUNTING Non·Ferroua Elament


    MinImum Range: 0 10 4.kg/cm"
    These instruments may be mounled in a panel. on a
    Maximum Range: 0 to 60 kg, em'
    flat surfa<;8. on a continuous verllcal pipe or on a
    vertical pipe stub. AISI 31. 8talnlea. Stael elemant
    Minimum Range: 0 to 4 kg, em'
    M,xlmumR,nga: O'to 600 kg/em'

    Ranges (In kg/em') as pe,r 15·3624 of


    SPECIFICATIONS
    (Control unit under reference operating conditions) 4 o to,2 5 0 to 160
    , AccuraCV±0.5% of span 6 o to 40 0 to 2.50
    10
    . Oto 60 ,010400
    ,
    Repeatability
    Dea~ Band
    0.2% of span
    0.1 % of span
    6
    Oto 100 10 to 600
    I' NPT .(M): F, r olher connection

    j" '.
    si3el~eter to Bells.
    Clse Fibre ~Iass reinforced. gray polyester
    moulding. Any ranges "'tween -<lO'C. 10
    .l.liIIC~C. with minimum upper r;jnge limit of +6O"C.
    Door Hinged fibre gl... reinforced polyllier
    moulding for su Irior corrosion ,.al8llnee. The door Elemants and Clpillary Ty.".
    has a shatterpr of polyqlr~n.tl window u'lfllVlolat toSplcllloltlon Shaat T.55.006.
    . resistar:t.' .
    Air FOI~nectio)n. Tipped for i' NPT.
    i'
    Scale Black marking.' on white background; Pane., lurfece, pipe or yoke.
    sector·shaped with· nominal affective 'ength of
    150 mm.
    Flueh In a panel upto 10 mm thick.
    ..", .
    Pointers Set poInt and mlasurement 'pointers Suit. b.. for aU controller. having
    are fluorescent red. t'11.m~llly mountede/emants.

    Controller Action Output sign,. elth., incrNaes A kit of parts. to fil a nominal 60mm
    or decrease. with increasing measurement I I speci. fialDellilf vertlcel pipe.
    fied. Aclion is reversible in the fIe.d.
    Kit of parts 10 fit a vertical nominal 50mm
    Supply Pressure. 1.4 kg/cm' (20 psi) pipe stub. This, mounting scheme is
    specially for controllers having rear.
    • Output Sign II 0.2 to 1 kg/em' (3 to 15 psI) ~Iun:led differentia. pressure elements.

    -Air Consumption (u'!der normal operallon) 0.5 !


    m'jh. (0.3 sefm) It slandlr~ condilions.
    Gray
    I
    I
    ,I' Output Gluge, 0 to 2 kg/em" or 0 10 30 pai.
    [
    d Set Point
    Blue textured,
    'i
    By means of I knob
    mounted Inside case. IApproximlla) 4.3 o.alba).
    • " ~

    Mar
    tiot'!

    An inlefnally movnmI 2-I>OI'tiO"; p,o\llO ........ pt •• nd In •• ~;'


    Nozzle Seal Switch fot
    Me,- ,.1 ConlrQi
    m,ethod of achieving "'811\1"
    Ihe nozzle circuit .no tho oulOU1i
    ~n' ",.nwt.I 'OO"tian the .witch .....
    .,n
    0"-1191<1 "¥ •• rylng lhe oonl_
    supply presl.... Wilh, an 8>I.,,,n;neg. aID'.

    ••
    •

    Aet"':'lot8 Pneumatic ·P·


    S .. Point '

    This option comprl_ 8 rott,


    sepa,ate external slleel tileI,1
    on
    provided,

    E_lcon~nlO
    ECRS"
    Integ,.. b.Uowt-

    e."mll Sel Point Idjuatmar: m"",lnism idined~,n \lie


    I

    High Moclifica- 10 prevent 0 _ _ end


    ,"1Ogt11 function
    Fo, Process involving di;=::;r~~~:~~;':th'con-ective is ~"ified
    action when ee'mIfIOI
    lio"
    .•~
    is resumed. .

    , ~
    Hi·:..:\! Shutdown Ope"
    This optionthe
    whentover :::f~::~:~;=~
    , The output will remain IllerO
    band (batwee" Ihe high InO tow
    ,=_ ttl eUtomSlIceUy S"-IO zeto
    Ihigh and lowilimill.
    "' •• sur.....nt relum. 10 \lie oper!llins
    .~d the ... '"u.l .... rt buttOn inolde the HI·LO 500"
    a·- .
    ,~

    controUer il -pushed.
    ~."
    N .... : This optlon.1 "'" wi.., T\'III JO ~ High 'Batch'
    rnocIifIcetion. '
    f:,:,: • Se. Model code
    • If04Y& r.,.,4t"liIa efla' mqd4tl cad.
    r,',.',,',,
    (
    ,
    .>
    MODEL DE

    BCN43AP=llidic,ting COnl/Cllier
    Mounting
    ,-F - Field (Pipe or as specified)
    -P ... Panel or Surf!lce !
    Control,
    A1 = ON-OFF
    A2' ... Proponional 4
    .. A3 ... Proportional Plui~,~eri"etI1~e 0.06 1.0 50 mlnut..
    A4- PrOpOrtion.1 0.01 ~IO 55 minul8$ ~r repeal
    A5 - plus OeriYative .\
    A7 - Oillerenlial 100% (Projlctl onlv)
    AS = Automallc (ProjlC15 only) I
    Output end Gauge •
    2- 3 to 15pal : 30 psi gauge,
    4 .. 0,210 1 ; 2 kg,iGm' gauge. i.
    .
    ,

    , . MODEL CPI>E (Contd.)

    Automatic Manualllllterlnll Transfer Switching


    N - None
    e - Bumpla.1 with a,polilion '",IGn. bllance gaulla, rellulator.
    D - .2.posltlon noul ••111 manual conlrol,
    Additional Op,tlc.n.llf,ut:ur,,.
    - p.~ Remote Pnaumatic Sel (Not available with Type 70

    •
    COnilCllor 'BATCH' ECRSadditionaJ optional f.alures),
    Any other additloilal OIlI:I.onal festurea '" listed In the table
    (lI've ref.rence Itter code).

    ORDERING irJc~TRur.:TlrlN S

    1• Model code 6. Scala range


    2. Mounting 7. Supply Presaure and Output Signa'
    3. Elament type. Material and range 8. Co1ltrollar Action
    4. Measurement range 9. Additional Option a' Features
    5. Measurement Connection 10. Tag and AIlPliclitlon

    DII"EfjSll)+ - NOMINAL .

    j. 760

    ~
    10.3
    . I
    I 'I F'PANIEL-"I!

    i Ii'
    120
    12.6 I I0
    L' :=J I II
    -I.)' W- ~~~~"D .'
    -.j 10 ~.)
    _'NA. '0,""
    12h'l10i. PIp[

    FLUSH MOUNTING
    2.'
    SURFACE MOUNTING PIPE MOUNTING

    •••• ContinuoUi dnelOPlllent of our preducel m..,j ,focl,s:alt.".· eIIlngo.1n the•• dotall. wltl,Qut notice•
    ,
    ,

    "
    MI"
    (, InstructiOn
    11-476
    JanU8 ry 1$tlP

    ':(
    - MODa (lAP PNEIJMA$t: CONJRa.u:R. SlYLE B
    Insltall~tio'tnd Operation

    :.IoJel 4:y\p Cl:>r.troller, ccntim10111:i~l'~li;C:;~,~ the, diUerencl !:>It ween a process


    measurement and it. set .pQ,1I1t.aad an OI1~put air, Signal tlult 18 a tunction
    oft!ll. difference and t!>,e'type o f T h a output Ugnal1. tr.ans::>1tted to
    ,So· c:o::trol ..,~l·/e 01' other. ~c!1trol'":e~,;~~~rl~lit~:.!=~O~S QI.$urement~ set 'Foint, sr.d.
    out'pt' e~;;nal e.re ~:'ld~:ate~ on the ,

    ,,

    (
    ,
    ','

    ,!
    -1
    I
    I
    i
    I
    Types of CcIltrol
    Suffix Code'-Al:
    A2:
    '~ A3: plus Derivat1ve
    A4-:: plus 'Re.eet
    "\.. A5: plUS Reaet plus Derivative
    1lap ,
    ~: SbIltdown
    Control L1:I1ts
    , froport10D1il:
    Reset: repeat
    'DeriwtiWl:
    Dil':- -:ren: 1a1 'ALp:
    ,;utput Sl~..l: ';0-100 kP ..
    Air SuFpl,: kPa)
    Al~ ConsUD!pl:1iin: (0.5 std math)
    A 1 r Connect!.CdlS: IIPT
    Ambient Temper.ture LI~its: ' (-110 to +80·c)
    ( , li~~.:J'~:
    C"se:.
    A~,~,ro.,J (~. ~ kC;), exclud lnc; el"""".l
    reinforced plustic
    1
    1. A dlffereiltial
    measures lillkage
    difference '~r------.....:~-.:'!l
    between measurement
    poInter ar,c setting
    "F-:~IIITIONIIrfG
    lndex positions.'Thls U"·.ER
    error signal moves

    •
    proportlor.1ng lever.

    2. Propo\,tlonlllg lever _-+__....... 1 '0IIII' ":


    p~vots at Itscellter

    4>0-";:'-~_""-+_4::. out~lt preu~~


    Oil elld o~'a flat
    .prillg. I
    :. !".1

    Thll
    t18pp.r~
    mot~n cllanges
    &ale re-
    latioll.h· • causlllg
    •••.....~!~II b.~k rt:~ort!-e!:.:!.n&
    tell1,",wa.
    t.o ;:
    ·&h~.!1 leu '
    Ih..o' ill ~..o~arUcr.lni
    leVI to rttelar.:.
    relay to atabll~h flap .r-r.clzl.e.
    all output pressure.
    ~.... belle". arul ,urok
    asa80lbly are used wheri
    meB..~remer..t. . .:wIt te -
    maln~1ned exactl:; at
    control ~~~t CWi:ho~t
    ·ofr.et"). ..
    Derivative t6nk-.ssem-
    bly is use6 to lO:l'rove
    syst~ respcnse to a
    AIR SUPJ'LT slC>!< ~rocesa.,
    za PSt 1140 .....
    ,
    i Colltroller wit!> Propo:'tional, and Der! vatlve AeUaM.
    and AUl;,:.:oatlc-Y.anual 'i'rIUljJter STatelll (OptIonal)

    1'9a~1 l_~
    "
    ProportIonal COlltrol
    ""·... __G_a_p_._c_on_t_ro
    __ .

    .- ....,
    /""'"

    , --
    r: -c :" 't)ntr"l It I nr:HJ t,i'
    For deccrlpt1on, cce
    I -:., ~ :C,,' tn. I rOlott 1 l·!·/~,'
    ~ ..... \: . t"1J1if: t : 0 l-hout Dl!·':·'!I·u:.tl~l t: l' c'"':.trol
    'St~ps 1 t.brot.li91 4 ;. ~'CPO!': !.on1Cot! '0 r
    above. bellow:: •. i:; ol-t:"!ncd wI t~ t:ostt:.1 \;e
    :1'".!r: ,··~:t.roH.lf· f.rqu!rp·~1 :··'·~·tt'at·;';.
    tt.... t,dc...n un It.

    --'-.'- -_ ... ---'-'-"-'--_..... ,


    '. ;.
    , , I

    , .'

    (" ,
    ,
    -
    ,( I
    I Mount controller le','d on Il rigid If controlhr hils 31 Meter, aee Pase /J.
    ,
    Flllsh Mou;ltlr.,; Mountlng

    •
    I
    .. ....
    ~

    .....~
    ...
    ..-l
    ", .-fl,,,,,,"&
    ..'
    r .1'1
    ••

    After case 1s inserte: in L<>osj,ly :ilIst,.l1 lIIOunttng brick- Removemountlng bracket


    panel, install mount1r.. ~~,u.~:~~:~ of case a.s frOll controller C1l8e. '
    brackets a.a shown. S:!~e anc,>n"'~. broc:ke1:a to panel Securely fasten bracket'
    brackets f1rmly 1l&&1ns~ or #14 wood on a ,2" or 3- plpe.
    pa.nel and tighten bra.c;a~ screwa. , 1'1g1lun mount1ng track- reinsttll cgntroller
    bolts to case. at bolta into bracket.

    "
    (,
    .1--1

    Surtace Mounting P1pe lIounttne;

    .- ...• I '"

    rfr---- "F'':-
    '

    ,~
    I lot .' ... '.
    ..... D,
    ,

    -, , ,•
    ,
    lli!P,
    "'.--
    ~
    ...
    ,.... . t.. ................... _r ..
    .l

    ... •
    -:.;O~~e=t:±1N~ln
    Measurement - ~ ~j
    I
    O,tlonal Integral
    ':onnoctlon ~......t~ F!:~.t1r-!=:~E:tll:lt:,r Sut
    External Reset ~-+;---I""I~
    F.~mote Set Point
    (both optlonul)
    ( ::'It's~t''l'"e C-:.nnec

    NOTE: When In.,aliing


    plplng,.hold case eon-
    :/~ NP'l' ~"",a Ie r",i~"t"o, 21)1C{) psI
    1/2 NPT .... Ie 2000 pal
    ·;/!'; ... l~ Am1nco from lOOllO pst
    ~:: ~: MPa
    0."
    :~:l
    .~Ij
    neetlons Btat!cn~rJ
    with vreneh. f::,·;-u:""Jit lc ~ecel vljPI~C",nllleetl.""
    \
    I •

    \
    !
    HI 1101116
    Page'"

    - {conHnue1)

    112 lin .~nM".:!"n ror", •.


    07: optl~~; B . . . . .aming. .......... r---,IL.
    I

    For Cf,lot rul ';~: ~ .:~


    ~ /3-1n~h 7Ut!:".;; riplne snr: ::".::ruc ..
    -:::. Cor.. t rr.. 1 ' Vb.: ·;e tion./H 12-2::.

    I: out~ut pU1Eates )

    ~~d I~ll CaiA~1ty


    t'.n~ t~cut~ut 11ne.

    ;,.;:' !::.I; .:.:~: ~'I:";t" t .',' :·,.·.· .. :b1.: ..d ~. . ...


    '

    " -; -;"r.,.:.•
    ~
    I ~'.

    :~.. 2= tt.:':!i!"C~ ...~.' 'Cas 12 t.C·"oJ


    '..l..dc:d !'!,_
    if • ::.:.",:.,:;.:~-:.:' ~C ... ;f, Ot..q,l":. :.3 Htd :,,-:'- :-,!:'~
    .':.5 t-::·~.t,f.: ,::' a!:-- !.r• .....PorI~a: :;:-=!"&_
    l'tead, .. ·.f!'·;" ':'J=:!on :~ust -tt' .!pecif!"edOo I ':!:.::.~
    :-r.!s op':.!cr. ~!"cOo:!'des a ver:.:. ,_:cnnect!.~!"'.
    'I i, on case vhie~can be used ~o ~1p& ge~ 3. :'!:o: :w.s: !:-e clean and d!"y~ Blow
    , /' -:'0 .&, lo~:at!t.!".
    ::lasa1f!ed fer its dis- "!"!::!'r ::"!'~·..;lar:yOo
    ;;,'-erE&..L . ir, aj:!!tlon, in nor-~,al oper&......
    !;i'n ,:!c.:t sc~.~ .ea:. ~.ay bleed !'rc~ case; ~. A!:- l1f,~z ::'.US: t.., t'!'ee cf' leaks.
    ,il ... :-.~!"e!"c:"~, :::a!'s!t1cation Co!' cQntl"o::~:"i
    "
    ;'j :::i.':'!{,.:". !"".r.:s,,: ;::em1t ~re8e!'lCe of th!e

    I ~! -See Nat!l El~~':.·l Code, RFPA 70. Art. .. 5Oa-~11,

    "

    1M
    •
    ....
    """" -. -
    MI, If 1'1110
    :~. IOf"CIIII
    IGI

    : ,.", .. P'PI
    '-- ..
    " II
    ~-;- ..
    f~ _,l,lr •

    • •

    ", .
    - .I JI,lFlT .

    16,. ..

    I
    -._--_._----_._... --- -_ ..--....... ~-!
    . <:. \
    Jtt ii476
    ,, Pa&e,'
    ,\

    The autOlftaUo-III&/)U&1'tranate r
    lI.conslst. ot a,'l'e&u~tor, a
    the- _lanoalnd1cator, .",d
    ter swltch. T/la'''',t8lllPllt., i
    a
    swUCh/.fla between manual. jUId,' :'
    tic contr!"l wltllc)ut 1i:psetUng
    recess.
    e 1l1u8trauon at the r1&ht
    show'tl)e cOJIIponenta tlwt are =o..'l~
    c,ern ~ with tbe~r...nsf<r .y.t~".
    )...4--!---+- RO\Julator

    .
    "'T!i'/In.t'trl,tl'<'" 1Ian\l&l. to' Aut .... tic Control
    knob (or adj~st reJllOt" "

    ~~!c~~~~)!~to~:IIO~ve lnc!l~
    tube ,'
    !lalc""e
    port!cn of
    .114). Tben turn awl teb

    Shutott tel' air to auto. =;:;:;;~


    ~tlc centrol .ect1on
    .:rti:!,~;n:~t:e~:e:~ntral
    ~
    'lowl, to move, bale.:e' 1nd1ca-,
    port 10n ot tube
    "nd).Turn regulator
    (oontroller can etill ...
    moves in dire i:!on t~t
    OPflr<l~d III8IIiaally l.
    2ben tilm nite to a&nual
    can _ be oontrOlle4 til reau-

    . ".:., ~
    In place ottbe trenater .,.t..
    JIIov1ng ,tbia aWL teh to the lII&nual (JII) nozzle'seal sw1tcb 1s '''11abl.,
    \'

    pr'"ure.
    -\

    to inc as. to the supplJ noazl" Un" Caut1n" the outpUt


    redu01, the presaure with en ex;te:M1l1l be ."t to th. ~ •• 1Nd val", 111'
    ,.gu,1&I:or turn1&hed by the, user.

    To T.... nsf. r t ro.. AutOlllD. t k tol.fanu:.l


    Slowly r~~uce alr'cu"ply J,j'
    pressure,
    Valve and mov~
    eM now SWlt~b t~!11th
    be contl'olle~ '~~~~~!p,~~~t.r.

    •
    Kt 11-476
    ,l'll6e 6
    , ,

    1~~~~~~~~~2n
    . 1
    i -

    on-off. dlffn.~i1al sap, or a,II~·:~1·hlltdown~OlIt"oll.~I, ,ea Paie' 8.

    1. Hat. III
    d
    that ...... II .. lnIiI
    system 1 properly in-
    5-:.&lled and oPerating.
    "

    2. Set control dial


    !O';'30J[ ~olntD t-o dcu,llr4ld
    c~ntrQl actlon (OlltPllt
    -----_
    80 that
    ... ,

    either increases or de-


    c~eases with lncreasing
    ~., III au rt'::l.'lnt ). To. reVerl!le .cor.tr,ol ac:tlcm. puBh
    r;"a.t.e dial .0 that
    !j.]: :'a.t.ch" tmcl
    l.t.tC'h 18 on cth.'!r .1die of I.top,
    . then push down lUcIl. ,

    Set Potet Jodu ---jJ;:~~~i~~j~ TUm PROPORTIONAL BARD' adJlIstuent

    ""..u. . . Pot::=tt~~~UI
    t
    ' Output &oup'--- - - -
    (on e~ntrol dial) to 400 or to
    ISfe !11gb vallie.

    TU.m:lmI'lA'l'IVE adj~,tlllent(lt .
    ProportiOftlI Ad,j,ostlllOftt_ Pl'8'e!:.tj to 0.05. "',

    _t -__
    Derfv4tl .. A4,1",t.nt

    Set.Po,nt ,____
    Reset /IdJ ..
    TII..m:--=.
    to 50
    ~dJ\I8.tIIe·
    . . or safe, blgh
    . (it,.preaent.),
    1118. ' , ,,'. .'

    =:=
    " , .
    ~

    "~. t..~:; IIId .,"

    ,.' .
    . ,V.",
    r-;''''l
    •
    .. ~

    -t.:::,
    ... ~ ----------. -..
    5. !'IIma.t POllltiCllob (IF IIdJllati 1'8i. . . . "

    set polllt, it Prea'l)tl~;"o that


    po1nt indu 1. at l!etlftdYal...

    6. If controller la act .qlllpped wttb oJl!:lonal ~t::lt~:;~~:~~


    tranafer, proceed to Step 7 •. ,If controller I
    ,.,,~,

    I
    VII .. "
    ",
    transfer, start J1P 1n manual aa follows:,
    .'J.\... .
    •• - t ...... lI1'.roiiit.b toll&llll&l. ~ ... p_
    - b. !am on 20 pal (140 lrh.) al;' 'Ojoppl¥. '
    •• "dJut OIltput, Vl~ roaUlato..... that .!,!,!!,II'"l~'t polJ:ter
    " la be1d •• do.. _ po..lbla to.at

    d. At1;er ,"lllllre.Jl" /lila 'kllUh,d, trada,r. . .wlt.:h to


    ::"'o:t!=.=s!=~~l'OC"" cm~pl:" I,

    7. It controller 18 n9t ~pt!Qn31aUtomatIc-manual .wltch,


    tUrAon 20 pal (1_0 Blowout f1lter.

    8. After measurement 11%.1, an,lust r>rop~:'tl"na: ~and.


    de ..ivative, and I'eS"~'Clln,;c..~u (1r "roaent) 11:, bo.~ ~r.oc,a.
    operation (see Pa~

    , ,
    - I
    I
    I

    .('~\

    ( Wi th reset 'control, •• :t~t~er;!r:p~::I#:l


    haa·atabl11zed wlth p:
    un,lng., 'U •• t
    mea Burf;:tI"n~~oln ter
    etd.,. "~';uat as. 1'allOlfa:

    .!j
    :1
    Ii
    •
    •
    --
    ....-
    _-.or

    ii' .Efte\! t ot '/arlous Proport lonal


    r' :
    c.' BarA Sett1n&a

    rr~rtlcma1 CQ/ltrol1e.r
    ~MOdel 43@-A2}
    1. Set PROPOlI'rIOm BAlD at
    aat. hl,&h Wow. .
    .-00 or a. .'i-.'

    '-:"-!

    2. Maka chen!l:e 1a: eet pola:t. ~


    p~ •• _~t~" .

    ,I .
    I
    , I
    . 3.;

    4. Rep.at
    :u cyciinc 4_ ziotoociv. &4;1'"
    I PROPORTlOIfAL
    viou.s value.
    BAllI! to GUo!'
    Steps 2 _ 3 WltU. CJC11n&
    la ·ab...... ed. 'ftIen WHaI. J'lIO- '
    I'OI'l'IOIfAL 1!IAIID.~ ..lc•. 1.te value
    pn-

    i. . .
    '!
    • ", ;."

    • 1. Wl th RESET at 50 or .t .,Dte
    AdJust PROPORTIONAL MIlD' "B
    ln
    Proportional Controller,

    ( 2. .J.'ust R£SKT ua1ft& a _ p'rocedUH


    . ". ProporU_18l.nd. I •

    .,
    "'....
    "-0'

    .1

    -
    ,.

    I
    I
    HI 11476
    .aso ~ j
    'i

    theme~."r8/ll8nt
    l
    )

    • Asi cr08SUthe
    contro '/ulve f,ully oper.", , (or cl-os~=l.
    contro pOint, the control valverullJ
    ' '.
    ' ...~ 1.
    .....
    ,
    •
    " ~. 1,:'t.lJr 1I"~,,.,'J. tiU' atuill:lUd. "1:"_ Ittl~t.tt,,-_ind.:x·
    m:a:~~~r~,; po!ntoe-l'"-. do not oo1ne1fto".,. t'u.; ~_p\d.1
    •• on ton ..::' ~lP., ? Qr Tn=',I"I"~~·. f(l :11.,-71 •

    ..

    'j

    ,I~
    I!
    ;,'j '

    :; •
    I
    (lap 'Width .. d1.ffe.ref.ce between ~~mtrol
    po1nts div1ded .~an • b,. •

    t,~,,~~~ ',",
    &J'
    'Po
    ro~ example,

    ;t::~~-
    -~'.'
    .
    :11' -lIUl'ItIIIeI\tlcale h '
    uated·hoJa to ." 120L foII4 oont.rOl;
    t. a:l'II.t.o' b'70~,~.
    0- 0'" . . • . -- ".
    20••. "
    "
    '. ' •. \: ~:'·t;'''' ..
    "',w1dth:
    • "
    \ '.:. 'Jlt... .. .
    >

    r
    • .. • ' ""I, :,., ~. ','
    .. ,
    ~.
    ,
    i

    1. If -Increaa1ng' meaaurement,', INCREASING outpl,t"i


    ,;'aection of oontrol dial 1.e':uaed, turn. ,:::e:~)TI
    '~ob (or adJust remote Bet p01nt, if ,
    to bring index to LOWEll oontrol pOint. '

    If "Increas1ng ,.e"sure~
    ID8n~.DECl\=:ASII;O Out,pi.lt" . ,'. ..
    1. vaed, bring index to
    UPPER cont 1'01 Jloint. i .

    :. 'Wher." rn.p.~lr··.:r,::!':l('{.·, ;.;.!!n~l..'r'


    w1tt-in G"P) c~1;;:'!Il""tll
    lnll':X,outr'~ (;:. "JtpoJt
    ~~h":"'lld ct!',: ..:t: :··d·j'.!:d.:,~.
    ~,:h:t:·ce d'Jf'":;"" r. It ",:(",11'
    a:-c 2 n 11 n-:-, ~ld~! :';::1. T
    on ~c.nol:l ,,~ r~,." 7 "rr T,n~'i."IJ~t
    HI 1l-~77 •

    •
    ",' -
    I

    •
    ~J QISfl5S",U,~'
    PUa. ta d1 ..... mbly ar ,th~.t)..", •• ,nlWh u.. OOUO' 1M roU.v.d 0' 1
    Inhrnol p.... uro II1d , .... pa ...,,,... "" 'ooal.d h· ...""",. RHa •• pert. In thl .~r.".
    order 1 .... bolt-., .cov.r,.gl ..... -.la' WId lChilmbe'i". .. ! ..

    U) "~INT[NA [ I . '

    1. Ll uld ch;oo.\IU'o ""d co •••• II\Itot ba oloon. 'ht Ind ' ••• a' .~P'
    En.u.t. th t ell bwrl., dirt IItId ,Oll .. kat It..t.'!trlalll r8lftOvillct with .... o-rt. • .:r..- •
    C 111'111 h... a b._ to .... n _too ¥\IIold·aor lIt.ch'~. or th~ U ."r.rtelt which -"Y r .....1t in
    ~ ... k.t. 1.. k ••
    2. u. DnJ~ n_. g. ....k.to .. , ;1....... .. .
    l. alon in.~.1l1ng tho 910••• 1nlpeat thi "D• • ".'OCI n ... which .joy
    rodu •• Ita ..
    ch ....l.l1.t •• ngth IItd 1V01d elldlng
    .......... 'T ',
    .... ro .. _D"lIIYlobJ •• t.'

    ~
    ' . ~_ WAIHh.-.
    ..
    ,
    .ov.~
    '

    :?a~'~' .

    . '.

    r·
    , .
    ,. :lC-•...,----. ,It •..,., :

    I ""

    .', . ..~. Mbl'; ,j~PDr>IIII, h''', ,''''' ..," ...... Ih""".


    c 5.
    datolldd 1
    T1g tan nut. 'D. porUol lo.o1ng a' rlrot
    thol tarq..-"Ullhtanlng .""odul. r~~:,::;;:~,;
    the ...... QUlfn08 inarll' •• lng bolt ·tDrqua
    ....ardlng ta n..... leal •• q... /lce
    'n
    'u.th •• tlghtln1"11 p....... ,,,
    or thay\. 5 rt.-1t:.I. (69 Kn ....... )
    until.ea ... ndtod to,'!"" loodinO h ... ...,h.d.
    6. SubJiat the go_ ...... mbly t. hYd.oul1c •
    .. po. "pacHlo.Uon.
    ;, . 7. glow ou~ til. OOUO" lnbrn.lUy wHh .Ii ••
    . '.,,"
    HydrouUc tu.t P... u~ .. " • ,2U ,KQ/o.2
    ~.-:
    To.quo ,t.-lb,. '"-35 •.
    ,
    ,

    C~/:GlN£ERING ~~~~
    810, T'lJL6IIINI CIII"'''fM
    212. HARiMAN fIIQINT
    ." 8OM44Y-A0002/.

    t,
    , \
    \
    I
    i
    <-
    PRESSURE,
    .. <- I.

    ~. Page No.
    Conten s
    e..
    1.0 Ceneral Informatl.on
    1
    .. '

    "c.. 1.1 Housing


    1
    1.2 Pressure Capsule
    .~ 1

    . 1.3

    1.4
    Differential Pressure Capsule
    Flush Mounted Level Capsule
    2

    2.
    '" 1.5 Capsules with Separator
    2
    "
    '" l.
    (;.
    1.6 Field Connections
    3
    1.7 Signal Conditioning PC
    ~
    (..
    1.8 Side Covers
    C. 4
    2.0 Principles of Operation

    ~\
    c..
    -(.
    3.0 Installation ".5
    3.1 Mounting
    (.. I
    1 .6
    13.2 Process Connections I
    , 1 7
    (. 3.3 Conduit Connections
    7
    <. 3.4 F ieldCQnnections
    7
    Transmitter Orientation
    <-'"
    (.
    ,3.'
    3.6 _ '. Process Fluid Temperatures, \ 8
    8
    l. 3.7 Power Supply Requirements'
    8
    C 3.8 Hazardous Locations
    9
    (., 3.9 Storage
    Chassis 9

    .'
    C- 3.10 Field Replacement of

    (: 10.
    4.0 Calibration
    t Transmitter 10
    4.1 Calibration Model EDPT-12
    C. 10
    Zero and Span Adjustments,
    <.
    4.2
    ' ,
    (.

    I
    (.. ,I ._-0..._'...... _ ..... -~~- .....- -.........- -. "'.- ~""
    .-
    . ...-.- .~.--,~"~-. "~~.. ~ ... -' . ,.
    '~-.--.-,.--- -"
    .
    Calibration fOr Model·EL T··2(ltI5~l\ies Transmitters
    ~,'

    ,-,
    10
    4.4 Calibration of Model EPT-40T .~·iu Transmitters 10
    •
    ·5.0 'Maintenance
    •
    II ~

    6.0
    5.1 Trouble Shooting

    Material Return
    H ..
    12 ~
    ~:

    6.1 Warranty 12 J
    :

    7.0 Drawings, Circuit Diagrams and IIhJstlr,*ionls 13-36 .) ••••••


    .', ",
    ~ '"
    - ~l':-:-
    ','

    ;;) ..

    ~ ' ..
    \
    _..J
    ~

    .)

    READ THIS MANUAL TH~f'.OlJGf1ILY BEFORE'


    INSTALLATION OR OPERA OF·TRANSMI........,:n .>
    .
    ~
    . , .

    .)

    :>

    .)
    ;.
    ,'.
    ';' ~ ,

    .)
    ..
    \ J

    .J

    .)

    .)

    , . :.)

    •
    ' \

    .
    .)

    .)

    )
    i
    )
    .\

    :>

    )
    .. ... _---- - -~".--

    -'<
    • 1.0 GENERAL INfORMATtON ' " <'

    ,-,
    The Encardio-rite Models EDPT.~12, and EPT-40T s ries transmitters
    ~ j::ombine ,the latest technologyc.~qf~' di~"~~:. foil strain gag pressure sensor
    design and solid state signal AU, these trans/TIitters deliver a
    -20 rnA o\Jtput signal from a power supply., These units are

    !
    (.
    quipP'ed with e"ter~1 controls. and :zero adjustments. Additionally"
    hey are assembled in a modular fa!;J1IoJn such that any, of the standara basic •
    ... ub.assemblies can be replaced or with minimum effort and down'
    v' time. The complete unit assembly made up 3 sub-assemblies; housing.
    I.,
    sensing ,capsule and, signal condi,tic,/ltr.' Each of these sub-assemblies are
    .;.
    completely removable <lnd repl'lcE~ab'lel to provide for easy serviCe. mainte-
    nance, or calibration•
    "
    ... 1.1 Housing
    (.
    The hOllsing assembly is a Illminllm di,,·casting prlwiciing a bas"
    for the complete assembly, arrangements for electriCal
    \.. conduit connection and either (2") pipes or bull< head mounting. The
    L remaining two sub-assemblies fas,ten the housing to' ma\<e lip the complete
    '- transmi tter. '

    '- 1.2 Pressure Capsule


    \.. The pressure capsule (Fig. J) is a 'steel assembly that houses the
    sensing element of the transm provides the appropriate pressure
    \. connection. A Printed Circuit is included as part of this sub-assem~
    bly to complete the pressure electriCaJ circuitry and temperature
    , compensation 'resistors. A threa.ded "cmnlectic,n' and a seal \ on the outside
    diameter of the pressure capsule a weatherpr~f seal betw'een
    housing and pressure capsule. The connection devel\>ps the requirec:l
    ,'- flame arrester path to meet specifications

    str~in
    I '

    (:.
    , The pressure capsule utilises a bonded foil ilge sensing ele-
    rpent connectecl in a simple bridge circllit. The ti'utput is deri.... ed

    ~
    '-
    om imbalances in tne bridge ril,,..,,,iHI,,. pressures are apPli~ to the sensing
    iaphragm.Typically, the brld8e • is excited by 7V DC from the silnal
    ... '"' onditionlng voltage regulator and full $C,ale pressl.ll'e, a 12 mV sigl\al is
    r turned to the amplifier section of' ,signal conditioner PC ~oard. ,
    '-
    1.3 Differential Pressure Capsule I
    l.
    The diff('rential pressure capsule 2 and Fig, 23) is ,J stainless Sll'l'l
    a~sembly that houses the sensing lIent of the transmitter and provides
    the appropriate differential connections. The sensing element is
    l a special elastomer element which fitted inside a stainless steel assembly
    on which isolation diaphragms arc beam welded. f'lourinatcd ireon
    fluid or silicone oil or appropri~te is filled \onder vacuum through the
    two fluid fill ports. The leads from, sensing element are taken out from
    inside.of a threaded pipe where br completion and temperature compen.sa~
    tion resistors are mounted. The thll$lded connection develops the required
    , flame arrestor path to meet explosion specifici\tions.

    .,

    ~,
    I
    '.-".... , . I
    ~ .:..?~f'E:'.~h~:~·e!~o:f:~r.~po.ir~1r.'i!~t:=~!!{
    and
    r~·
    pressure overload s.al O-r:inls' , the,," adjustable stop JIlnd t!luscreate
    a hydraulic stop. When normal static 'acts at both the porU· the elastomer
    element is re)eased and resumes ' monitoring. I
    The, special" elastomer element utilizes a ",-J,~"J'" bonded foil strain gage sensing
    element connected in a simple Wheat:stcl~ circuit. The output is derived
    from imbalance in the bridge circuit as pressure isappJied to the J:
    two' isolation diaphragms. Typically the circuit is excited by 7V DC from .,
    the sl gnal conditioning voltage regulator at ,full scale differential pressure,
    a 20 'mY signal is returned to the section ·of the signal conditioner
    PC Board. ....
    '-.I
    r
    -. .J .
    "';".

    1.- Flush Mounted Level Cap5!.de


    'The flush mounted level capsule ,(Fig. 3) is essentially a differential pressure
    capsule. with an integral flush mounted aS~~!lrlbly· having an elect-on beam welded
    secondary corrugated diaphragm, connected positive port 0 the differential
    pressure capsule. The space between the diaphragm of t e fJush mounted
    assembly and the isolated diaphragm is . with fluorinated fre n fluid, silicone
    oils Ilr other appropriate fluids. The port of the caps Ie is. left open

    .,+
    to t~~ atmosphere. Flanges of different are m,anufactured 0 suit individual
    requlfements. '

    l.j with Separator Diaphragms

    :.~~~+~~ with separator dIaphragms for· I)re!,I!II.Jre and differential pressure applica-
    tions. are illustrated in Fig.' '4A. Nnrm ... ' 16 capJllariea and diaphragms are
    manutactured. For special applications,
    C are also fabricated. Capillary lengths
    of Monel, Hastelloy and NISpan
    2 . meters are standard, however
    ~
    ,
    ........
    ., . .
    '•
    '".
    :,,-.-

    for special applications capillary lengths 8 meters are available. The space "-.'
    between the electron beam welded diaphragms and isolated diaphragms
    ot the sensor is filled ,with fJuorinatl'd fluid, silicon oUs or other appropriate
    ,fluids. Separator diaphragms of different are· manufactured to suit Individual
    .~ requirements •
    " ,
    For Immersion type level transmitters (riS capillary with separator dia-
    phragm fitted' to only the positive port the differential pressure capsule .15
    also available. The 55 capillary alone separator diaphragm is l!Tlmersed in
    the tank, gage well or other structure and pressure applied on the separator'
    diaphragm is transferred to the isolated dIi~lnhra'>m of the transmitter through
    the filled fluid. J.

    1.6 Field Connections

    The field connections for power supply to transmitter are supplied through,
    a connector strip or optionally through a B. oard ,(Fig. 5). Th\S board has cir- .) J..
    cuitry to protect the electronics assembly over voltage or fduced currents :~'

    caused by a nearby, indirect lightning strike. j,

    II
    •
    2
    • The major part oLthe U!~t!~~~A~~:iI~~' is p~ed by the gas-filled spark arres-
    . tor •. These arrestors
    undo The remaining
    . n",s~' ~tll1ers reduce
    ,II current t9 the instrument's case gro~
    shunted 'by zener surge' protectors•
    to II level which the electronics
    ~
    assembly can safel y \II1th,;tand.
    t- Since the instrument case is an:' part of the lightning protection cir-
    cuit, it is imperative that it be Pr!OI>E!t\lJ connected to earth ground. '
    o:.
    Protection against external interference is provided' by two
    L EMI filters within the instruments. filters are PI-type. low passfHters
    (L 1, L2) which alternate radio) ~:~~~~~[\(:!r! as may be encountered when the
    '-",,-"j
    ... instrument .is. operated near .. electrical' machinery, two~way radios'
    etc. When the lightning protectiOn cuit is not required, field connections
    (. are provided only through a COI1nectc)t.1

    l 1.7 Signal Conditioning PC Boards i


    I

    ~ Signal Conditioning PC Boards" ij,re attaca'd to the housing


    L. by threaded fasteners. All electrical i do,nn,ec1tiOl~s ·to PC oards are through
    '-
    polarised Molex pin connectors.' conditioning PC. . rds are. available
    ,with line!lr 4-20 mA outpuiSand rOOl 4-20. mA oulPH. • t8 for flow appli-
    \.. I cations. 1 -
    ..
    ..,- :

    (,
    The circl,litry included ·on the bCl8r,d.lpr'ov'id,!s regulation of' excitation voltage
    to the capsules, amplification return millivolt slg,,1 and conversion
    of the amplified signal into a If-.:U/! mA output. The coar,-zero adjustment
    l.
    trimpot is also provided on the I
    l A) Line<lf 4-20 rnA Output PC Bn:.ftl Part No. 22131-074 I

    • '-

    l.
    The linear 4-20 mA outpl;lt
    . i~ used for pl'~ssurc:, level
    zero potentiometer 'along
    PC Board all 0\11 5 upto 100%
    The span potentiometer ,WIO\l"S
    signal for pressure appli.caticlns
    Board, Part No. 22131-074 (Fig.· 16),
    diffen:nti ... 1 pn.:~suru ... pplic!.Itiolls.· Th"
    coarse zero control proyided on the
    Scale
    2:
    :>:
    Pressure Range (FSPR) .adjustment.
    1
    I ranging of the 4· 20 m'A 'output
    ranging for level or differential
    pressure applications.
    ~
    '-
    ~)
    ~

    The square-root 4-20 mA f9r flow application in conjunction . -J' .


    C
    with differential pressure capMlles is achieved by two PC Boards, Part
    No. 22131-078 and Part No. 31-079 as sho\lln in Figs. 17 and 18 res-
    L
    pectively. PC Board No. 221 provides regulated excitation voltage
    to the DP capsule, return millivolt Sirna I and converts
    the amplified signal into a 4-20 mA output. In addition this card
    generates the power supply reference voltage. f r PC Board No:.
    22131-0-79. This PC Board 4150 i a coarse zero contro which in conjunc-
    L
    tion with the' zero control suppression/elev tion of the zero
    signal. - II
    " PC Board No. 22131-079 'ac:Cd!ltl the linear 4-20 rnA output of the
    previous card and generates additional current output. The summation.

    c,
    •
    of the linear and this additional 6"... "...... ou~put provides. the square
    root ~,.20 rnA output. Controls 13 and R27 .arefactory adjusted'
    potentiometers and sholJld ~ be dist'~b~:I.

    The voltage drop across zener 'is 6.2 volts hence power supply
    requirements for flow transmitters from IS-4.5V DC with load resis~
    tance varying from 0-13.50 ohms.
    C) Integral Local Digital Intication, PC 8aard Part No. 22131- 85

    ., Localdigitai indication through Jdigit LC display c be provided


    , with allER range of. transmitters I). PC Board Part No. 22131-0S5
    (Fig. 20) is used fdr this purpose. 4-20 mA output is outed through
    this PC' Board, which has zero . span' controls' for . isplaying the
    output either in percentage or enlgil'll!l~rilll.@ units;

    The voltage drop across zener CR I mounted on this card is 6.2 volts
    and hence additional 3 volts of ~~~r!:~~ voltage would be required to
    achieve specifications listed in ,data' when this. is used.
    D) Conversion·of 2-Wire Transmitters If-Wire Transmitters, PC Board
    , Part No. 22131-080

    All r::ncardio-ri Ie trallsllIi !lers can 'convert'"od from 2-wir" op<'ration


    tu 'I-wire up .. rat;on with isolat,"-d 4- mA outl)ut by IIII)UIHinl! PC I\uard
    No. 22131,.080 (Fig. 19) on the of the transmitter. This how-
    ev.. r can only be don .. when Iil:lh protectIon cilrd PC Ou.... d No.
    221 ~1-05207 GAIa (Fig. 5) is not This card converts the incoming
    20-30V DC into an isolated DC vnlt.la.. which is fed to the signal card
    and the ~-20 rnA output signalgalvanicalljl isolated from
    power supply input voltage.

    1.8 Side Covers

    The. side covers provide the complete for the transmitters. When
    removed, they provide access to signal cdriditil[)n'~r conUols: and connectioils
    for general setup of the pressure tr;,n.,m iitt.~. in the system. The side' covers
    are fastened to the housing on a thread whic~ also provides
    the reqllired flame arrester path proof specificatiO!'s. The cover
    is manufactured as an aluminium ·die with an average overall 3.175
    mm (1/8 inch) wall thick ness. This cover be installed .n the housing
    wUh a minimum '-turn engaaement to the explQslon I.,:rroo.f in..,t egrity
    of the transmitter design.
    2.0 P.Jm:IPLES OF OPERAnON !,

    Tht' Encardio-rite pressure,differential level and flo transmitters


    arl! variable c':lrrent output devices uit,p.p output current si nal is propor-
    tional to" the applied pressure level. operation is bes described by
    two elements; an amplified pressure system and a urrent output
    system which is controlled by the pressure CllpSlJle system.

    •
    4
    .. ,.:
    '", -. ' .
    "
    .:.'
    j .:.j-
    ·.L"
    Thelcurrent system 1. the actw!fcl*tDu:d-,,,,n,OI av.uJableatthe board.
    0&;.
    The fpressure capsule;' systeins . are , of .these ' "in dlese
    it p dorms the, critlcal ,presSure transduction. Other sub-systems
    (. are sub-circuits performing '. functions in providing temperature
    com ensation, zero and span controlj
    . ,. regulation etc•.
    (. . ". .
    Figure 6 is a s,chematlc blod< "'i ..,.. ~,....1 representing all Encardio-rite2-wire .
    <. pressure/level transmitters. The of these transmitters can be easily
    described by following tllis diagram~, power supply and load cOnnections
    l. are completed to the transmictters, circuits in these transmitters
    irnrnedi;,tdy ctraw ,what Can be current. Tile voltage regulator
    '- . which provides the precise' to the pressure sensor' bridge
    draws some of the i,dle current the pressure sensor output amplifier
    <.. that raises the millivolt ,. signal' from pressure sensor, before it can be
    used further in the circuit. The regulating FET uses a small amount
    <- of idle current in maintaining the current output. The largest pOrtion
    of the idle current is used by the sensing bridge. At zero applied
    <. pressure the idle current of slightly than 3.5 mA is increased to 4 rnA,
    l.... by changing the resistance balance the' pressure sensor bridge. This is
    L accomplished with the coarSe and zero potentiometers.

    \.
    When no Change in pressure, the will continue to operate in this
    manner with the' FET regulating the. n"r..."'~ current to precisely 4.0 mA regard-
    less of changes in load or supply As pressure is introduced to' the
    l.
    sensor diaphragm, the pressure ,capsule becomes an activ~ and control-
    L
    ling influence on the transmitters The pressure sensor dia~hragm colle-
    cts the applied pressure forces and them to a strain~sens ive element.
    The strains generated in the unbalance th Wheatstone
    ~ bridge circuit (pressure dIfferentIal v~"tageoutput.
    This: voltage is then applied to Ampllfler an: raIsed to a
    .~ leve that can be applied to the . the FET curl' nt regulator•
    The regulator in turn produces a In loop, current flow t at is propor- ,
    tion I to th,e applied pressure. potentiometer, this current
    c is a justedto'a 20 mA level at The FET circui continuousJy
    mai tains the current level applied pressure egardless of
    '- load, or applied voltase changes. and sub-ci uits provide
    support· functions for the . complete diode aJJows pol rity reversal
    '- '-- without affecting operation or coarse and zero pOtentiometers'
    provide span adjustment and capability. The ~ilter circuit
    ,, provide" noise hol"tion frolll ex signals. The volt as" regulator
    proviuc" th," critical excitation voltage the pressure sensing bridge circuit·
    l
    and amplifier, independent of changes in supply voltage.
    '- 3.0 LNSTALLA TION
    Several design features, including tlie' from the universal
    components, lTI<II<e Encardio-rite parti,:ularly. easy to. instaJJ.
    Since one standard housing is used in, to instaJJ plant
    plumbing for pressure instrumt:ntation pressure ranges have
    been specified. Figs. 7, 8 and 9 illustrate lI,~"."" methods.

    3.1 Mounting

    Select a location with a minimum of mi!dh,aniicai shod<, vibratio' and rapidly

    ••
    5 '1 \.
    ,. , ;;,
    ' .. _-----------.---_._-- -- -------- ----,,_.- --_ . ",
    ,!~
    ·-rr.' ..
    ~
    lters .where ambient temperatures
    changing .temperalUr¥' Locate the trans ~andard compensated. temperatura
    are between O"C to 70~C; this is the
    range, . within which the transmitter outpu ,!characteristics willtemain within
    specification. .

    3.2 Plcx:ess Connections


    Depending on the transmitters, various
    ~
    NPT pipe fitt! g5 are provided
    for process conneCtions. All plastic cap lugs used to pro t the pressure
    ~avities during shipment and installatio should be removed even though

    ~
    e. port may not be connected. Difiere ual reference ports should not be • -'>.

    Iod<ed when the transmitters are use :for gage press\lre measurements.

    . nnections shol,lld be ma.de to these port '" accor~ance with norm~IIY accep-
    . , '. ed practic~ using a solid or liquid thread sealant.
    ;I
    :,1
    Model EOPT-12 transmitters have four 1 ." NpT pressure ports on .54.0 mm
    . centers that allows for a variety of. press re (:onnectors. In addition the model ;)

    may be. ordered with adaptors with 1/2" J'ljPT process connections that can
    be adjusted for thecentre-to-centre di ance required to mount a 3-valve
    manifold. This arrangement allows for 2" :2-I/W' (.54 mm) and 2-1/4" centers
    ~)
    .".
    i

    by rotating one or both of the adaptor • The Model EL T-20T and EPT-40T
    .. have 1/2". NPT process connection. The following are recommended process
    piping procedures. , .
    , .. >.',

    I. Hot process' materials in excess of ·.20"C must be "ept out of contact


    with the transmitter.
    Sediment should be \cept from dep ~ting in the instrument connection
    2.
    Jines.
    Elevation differences in the instr.u entation piping legs of differential
    3. . pressure applications must be eli ihated by means of the zero pot..
    '. I
    4. Instrumentation piping should be "ep .& short as pOSSible:\

    .5. Ambient temperature fluctuations sh...ld be avoided.


    . ;II

    Siopil. piping at least I inch per f Q"tup toward th.e. p*.:,;' oces& connection
    _'_f_, for liquid and steam. . !I
    I
    .' .
    ~-,-. -,
    7. Slope piping at ~ast 1 inch per foo d.OW. n toward the Pr.' ess connections.
    for gas.. . ..

    8. Avoid high points In Ilquld lines and OW


    ,
    points in gas lin s.

    9. Use instrumentation piping of suffic , t diameter to avoid friction effects.


    10. Be sure all gas is vented ,from Jiqul

    For liquid, flow measurement, it is st Iy recommended that taps should


    be provided on the sides of the line to vojdsediment deposits and the trans-
    mitter should be mounted either besid or below the tap such that gases

    •
    6
    .. _-.---_._--_. ---~---------
    ~~'. ' ... ,
    .:.- wiUvacate the pr«t!s.s ,Jif\e; F(lr measurement, taps should be provid- .'
    i.) -""_'" .

    40- ed on the .!9£ or~ of theline'~:~r~ transmitter should be'mourned below


    the tap such ttiatthe'implilse "" will ,stay filled with condensate. For
    '- steam service tile lines should with water to prevent. live steam
    from contacting the, transmitter. chambers are ,not necessary
    <- since the volumetric displacement pf transmitter is.negligible.

    c 3.3 Conduit Connections

    C The Models EDPT-J2, EL T-20T, series trarsmitters provide


    two l/?' NPT fefl'lal~ tOl\l\ections ; electrical conduit. They are located
    \.. in the housing to allow easy acces$ the left or right side or to install .
    ..-~.', .' < a feed through system. ,
    , .... . I
    , In some installations, It ls advisable IJ\OUlsilll'l~ifI Inta,rnal cond~t seal to prevent
    oisture or water from entering, th' thr~sh the ~lectricaJ conGiult.
    c..

    .... .ieJd Connections j"


    1...: ransmitter signal wiring should . run 'in open trays or conduit along .•
    (..
    ith power wirillg and shouJdbe atareasonable dis ance from heavy'
    ..,. electrical equipment. Shielding is normally required, ut twisted pairs
    ~I
    .:.. are recommended. The transmitter conduit .connelc:tions 'should, be
    sealed with a sealing compound ;';;~~~5;ac:~c,;u::;mulation of I moisture. Power
    .... supply regulation is not critical. l will regulate power supply
    ripple as long as the minimum YoltaJ!e lis above that required In the specifica-
    ... tion •

    \ The signal terminals are located cover next to the V?' NPT conduit I. '
    access ports in the electronic Fig. .5 illustrates field connections.
    when lightning arrestor is requireQ. 10 and J I illustrate field connections
    L
    when lightning arrestor is not used •. 12 gives the field connection when
    'conversion of 2-wire to 4-wire used onER range of transmitters.,
    (.
    Should the' signed leads reverse, the unit will not operate.
    ~ nor be da~ed.

    '- L The transmitter must be grounded the unit is equipped with Iightnil}g
    protection. The signal wiring may grounded if the sy 'tern 50 requires.
    ,
    J.5 Transmitter Orientation
    l
    I;ach of the Models EDPT-12, and EPT-40T series transmitters are
    l designed to allOw variable orientation ItIE~tw'eelrr the pressure r;:apsule.andhous-
    ipg. This" feature may 'be used to the . electrical connections
    • ;rd pressure source plumbing. All . can be rotated' a maximum of ISOOC
    \ reladon· to the vertical axis in arw Increment.
    ~-,

    The following procedure should be ob~;"'ved during pressure capsule orientation


    r , of the transmitters:
    '- I. Loosen lock-nut located be,tween PIII~sslure capsule and transmitter housing.

    ;;-""

    ..
    '.

    l ?

    "
    2. Rotate pressure capsule to achie t.'\proper orientation.
    ":'i'.;
    :}
    3. Secure 1a:I<-nut against adaptor fltran5mitter housing.
    ~)
    Caution - Excess rotation of transmit er housing" in relation to preSSllrecapsule ".l:.

    can result in internal dama .' to electrical wiring.

    3.6 Process FlUid Temperatures " .


    Both extremely high and low process temperature fluids require special consi-
    deration during transmitter installati n. High temperature fluids even beyond
    the transmitter diaphragm operating emperature limits, can be easily handled
    by extending the distance between p ,ess fluid -and transmi,terj the, extended .l ,_. ", .

    •
    "

    •\ .. -.,.,
    piping provides, variation cooling. F r' example, as little aT 60 cm, coupling
    can provide a temperature reduction from 220·C to 110·C ,I a 25°C ambient . \

    • -environment.'" ),

    Low temperature applications belOW t " proces. fluid freezi~l'I leveL or below
    :1

    ~
    e O·C minimum compensated tem .l

    j .'
    rature can be handledlvy heating wires !
    sed with insulation wrapping. Conne tion lines filled with an antifreeze liquid "
    CJ
    Iso provide a potential solution.,
    3.7 er SuppJy ReqUirements J

    The maximum distance between tra smitter and power su ply or controller j

    must be considered in selecting the il)stallation location. Normally, however,


    this is not a concern unless the distan e is so great that it ex~eeds the transmi- J
    tter load limitations. (See Fig. 15.)
    ,~
    Hazardous Locations
    "
    j
    Encardio-rite Models EDPT -12, EL .,20T and EPT -40T series transmitters T·-
    are certified by CMRS as Intrinsicall Safe for Group I, I1A, liB and IIC hazard-
    ous locations when properly connect d to the approved zener parrier. These j
    are ,also designed as Intrinsically Sa e for Class I, Oi vision I hazardous 105=<1-"
    tions when properly connected to the ollowing barriers. J

    Group Suitability ) j
    Honeywell, Inc.
    .J.
    38545-0000-0 II O-III-F 5B5 C,O
    38545-0000-011O-112-F 5B5 ., C,O j

    38545-0000-011 O-113-F 5B5 A,B,C,O

    ; Taylor Inst. Co.


    I ' .J
    1l30FF21000 I
    C,O
    I I30FF22000 C,O )

    1l3SFF21000 C,D
    113SfF22000 C,O )'

    ~>:
    Leeds & Northrup Co. J

    316569 A,B,C,D :~,


    316747 A,B,C,D
    J

    ,
    8
    }

    ,...:;
    ;

    <.;-.
    ".'
    , 0"

    _'-.C __

    " .. ,

    -
    . ~.'
    MTL 332 A.B,C,O
    I
    .~ ,
    Th~ '.Models EDPT-i~,f,l;.,T-20:r, diffe(e~tial :pressure, level
    aFl~" pr~S$lte transl'nt'f~~.are """'L" for explOSjon Proofapplicati-ons . •
    ,by CMRS for Group I, IrA . 'They ~. designed for Explosion
    Pr. ofapplicati~ for, hazardous lo(:atJ$:III' Class' I, Groups C & D; ClaSs II Groups
    E, "G; Class III; Encl. 3. ,
    ", ~
    In order to maintain the. optional :!elCl*ilsion proof rating for an iMtalled trans-
    mitter, the iolJowingconditi<>ns' met.
    I. c."Vt·r, inust 1><..' hand.figlitallfl ttirl'ads must not b.. darnall,·d .•

    2. The sensor houslng must be into. the electrical housing with

    ,
    . five thr.eadsengaged~.
    at least - ~.' ~'

    3. Conduit must be prop.erly iins1;aJIl(j,' with appropriate seals.

    4. If one of the conduit c~n~k~~~~~ on .•the housing is not used, it' must
    be dosed with a threaded with at least, five threads engaged.

    5. The sealiFlg barrierbetweel1 circuit. side and' the terminal side of


    the electricalhoustngmusti be dap;laged and, the terminaL bloch
    must be intact.

    Storage ,
    II

    'The Models EDPT-12, 'ELf-20T EPT-40T series' transrni~ters ar~ well


    , suited "to long storage periods wjfthc,~~ any effect onperform'"llce or' calibra-
    , tion. Of ,course, .extreme..
    vibration should be avoicled o~
    temperature, humidit~ andshbck or
    of g.ooO. maintenance P1. actice. Storage

    l
    te~' perature 4imttsllhould be the. telJlperature . ange of -/jO'C
    to +90·C. ' .

    J.IO, Fi Id Replacen-t of ~fOftic


    ,-
    Thecompl~te electronics chassi~'
    .
    to . be ("eplace easily in the
    field. To replace the chassis (allier H"""cmr,prtic,o 'all power a signal leads):
    '. i
    , I., Remove side covers.
    I'
    2. Unfasten the lead retainins located on the two PC Boa.rds.

    3. Unfasten the PC SGar/i-ret,.iniin" ~I·e.,","

    4. Unfasten t\1e pressure sensing from the electronic chassis.

    5. Remove Old .chassis and one by reversing steps I thru 4.

    The calibrations circuit and zero controls 'can- be . used to field cali-
    ,brate the transmitter in ac,coirdflllc:elwith the calibration procedures given
    in Section 4. ,~-

    •
    ,; '

    9
    ;, ', ....
    ,,,,~""(~:-;'~-;-' .~"'~- ~,; . .
    ~ -'The transmitter is caflbra~'to th~f in~~:~~lr.I*'~:i1In' the ~P~. prklr'
    to shipn)eJlt.There'm.Y.Jlow~...ei-';: be ij1e "~U6mitter must
    berecalibrated. ' 'I ' ,
    A power sup91Y is requir~to ~ate , "tfin'~itter. B~ me~rln8 the
    voltage drop acriliss the load resistl)l', ' ",t,.",r, ansmitter, e"an ~,!'" calibrated", to
    ithin tlu!accl.Ifacy specification. '- :1
    c
    " ••1 ation ~ModeI~DPT-12 series ~'" ,
    $i.fRU1atethe process signal inputl;,to lhe high' ressure,' process
    rt acontrol source of air pressure (A) , (See Fig. 221.
    Connect a second pressure source (el t e, low pressure
    , ,prOC"ess".port;. Measurements of elevation ma~ now be made.-

    Prior, 10 c-alibratlon, remove thl' a,'r."ss 'on 'the 81m: ,,~ the .. 1(.'<:trol1i<:
    houslns..,JO expose, the, span and zero cdr\kr'Qtii.' The $pan and zero controls
    ,are marked '$' .and 'Z' respectiveJY. The In mm of water" is the diffe-
    'rence' bctwl!en the minimum and max valyes. The span is !ldju5- "
    taf)le through a 5; I range.
    ~~ iIfldSpart'J\CIjustments'

    The following is' recommended procedure lQrtill:JIUi5tlllg


    '; Example- ChaRge cilJibratioo from 0-2000 l"U-Jl"Umm
    , J. UtiJizing the test set up mentioned l<'iIl.av,!>. close off and 'vent, pressyre
    source (el, ~yc1e:' delta 'P' two ,at 0 to 1250 mm wjfh pre$$ure
    "'source (A). '

    2. Adjust pressure source (Al to 250 and output to


    ,4.0mA DC witn zer~adjustment;

    3~, Adjust pressure 'source (Al to I rom and se-t tr


    ~-, •

    smltter oylput
    '<

    to 20.0 mA DC with span adjustment.1 I


    4 Repeat steps 2 and 3 above. ,
    The transmitter is now recalibrated.'

    wiien instrument is installed' and with static pressure applied to both


    ports of" the 'differential pressure cell, can be ,adj:Jsted to correct
    for static line effect, if required. A';I;",,'ni...,. can ~ accomplished by setting
    span first;, then adjust zero to A clockwise adjustment of
    span, reduces the range while a . adjustment of 'the zero results
    in ~UfjPrt· .. jtll1.
    - '
    , '
    .I

    4.' CaUbration 01 Model EL T-20T ser,ies TriUISI~ll:tet'S


    To si mulate the process' signal inputs, ailia<'h,a gage to the pressure inlet.
    'Follow instructions as' in section II; 1 and tto calibrate transmitter.
    .>,'4, '
    -..
    /
    /
    '

    Calibration of Model 'EP1...o1 'Series 1rans,liittlers


    ~
    "
    (.)' -1

    To simulate the proceSli $i8n~1 inputs; a ,deadweight tester te(',the


    ;,1<

    10' ,
    ~,

    . ,'"
    i-
    t •

    !pres$i~
    mittel';
    int~. ,F.,O)1~r:1r~IJIPt.1~

    T!1e·lollpwing;c l~:'~,~pI;al:~tj~~'I~
    disassembly,
    procedIJre5 for troUble,s~ii~;,.,
    ~~bJy'~ alignme,nt {ref~~' ,
    . Figs. 13 and .
    ).1 Troubk.~·· ,'

    Refer to tile troubleshooting tlal)lEl~tr~lr g1'!neral proijlems, their probable ee~ ..


    and remedy. '. If r1'!pair.or . the cannot be made, refer the
    matter tQ' your local ~ardio - ' ( ) r thefactory~1.

    DO NOT DISJ\;SSEMN.E' R.fIl"SA4IT1~ UNLESS ABSOLUTELY.NeCES- .


    SA~Y. IF N§ED ARISES, .cJ-'lREil)~~~~:;gr~'~i,'ciEXERCJSED 'TO· PR£VENJ~' ,
    DAMAGE TOTHREADS-J\NO, SMA,IUI

    No output 'Signal or h iOl:ipelrit,tivj!jlor discOOAeC'ted hCh~ pOwer source


    low output lignal '81.1!,*'" '" cortrt al necellary. :f:

    voltqeto 2. Use IMultimeter ami.


    scheimatic to' isolate,
    maJ~unctislO. .
    J. Reverl5!eDOillritv of 3. Ch~5ehematic.&,
    ~::J~~~y. e orree,t;~;s.
    -:..- ,-
    pipflg has. 4.' Ch.kfor leal<age;'C!-
    o~o;d 111 ..11;1014 v;oJYt:(st,
    sedlment Or gas. Corr
    ,-eet a5 necesSjiJ'Y.
    Erratic output I. Loose IH~q'I.iCilJ conneC- t. Ched< with schematic,
    tions, voltage, cor rect as necessary.
    , short, circuit &.
    low . ground.
    I
    .- 2. Entrap:1ed in liquid lines 2. Drain or bleed .sYstem,
    or liqui~ lines. as necessary•
    , High Output ,I. Re~;tril:tiol"'lat the I. CII:'<lrrestriction.

    ,
    , j
    ,

    ,
    .1"

    . a-
    .,
    2.,0jlen•.
    < -"

    ,_ i: ,,,~X - ' ·Yltem .


    ,. , 3. enttapped,•• tn Ilq~M ). ~ll'l·or
    . lille'er· llquld in
    a,
    r-"
    .. 4. sediment In-Ol:: ;"
    ••' 41,. . . .1.4. a_bve
    ;"':.. . ,-
    . 5. C~eck . cprrect .or
    . 5. Density 01 fluid chaced. rel=atibr transmitter
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    .,

    SHUNT DIOOE SAFElY DIODE SAFETY

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    shunt··al~aajeISafetybarriers
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    Inst ctionmanuaJ
    ,, ',CONTENTS PAGE "

    ,J 11. telll8 18
    .~
    1.lnIroduct\on
    t.l Avotes18 16 -.'
    " ~
    '

    a. DeICrlptlon 1
    19
    1 ~ Constant-current tesI8
    3. BInTIer epec:/llcatlone 1
    .3 Tee1S lor the MTl 702 19
    3.1 The MTl700 Series 1
    1.4 Teals lor the MTl 705 and 706 19
    3.2 Common specification 2
    1.5 Teals lor the MTL 707 19
    3.3 Approvals 3 19
    1:6 Tests for the MTl 708
    3.4 MTl 702 additional specification 4
    1,7, Test tables 19
    3.5 MTl 705 and 706 additlonalspeciticalion 4
    /
    3.6 MTl 707 additional epeciIicaIIon 4
    3.7 MTl706 additional specification 4

    ... SefeIy aond~_ 6

    4.1 , G~ne, 88feIy requlrementa '


    8
    4;2 , S ch8Cke ,8

    .. MountIng barrlen(eIIIIIoIed.,......) 8
    5.1 FIlling barriers Into the encto.ure 6

    5.2 Mounting the enclosure 6

    6
    6.1 Tpe 700 Series accessories range 8
    6.2 ConsllUcting the Installation 9
    6.3 Using SMC7 surface mcuntlng clips 10

    7. Wiring the IMtallatlon 10


    -,
    . i 7.1 ' Glancing cabieslnto enclosuras 11
    ;r, _,
    , ' 7.2 Earthing the barriers 11

    7.3 - Comecting safe.aree cables io barriers 11

    7.4 ComecIin9 hazardous-area cables to


    benien. 13

    7.5 Final check 16

    7.6 Replacement of 100 and 320 Series barriers


    by 700 Series 16

    .. 8. Matntenence
    8.1 Routine Inspection
    16

    1,6 "
    i
    I

    ~
    ~
    (
    t. 18 ,.
    9.1 Powe supply check 17

    9,2 Barrie raslslence test 17

    9.3 ' Earth faults 17

    9.4 Faults betWeen barrier chamels 17

    10. ThermOCOUple and RTD laste 17


    I 10.1 Thermocouple circuit testing 17

    if 10.2 Resistance thermometer detectllr


    circu~ lesling
    18

    • _ _ _ _ _ _--.-i--'---_ _ ___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _'____


    >.L_ ~ ,~",
    INM700-4
    June 1989
    I

    MTL 700: Series


    shunt-ctfesafety barriers
    ,
    1. INTRODUCTION 3. BARRIER SPECIFICATIONS
    This instrudiOn manual contains the Inlom1atiOn necesslW
    to Inslall, maintain, fault-find and teat MTL 700 Serie, shutIt·
    diode salety banters. SectIon 4 01 the manual contains: a
    3.1 The tIlL 700 8erIea
    The Nrie8 conaiIIII 01 a caraluly tailored range 01 appNcation-"
    «.
    '"
    >
    checklist which highlighla all the Important ealet~ IBctors that orientated models, most polarised positively but some nega-
    Should be considered when using MTL.700 Sariee beniersto tive and some non-polansed. There is also a 'dummy' barrier.
    inIeIfsce between sale and hazardoUs areas. MUll81'S shoUld t. !>....~ circuits, specIfIc:ations and approvals of each model
    read this section, and particutartv the checldl8l, tierore COllI- are given in Section 3.2. .
    mencIng work on a banter Instaillllion. ' •
    For further appIlcatlOnal intormlllion concemlngthe 1heItI"
    and use 01 shunt..:lioc!e safely barTIers, US8IS 8Ie racom- 708+ and 7878+, and
    mendad to read the following MTL pub~catlons: . Ilig~jhll!td in the sales Uterature as most
    proceas requirements. Thasa models and appn..
    AppUcatlon Note AN9OO3, A users guicJe 10 InIrlnSIc cIIIions 8Ie IIsIsd in.Tabla 1. Three models beoame ob6oIes'
    sstety
    AppUcalicn Nola AN9006, Simple facts on SSfely
    ApplicatIOn Nola AN9007, A userS
    bani.
    gu/d9 to shunt40fle
    cent but ana still avaJiabla, namely the MTL 702+, 787+ and
    788+. A fifth new model,the MTL 706+, Wi111Ie introduced late
    1989 and Is lor use w~h 'smart' transmitters using communi-
    saf9ly.baniers (700 Series) . . calion signals aboIo:e 1kHz.
    Product specification PS700, Series M1:L 700 sItufIt..dio(te
    safety barriers
    Product speelllcaUon P8701, Series MTL 700 sncIo5ures Kl!Y IAAAII!II
    and accessOriss
    Theee publicallons ande comp~ ee1ection« MT.L
    tectvilcaJ pepeI8 (TPs) can be 0btaIriecI1rom the COIIlp8nYS ,.
    Publicity department on request: TP1064, 107$.1.076,10$2
    and 108$ arepal1lcuJar1y rele¥1IIII. CopIes 01 the app8rIIl\IS

    -l--
    and s~ f"Irtiflcates 1aaued "by the varioua C8I1IIylng

    2. DESCF\IPTlON
    -TrIIIIIIIIIIIofa.2-wlre.4I2OrnA
    ,"
    SOIenoids.alaImo.lEOs
    ,i
    DC_",-
    26.OV

    i 7878+
    ; 787S.,.
    , 728+
    2O-3SV

    705+
    707+
    708+
    ,
    MTl 700 Saries shunt-diode safety barriers are 1-d1annei or P_~tor""'im 705. 707.)'£16. 787S
    2-channel devices that employ Intrinsically sale techniques Tabla 1. Key beniers summarised.
    to allow eleclrlcal algnell to be palM bItwetn ..,. and
    hazardous ar&88. The)I echieve this ~ limiting the transfer 01
    energy In one direction to a level that cannot CBUHlgnitiOn 01 To minimise spares stocks and si(npillV maintenance proce-
    explosive atmospheres. dures H Ie worth noting that the 'key barne ... can often ba
    used In place of other models: the MTl 705 + can replace
    Barriers that are connected In series with Nnes going to a the MTl 702+ provided only that the transmitter is cer1"1ed
    hazardous area wYI protect wiring and equipment In that al1ll8 for a Umax:1n 01 at least 28V and the Iranemlner and lIS lines
    from any faullS Ol)Curing in the sale area, thua permitting a require no more that 15V to operate. Both are nearly always
    wide range 01 measurement and con:trc4· operatiOns to be the case. The MTL 7Dli+ coneumes 1888 current \han thl
    undertaken safely. 702+ and allows 2-way communication wtth most 'amari'
    AppUcationa 01 MTL 700 Sanes barriers Include the pIDIICticin trar1&IIIiIters. Note that when undertaking the 7021705 substi-
    01 installations containing non-energy·storing uncerlillad
    devices such as swilchas, thermocouptes, reslslilfe sensors,
    I',.· tution, terminals 3 an!l4 0I1he 705 are revaraad In polarity to
    that 01 the 702.
    photocells end lEOs, or separately ceI1lfied 'energy storing' The MTl 707+ can replace the MTL 787+ provided only
    apparatus, for example Be sensors, transmitters and VP CQI)- that the small extra voHage drop can be accepted. It accepts
    vel1ers. The barriers also enable malntenance work or caU- power supplies up to 35V without blowing its fuse. The MTL
    braHon to be carried out without further precautions, and they 708+ can replace the MTl 728+ with the same provisos
    parmit safe-area equipment to ba worked on safely as and and advantage, and also provided that the 1mA leakage cur-
    when necessary, with tha minimum 01 restriction. rent through the 708's electronic protection networl< is

    r~
    A range of five weatherproof polycad)onate enclosures Is
    availabla to provide envirorvnentel proteCtion for barfiers TheMTL7878 can.always the MTL 787 + and drops
    where required, and a Type N-approved steal enclosure alsO 1.5V less aI 2OmA. AlsO, under most circumstances it can
    - is available to parmit the barriers to be installed In Zona 2 replace the MTL 788+ for use . II 2-wire, 4120mA tl8nsmil-
    areas. Enclosures and other aoceasories are fully desotibed ~ drops O.4V less at 20mA ,nd allows 11 times greater
    in this manual. . inductance. i (
    IIW.~~~~_ _ _ _ _ _ _ ~ .
    r":"", .• , """ .. ,; "'f .

    ,<
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    " .
    ,
    ~.2

    --
    a-rat '.. Table 2. Basic ctrcuits and

    -
    ... '

    -
    • ......
    II_I
    No.
    SafelY
    ...... • + c lic
    ApplIcotI...
    .
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    .. 702 12.5 1200 .25 Iv - "" 35
    See ,
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    "'"
    7116 28 1300 93 Iv - -
    ,
    35 SeeHOns
    3,4 & 3.5
    :.
    708 28 '300 ' 9S 'v _.pages4&5 - - 35

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    .

    alarms. LEOs
    -

    - -
    :Jl;
    -
    35
    so
    so
    so
    708 " 28 300 Iv 93
    '/'i,
    7'~ , 10 so 1200 Iv Iv Iv leVdc&4vac_. .
    85 8.0 6"9' so
    715 15 Iv v 12Vdc_ '. ~
    155 12.0 '3"0 .00
    " :,

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    722
    728
    728

    75'
    22 .SO 147
    28 300
    ?a. 300

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    J" 18 6"0 7,0 200 . "1.
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    165 19.0 20.2 50
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    7118

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    jActiv8 de & Be sensors
    .

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    17.5.

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    786
    :~ :g:: :~ "" 135
    -
    12.0 13,2 50
    m v' 'v ~J
    .- t 2-wire de & ac systems 340 18.0 19.7 50
    ~= ~ 4~ ~
    • 34Q 1M 19.7 50
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    ~:I::I :~
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    ;
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    : :: - V iSIgnaI,eiuma 3
    . ~ " .,
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    2.2V+300:
    25,5
    25.5
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    26.6
    50
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    25"5 26"6 50
    50
    "

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    25.5 28"8
    18~ I

    : +,J
    =
    187$ 93 v' ' Transmitters :>1Q 25.5 26.6 50 ,!
    oUlputs. swllches CI.9V+200 25.5 26.6 50
    4 i ~

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    ~~ 85 6"0 6.9 50
    4(1OV ,
    0 0 *Diagrams, sl"lOVr positive versions.
    789
    I::;;v Securing cables tor

    l/ /~
    ,
    \ ,
    future insIailalions

    " U --
    r. O.
    A" diodes reversed on
    versions. Addi'"-lnal diodes kited on
    ilt' .... lIlhM.m.
    negative
    t;t'" ....II ;.' (m PIollJl' a

    a: ToIeI:8n<O±O,I5D al2O'C, channels "ock _In 0",50 fmm 2010 ,~ ,to,"; ac: version 24.5V. c: Be version 7.4V. d; 8C version 26.1V, e: at. version 11.'ZV.
    NoteS 1 to 7: 688 'Terminology', next page
    .:... " - -- - ~.~-- I ,j
    Term~ CPll-m apeclflc8t1Ofi
    1, SaIeIy descrIptIOn . *ltenIleIIIp8I'aIure and humidity limits
    The description oI'a barrier, as '1OV 5QO 200mA', refers to II! .+6O"C continuous working
    the maximum voHage of lite Iermlnatli1g Zener or Iorward to +6O"C storage
    diode while the .fuse Is blowing, the minimum Y,BIue of the 5%.RH
    terminating reslstor, end \he col'f!lSPOllding maxImum.shOO .
    circuH current. H is an indication 01 the fauH energy Ittat can ·.~~cummt
    r 'basic' barriers with B wor1<ing voltage of SV or more,
    be devetoped in the hazardous area, and notof the wor1<ing leakage current (see page 2) decreas9s by at least
    voltage or end't<H!Od realstance. e decade. per volt reduction In applied voftage below the
    rking voHage, over two decades. For the MTL 755 it
    2. PoIarlly , llIasas by at least one decade for a O.4V reductIOn In
    Barriers may be polarised + or -, or non-polarised ('8C'). led voltage.
    Polarised barriers accept and/or deH_ sale-area vonages
    of the speclftedpo/afflyonty. Non-poIarisec:Ibarriem support InatlolIII
    voltages of either polarity applied at eHher end. inals accommodate conductors up II!
    , m' (12AWG). Hazardous-anoa terminalS. alll IdentiIied
    I
    3. Encl-to-end raalslanca blue labels. .. . it.,..
    ~)'.,:;.
    The realstance between the two enda of II barrier ohamellll CIdIur codInt· o,t ...... top ,
    ruse.
    ,~~;7"-
    20'C, Ie of the ...~ .nd the If dlodee or Il'8/'lsillOl'I : non-polBl'laed .. ~, .
    a.. p....nt, their voltage drop (transitlol'l ON) '" quoted In positive POterity
    aCldHtorI. negatfYt POlarily
    ~ :;:....~ ~ : poeJllYfllUPply, negafIve to.traltllTllIter . ; "~

    ... Working ~ (Ywllli (M'tL 706 and 7(6) I


    The greatest steady voltage, of IIPPIOPriIde polarity, that can dummy barrier, MTL 799·
    be applied between the safe-area terminal of a 'basic' bal'rier
    channel and earlh al 2O"C for the specified leakage current,
    with the hazardous-juea terminal open circuil.
    ling and eart1!fn9
    S, Mllllimum voltage (Vmaxl . twO integral M4 )('9 IIn-lead plated sleel fixing studs
    The greatest steady vollabe, of appropria~ polarity. IhaI can d stainless steel seW-locking nu19 (provided). '
    be applied contln\lousty between the sale-area terminal. of
    any banier channel and earth at 2O'C wllho\lt blOwing the
    fuse. For 'basic' barriers, it is specified with the hazardous-
    .area terminal open cireUI,; Hcurrent is drawn in the haZardous.
    area, the maximum voHage lor these barri8l'lls reduced.
    The '00' channels of 'basic' barriers and most channels of
    overvolt-protecled berrierswlthsland VOIIagesof the opposite
    { polarity also - sea circuit diagrams.

    6. Fuae rating
    The greatest current that can be passed contintJ9us1y llor
    1000 hours at 35"C) through the fuse. The rated CUlrEifltcan
    be exceeded for short period!; (1IlQ11'sec) by approximately
    60%.

    7_ Star connection
    In star-connected barriers, the two c/lanntIIs alll intarlocked
    such thet the voltage betweeiI them ~ exceed the
    working voHage, VWkg.

    FI ,. Banter dlmenelons

    3,3 Approval.

    COUNTRY
    (AUTHORITY)

    Australia (SM)

    Canada (CSA)
    . Dan",." (DEMKO
    Hungaty (I3KI)
    AS SO.7-1987· Ex-562
    MTL 710 to}96

    CMRA 8711982 MDA Ex. i. 1321


    Australia (NSW M)
    C22.2. No 157 LR36637-14'
    EN 50 020
    MSZ 4814
    A7S91S'
    8762-018'
    M11. 702

    E, lI92
    MDA Ex. is 14"11
    LA36637-16
    705

    -20
    MTl706 MTL 707/701J17e7S

    Ex 562
    lR36637-20
    APPROVED FOR

    (Ex 18) lie


    CoaI-and.·shale mlllBs
    Class 1,J/.1I1. Div. 1, A-G
    IEE,iaIIiC
    IE, ibJl1C
    '. ~ ,

    Japan (AilS) 1979 Roo ......... 38107.38136.152' 39268 Groups 2 and 38.- G5
    S-ertand (SEVI EN 50 020 ASEV 84.14332X ASEV 84.14332X ASE'i ASEV 84.14332)( {EEx 181 flC
    UK (BASEEFA) EN 50.020 EJ<832452 Ex84B2307 ElI8 e.8782428 Ex832452 {EExialllC {-
    UK (BASEEFA)
    UK (HSE (M))
    UK(LIoyd. Reg)
    USA (FM)
    as 4683:1'1 3 Ex83453
    EN 50 02Q
    T)'I'O Approve4'
    HSE (Ml8570006

    3610Enlily.n lH8Al.AX.
    102·· .
    E.83453
    8610102
    J.t lK.... 1.AJ( J.I.
    liSE (M) 66

    J.t 2POA4.AX
    AlIE.
    ........ reg_
    Ex N II Tflln MT20N
    i9j I - cooJ mi!'ing

    Ci,Iss~ItJII.IlOI. 1, A-G
    J-I. 2POM,AJ(
    USA (MSHA) CIFJs~ttled 13201.1-17,20-31.40-44* .1:.1?O10 MIning systemS
    E12oo56 CIaosI,fl,IH,OIv•. I.A-G !-
    uSA (ULI Ul913 EI20058 £120058
    1,.
    ',.
    -1',
    :'; a
    . ~ -, '.

    3.4 MTL 7112 addIIIonaIepeclllcRion

    SUpply' voltage (V.)


    . 20 \0 35V de. positive w.r.1. earth
    ,Voltage .... llaIIIelor ,,,,,,,,mitIor and "ntIII (at 2OmA)
    V...."" minus IN. H,mned at 16V

    -- '
    Vollage Ivallable lor load (at 2OmA)
    . V....._ minus 5V .'
    OuIpUi ~'olo8d
    >IMU.
    Calibrated IICCUI'IIfIY (at 2O"C with 2!100 load)
    0.05% of maximum output. including non-Nneartty
    andhyllleraSls .
    -
    <II2IlmA

    50mA 2

    Zerv·~ drift
    <0.005% of maximum output per 'C
    lipan WmpiII'ItUI"e drift :
    cO,OO5"At"of maximum output par OC
    Supply currant ,
    8,\0 40mA + 10mA maxirT1um at 20V -Fig. 2. MTL 702 bsaIC circun
    8 ·to 40r1iA + 2DmA maxiriluni at 35V

    U .Mn7fl5 and 706 addItIan8I apec:IIIcatIOn


    Supply voltage (MTL 705 and 706)
    20 to 35V de, positive w.r.l.ell/th
    Q\llput cuneitt .. !

    MTL 705: 0 \0 20mA


    MTL 706: 4 to 20mA
    Vo\1Itge avaIlilbie for trall8lllltterand u..s
    (MT1.. 705 and 706) .. h.

    · 15V mlnimumat'20rnA wnh 2ZV supply

    -.
    <j-_~~~~ _ _ _ '~_ _ _ OV
    12V nominal al 20mA with 2OVslJ!lply'
    '4
    Note: voltages are neg<!tive ",.r.l. earth
    .... .. ~""'lance
    : MTI.. 705: 0 10 300!1
    MTI 700: '50<1 0., 1(~'!. (Ig, 3. MTl 7051706 ba.1c circuit
    Accuracy (MTL 705 lind 706)
    211A under IIU conditions
    Supply cummt (MTL 705 and 708)
    35mA typical aI2OmA'W~h 24V supply
    4Om"
    -.
    maxImum al 20mA with 35V supply
    _ 1
    '3 . ~
    +35V
    So;;;A,
    ... 3.. MTL7IR add\tIonIIIspeclflCatIon ~ '"""
    · Supply Voltage (V,) (I..,
    I ~~

    <.
    10 \0 311V de, poenlYe w.r.t. earth
    OUtpIItc;ur...nt (I..,,)
    · Up to 35mA available .
    MaxlnRJm voIIage drop (at 21! 'C, current rtCIIIImlled)
    4 - .. -~

    -.",

    i .

    I••, x 370n + 1.5V, termimil 1 10 3


    I,., x SOU + 2.1 V. terinin~1 4 to 2 fig. 4. MTL 707 basic circun
    Supply current I .
    '

    ~" -...,
    ......... I,., + 1mA max, Vs <26V .
    Umijed al 50mA, Vs >28Vor low load resistance
    .: ,--

    3.7 IITL 708 addItional specification


    3

    Supply Voltage (V.) - ."

    .
    i
    ~.
    10 \0 35V dc, positive w.r.t. earth
    Output current (I,~) . Q.., .' ,~,~
    · '. Up \0 35mA available
    ",xlmum vottliae drop (at 2I)<>C, current.not limited) 2
    ., I;", x 3700 + 1,5V, terminal 1 \0 3
    4
    j.
    · 6upply CUn'8nt .
    · .I~ +:l.mA maximum. V, <26V
    . LlmllfKl Irt"SOmA. V, ,.2QV or low Io<id ~ Ag. 5. MTL 708 , citcuIt
    baSIc
    . V-'.
    4
    I .. '

    I .

    MT2
    '01 MT12 < .

    = !--
    = 1=
    ::::: 1=
    .

    ::: ~
    .

    H -i- ~

    lUI .~
    2
    ,

    MT12 MT24 M'J!I


    1m 181
    MT32

    •
    b= l=-
    i=== f:::
    • b=
    t::
    f:::
    1==
    f- == Fixing lugs few 12; ::!Y~
    On these models,. the: fixing lugs

    b=
    t:= ::::
    = can be posItioned as $I1owll
    ·Add Smm to-depth ,,;1 'fix;nt.tgsare used.

    b= = ~"'H",'"
    b= =
    ::::
    .~" = r:t:.~ 1.[/ •
    \,:.;~.x ....
    := :=: :
    . . . . 1;~1Dl 1/13~~.~
    ~===t:~~
    . MT2 IoP'5 I Ml ~ M124_ J MT32 IIT2IIN
    ;
    2 5 I 24 J 32 20
    S-steel
    fin.... . Dark, I lbase Mid arev Dalnted
    Lldlbdng 4 captive saGo 6 captive UfI-<lIf floppy hinges
    screws 4 captive screws,

    '.P66
    -fixing '11 and _ gland pIaIes _ _ ford1lllng by . . .

    I'wi"jlledlOcallOn Safe Brea Safe area Sale .....


    Certification
    Safe ."'" .,

    None

    Yes
    , back, 00 lid
    ..
    -~ ,
    1~ 1~
    0
    3 Ig
    0.36 1.G8 8.83 12.62 ,
    <l8'

    .
    .

    ~. -
    Fig. 8. EndOlure lpecIfIceIlonl
    , ,
    - ;
    <

    -"i.\
    I
    ..... I <.
    4. SAFETY CONDITIONS -,• -

    4.1 Genlll1l1 safety requl ..........ts

    All users 01 shunt-diode safely ~rriers should be familiar wilh


    the inslaflalion instructions given in a nationally accepted
    Code of Practice, 'II.g. 8S5345 parts 1 and 4 for the UK. or
    Recommended Practice ANSVISA-RP12.6 for the USA.

    I
    . Table 3 ~emises aN the ~nt checks which should be
    carried out to ensure the Safety 01 a banter Installation. Dill·
    gent use 01 the chectdi$l will aYOld the pouIblNty 01 any
    Important safely coneIdal'allon being overlooked when In·
    , ; stalling, oommlll8lonlng, rnodtfying or sarvk:lng an installa-
    tion that u_ MTL 700 S8rIas berrlars.
    M11. .."lOiIH.i8I1d8 thai on aompletlon 01 any wor1< on a barrlar
    lnatakllon, each Item In the 0hftkI11I1I aglin oheckl(! out,
    preferably by _ other than the p8I'IOn who eotuaily
    carried out the work.
    i
    Each Item in· the checklist is cross-referred to the relevant
    _,id
    section of the manual to which reference can be meda for
    m0(9 detailed information. Fig. 7. Methods 01 mounting a typical anclosure

    .,) Comerscrews/plugged knockout hoIea (not MT2ON)


    5, MOUNTING THE BARRIERS (ENCLOSED
    SYSTEMS) Whh this mathod, anclosures ans mounted from the front
    using screws or bolts (not provided). First, using a small
    AlthOllgh the construction of MTL 700 Series ~ers givas screwdriver, piarce the comar knockouts from tha near oftlli!
    themlP20 protection, a higher IP rating and add~nal pro· enclosures (not applicable on Mr2 and MrS; holes are
    tection against mechanical damage and unauthorised modi- 'already provided). Than, from the front of the enclosures,
    flcatlori can be provided by tha 'MT' range 01 enclosures, 'insert ,uitable 8alIW8 or boRa through the 5mm diameter
    which can mount up to 2. 5, 12, 24 or 32 MTL 700 Series : apertures made by tha removal. 01 the knockouts, and flx the
    berriers In the sale area. A Type N-approYe<f steel ancloaure •anclosunss Into position. The mounUng dimensions are shown
    Is available In the range lOr protecting up to 20 ba.rrlers In in Fig. 6. Finally, on Mr12, MT24 and MT32 only, insert the
    . 1lt Zone 2 areas. The dimensions and epeoItlcationa of the
    enclosul"88 am gtven In Fig. 6.
    ·piastlc sealing plugs (provtded) Into the holea above the
    screws, and push them flrmly Into placs to saal the l<nocMout
    apertures, so as to preserve the enclosures' 1P65 integrity.
    5.1 Flttlng barrlera Into the enctoaure
    •2) Rear-fixIng {not MT2, MT5 and MT20N)
    Each anclosure is suppHed ready-fltted ~ all the necessary
    accessories to allow immedIsta installation 01 barriers. To fit 'Enclosures ans mounted from the nsarwith this method, using
    I
    I
    the barriers, remove the enclosure's Nd by releasing tha cap-
    tive scmws (the MT20N encIosure's Nd Is removed by also
    lifting ~ ofIlte two hinges). Temporarily uncllp tha TGS7 tag-
    :the M6 screws provided. First drill holes through the surface
    ,~o which the anclosure is to be mounted, positioned so as
    10 align with the tapped holes at tha rear 01 ~ anclosure.
    ging strip (not fitted on modal MT2), than simply baR each ·These positions are the same as lOr COI"Mr screws in 1)
    barrier via Ite two earth studs to the section of busbar pro- above and are shown· in Fig. 6. Then, using the M6 x 12
    vided, Ughtenlng 1111 nuts to a torque 01 2.3Nm using the screws provided, fix the ancloaure Into place f m the rear. H
    'TOOT torque spamer or othar auitable wrench. Note thet wlU be necessary to use longer M6 scrawS Ihan thosa
    these 'NyIoc' nuts will lose thalr anU-vibraiion feature after provided If-the thickness of the matarial on which tha enclo-
    being tlghtetled/released _ a I tim... so " pouIble avoid sure Ie mounted exceeds abcut 6mm.
    undoing them onca they hllve been Ughtaned.
    Ensure that the barriers a~ mounted such that their hazar- 3) FIxing luge
    dous-area terminals ara djacent to tha row 01 terminals
    mountad alongsida the bu sr, or In tha case of the MTS, tha ,All models can be mounted on a flat surface USing tha fiXing
    three small terminals mounted on the end brackets. Jugs provided.
    On models MT2 and MT5 tha two plastic lugs can be posi-
    5.2 Mounting the enclosure lioned on eilhar pair of opposite sides, as shown in Fig. 6.
    They are attached to the rear of the enclosure by the self-
    Depending on the model uti§sed, there ans up to three diHarent tapping screws provided.
    methods 01 mounting enclosures, and these are illustrated in ,On models MT12 and MT24, the tour plasUc lugs are pos~ . ;.-.
    Fig. 7 and described below. The enclosure specifiCation, Fig. 6, ona In each comer, and each can be attached in any ona 01
    details mounting methods, dimensions and kh provided for lhree positions (see Figs. 6 and 7). The lugs are aHached to
    asch modal. tha rear of tha enclosuns using the scmws provided. Model
    cans should be taken when mounting anclosures to ansure MT32 is similar, but uses six lugs: onain each comer. and two
    the internal temperature does not exceed the maxlum par- midway along the enclosure's langth; This extra lug on asch
    mitted ambient temperature for the barriers (i.a. 6O'C). For
    this reeson enclosuree should not be mounted in areas where
    )side should be fixed at right-angles to the enclosure's side. in
    either ona 01 the two mounting holes. "~
    -'S·'""
    they will be subjected to direct 8unHghl or other sources 01 MOdal MT20N has fixed mounting lugS. whose centres are rot,.
    f_"~'
    henl. "hown in Fig. 6. 'f ;:, ','1

    6
    .... }l::~#:
    '0- ",

    TIIbI& 3. Checklist
    '. .
    ...
    -~'

    .
    v:: - ..
    ,ITEM CHEcK RERRTO
    No. SECTlQN: .
    1 Before commencing the instalilltiorieAsurethatth. sail c. documentation confirms thlllthe .' 4.1
    propOsed SVSiem;s fully certifi&d~itapplleableland COf . lies With th&recommendations i
    containedinlhe relevant.sedions ofBS 5346 for the 9a . toup,temperature oIli1ssifi<:llIion snd , ....•.... ~
    area classification required. ' 1 .
    1--2--l..i.E:':'n:':s:':ure=th":'IlI-.":'th:":e:':ba-rr-ie:"ra-i-nst-.-al-Ied-a-re-of....,-ti.-e-·co-rte-"ecI-'1v-pe-+~'"'~r.-IPo-l-ari-ty-a-sthose>-:;-·~~--ed-j.....n-th..,e+---+--B-.l-....---;I
    safety document&1ion. . • .' .; .' . . I" .. ' , "
    ;1' .
    3 Ensurethatall barriers are mounted the "ubi way arourja 5.1 & 6.2
    y-'

    4 Ensuret~at all barr~rUre securely motmtadon th!3 earit bustlar bv chec/dl'lg the tightness 01 5.1'
    both mo'LntingnLits on eI!ch barrierwitttatorque sparu!e 6.2 & B.l
    I . ...., .
    5 Ensure that all barrienlara pFOJierIy earthed in accdrda~! withthesalety documentatior and in 7.2 & 8:1'
    > compliance with the recomtnendlllionscontainad!n ~ 1!45: Part 4. . '.

    6 Measure the resistance between thebafl'iataalth busb'r nd the main power system earth and 7.2 & B.l
    ensure that itd6eS not exceedthe maxiriNlTl]l8rmltted !stance specified in the safety r
    documentation. i

    Carafull." inspect all cables conn~d batw~n the,004~ 'S and thehazardOusare8'equipm~!!nt.
    7
    Ensurethatthe cables are the COI'reCI type specifi~ in tIIo4 solf8t'l'doi:um8ntaclomillldthat they.·
    are connected to the cornsctlerrnIn&ls. . " ...'...
    .
    7:4& B.l
    .....
    ,"
    8 are segreg e1edfrom all other cables 7.4 & 8.1
    "
    .'

    .'

    Ensure that thepttrmitted cable pa~ers for heard';'; . area circuits ara not exceeded,
    ,
    .
    9 7.4
    10
    ,~ , "
    Ens1'rethalall haZardolJlloBrea apparlll". and cablj,s a", ither aartMree or correctly bonded
    .' --"---
    7.4 ~,.\
    with an equipotenti.lepnductor. . ' . ,
    . '.
    11
    or connected to the earth /'all. . ' " '.' .
    re
    Ensuns thlll aU hazardou....rea cables and ClIbla scieen$ . either taAl1inaied at a barriEll' '7.4&8.1 'i"::
    ,
    I
    12
    , -
    Enaure thetell unuoadh8Zl!r,doull-areeeabl.. era conn~~ !edto a dUmmy bafr~r(MTL 7991 r'
    oth.rwl....felyaecutedtoth4!'.rthr.lliERL7).' i '
    7.3 ";y
    Ensunstl1a! an.en.rg.,,-ato.mg tjevJ_lnlt.II.,:Un the h" rdOu. _hBVII bMn independ"~ly 7.4 .,-- ;ii
    certified. ." i .
    ,. " "\'.'
    ;' -~ ':--;

    14 Inspect all tagging lab'18a~d ensure tlt8tth8ydf9p)ay~ FOrrect batrlartypn. polarities ani:!
    circuit loop numbers. . ; , .,
    . S.I&ce.2 -,' :i
    ......
    15 Carefully inspect all cables connected to the safe area SCI pment and ensure thatthev ara 7.3 ,"
    connected only to the safe"area terminals olthe bat,ier$'.
    .~:
    16 Ensuns that no sat.araa eqUipment Is supplied from.
    ot )Iltalns, a Bourceotpotential with
    respect to earth that exceeds 250V rms or 250V de undet ormal orfaulteonditions unless
    7.3
    ,

    specifically permitted by the safety dOcumentation. ! ~-:.,~ '-'.


    Note: one phase ofa 3-phase supply of up to 440V is pel" itted as that value is the equivalent
    L
    of250Vrms.. . i
    - .
    ~
    ..:;
    17 Ensure thlll all barriers are ~u8telY protectedfrllm ~ sture, dirt, vibr&tion, mechanical dUsl 5.1 &6.2
    damage, unauthorised modification endexcessivet""" raturevarlations. '.' j.
    18 Ensure that 811 encfosuresin which barriers aramounted re effectivelY'sealed and thlll the cable 5.2 & 7.1
    '~- -, glands are correctly fitted. . ".,1
    "
    .
    ". range ot _~Slav8itable lor IIioui\ting 700 Series
    bamersas linenctosed sySlerns, and each iIi!ft1 available is
    isIed below. MTl certIII8d cusiomerdlawilQS(GD701 Series)
    containR1g fUll sp8cllioations Of each iIem am also available.
    Sectidn 6.2 delai18 1he 8ImpIe SI8p-by-step procedure for
    "COIIIiIII!JClIn acomprehensille. bllll'ier mounting, earthing and
    .tagging InstaIlstlon using. ~ 8CCeSSOiie$.

    '.1111e 7'80 SiIIH a lall""' _ _


    f) . . . . . . . . ....,·····,

    ~for rnounjIlIg'MiI eaIthInjj '700 seri.. barllem. Avaliabie 11. e~h ral!mounting Imoket ERa7
    •. lnf~ IetIgtI!s, In u~ or·nIc:keI1IIated brass.

    ; rail mouAl$ the 98IIh IEinnInaIs Uta!. ere used 10 earth


    "t!:~~.'cables and SCI8eI1S. If is avallablatn I-metra 1engt/l6.
    ;b of 3 x .IOmm nickle-plated brass. Also available
    ~=~ as 'SSch 10 x 3mm brass bu.ba~ from Klippon
    FigAI. Earth busbar EBB7 , Ltd or We\dmUllar T ennlna1lons Inc. ' ..
    ~'!+-
    2) IiIsuJatIngmountlngblock IMB7 :10
    Used for mounting EBB7 IIIIrth busbars and insulating 1hem
    frompaneVlllruclurai earth to ·~lnvasion by fauHcur- .12. Earth rail ERL7
    ~.IM8711"'sufI/CIenllyhlg&topllM"IagQ~..nh­
    lrig faellllles for MTL.2000 Itnd 3000 Series inlerfat:e units H
    required. They can be rnOunIe6D1t a11at surface. top-halrall
    (to EN 50 022 - 35. x 7.5; as 5584; 36 x ?:7 x 7.3 iilIN' . $!itablel for moU(lllng; on,.ERL1 earth rail to earth Incoming
    46277).orG-proIUerail (to EN SO 035 .~ 002; BS5il25.32DIH screens, wUh Up 10 2.5 terminals per barrtar width
    46277). ~:~, suppled In bagII of SO. Also 8YJilabia aa 'ZB4'1fDm
    ~ Elacttlcals Ltd or Weldmilltar 1\nninations Inc. "

    Earth terminal ETM7 ml


    Tagging strip TAG7
    I
    ~b:::-~~:g,~=,
    11
    faI".\IP to 64 barrtars. $upplied In
    complete with TGL7 Iabaland six 'c!ic'
    ~' '.

    _ring purposes.
    ,i /
    M4 )( 20 fbdng 1tI'8W

    '. Fig. 9, Insulating mounting I!Iock IMB7

    3) Insulating mounting block 5MB7 1'4. Tagging strip TAG7


    r
    i
    .. An allemative to the IMB7. to reduce the overall heigh! of the j Tagging strtp label TOL7
    Installation to 97mm. Mounts on a flat surface only.

    ~
    't~~~~a:~a:~~~fo~r~T:AI~Gi~7:;~~~~:
    S in 0.5 . available,separately.
    of ten.
    ~J

    . [,
    j Taggll'll strtp _ I TGS7
    TAG7 strip and labal to the installation, to
    remO¥8l and maintain barrtar idenliflca-
    . Supplied ill· bags 01 ten.
    ,
    eJ--M. -..
    ,. ,
    _2fj'iM .... "~I'II"'"

    Fig. 10. . Insulating mounting block 5MB7 Tagging lllrip seal TGS7
    8
    , I

    10) 'Take Care' Intrinsic aafety _ ISU or 1SL7

    Wamlng labels bearing Ihe warde 'Intr1I18IceUy Sala SysIem -


    TAKE CARE' are available for attaching to enclosures or in
    nren. whore Inlrlnslcnllv SlIfo syslems and equlpmenl 8m in
    use. Plastic labels with adlleslve fronts (ISl7) for aHaching to
    the insides of transparent enclosure Hds, and metallabets with Installation using the 700 Series accessories range
    adhesive backs (ISl3) are available.

    7IIC1 SEries barriers can be accommodated on 100 Series


    for replacement purpoees, uslng this brecket.

    Iii
    ~.
    I ~_-/
    I
    FIg. Ie. 'Take Care' lntr1nsic eafaty IabiIIISlS or ISL7
    ).

    L~<Ot~
    11) Torque spanJr TQS7 .
    For tightening barrier'mounting studs. The spanner is-set to a
    torque of 2.3Nm (20 lb. in.) and lilted with a 7mm AlF socket.
    .... ".5~, ~

    Fig. 17. Torque spanner TQS7 Adaptor bracket ADB7

    12) Surface mounting clips SMC7

    ~
    These clips are used for mounting small numbefs of barriers ~1~;;[~al~lows~means
    for expansion when designing a system
    of reserving 8 position. or terminat-
    on tint 5urfnr05 whArI"l it is not COt1voment or possible to U!'>n
    busb8rs. Supplied in bag. 01 len; two clips needed per barrier. and screens. It is pocked as 8 standard 700
    ~t=ri::. wHh hazardous-area terminals 3 & 4 internally
    C( lhe fixing studs. Safe-area terminals 1 & 2 are
    ,",,,nected. See Fig. 24.

    lOQ!I~her 10 "lake up the


    carrying out the
    Fig. 18. Surface mounUng clips SMC7
    1) Determine the number 6f barriers to be mounted on the
    busbar. The maximum recommended number is 25 between
    mountings, but a I-metre length of busbar can accommodate
    up to 64 barriers. So for up to 25 barriers, cuI a length of
    busbar with the required number of mounting positions, plus
    two eJrtra for the mountings. For 26 to 50 barriers, three extra
    mounting posijions are required. For 51 to 64 barriers, four
    extra positions are··required.

    2) Position the busbar on the fixiflg studs 6f the IMB7 or


    5MB7 mounting blocks. The blocks should face the same way
    and be located not more than 25 spaces apart.

    3) At the ERB7 earth rail mounting brackets also onto each


    mounting block's studs, on top 01 the busbar, ensuring that the
    large terminals are on the hazardous-area side. Tighten the
    I.
    IMB7 or 5MB7s' fixing nuts' using theTOS7 torque spanner.

    4) If 5MB7 mounting blocks hJMI been used, fix the whole


    8Iernbly to a nal surface using Ihe two _ _ .loCated In each
    block. InstallaOons using IMB7s can be similarly mounled, or
    e"emattvely on IOp-hal or 'G-profIle rail. For rail mounting,
    check that the ewing nuts are IUmed out althe way, and locate
    thelMB7. on the ran. As the 8pproprIata screws are tightened,
    the ewtng null pivot Into position umer the edges of the rail,
    thus 88CUrIng the _bly, (The two anglld IICf8WI are for Fig. 21. Recommended ata.raneea tor I'nOII"1'ICI b.nt",
    G-prollie rail, and the two vertical screws for top-hat raK). It I
    may be nee.leary to remcMt the surface mounUng SCrawl
    from the IMB7s to achieve II flUah fttting onto the rail. 18.3 Using !Me? llII1tIce mounting cllpe
    ,Insert one SMC7 clip Into the slot in each end 01 the barrier,
    5) Mount the barriers on ttIe busbar in the required positions, pushing well into place. The barrier can then be fixed to a flat
    tightening all fIXing studs using the TOS7 torque spanner, or a ~rface using saews or bolls up to 4.2mm outside diameter
    torqIie WIOlnch sel to 2.3Nm (20 lb. in.). Note that damage to ~M4 or similar). See Fig. 24.
    the threads may occur ij a higher torque than this is applied.
    Ensure all the barriers' hazardous-area terminals lace the I
    hazardous-area side. Where barriers are mounted in rows on 7. WIRING THE INSTALLATION
    parallel busbars, the barriers in altemate rows should ba
    reversed to keep the hazardous and safe-area terminals Before undertaking the instaUation of MTl 700 Series barriers,
    apart. Also, ensure that there is sufficient clearance to allow Section 4 of this manual should ba read before commencing
    their removal and replacement, as shown in Fig. 21. the instructions ocntained in lhis section. AlllnstrucUons in this
    ~ectlon apply to barriers mounted in MTlenciosures 0( as
    "nenclosed systems. Fig. 22 should be referred to for usage
    6) Slide the required number 01 ETM7 earth terminals onto Of earthing terminals in enclosures. For enclosures, all cables
    the ERL7 earth rail, and fit this assembly into the large termi- ,.,HI need to be connected via suitable glands (nol supplied), as
    nals on the ERB7 brackets. Tighten these large terminals Ilescribed balow.
    using a tOmm NF spanner.

    7) Complete the installation by fitting the tagging facilities.


    First, take the I-metre langth 01 TAG7 tagging str1p and remove
    the pack of four 'clic' rivets taped to the Underside. Also, . " .
    C\
    ~
    remove the clic rivets from both ends 01 the strip by pressing
    them out from the rear. The TGl7 tagging strip label can now
    be removed and, along with the TAG7 tagging strip, cut to ~ \
    length H necessary. Ailei' the TGL7 tagging strip labal has
    baen marked with loop identification numbers ele, relit Hinto
    the TAG7 tagging strip and secure it by replacing one 01 the
    clle rivets. If the TAG7 has been cut to length, drill a 3.2mm
    - II ..
    E
    E
    I,
    I ~
    '\

    diameter hole in the cut end, diagonally opposite the existing


    clle rivet (7.5mm along, 12.5rnm In) to accommodate the
    tagging seal. Clip the t AG7 onto I~e Install aU on, using the
    lugs located on the lop of each mounHng block. Finally, 'seal'
    the tagging information to the installation by Iltting a TGS7
    -I , E IV
    E
    ~

    /
    V
    '-
    tagging strip seal through the hole drilled previously in the UJI
    ,~
    TAG7 tagging .trip, and the Vertical 5101 in the mounting block.
    The information on the TAG7 label and the barrier model \
    numbers themselves can bdth be seen at the same time, thus 16rJ1rni terminal for safe area
    making it easy to check that ihe correct barriers are fitted. The 'Ov connections or power supply
    TAG 7 Jagging strip can be unclipped from one side only and returns. '
    hinged open to allow acess to the barriers' mounting studs
    and terminals if required. The spare 'clic' rivets can be used
    for further installations using the remaining TAG7 tagging
    strip. fig. 22. Usage of earthing terminals
    10
    7.1 Glllndlng cables Into enclosures fault currents which might Interact adversely with
    700 Series accessories IMB7 and 5MB7
    blocks are a convenient methOd of insu-
    1) MT2 and MT5
    as in Fig. 20. Further Inlormation about
    Two pre-drilled 20mm gtAnd holes ArO provided in tnc.baso 01 IS systems is contained in 855345: Part 4:
    each enclosure, litted with push-In blanking plugs. SectIOn 3, Code 16.

    2) MTl2, MT24 and MT32

    -----=
    LocaJ
    All these enclosures have detachable top and bottom gland
    plates, lor drllHng by the user. ThIs can be done with the gland
    plates in situ, or removed il preferred. To remove the gland
    plates, flrmly press the plate retaining lip on the inside of the
    enclOsure to release the front edge of the plate. Then, gently
    lever the plate retaining lip at the back of the enclosure to ••
    release the rear edge of the plata, No1B that the embossed ••
    arrow on the Inside of the gland plate a1weys points towards
    the front 01 the enclosure whenfltled, and then drill the gland
    holes in the required JlO'iIIonII. The gland plates snap back
    into position.

    3) MTJON
    ;
    This enclosure has detachabla top and bottom gland plates.
    for drilling by the user. This can be done with the gland plates
    in situ. or removed if preferred. To remove the gland plates,
    simply unbolt them from the enclosure.
    Earthil1g with two conductors

    7.2 Earthing the barriers


    II surface mounting clips are used to mount a small
    To ensure correct and safe operation of the barrier system, H ~~:t.~?! barriers, the earth connections wiH have to be made
    is vitally important that the installalion is earthed properly. All the barriers' earth studs. Fig. 24 shows a racom-
    MTL 700 Series barriers should be connected to a high- method where the two eartlva are connected to dU-
    int99ri1y eArth via a coppe< conductor. The resistance of this . with the remaining studs all linked together.
    conductor should not exceed til, althoilgh in Ofdet' to increase conductors must ho'lla a minimum cross-seeUon
    4i safety and minimise Interferenoe, a reslstanoe 01 0.1 (j should 4mm'. HazardouS<tlrea cable screens Can be con-
    to the el!lrth studs, or _minals 3 and 4 of an MTL 799.
    be aimed lor whenever poSSible. The cross-sactlonal area 01
    Ihe conduclor mURI b9 1911S then 4mm' (12AWG). aun1fT1Y barrier.

    Where the barriers ate mounted on a busbar, the conductor·


    Should bl connected to the 1Bmm' temnll on the ERB7
    earth rail mounting bracket. Alternatively, the connactlon can
    be made directly to the bUlbar using e vlbration-prool ring tag.
    For greater Integrity. a dupllcals earth connection should be
    made to the terminal' on a second ERB7 bracket.

    On MT Series enclosures, the earth connections should be


    mede to the ERB7 brackets as described above (or to the
    4mm' terminals In the casa of the MT2), and led Into the
    enclosure via the safe-area cable gland.

    Mhough terminals2 and 4 on 1-channel barriers are internally


    connected to the barrier earth studs, (MTL 702, 705 and 706:
    terminal 4 only), they SHOULD NOT be used as a means of
    connecting the system to the high-Integrity earth circuit.
    , Use 01 thl MTL 799 dummy barrier (also showing
    III ovoid Iho dilliculty I)()snd by Iho nnod to In~1 Ihll ,,,,,Ih nll".ntlllO mounting method using SMC7 clips)
    circu~ periodically in accordance with the requiremenls 01
    . BS5345. it is advisable to use two earth conductors for earthing
    the system. as shown in Fig. 23.11 is then possible to connect a
    resistance meter into the loop to measure the loop resistance
    without disturbing the circu~. In this case the resistance should Th~ J;'lfe··arEtacables must be connected only to terminals 1
    not exceed 2H. This arrangement will also allow the circuit to 700 Series barriers. They should be segregated
    be monitored continuously by a bonding integrity monHor such IrClrf hautrdc)Us··arEla cables and routed from the sale-area
    as the MTL 2316. which gives waming Hthere Is a significant sale-area loom, conduit or trunking. Care
    increase in resistance, or Jllarge currents are sensed. IS earth if standard barriers are to be connected to a
    conductors should be identified by coloured insulating tape, s~:t~~~~ supply. II the supply is connected the wrong
    preferably blue. wound around.them at intervals along their w the barrier fuse will blow and the unit will need re-
    1('11(l t h 705. 706. 707 "nd 708 OV9tVolt·proteCled

    i
    ~~'j~~h~,~r.~.n~nnot bn dnmnQod in thl!l mllnnar). For ~lllndllrd
    Although there is no strict requirement lor earth busbars and ensure also Ihat III" supply vollug" doo. nol excutKl
    conductors 10 be insulated, it is advisable thaI they are, in vottage (V...) 01 the barriers as specified in
    order to minimise the possibimy of the earth circuit being
    11
    Table 5 (continued)
    NoteS
    Entity Concept parameters for 2-ehannel barriers oomected as i~ Fig. B and FIQ. C.
    FIg.B Fig. C
    MTL t..rier Voc lac Ca La Voc IBC Ca La
    type , (V) (mA) (I'F) : (mH) (V) (mAl (pf) (mH)
    1.92 89
    751
    ~ ... ~ ...
    ~~. --- r -1000 ~
    I.I ~'.~.-I-::-:.::-+-::::::---+~~-t---:-..,.---i
    4.5 0.96 89 1000 4.5
    5.92 296 1000 0.4 2.96 296 1000 0.4
    756 6.5 821 6.0 0.05
    760 10.03 97 3 3.5 10.3 194 3.0 0.9
    761 18.08 99 0.40 3.5 9.04 99 3.1 3.5
    764+1- , 13.25 6. 600 12.05 12 1.5 200
    764ac 24.10 12 0.18 200 12.05 12 1.5 : 200
    765 15.08 75.4 0.70 6 15.08 147 0.7 I 1.3
    766 24.10 80.4 0.18 5.6 12.05 80 1.5 I 5.6
    767 18.35 75.8 0.60 8 15.15 147 0.7 ; 1.7
    768 23.33 73.5 0.20 e 22.13 147 0.2 1.7
    772 22.13 38.9 0.20 22 22.13 73 0.2 e
    778 28.23 23.8 0.12 28.23 48 0.12 . 14
    779 , 29.37 46.5 0.11 14 28.17 93 0.12 . 4
    786 29.20 o 0.11 500 28.00 a 0.12 500
    787(28V chI 29.74' 94' 0.10" 4' 28.54 94 0.11 4
    787(dlode en) 28.00 a 0.12 500
    788,788R(28Ven) 28.75' 82' 0.11' 5.6'" 28.15 93 0.12 4
    788, 788R(1 OVen) 10.04 189 3.0
    796(28V chI 27.30' 40' 0.13* 22' 28.10 86 0.14 4.7
    796(2OV chI 20.05 51.4 0.3 13
    'Parameters when barrier channels are interconnected.

    1-/.81011rdnu, IorIWJn
    Cbo~~ I, lliv 1, 0J0""" ill. £\ C, D
    ('I ... ~ .. I..... 1,(WI.... r.n Note 6
    "I .... ~ III
    Enllly Concept pnmmolor. for 2-chanll91
    ,,---, barriers connected as in Fig. D.

    MTL barrter Voc IiIc Ca L.a


    .",. (V) (mA) u.F) (mH)
    707 28.1 93 0.12 4.0
    758 8.1 1482 6,0 0.02
    787S 28.5 93 0.11 4.0

    I
    Note 7 '
    Entity Concept paramete,*, for strain-
    gauge bridge 'YIIteme ~nnected ••
    shown In Fig. E. :

    Oroup e. LA
    I~F) (mHI
    A&B 0.2 0.24
    FIG. E C 0.6 0.72
    Ground Illl mllxl o 1.6 1.92

    Strllin-geuga
    brlill1" (Ilmbir.ftllnn
    NoteB
    Entity Concept parameters for strain-
    gauge blidge systems connected as
    shown in Fig. F.

    Oroup e. LA
    u.F) (mHI
    Full details 0/ all approved combina· A&a 0.2 0.2
    tlons are available on MTL drawing
    FIG. F C 0.6 0.6
    No. SCI-88. Ground 1111 RlIIX] o 1.6 1.6
    k". I

    14
    b:-,... I
    ".8 RII rna ."".I'o! 180 8IId 320 ...... II/1II•• 1iY7OIt
    SerIes
    ··'Mn.I00'- 320 SeMs' _'~~specIIl&d iIi",y
    SASEEFA-c8ItifIed IS ___ RIIIrllitl'fillltiOlclby MTL100
    ·~~havirG~.~~..
    . .. to ~.700Series equivaf$nl 01-" tOO ,SerieI barrleir,
    add6QO!j)1IIe !OOSerla8~~ndch8ok.lllesp$CifiCatiotl,
    -H01e,,-1hIi termilialnumberll'!tlOrllletwo. . . .diffeI5;$H.
    · Table 6; lne1a/latiOrIS in the USA ~by FactoryMutilai
    are slmUar" cOve~. .' ';'
    · When repIaci"l1 1OO" 320 Belies ben18ra with 700 sa,tee,
    !he 'Aj)IIT I!idaptor braIlkel should bI!'uSed, as shown in
    Fig: Hi. NoIe thaI 700 SIIrHI$ caI1not be'l'8II/8CBd by! 00 and _
    .,320Se~. .

    ,
    NO.• Of Haz . Safe Haz Safe
    channetS '100~ ·"7tOSerIN
    , tt1. ~ .. ~.
    3Cha~I' . I: Icl:;'~11 ;'~ ,
    chanI1eI.f iM 3 CljanneiT J.
    ~ Channel:2
    MTL.-'
    . .
    -2
    "
    23 ' 21 .~ CIlannel2 2 ~
    . t.m.t22
    ,~

    . '119; FAULt·RNDtNG
    I
    ~~.f: Cr:J! I
    t ~barrier-j)lOlected . . . .s are J1!IIatIveIy slrnPIe'and can
    3 . ChaMet l " lbeched<edeasilyfor.raIIon. However, fauH-findingproce-
    "dUres can be undertaken only alter notifying all personnel
    ;:=::~dWilh plant1lalaty&nd ascertaininiJ thaI il is sate to
    Table-5. - Changing from 100 to 7OO&!ries
    . to describe faull-finding piocedurssior
    8. .MAUITENANtE to speed up the proce$S.
    I . _ _

    SI,."", MTI. 700 Sorirnl t1l1trior.; orn "",,""""'Alnd. limy. CAnnOt fault-finding procedtM:es ckiscribed in lhis sacHon assume
    be repaired, bul provided lhey are connected cor:recIIy tolhe Univnr-ool AVOI"OOlor Modol R Mk. V m;'thi~ j!'; tho
    circuit. I.... are intended to protect, and provided _circuits _d.... ""''''. oomm<mIy used. However. olher teSt melers can
    me no! the<ps<llve. defective. barrier delacIs are unlikely 10 used provided that their characteristics when measuring
    . occur. For these reasons, servicing of barrier InslallallOns j;ilicondiodes 8m .known. Many ""1id-sl,,t9 digital test melers.
    consists princlpeUy of lhe routine inspecIiOnand earth _ing . j::anno1 be used for lhis purpose because they do not use a
    described. in this sectiOn. - i;ulflclilntly high voNage to overcome the forward voN drop 01
    jliUcon diodes.
    Hreplacements do haVe to be filled however It is worth che(:k.-
    Ing. in tha case 01 barriers oonnected direcUy to power 8IJP' if a IIiIXle chain 1$ inVOlved when -'ng a barrier. It is useful
    · piles, " oneottha new overvoll-protecled models C8fI be
    10 temember that a Model BMk V Avo sef to the n x 100 range
    Iiub8tlluted. 1'/I$e mlldele canlQltrlle Supply voll8ges up to • Win read approidmately 9000 for,.one forward slNcon diode,
    35V dcwlthouttJlowlricl thelrlu8a$;SI'Id can 1Iiel9fola 81'•• iii .l1li
    • .3kO forona lorwardZener diode, 3knforlWOforward etrk:bn
    the problem 01 pOorly regulal8Cl ....Pplles. Furlherl~ iIltodtI, 71eO lOr two foroNarrI Zener dlocles, 12110 lor th_
    about the maintenance 01 berrIIIr installations Is given in
    fofward 8,"oon dkldes, 12kD lOr \hrfIe bwardJ.Schottky cII·
    8S 5345: Part .4: 1977. SecIion.4.
    oI:leslUld !iOkn for four forward siDeon diodes. Th8Sevalues
    tr. only approximate and they vary wah the stale 0I1IIe Avo
    batterydlarge. but they do give a reasonable.lndicaliOn oItha
    8.1 Routine Inspection ilervk;eabiUty Of diodes. When determining diode polarity. "is
    impOrtant to reatlse that conventional current in the extemal
    At intervals QI not more than two years !more frequently for i:ireuU flows froIIJ.the negative to the posrlive terminal of the
    particularly harsh eIMlOlunellts). visuatfy check the barrier leSt mster.lIarrier circuits.are shown in Tables B to 14.
    . ~Iionto check IIIe ~g points. .
    25 shows a typical switJ:h·status transfer circuh proIlICWld .
    When undertaking tIlase.s, personneI.shOuid comply MTL 7815 + barrier. 1Nhich can be used to lIlustnUe
    with all regulationa relatmg'tothe 8IIletyoi IhIt plant and to,rneOf lhelsult-finding 1el:hniqUee dIscu8!Ied in this aectton.

    1It~~r::~tha~88f\I=lceabIlityc:
    pet8O~.. Gtett ell", It\II!It.~. taken to prr;ent anydtll(:l
    Int"rf'.MrlIlCIion betwelm.lil'llan:ioUsllnd slife-area ~u"~.
    . Of·b8rriara, pi'OCe$d'as ...
    thle MCiIfDn, buI Whenever posaIbfIt
    I "" in~tnJr.lm, ,~"""ill Snr.liOn4nf lhifi mi1h.ml shotd<l hI! barriers by Working on thesa!e·area tenmll,"s
    . . . ~d at all/fnia$';'
    ~ - _ _.
    .
    v _ • ,_ .,....~ ... ~ circuilSCO(lnecteqd!teCt1Y to-them.
    .,
    16
    ~ ..... ~-~~~i-~'- -:'

    J"'j
    c:l~::::::=:::::::::oc:1::

    1 --
    ,I .
    ..... ., .
    ',.-"

    ; ...

    ip·. ~1'tIII"_(II'ln~'.r 1.lii"..'·.8......·

    supply•

    . ~ 1IIII:luId,~~to SOmA to evoiddEi.agillg


    lIIIe bantiInI. . . ..,
    ·1Theaccuraeyotthe C\IIriIi!f la notcritic8l3lld
    tore vary by :1:5%. .... ."
    can_
    •
    .

    The ....~lIecOnnecledsec:wely to the berrier


    lI!M;' 1II,t/\'tltlchtll,gaiIJ .. -swiIChand wnent selectOr
    ~~:fnrIch chaniilrtgOfoonnectiOntt:·.. ' .... .'
    The _Ole higlli~ltlJJCe In series wllhlhllbaniefwlll
    'pve tno.re S\abho. results-.dmake itea8ler 10 set 1h9 .
    . l'equiNd CUI'I1IfII.' . .'

    o.3GV
    variable
    . ""'"""
    I~
    10.1OmA
    NaY
    wtlatJllIII
    11. .BARRIER TESTS + - + -
    ,..,..ltno~~,.".IIIofbarf!eelObe._tofoUline
    1iIIstIn01f1hey_1fI no/IMI uetiThe teIIIghII:nlflltlltHClkm
    have been InciudecUoenabie usetS lO. CMY out. additional
    tesls to those given in Sectionl8 ifllley suspect lheperform-
    Brf!:8. of the barriels. Bllrriefs.~.. h PllSSlhese. satisfao.
    trfriIV are no' IikBIy to ir(:ur sri ~ IIMIl of risk or
    cause acireult malfunction. '.
    From Tables 8 to 14 ncan be seen Ihal \here are two types 01
    Digila!
    '. test: a simp/elest using a Universal Avorneter Model 8 Mk V voltmeter
    to test bart1efe without Ihe need 01 having to remove them from 'JO,.A . lDmA
    the eaI'!II busbar. and a more~hensive·bench tesltlslng
    a constantceurrent source 10 establish the breakdQwncharac-
    ... i leristicS 01 barriers.
    "BASeE:F!) cef!Iift@ r8quinmlents concenttate OIl high-
    " •. .tliIITenuelllil. butinmanyways the lea/qllgeCUl'l1lfllteslsgiven
    ill. t!d~ section are e fIlOI:e satisfactory method of t9llllng eus-
    • . 'Pl\Ct diad", II ~ complete tunclklnal check of a berrier It
    requIted.,th9h!l'teAvo tea1$ and constantcCUrrenttesls d&- To blrrl. on 'IMI
    .a<:1Ibed .in..~ 10.1 lind 10.2. shoUld bif undtirtaklln.
    ..· . • ~.f<:II'JI'IOf!!pUr.-..thil~lIIsIIralofl8-wmeufllce.
    • The hlrt70:i>~/!'06:107 and .788 cannot belestedll'llhe
    .~: ....."..fITIIM9I'~~700SeriessaMty~;Separate .
    . ,"Is for thelle'mollelSiiN deteHB.dirl s.etlons ~1.3to 11.6; .
    ·18·
    ''''.' ,

    ..

    ,,' .

    "

    i
    1.

    Table e, , TestS for l·channeI positive and negaIiw ~er


    : diode barriers .' -.-.
    i
    FQr polarity barriers the same values apply. but the
    Avo arid fupPly leads must be reversed, ~ .
    . . ~.

    .' '.

    -- - , l+.6j ..
    .
    -~
    MltDx' .... !':
    I,:;. ~- ..'. ',~, .
    no.

    "0 lOV50U
    ............ ".~
    61n .fI5&t
    ...., ........·1;::;
    - tUI'Y IUfY 6.6'" IIHI'Y
    .. ~

    .'.
    .'
    .

    '" 15V1Clml
    :=c:r=:: ~'.,
    I
    113n

    .
    "0" ~
    i'
    ,
    lMO
    toJ13V v'
    12.OV 14.2V 12~V 14.9V

    72' 22V1SOO ,"'" ,NO 'B.DY 2O.BV 19.av 2UV

    728 28V3000 ::cr=::


    *
    3170

    .
    3401.
    ••,
    iii v'
    I
    25.!iV 26.&1 26.1V 26.9V

    '. ,'.
    ··.. -l
    '.", .. '-., ,<.'.

    11.3 Te.l8 tor the MTL 702


    . . .
    OwlRgIo"'nalUi9oi~ cOllipeberllliYeteellng re!lIJires .
    ~tpment.beyond tha~ elon-IIiIe chedIs.
    . i:
    However, an ellacllv8I88tWhlcll wlleon1lrm ~.r ilia unit ;:
    Is operaIIng comoctIyis sh\IWn lnFlfl.l!9.1hetwo ernmeI8l'S
    used shoUkI be abtelo measure a signal 01 _ _ 4 and 3511 do .. '
    20mA wi\tI.faIrty good accuracy; Comact them as shown
    note"
    inhlalty in the lead to terminal 3, and
    _
    any enor ispreaenl
    the two reading8. Then, I1lOl/8 one oIlhe meters to
    tho torr'l1l"'" 211NK1 (IIfI8urtng comoctpolarilyl and chnck that
    tha readings on \he two meters ale approxlrnately equal.
    ", -.'

    fig. 28. MTL 702_ cIICuIt.


    . ~.- ',' .. ~'

    ';.'~ .

    11A T. . . tor tile MTL 705 and 706 .


    OWIng to the n8tQr& pi theae unHs, ~ensiv& testing.

    .,-, ... ---@..- .......-


    requira& ~ equiprIaII; beyond the acope of on-site

    the units are·


    nectad In this
    slmulatcr (lUIT9IIt 01 .
    . correctly Is shown In fig. 30. Con-
    , ammeter '. measures the transmitter
    4 and 20mA IkIwing from term~ ,.-
    ~201D
    35Vdo

    rial 4 and the s . load current fJowing to terminaf4 . ,1 .....- .:- '1

    simullanellUsly. Sini:elt1eselwO currenl&ara equal andoppo- \


    site, the resultant reading on the ammatvr $hCUkI be virtually
    zem. Ammeter 2 is usedto verify the presence 01 the 4·20mA
    transmiller signal. .jFig.30. MTL 705 and7061i!SI CIrcuit '

    11.5 T_tor tile MT1. 7fI7


    Since thfs untt 1ncoIpora1e8 a. buIIt·1n CWIVCIt proIectIon circuli, -~=-..:..:...~.--"
    Hhas 10 be _eel in .a dlllerent mamer 10 an ordInafy shunt·
    diode tIiIrrier. Relarrtng 10 Ag. 31, set 1ha tranamlll8r 81mu1ator +20 10
    to various currents In lhe r.anoe 4 tq. 20mA and check that the Tt • ..,!II8r' 3SVdC
    ammeter read811!)P1Oldmalaty the asme vUIe. Then, set the llmu_
    simulator to 2OmA' end check that the voltage between I9r·
    minelli' and 218 Iaas lhan av, and beMHn !arrnlnllia 2 Ind 4
    II leas then 3.W. I

    cFIg.31.· MTL 7071981 circuit

    11.8 T_lor ttla MTL 708


    This unit, 01 similar design to the MTL 7fI7, Is !aslad In the
    same manner. Ra'errlng 10 Fig. 32, set the transmi)tar simu'
    20mA
    r- - --- -- -----------.- -1 ;:~ ~~
    latOl'to 20mA and check that tha voltage betwaen !arminals 1 I~_.. _~
    and 3 is less than 8.9V. Transmltt8r
    simulator

    i· . t:og. 32. MTL 70S test circuli


    18
    ,. ~-, ,'. ., I' •. '
    ;
    ~,?
    .

    ~.
    . Table 10, Tests lor T~hannel ac Zener diode baniers "'.,';;.
    ,! .
    _uremenist '.
    r}'~ .' Owing tq tile symmetry 0/ Iheee barriers,
    shOUld be rnade wiIh the ~rrent ftowiJl9;in both directions. i ..
    :
    ,
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    .

    .
    ,
    . .'~
    ' ...' 0

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    ,

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    ......
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    , .. ~ Is.i.ct.o
    .
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    : •.<

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    no. Clleckfor ..1tIInufty
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    f' ..... Mho, ..... ....
    ;c', . 710 1-DYSOn 8m 85R
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    .
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    ."
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    -
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    ;'. · '
    , . ...
    Table II, Tests for 2-channelac Zener diode barriers
    !
    Owing to the symmetry of these barriers. measurements
    ....... should be made with the current flowing in both dIrecIions,
    : ' , {
    ..
    "

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    .

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    , 1m";. ......
    _ _a

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    ,' .. '"j
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    •

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    -
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    :
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    T~9. Tests for 2-duH1ne1 poejtlve aI!<i negallve
    dlodetlarrlels . .
    ZeM I. , .
    .
    .
    . · ..
    . The8e baJrters have similar PI'Qp8rtie&to 1he1-dlannei barri ,. ".'
    ,
    ers deta~ed In Table 8. The table gIWs details for teslinl •
    positive barriers. For negative polerlty barrlels the sam ·
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    i

    . BAIllIE. DATA
    -:

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    the same vakJe!l apply.
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    '::1iC: Ji.:!' 71V

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    I
    NOTICE I

    , '
    READ THE FOLLOWING BEFORE INSTALLING OR OP RATING EQUIPMENT.
    Bently Nevada Corporation has attempted to ider lify.areas of risk created
    by improper installation and/or ap!!ration of this Rraduct. These areas of in-
    formation are, noted as CAU nON or WARNING for your protection and for the
    ~
    W -,

    safe and effective operation of this equipment. ~ead all instructions before
    instdling or operating this product. Toke particu or attention to those areas
    designated by the following s~bals.

    I WARNING I Hazardous Voltage . - ,

    ©~~u~©[K!] MachineP otectian Could


    I I
    ,"

    Be Lost
    :' .

    i
    •
    -- ''''-1
    ,
    IN THIS DOCUMENT PROCEDURES ARE GIVEN ON Y FOR CHANNEL A.
    •
    PROCEDURES FOR CHANNEl B ARE SIMILAR EXC r:-pT FOR THE
    OBVIOUS SUBSTITUTION OF CORRESPONDING SK<? CHES. TERMINALS.
    ANO INDICA TORS.

    SYMBOLS
    .
    Special symbols are used in the. monuol to illustrate pecifics in the step-by-
    step process. For example: .

    ~'
    @
    PRESS FLASHING
    ffi 68
    CONNECT DIS~ONNEC OBSERVI!
    0#
    SCREWDRIVER
    ,
    .,."".-
    \
    .
    ,"

    .
    SOS'lWC I

    ( I
    !
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    . . . "
    ;, ,

    60171
    SystemOvlml1ew

    Tbisdocument serves as -an iarroductiOD to ~~;~ system. It provide3 simplified" functional diagrams
    tIui. 3300
    and a brief funaional description of each..-.:, f decaiIed iDformatioD, refer to tbe &pCCific MOnnor
    manual or to other related documeota Iistc<I below. '

    RELAtED DOCUMENTS
    • 3300 System Insta1latioo ID5Ir\ICtioI», lm'n.....
    • 3300Systelll TroubleshootiDg, 801» •
    • 3300 Power
    I
    Supply. 80174 ,~
    ' . i,

    :$=:=~/'j
    ,:

    i
    .
    •
    :i

    Proxlmlld is·... repcred trademark of,.hltl, .Nc~iajl~1""rati.

    ':. ". 1
    (loemneq,'No.IIIH11! • ~,J....,.1988
    . '
    N..... Corporadou

    .
    \.. , No part of tbis pUblication may 'be rcptOdll(te8, '"ttIans~'cd, stored is a retriewl'system ~r traI\SJa\ed'into any
    human or computer languaae. is any fonD or by eIecIrOIIic, mechanical, magaetic Optical, cbcmic:al;
    ma~UaI.or otherwise, without the ~'Writtllll COpyrlsht-OWDU. .

    .. ~

    . "

    l ~'.

    ~':~ :'"
    /

    ......

    •
    ,
    System OvervIeW

    .
    !
    I :·f

    .,,
    TjTLE SEmON
    . v.
    . --.;;
    SYSTeM OVERVIEW oj • 1
    !
    SYSTEM -BLOCK DIAGRAM' .- '. .' 1

    MONITOR F1)Nc:TIONS 3

    RAcK .-
    .~

    ,
    v
    80171, '
    SYBItm OviltVfeW
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    '1 ,SYSTEM

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    IJ. f\
    -

    STRIP. CHART
    RECORDER

    '>-
    , ~. '·-,r~;· .
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    ,

    \ REMOlE CONTACT
    , CLOSURES
    o •
    0""
    AO mr

    o"
    0 ....
    0
    0
    09
    0

    TYPICAL
    o
    CoMMUNICA TlONS
    o RESET
    o INHIBIT
    o TRIPMUL TlPL Y

    <?O~
    MONITOR PROCESSOR '
    I11III_ fRONT
    PANEL'
    " e

    . " .
    f
    ! ,
    '"
    ,,-

    .I
    .. ' L

    " System Qve"'iew

    ~EYPHASOR IIONITOR
    TRANSDUCERS , JRANSOUCERS

    OUTPUT TO REC(lRCI~RS
    __ ...f'..-_'

    OuTPUT
    TO
    REMOT6
    I'
    L..,.-I.....-l,.J ALARMS 1

    COMMUN\CA liONS PROCESSOR


    I
    DD 1
    -
    o0 DOUBLE
    WIDE
    I
    MONITOR

    I : -','

    I
    J
    BUFFERED
    KEVPHASOR
    OUTPUTS BUFFERED
    TRANSOUCER
    I OUTPUTS
    -----
    FRONT OF

    SYSBD1A

    '2
    '-"
    '.J,-~
    .. '.~
    r"

    ·MONlTOR··
    i.,:--..

    . . I

    MODEL MONITOR MOHtTORFUNCT\ON

    3300/15 OVAL VIBRATION' MeasUres two channels of shaftrellitlve


    vlblallon. t:ach channel has ,Ind\IIIduIlI
    AIert.oo Danger ata1ms.
    3300120 . DUAL THRUST FOsnQN , MonI\Dr$two channels of axial shaft posI- .
    lion. Each channel has IndMdU$l Alert .
    and Danger alarms. .
    :
    330(1/25 DUAL ACCELEROMETER i.'.rr Actepl$ Inpullrom one ·or two ac-
    ~ometers. Can mon~or In terms of ace
    celerallDnor Integrated acceleration
    (veloclly). Measures absolute machine .
    .....
    ,- .. . housing motlon reiaUve 10 free spaca.
    channel has
    -E.ach,
    Panger alarms.
    Ir'
    'Alert anQ

    3300130. 6-CHANNEL TC TEMPIBRJ~td~RE Measures 6 channels cillemperatUle from


    I \hennOCOUpIe (TC) sensors. t:ach chan- .'
    net haalndlvld..... Alarms 1 and 2.
    Meuuree .6 channels of temperature from
    resistance temperature detector (RTD) SIn- ~': . .
    sara. t:ach channel hall, Individual Alarms :. ,
    1 and 2. .

    ,
    ',,- ,':"'," "

    r·· .L: .

    . 80171
    '.
    ;

    4.. i RACK··
    • 1.
    . SIGNAL INPUT
    . AND RELAY MODULE POWER INPUT
    MODULE
    •
    VIEW

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    . 1

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    TRANSDuCER AND RECORDER TERMINALS


    tERMINALS
    SYSTEM MONITOR •
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    ~.
    .,-,,-,
    c:P (j 6 <b ~,
    '

    I I
    PO R o. I •
    , SU'P LY 8 i
    ..
    ----- 0 0 ",

    .POWER SUPPLY AND SYSTEM MO ITOR POSITIONS. ARE PERMANENT '~ "

    AND NON-INTERCHANGEABLE .

    •• MONITOR POSIllONS IN RACK ARE INTERCHANGEABLE AND DETER-


    MINED BY CUSTOMER REQUIREME TS.

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    BENTLY(\ ,: I,
    NEVADA V ,; ,
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    r;::::=============:::::==I:t==============:;l L ".. ',C'

    :RE.&.O lH,E; FOLI.OWlNG BEFoRE INSTAl.LJIII";OO OPE~A TING EGlUIPMENT.


    Senll)! Nevodo Corporation h<ls ,to identify areas 'of risk created
    by, improper installation and/or of thla product. These areas 01 in-
    'formation are rroted CIS CAUTION or for your protection and for the
    10fe Qnd .ff.CU.... ,oparot!on of this RlGd all instructions before
    ,installing or opercit/ngthls produet. ' particular' olt.rltlon tottlOS!! areas :."'-
    designated, by,'the"~lIowlnf
    '. -
    s)mooht.\:':-
    "

    ' ....

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    j. . I . ,.\
    Ilt.imrdous Voltage'
    , .

    I ©~{u)lFU©[M I M<Jlclvine Pre,tectlan


    Lost
    Could

    '.

    SYMBOLS
    Sp,Cial symbols are used in the' mqnu{)1 illustrate specifics in,j\he step:':br
    st,p -process. F{)r. example:

    @' E8 '~(l)
    OBSERVE ICREWDRIVER
    PRESS CONNICT
    ,- r'._'
    .,' '-'. ,--:.~- .
    !

    '1"
    • 80 172 -01
    Installation, Inslrucllons I , ,
    !~

    EX
    !.I
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    A i!
    Alert Relay Actuation Circuits . . '
    "
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    "
    • '• • • .-, • • ,. - '. • • - • •- • •
    13

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    Monitor InsIaJ!ation (Typical) •••• "
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    Panel Cutout Dimen.ions " • v' _I. .: • ,0


    11
    Powednput Modulo
    Power Supply IdStallation '
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    Rack Assembly OptiOIl$
    Rack loslaUaUoII(l9-iocIl EIA)
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    0,

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    4
    Rad InstaUalion (Panel MOWIl) . 0,

    . 1
    ReceivWi Inspection " .
    0 0 •
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    Signal Input Relay Module J
    .. ' 0 12

    .' ,-
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    , 0 9
    System Monitor loslaUaUoD,
    W ,: 1
    ,.~ • .. .' • I • • • • • I •
    Weatberproof,tfousiDg & RackAsseIDtIIy :. • • • I

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    • 3300 Systenl "Owtrview, 81)171 I
    I'
    • 33QllSystem, TrlMdtlelllJq"!JIi;&71'llf i i I
    , :
    • ~ rower SIIppIy. $1114 "

    .3:l9OS)'Sl_~.S017S

    \.... • Oala Muapr S)'IICm, 431.19-01


    . • Dynamic· Data Maa. Sy&tCm. 46390001'

    i
    ,0

    .,':
    Nu part of lbis pubticalioa· maJ be .reproduczd. trllll~#d. t&ored is •• rdriovaI I)'Item aor tr_lated Into aoy
    human ".' mputl'l" language, is 8I1J I'onaor by .e1cctroaie, mcr+"DicaI, .........ic optical, -chemical,
    manual, or berwise, witbaul dac.prior wrlttCII COJI7IfaIIt OIIJIU, '

    ...............
    ' ...... Cari'- LftI
    j,

    I
    !, ii ,
    !lO172
    InstallaUoII IIl$IructIo ns . : ..

    1 RECEtVING ··IftSP£CltON
    ASSEMBLY AND COMPONENTS FOR
    1. 'IISUALU INSPECT THE EXTE;RIOROF;
    0BVIOUS SHIPPING DAMAGE. .
    2. INSPECT INTERIO~ QfMONI'TORS ANO ro.tlilWFR SUPPLY.
    LOOSEN SCR£WS
    'TO PULL EACH MONHQR ~NO POWER Y OUT FROM .RACK.

    "

    .~.?'\
    .,
    ,

    DAMAGE
    IF SHIPPING DAMAGE APPARENT,
    FILE A CLAIM WlTI1 CARRIER
    AND SUBMIT. A ('~j)yllln BEN TL Y
    NEVADA CORPOR,l\nONI

    MONS·

    1.
    - ,. / '
    .:1

    . 801-"

    -2 &' STORING

    o HandlinQ'Mc.htoring Of printed circuit boards Is ciltIQIl. Circuit boards con-


    ~ " ..
    . tain deVices that are susceptible to

    •.
    .w, ... , to etectrostatic charges.
    Damage caused by obvious mishandling void the warranty. To avoid
    , , damage,observe the following precautions
    '~ "

    CAUTION
    MACHINERY PROT-ECTION
    POWER IS REMOVED FROM THEEliiilSniuJiEiiiT.

    • Prior 10 servicing, remove all power to.the mm'nll'l'lRm. ~. -

    $S 3M Velostat
    OII'Cuit board.

    ~o.;
    '" i

    I: -.

    - ,."
    o-

    f
    :.. -'
    Installation Instructions 80172

    3 . RACK

    .'

    IN.
    mm)

    'Jlio-__'-I,,,16i ,25
    ,
    IN,
    7 mm)

    "

    ,
    ..•. ,

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    ,
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    ;, : ' . .
    '~-'~W"'C'~T'j
    ".

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    ;-,1.'

    ;L:'
    InsraBallon InSlrUCIion$
    ·',:, --" .

    RACKlNSTALLATlOtf (PANEL
    ~
    I. SLIDE RACK THROUGH PANEL CUTOUT..
    FOR .; "

    , }
    -.', "

    ;:'.,,;-'

    .'~-' .' I

    .A'
    REAR OF RACK
    r--- ....

    '. 2. ASSEMBLE CLf-MP.


    3. ALIGN RACK I~. CUTOUT.
    4, TIGHTEN MOUt)\JING SCREWS.
    . I
    'i·
    I,

    Jl
    II
    If
    U- ...... --,;..- .

    VIEW A'
    RM:1N$1

    ,
    4
    .--, 5,

    ,"-.-

    NO," 10 FLAT
    WASHiR
    (4 PLACES)

    c'
    10-32 SCREW, '
    '( 4 PLACES) ,

    ,.""
    -..

    19-.lNCH EIA ""'\,0,,

    { &.'

    "
    ',.'

    ,I
    I
    :1
    "-, .
    P,ANEit
    :, It
    d
    :;
    I

    T 9.12 IN :
    (231.6 mm)

    ., ',;'

    '>

    PANEl: CUTOUT DIMENSIONS 0.06: IN (1.6 mm)

    ',.",

    , ',~-

    6
    -,-I'" 80172'
    InS1aU8Uon Instructions

    -; .
    7

    -I --
    14.7 IN
    (31;7,'S rnm)

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    7 •

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    '

    I
    Installation Instructions

    POWER ," YINSTALLATION


    . ",
    .. ' .

    ,
    !'

    WA NING
    HIGH ARE PRE-
    SENT.
    TACl'
    CON-
    WIRING
    AND TERMINALS COULD RE-
    SUL T IN SERIOUS INJURY.
    ,.',
    1; SLIDE POWER SUPPLY INTO RACK AND
    FASTEN TWO SCREWS.
    2. INSTALL TRANSFORMER ASSEMBLY AND COI~JfI::CT REGULATOR BOARD
    , CABLES TO "BACKPLANE liND POWER INPU,

    f
    TR-ANSFOHMER Y

    POWER INPUT M....,"&J~.C.


    ", ":SECONDARY CABLE
    I
    , I

    .... ~. b~~~E~5~
    ,, BACKPLANE TO POWER
    INPUT .MODULE.
    4. PLACE POWER INPUT MODULE
    'IN POSITION AT REAR OF RACK
    AND FAS TEN RETAINING SCI~E'<II'S~.,.JJtro-""L-.:..-::t::

    ':.
    ':' .'.
    STA TIC CABLE

    DYNAMIC CABLE
    POWER INPUT MODULE
    , (SEE [!!] )
    PSlNSll2

    8
    •
    InstailatlOO Iristtuctlons 80172:

    9
    1. SLIDE S', ,.,II:.M MONt TOROOAllD , TO ENGAGE CONNECTOR ONBACKPl.IINE.

    ii SYSTEM MONITOR BOARI:)


    ., .f·

    c· "
    , '

    2. 'liCE FRONT PANEL INTq PLACE iA.Nll1I='ASTE~ TWO' $CREWS. ,


    i,1 "

    : j

    c '
    !' ,

    ..~ ,

    fOMONITORINSTALLATION
    .
    ,
    ·5....

    1. SLIDE ~o~nTOR CIRCUIT BOARD INTO RACK 'ENGAGE CONNECTOR ON BACI"PlAlIE'

    .,,-

    " '

    '.J

    . -"~

    ,r ."

    3. INSTALL SIGNAL INPUT RELAY MODULE IN OF RACK AND FASTEN


    SCREWS.

    .I
    ,

    '\
    r .;;
    'SIGNAL RE,l..A Y MODULE
    llij)
    WON/NT"!'P

    10

    " ._ f .
    I
    Inallllla\lQn InlOl,uctlollll 00112

    11 POWER·
    fOR GROUNDING TECHNIOlJESEE!1'S [

    TO REMOTE
    TO K[YPHASOR TRANSDUCERS

    }
    (REFER ,'j'r
    SySTD.4"
    MONITOR MANUAL)
    ."
    .

    .
    I
    I
    II
    i

    TO COMMUNICA nONS Jl0/220." Voc


    PROCESsOR .50/60 Hz
    (REFER TO SYSTEM INPUT POWER
    MONt TO.~ MANUAl.,)

    ..
    ,~

    .... ., I.

    . ~
    .
    i,.
    ,

    1 ,
    Il)8IaIIaIIon Instruction$

    '" .....--W-----------......---------...
    1KI172 '

    . ",' 12 SIGNAlIPUT RelAY MODUlE '


    SIGNAL INPUT Y MODULES

    IWARNING t
    , i, : :)-

    ,t' :...1,.' , VOLTAGES ARE PRESENT. ACCI-·


    :'! ;', -- :,.~ , ALCONTACT WITH EXPOSED WIRING
    " TERMINALS COULD RESULT I~i SFP-
    INJURY,

    :,;
    ."

    IF DANGER RELAY IS PROGRAMMED ARES ,


    . TO BE NORM ALL Y ENERGIZED, THE
    ;.
    .., '~

    RELAY WILL CHANGE STATE WHEN .~

    INHIBIT OCCURS.

    -1;' '*-,
    ,,-r,

    . "'.-- "'._-
    ..... 0 ,

    .....•
    0 .. CIRCUI T BOARD

    ~I I"
    FOR FIELD '
    -,,/., . ' WIRING

    .'..
    ;1
    .
    ..'.
    REFER TO
    ".>-' MONITOR ' ALER T RELAY
    MANUAL I'
    "J
    <21 <21
    W4
    ....

    I~
    JUMPER'
    • DANGER RELAY
    ,,-,I,
    (--,

    •
    -

    0 0,
    IIIIIGJ_
    Y DEENERGIZED Wl W2
    ,
    ,,

    "'"
    WITH ,RELAYS WITHOUT, RELAYS .SEE ~AND~,
    ...,'
    ~IJNIL t
    '1 ~ ,
    ,
    --,-
    M.ciNl100
    .<" "I

    ~-.

    ..
    ~

    {SIGNALINP!1T
    /lElA Y MODUlE N
    .... -.---- -----___...-.....,..-""""'+..,.-H~.....- __",..,.........;-...._--'---..,
    JUMPER
    SET ALERT W3.
    ,
    SET ALERT W4
    SELECT- W6

    '--'-.'-=----,
    ·'-i-'

    '1
    TION JUMPER

    SET DANGER RELAY FOR NORMAlLY' E~~!~~i:g , "W2


    "Wl'
    ,SET DANGER RELAYFORNORMALLYC
    SELECT DANGER BUS 1 FOR OPERATION ,'we
    SELECT DANGER BUS 2 fOR OPERA nON ;W7

    14
    ;, '.
    15 FIelD·
    ,
    I

    I
    I

    ~"".;<-:.\,---,,-,,

    1- • _ . - _ -"i "_' .• :::,,~ ---:- -,' ,-' ";. .. ->, -, "

    2. FO.R SINGLEr>OINl"~OI.1NI1H(lN· "TY.!I!A,t.'~;YSTEM lNSTAl.LA Tl~NS.ENSURETHA T .


    JUMPER STRAPISIN!tALEl'f
    ~-, . -.' ,-, "- -' . ~..
    STRIP AS SHOWN,.1
    ,

    DO NOT REMOVE JU~,ptIRS:"R~IPS UNLESS SYSTEM COMMON IS


    CONNECTEPT6 AT·A DIFFmENT LOCATION.
    FAILURE TO HEED COULD EXPOSE PERSONNEL
    TO. DANGEROUSL Y.HIGHC
    ;-. - ," :!- LEVELS. '

    • ':0 " 0'

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    \
    :JUMPER
    JUMPER

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    ,Sj)4;lciiol symbols ore used lnthe m,onudll}·~o lUultrote speclflc.I.ltithe slep-bY""


    .proc~ss.· For- eX~Ir"ple: .
    ,.", .--..

    ICREWDRIV£R
    PRI" PLAIHIItG
    rEST EQUIPMENT.
    Dlgltll MulIIm.I.,·

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    <
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    o to' JOQO Voc/Vdc. 0.1
    scope ,
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    ,1iQ1.75 '
    "System MOnilor

    .3300 t- Ovt:nieW. 80171.,'" , " i


    ,i
    ::f,:=:;::'=~;
    • J300 POWiIrSupply. 80174 -. -. j

    .DIll"·~tSyst=. 431194l1'
    • Dynamk Dala M....1p' S--.~.,
    -,.,.

    , .

    ,
    No parI ofthis.~_ maybe repl:04uced, tr..~IIed. stored iaa, reIricvaIsyst_ 'nor IraD5latediD lo ';'1 '
    (, ,
    human or coIupURIt ....... , . ' .
    manual"or otbcrwise,~)CJ!e"" co""""-.
    " oIectroIIlc:; ..,odiaak:aJ, m\lptic opcjcal. ahemical.,
    '.
    ... .--...,

    ,-

    ., '
    Systom Mut.hor 80175

    TI'I"U;' SE(.TION

    SYSTEM MONITOR . 1

    MONITOR FUNl.TIONS 2

    DISASSEMBLY PROCEDURE 3

    FRON"LPANEL ASSEMBLY REMOVAL ," 4

    OK RELAY CONFIGURATION S

    COMMUNICATIONS PROCESSOR INTERFACE 6


    ~-
    •'-" PERfORMANCE TESTING 7
    ,
    "

    KEYPIfASOR PERFORMANCE 8

    -VT JUMPER CONAGURATION .. : 9

    RECOMMENDED- SPARE PARTS .. J 10

    SPF.CIFICATIONS . '. . . .,, 11

    Sl'IIEMATI •• & DRAWINGS .. .' .,1 • 12

    vi
    v
    80\75
    Svstem MooHor

    "
    ,. 1 SYS1EMMONllOR'
    .i

    '" _.'j

    ,
    II
    L
    \;

    SUPPlJ[SOK
    O·
    !RIP LIJl HPl Y CH2 (TYPICAL)
    -,.-'
    tSE! ~9A{).lJSl ...
    DO
    o RES(I

    REMOTE
    ~:,;

    .
    '.
    CONTACTS

    t'i+~I' (USER
    INSTALLED) .

    5Y'Sr.t(\N1

    .-!. .

    - ,~.. '/

    if::
    P017S System Monfto~ .

    2 MONITOR FUNCTIONS

    SYSTEM PQWf;R UPlI'IHlBrr_, .,


    The. Sys4elD Mcailor proWdes I ""'......,
    .power up. or ·wbcavu a
    1'11111... IldoM;
    ••rminoII ...ka
    IJ'" ....Ioi.o.."'".......
    SUPPLy\ULT4CEI 01{

    t.., ($U,
    ~.
    =. : :_ "" ..
    S.... ted LED, IaMiId WUd 'w!rGDI pu.1 or ""
    fw><,ioni... The "'1IP1y"'~ + iIIlH. +\'1IL.
    ,kG rrGIII pond
    .... cbectod (or"LlES cat•• OIl.
    leveL .+ ,y alP iI
    SYSTEM RESET '

    ne Syslc:m MDRitor prcwidcs S.nlem RC$d


    Icrmto:als Dlnhc PQlWe.r JDpm Module. 01 by

    .TRI~ MULTIPLY.
    ,
    -y- The S~CID 'Munitor prDYidcs. .a trip mYllJpl)o coouul' lb. iii by' QJGIICC _GJau,we Ibrogp IcrRNoai~ 4.1. ehe
    rowel .Iopul- Module. Wbea Klmu.d. trip multiply aUo~ sel poiDts to be mulr.iplicd by • f8Clor prclCI, .
    -oa monilor wilb Trip MllWpl)' opIiou iNlaDed: Tbc Trip hLDc:IJ9. is iaGRLed by. red LED on (he 'rOGC
    pm.:l.

    , STATIC DATA BUS BUIYEII


    '-.
    ne S)'5tem Mooitot ,mulliplu&-r. four. positioD. seJ~ct u.c.s. tM CmDmu.uc:aIinN Proeeuor to sded. 0111:
    ,...,.......
    1DOOker pcsilioD. StaIit daUi sipab. 6-0. rile ipOUors _are beWre bciog _ Jo "" ComIa.........

    OK,K£UY

    a
    The System MoQilor drives aD OK Relay tbat 10caIcd os the 181M Modul•• The Uoglc-polc. dollblc·clirow
    (SPOT) reby is a.sed 18 iadicatc.1bar. tile 3JOO Ract is iii aa O~~:~:. The OK R~., is set Donnaa, eaerp:zcd.
    . '-.' Tho OK l!.eI.~ is,d.mi_ eiIbet by lb. ')'IIOm po_ up ~ (lrom S)'IIO" Moaitor~ or by .. NOT OK
    sisGal rr.om I.hc. moaitou.
    AlAIIJII SET POJl'(I" ADJUST I

    The System Monitor laal two &witcbes 0& tbc: CroDI p3Dcl thaI
    oa c.aell monitor. Oae IWitcb i:I for .psc:aIc adjustau:1lIS AOd. the
    .be capabi1ily •• adjwl ...... ICC
    .
    " lor dowa &<ale Idjwlmea...
    ,
    tal Ie••"

    ,: KEVPIJASORS

    'iIo! .."

    2
    Sy6lQ(n Monitor

    3
    I L(Jl)SEN~·,n::E. WSAND . rnJltltflNfroR WT FROM RACK,

    .-.........

    .
    '

    STANDOFF

    2. REMOVE SIDE COVER BY.


    f'IIJCIHNl; 1'110 mUDINGTIP ON
    EACH OF 4 STANDOFFS ..
    ....
    SIDE
    COV(R

    .•."
    ,
    FOR DETAIL OF FRONT
    PNJEL ASSEMBl'( SEE
    .
    [D, .

    ...• . ..•
    !
    .
    BACKPLANE
    ;"., '
    0 i
    ',,'\".

    0
    0 D 0
    ODD
    .1111\ ."l
    IItII'I7 .....

    0
    0 o
    A ( I

    .~
    . "

    .,~,
    .'
    FRONT PANEL
    ,.., ..

    .CRETAI ING
    ';' , set.
    ..... / iN

    D
    .. ,.
    '

    40 D
    11-.-----.
    D
    000
    .
    o
    o
    RIBBON CABLE
    System Mon~or
    80175

    f
    5' OK RELAY
    I r. "
    I[ rOLLOWING DIAGRAM SHOWS TIONAL CONCEPT OF, THE OK RELAY
    WJPE DETAIL REF£~TO SCI~ltvlA.1Il1:: (SEE6]), :

    MONITOR MONITOR
    1-- ~:
    . 'N r

    ,OK RELAY OK RELAY


    DRIVE DRIVE .

    -, -t- l
    i'
    INHIBIT
    CONTACT -h---i--t---,
    CLOSURE
    ,~.;'
    .;}': "

    - SYSTo.A '
    !
    MOtl lTOR
    POWER UP ,-
    INHIBIT -h----"-h
    .

    RELAY CONTACTS CONDITION


    SEE @] OK RELAY
    • NO NOT
    .---=:-. ~~M
    OK
    STATE -'
    (
    -. NO OK
    --.........- ARM
    STATE
    • HC POWER
    INPUT 1
    NO
    MODULE ~.

    I
    ",'...... - I
    " J. _--..J
    I
    RELAY
    (NOll~.<tU.Y ENERGIZED)

    i
    I:
    I
    ,.
    8011Jj System Monitor

    6 ·fHTERFACE
    .,
    ,~
    ~~~--~
    COMMUNICA liONS
    PROCESSOR
    . CfJ
    --.:.::::::tt::::t:=~~ 18
    2

    4:·1
    COMMUNteATtONS
    SYSTEMS USED
    :AL~I~~J~~~
    ~En~1
    TEI.S SHOULD
    FROII THE SAME
    IF NOT. AND 3300
    . ER SHOULD GO OFF•
    . PUTER SCREEN 1(I~IUUL~NIDI~~ TE
    SYSTEM OK "'NI)
    e
    -- .......... . .
    ,
    ~
    IlDllQiIIII08 .......... _
    •• 1 . . . . ._ .
    METER VALUES
    tMA TEL Y7~
    THRESHOlD
    LOGGED ON
    .:;Of"iROIRS-\\1U
    ~r

    47124-·

    I
    I
    47126-01 43585-0 7:125-.
    ••
    ••,
    .
    ",unDT HAUL
    MODEMS
    46215-01

    TO NEXT.

    ~
    ~~~I!I~COMMUNICA liONS :"'!I1rt---~~+--_0:1100
    PROCESSOR
    COMMUNICA liONS .~~
    PROCESSOR
    -t
    HOST COMPUTER .

    .. 6
    !

    I,
    '. B-···
    ~IOTES; 1.

    ,.
    -;!

    PitNER. JW'.vT~_" TERMINAL


    rOLjlsR.ol!!iCE.lS .;';,73;'Z:
    ',_ '.
    tn~,. voe-- t;. ! .
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    !

    ", ~ .:.

    1O/220-V~.

    c,';;-"

    VOLTACE'tN
    tOLERANCE ,. TO
    STEP 5. ,.:

    GO.

    ;,.-)
    )

    CO TO'STEP 4-

    !,
    I

    -~~~~~'~~
    it'
    LEvELS ARE
    THATCOULDtAUSE
    INJURY TO PERSONNEL
    J

    INPUT ~ODULE

    -REPAIR/REPLACE
    REPLACE,
    'CABLE OR
    --. SYSTEM CONNECTION
    ; MONITOR O,K

    10
    ,
    I
    I,
    ·'1
    -. 'r:
    SySlell1 Monitor . 80175 .

    8 TEST [C0MT.l
    Ii

    4. RF.:(;Q HECT WII,E ATmflmTERMfNAJ.,. [)I~COIIjNE.:Cl WIRE AT oW, (~18 Vdc or -24 Vdc)
    IrpMI Al OF Pl~OXIMfTffi NID'·,'f.4fASURF. AGE .AT WIRE. VOUAqE
    ·.. II,"jll' MU:lf~'LLI~"'II,f.'U'/ILU IN \.11 l.

    .. r.

    ·····f--
    '.

    VOLTAGE IN
    TOLER.ANCE
    REP AIR FAUL TY 1..........-",.,...,,..,..,,.,
    FIELO WIRING

    . ,
    '.-,,'

    '. '

    8 KEYPHASOR OC:DCnE ,lCONTJ


    5. CHECK kEYPHASOR (j1)TPUT SIGNAL AT MONITOR FR0fHPArt£L 1m
    COAXIAL CO,Nt·I[(:rOR.

    .,'- '~,.

    -',' l' '


    " '

    .-,::
    .~
    :",C
    ;I

    KEYPHASOR SIGNAL At POWER MODULE mit TERMINAL.

    (21 (21

    ___J ~ ".>;)

    0 .....
    hr
    l "\.,
    ,= REPLACE
    SYSTEM .
    OR = Or.- M(jNITflR

    IJL

    GO "E1'P'U_S~

    12
    I ,
    0,

    J
    '. 80175

    . 1 -.

    8 'KEYPHASOR TEST [CONT.l , ~. I

    7: DI$COlltIEr;T WIRE AT P01Nf.R Il1JI TERMINAL AND ,CHECK WIRE·


    I
    FOR' KE'fPHASOR SICNAL.

    "

    ~""J,.
    '",,-
    i"',·

    1--,-~_._~. _'._-._ _ _..>+_ _........,-_ _ _ -.JI


    0-
    SIGNAL'"
    ,. '--"
    \Y.
    .... ,..
    REPLACE,
    ~'(r) ILM
    OR=O~! MONITOR

    IJ\...
    '~'"
    8. PECONNECT WIRE TO POWER IN~UT i'~fUUULt, _ TERMINAL.

    GO STEP

    \t i
    ~-r;i' -~--. ,I

    II
    '-~ ,
    _" ~ ,f.
    ;' '"

    System MonllOf

    B .KEYPHASORPER~RMANcE [CONT.l
    9. DISCONNECT WIRE AT PROXIMITOR oumr lfEfIMI~~AL AND CHECK .sIGNAL' AT
    OUTPUT TERMINAL. I .
    , "

    I .
    1 '

    0--
    = 'hF REPAIR
    WIRING
    1 ~"
    ' OR = 0--
    " . SIGNAL 1..1\... ""..1

    NOT OK '."

    REFER TO TRJ\NEDU(:ER
    MANUAL AND CIltE:CK:
    o
    o
    o

    , ..
    14
    8OH~"

    9, -V,, JUMPER
    ,'. L.i..._""--_______...~_loit~-....-------~
    ,"

    TO CHAicE TRANSDU.·.CER VOLTA.Ct (-I(r SY,$TEM MONITOR, DISENGAGE


    FROM RACK (SEE Q1) AND Se:r,JUMPE, FOLLOWS:

    VOLTAGE -VT JUMPER,

    -24 VUC . W1

    -18,VDC W2

    NOTEj
    .'
    THIS VOLTAGEOPflGNN;:~~J1I CONFORM WITH
    -VT SET IN POWER <::1 FORSUPPl.t$QI',
    LED TO OPERA'TE

    ,
    ..
    .:;
    --'
    ,'."
    ..
    -'
    D
    TPI
    s
    . i 1ft
    B

    o L

    sno.
    CD DOD
    o L
    ,
    t

    :: o o

    aT"'1
    CD
    CIT,"" CI TP:I
    (J TPt7 DTP8 D D
    o
    ,. ,
    r-·,,.,...,.

    15

    .! ,I
    89"75

    .SPARE

    ory DESCRIPTION . NUMBER


    M

    SYSTEM MONITOR 3300/01

    . TO ORDER REPLACEMENT PARTS, SFfE:icIF'Y THE COMPLETE P.ART


    NUMBER ACCOROING TO THIS T INDICATED ON IDENTI-
    -- '
    FICATION DECAL. IF THE MONITOR BEEN MODIFIED, SPEC1-
    'FY ,rHEMODIF~ATIQN NUMBER ON PARTSOROER. CUSTO-
    MER MusT seT PROGRAMMABLE (SEE m:nIF IN DOt,lj3T
    ABOUT THE PART NUMBER, CALL BENTLY NEVADA CORPO-
    RA liON REPRESENlA TlVE BEFORE THE PART.

    ,. . .

    .. - (i'~-'"
    1
    .. ~c
    . .: ..•...•.....

    j
    I,-

    "'.
    16

    v ".-,
    SySlem
    ," ,
    Monitor

    11 .SPECtfiCIA
    I
    INPUT SUPPLY

    No extCPllal Ioa~ IIOlmal oPet~ moIdc,


    ",,,,,.-., "
    .
    SupplJ Voltap
    +VRH ,, 2255 :t om Vde
    +WlI. 11.22 :!:3JJ9 Vde
    t7 ..W ! H J O.I.VIk:
    +SV S:!:o.tISVdc
    +SVREF S:!:O.OO9Vde ,i
    -15V -75 :to.lVde
    (.
    -vr (-24VO:1:~'
    -vr (.lBV () ,
    -23.7S :t O.4SVde I
    -17.9 :to.4Vdc !
    1
    ,,
    L· iSYSTEM POWER UP • nail' ;. '.

    I Delay ..1
    I '. ..... i
    CONTACT CLOSURERAl'fNG •

    Conlad. for S)'SIem Reset,.1DIdbit, .aiuI Trip '"tdtiiply


    Active <l(M)O

    KEVP)tASOR
    '~.'"
    OutpU! Voltage (-24V Optiop') -23.2V tu -24.2V, Sbun-Circuit I'r';to<:lo<l'
    Output Voltage (-lBV Optioa) -17AV 10 -1!I.3V, Sbort-ClrcUit Pratected·
    ENVIRONMENTAL
    Operating Te.mperature +32"F to +l49'F (O'C to +65'C
    Storage temperature -4O'F to + lIIS"F (-4O'C to +asoC)
    Humidity 95%, II()!!m!!dcpsiDg
    \

    ."

    . "
    . s · , ,"
    ysljImMonIIOI"

    12
    ,,
    :t

    ,i '

    I
    I

    <}-

    ,'I
    SW-DwG

    ,
    18
    <-
    PRESSURE,
    .. <- I.

    ~. Page No.
    Conten s
    e..
    1.0 Ceneral Informatl.on
    1
    .. '

    "c.. 1.1 Housing


    1
    1.2 Pressure Capsule
    .~ 1

    . 1.3

    1.4
    Differential Pressure Capsule
    Flush Mounted Level Capsule
    2

    2.
    '" 1.5 Capsules with Separator
    2
    "
    '" l.
    (;.
    1.6 Field Connections
    3
    1.7 Signal Conditioning PC
    ~
    (..
    1.8 Side Covers
    C. 4
    2.0 Principles of Operation

    ~\
    c..
    -(.
    3.0 Installation ".5
    3.1 Mounting
    (.. I
    1 .6
    13.2 Process Connections I
    , 1 7
    (. 3.3 Conduit Connections
    7
    <. 3.4 F ieldCQnnections
    7
    Transmitter Orientation
    <-'"
    (.
    ,3.'
    3.6 _ '. Process Fluid Temperatures, \ 8
    8
    l. 3.7 Power Supply Requirements'
    8
    C 3.8 Hazardous Locations
    9
    (., 3.9 Storage
    Chassis 9

    .'
    C- 3.10 Field Replacement of

    (: 10.
    4.0 Calibration
    t Transmitter 10
    4.1 Calibration Model EDPT-12
    C. 10
    Zero and Span Adjustments,
    <.
    4.2
    ' ,
    (.

    I
    (.. ,I ._-0..._'...... _ ..... -~~- .....- -.........- -. "'.- ~""
    .-
    . ...-.- .~.--,~"~-. "~~.. ~ ... -' . ,.
    '~-.--.-,.--- -"
    .
    Calibration fOr Model·EL T··2(ltI5~l\ies Transmitters
    ~,'

    ,-,
    10
    4.4 Calibration of Model EPT-40T .~·iu Transmitters 10
    •
    ·5.0 'Maintenance
    •
    II ~

    6.0
    5.1 Trouble Shooting

    Material Return
    H ..
    12 ~
    ~:

    6.1 Warranty 12 J
    :

    7.0 Drawings, Circuit Diagrams and IIhJstlr,*ionls 13-36 .) ••••••


    .', ",
    ~ '"
    - ~l':-:-
    ','

    ;;) ..

    ~ ' ..
    \
    _..J
    ~

    .)

    READ THIS MANUAL TH~f'.OlJGf1ILY BEFORE'


    INSTALLATION OR OPERA OF·TRANSMI........,:n .>
    .
    ~
    . , .

    .)

    :>

    .)
    ;.
    ,'.
    ';' ~ ,

    .)
    ..
    \ J

    .J

    .)

    .)

    , . :.)

    •
    ' \

    .
    .)

    .)

    )
    i
    )
    .\

    :>

    )
    .. ... _---- - -~".--

    -'<
    • 1.0 GENERAL INfORMATtON ' " <'

    ,-,
    The Encardio-rite Models EDPT.~12, and EPT-40T s ries transmitters
    ~ j::ombine ,the latest technologyc.~qf~' di~"~~:. foil strain gag pressure sensor
    design and solid state signal AU, these trans/TIitters deliver a
    -20 rnA o\Jtput signal from a power supply., These units are

    !
    (.
    quipP'ed with e"ter~1 controls. and :zero adjustments. Additionally"
    hey are assembled in a modular fa!;J1IoJn such that any, of the standara basic •
    ... ub.assemblies can be replaced or with minimum effort and down'
    v' time. The complete unit assembly made up 3 sub-assemblies; housing.
    I.,
    sensing ,capsule and, signal condi,tic,/ltr.' Each of these sub-assemblies are
    .;.
    completely removable <lnd repl'lcE~ab'lel to provide for easy serviCe. mainte-
    nance, or calibration•
    "
    ... 1.1 Housing
    (.
    The hOllsing assembly is a Illminllm di,,·casting prlwiciing a bas"
    for the complete assembly, arrangements for electriCal
    \.. conduit connection and either (2") pipes or bull< head mounting. The
    L remaining two sub-assemblies fas,ten the housing to' ma\<e lip the complete
    '- transmi tter. '

    '- 1.2 Pressure Capsule


    \.. The pressure capsule (Fig. J) is a 'steel assembly that houses the
    sensing element of the transm provides the appropriate pressure
    \. connection. A Printed Circuit is included as part of this sub-assem~
    bly to complete the pressure electriCaJ circuitry and temperature
    , compensation 'resistors. A threa.ded "cmnlectic,n' and a seal \ on the outside
    diameter of the pressure capsule a weatherpr~f seal betw'een
    housing and pressure capsule. The connection devel\>ps the requirec:l
    ,'- flame arrester path to meet specifications

    str~in
    I '

    (:.
    , The pressure capsule utilises a bonded foil ilge sensing ele-
    rpent connectecl in a simple bridge circllit. The ti'utput is deri.... ed

    ~
    '-
    om imbalances in tne bridge ril,,..,,,iHI,,. pressures are apPli~ to the sensing
    iaphragm.Typically, the brld8e • is excited by 7V DC from the silnal
    ... '"' onditionlng voltage regulator and full $C,ale pressl.ll'e, a 12 mV sigl\al is
    r turned to the amplifier section of' ,signal conditioner PC ~oard. ,
    '-
    1.3 Differential Pressure Capsule I
    l.
    The diff('rential pressure capsule 2 and Fig, 23) is ,J stainless Sll'l'l
    a~sembly that houses the sensing lIent of the transmitter and provides
    the appropriate differential connections. The sensing element is
    l a special elastomer element which fitted inside a stainless steel assembly
    on which isolation diaphragms arc beam welded. f'lourinatcd ireon
    fluid or silicone oil or appropri~te is filled \onder vacuum through the
    two fluid fill ports. The leads from, sensing element are taken out from
    inside.of a threaded pipe where br completion and temperature compen.sa~
    tion resistors are mounted. The thll$lded connection develops the required
    , flame arrestor path to meet explosion specifici\tions.

    .,

    ~,
    I
    '.-".... , . I
    ~ .:..?~f'E:'.~h~:~·e!~o:f:~r.~po.ir~1r.'i!~t:=~!!{
    and
    r~·
    pressure overload s.al O-r:inls' , the,," adjustable stop JIlnd t!luscreate
    a hydraulic stop. When normal static 'acts at both the porU· the elastomer
    element is re)eased and resumes ' monitoring. I
    The, special" elastomer element utilizes a ",-J,~"J'" bonded foil strain gage sensing
    element connected in a simple Wheat:stcl~ circuit. The output is derived
    from imbalance in the bridge circuit as pressure isappJied to the J:
    two' isolation diaphragms. Typically the circuit is excited by 7V DC from .,
    the sl gnal conditioning voltage regulator at ,full scale differential pressure,
    a 20 'mY signal is returned to the section ·of the signal conditioner
    PC Board. ....
    '-.I
    r
    -. .J .
    "';".

    1.- Flush Mounted Level Cap5!.de


    'The flush mounted level capsule ,(Fig. 3) is essentially a differential pressure
    capsule. with an integral flush mounted aS~~!lrlbly· having an elect-on beam welded
    secondary corrugated diaphragm, connected positive port 0 the differential
    pressure capsule. The space between the diaphragm of t e fJush mounted
    assembly and the isolated diaphragm is . with fluorinated fre n fluid, silicone
    oils Ilr other appropriate fluids. The port of the caps Ie is. left open

    .,+
    to t~~ atmosphere. Flanges of different are m,anufactured 0 suit individual
    requlfements. '

    l.j with Separator Diaphragms

    :.~~~+~~ with separator dIaphragms for· I)re!,I!II.Jre and differential pressure applica-
    tions. are illustrated in Fig.' '4A. Nnrm ... ' 16 capJllariea and diaphragms are
    manutactured. For special applications,
    C are also fabricated. Capillary lengths
    of Monel, Hastelloy and NISpan
    2 . meters are standard, however
    ~
    ,
    ........
    ., . .
    '•
    '".
    :,,-.-

    for special applications capillary lengths 8 meters are available. The space "-.'
    between the electron beam welded diaphragms and isolated diaphragms
    ot the sensor is filled ,with fJuorinatl'd fluid, silicon oUs or other appropriate
    ,fluids. Separator diaphragms of different are· manufactured to suit Individual
    .~ requirements •
    " ,
    For Immersion type level transmitters (riS capillary with separator dia-
    phragm fitted' to only the positive port the differential pressure capsule .15
    also available. The 55 capillary alone separator diaphragm is l!Tlmersed in
    the tank, gage well or other structure and pressure applied on the separator'
    diaphragm is transferred to the isolated dIi~lnhra'>m of the transmitter through
    the filled fluid. J.

    1.6 Field Connections

    The field connections for power supply to transmitter are supplied through,
    a connector strip or optionally through a B. oard ,(Fig. 5). Th\S board has cir- .) J..
    cuitry to protect the electronics assembly over voltage or fduced currents :~'

    caused by a nearby, indirect lightning strike. j,

    II
    •
    2
    • The major part oLthe U!~t!~~~A~~:iI~~' is p~ed by the gas-filled spark arres-
    . tor •. These arrestors
    undo The remaining
    . n",s~' ~tll1ers reduce
    ,II current t9 the instrument's case gro~
    shunted 'by zener surge' protectors•
    to II level which the electronics
    ~
    assembly can safel y \II1th,;tand.
    t- Since the instrument case is an:' part of the lightning protection cir-
    cuit, it is imperative that it be Pr!OI>E!t\lJ connected to earth ground. '
    o:.
    Protection against external interference is provided' by two
    L EMI filters within the instruments. filters are PI-type. low passfHters
    (L 1, L2) which alternate radio) ~:~~~~~[\(:!r! as may be encountered when the
    '-",,-"j
    ... instrument .is. operated near .. electrical' machinery, two~way radios'
    etc. When the lightning protectiOn cuit is not required, field connections
    (. are provided only through a COI1nectc)t.1

    l 1.7 Signal Conditioning PC Boards i


    I

    ~ Signal Conditioning PC Boards" ij,re attaca'd to the housing


    L. by threaded fasteners. All electrical i do,nn,ec1tiOl~s ·to PC oards are through
    '-
    polarised Molex pin connectors.' conditioning PC. . rds are. available
    ,with line!lr 4-20 mA outpuiSand rOOl 4-20. mA oulPH. • t8 for flow appli-
    \.. I cations. 1 -
    ..
    ..,- :

    (,
    The circl,litry included ·on the bCl8r,d.lpr'ov'id,!s regulation of' excitation voltage
    to the capsules, amplification return millivolt slg,,1 and conversion
    of the amplified signal into a If-.:U/! mA output. The coar,-zero adjustment
    l.
    trimpot is also provided on the I
    l A) Line<lf 4-20 rnA Output PC Bn:.ftl Part No. 22131-074 I

    • '-

    l.
    The linear 4-20 mA outpl;lt
    . i~ used for pl'~ssurc:, level
    zero potentiometer 'along
    PC Board all 0\11 5 upto 100%
    The span potentiometer ,WIO\l"S
    signal for pressure appli.caticlns
    Board, Part No. 22131-074 (Fig.· 16),
    diffen:nti ... 1 pn.:~suru ... pplic!.Itiolls.· Th"
    coarse zero control proyided on the
    Scale
    2:
    :>:
    Pressure Range (FSPR) .adjustment.
    1
    I ranging of the 4· 20 m'A 'output
    ranging for level or differential
    pressure applications.
    ~
    '-
    ~)
    ~

    The square-root 4-20 mA f9r flow application in conjunction . -J' .


    C
    with differential pressure capMlles is achieved by two PC Boards, Part
    No. 22131-078 and Part No. 31-079 as sho\lln in Figs. 17 and 18 res-
    L
    pectively. PC Board No. 221 provides regulated excitation voltage
    to the DP capsule, return millivolt Sirna I and converts
    the amplified signal into a 4-20 mA output. In addition this card
    generates the power supply reference voltage. f r PC Board No:.
    22131-0-79. This PC Board 4150 i a coarse zero contro which in conjunc-
    L
    tion with the' zero control suppression/elev tion of the zero
    signal. - II
    " PC Board No. 22131-079 'ac:Cd!ltl the linear 4-20 rnA output of the
    previous card and generates additional current output. The summation.

    c,
    •
    of the linear and this additional 6"... "...... ou~put provides. the square
    root ~,.20 rnA output. Controls 13 and R27 .arefactory adjusted'
    potentiometers and sholJld ~ be dist'~b~:I.

    The voltage drop across zener 'is 6.2 volts hence power supply
    requirements for flow transmitters from IS-4.5V DC with load resis~
    tance varying from 0-13.50 ohms.
    C) Integral Local Digital Intication, PC 8aard Part No. 22131- 85

    ., Localdigitai indication through Jdigit LC display c be provided


    , with allER range of. transmitters I). PC Board Part No. 22131-0S5
    (Fig. 20) is used fdr this purpose. 4-20 mA output is outed through
    this PC' Board, which has zero . span' controls' for . isplaying the
    output either in percentage or enlgil'll!l~rilll.@ units;

    The voltage drop across zener CR I mounted on this card is 6.2 volts
    and hence additional 3 volts of ~~~r!:~~ voltage would be required to
    achieve specifications listed in ,data' when this. is used.
    D) Conversion·of 2-Wire Transmitters If-Wire Transmitters, PC Board
    , Part No. 22131-080

    All r::ncardio-ri Ie trallsllIi !lers can 'convert'"od from 2-wir" op<'ration


    tu 'I-wire up .. rat;on with isolat,"-d 4- mA outl)ut by IIII)UIHinl! PC I\uard
    No. 22131,.080 (Fig. 19) on the of the transmitter. This how-
    ev.. r can only be don .. when Iil:lh protectIon cilrd PC Ou.... d No.
    221 ~1-05207 GAIa (Fig. 5) is not This card converts the incoming
    20-30V DC into an isolated DC vnlt.la.. which is fed to the signal card
    and the ~-20 rnA output signalgalvanicalljl isolated from
    power supply input voltage.

    1.8 Side Covers

    The. side covers provide the complete for the transmitters. When
    removed, they provide access to signal cdriditil[)n'~r conUols: and connectioils
    for general setup of the pressure tr;,n.,m iitt.~. in the system. The side' covers
    are fastened to the housing on a thread whic~ also provides
    the reqllired flame arrester path proof specificatiO!'s. The cover
    is manufactured as an aluminium ·die with an average overall 3.175
    mm (1/8 inch) wall thick ness. This cover be installed .n the housing
    wUh a minimum '-turn engaaement to the explQslon I.,:rroo.f in..,t egrity
    of the transmitter design.
    2.0 P.Jm:IPLES OF OPERAnON !,

    Tht' Encardio-rite pressure,differential level and flo transmitters


    arl! variable c':lrrent output devices uit,p.p output current si nal is propor-
    tional to" the applied pressure level. operation is bes described by
    two elements; an amplified pressure system and a urrent output
    system which is controlled by the pressure CllpSlJle system.

    •
    4
    .. ,.:
    '", -. ' .
    "
    .:.'
    j .:.j-
    ·.L"
    Thelcurrent system 1. the actw!fcl*tDu:d-,,,,n,OI av.uJableatthe board.
    0&;.
    The fpressure capsule;' systeins . are , of .these ' "in dlese
    it p dorms the, critlcal ,presSure transduction. Other sub-systems
    (. are sub-circuits performing '. functions in providing temperature
    com ensation, zero and span controlj
    . ,. regulation etc•.
    (. . ". .
    Figure 6 is a s,chematlc blod< "'i ..,.. ~,....1 representing all Encardio-rite2-wire .
    <. pressure/level transmitters. The of these transmitters can be easily
    described by following tllis diagram~, power supply and load cOnnections
    l. are completed to the transmictters, circuits in these transmitters
    irnrnedi;,tdy ctraw ,what Can be current. Tile voltage regulator
    '- . which provides the precise' to the pressure sensor' bridge
    draws some of the i,dle current the pressure sensor output amplifier
    <.. that raises the millivolt ,. signal' from pressure sensor, before it can be
    used further in the circuit. The regulating FET uses a small amount
    <- of idle current in maintaining the current output. The largest pOrtion
    of the idle current is used by the sensing bridge. At zero applied
    <. pressure the idle current of slightly than 3.5 mA is increased to 4 rnA,
    l.... by changing the resistance balance the' pressure sensor bridge. This is
    L accomplished with the coarSe and zero potentiometers.

    \.
    When no Change in pressure, the will continue to operate in this
    manner with the' FET regulating the. n"r..."'~ current to precisely 4.0 mA regard-
    less of changes in load or supply As pressure is introduced to' the
    l.
    sensor diaphragm, the pressure ,capsule becomes an activ~ and control-
    L
    ling influence on the transmitters The pressure sensor dia~hragm colle-
    cts the applied pressure forces and them to a strain~sens ive element.
    The strains generated in the unbalance th Wheatstone
    ~ bridge circuit (pressure dIfferentIal v~"tageoutput.
    This: voltage is then applied to Ampllfler an: raIsed to a
    .~ leve that can be applied to the . the FET curl' nt regulator•
    The regulator in turn produces a In loop, current flow t at is propor- ,
    tion I to th,e applied pressure. potentiometer, this current
    c is a justedto'a 20 mA level at The FET circui continuousJy
    mai tains the current level applied pressure egardless of
    '- load, or applied voltase changes. and sub-ci uits provide
    support· functions for the . complete diode aJJows pol rity reversal
    '- '-- without affecting operation or coarse and zero pOtentiometers'
    provide span adjustment and capability. The ~ilter circuit
    ,, provide" noise hol"tion frolll ex signals. The volt as" regulator
    proviuc" th," critical excitation voltage the pressure sensing bridge circuit·
    l
    and amplifier, independent of changes in supply voltage.
    '- 3.0 LNSTALLA TION
    Several design features, including tlie' from the universal
    components, lTI<II<e Encardio-rite parti,:ularly. easy to. instaJJ.
    Since one standard housing is used in, to instaJJ plant
    plumbing for pressure instrumt:ntation pressure ranges have
    been specified. Figs. 7, 8 and 9 illustrate lI,~"."" methods.

    3.1 Mounting

    Select a location with a minimum of mi!dh,aniicai shod<, vibratio' and rapidly

    ••
    5 '1 \.
    ,. , ;;,
    ' .. _-----------.---_._-- -- -------- ----,,_.- --_ . ",
    ,!~
    ·-rr.' ..
    ~
    lters .where ambient temperatures
    changing .temperalUr¥' Locate the trans ~andard compensated. temperatura
    are between O"C to 70~C; this is the
    range, . within which the transmitter outpu ,!characteristics willtemain within
    specification. .

    3.2 Plcx:ess Connections


    Depending on the transmitters, various
    ~
    NPT pipe fitt! g5 are provided
    for process conneCtions. All plastic cap lugs used to pro t the pressure
    ~avities during shipment and installatio should be removed even though

    ~
    e. port may not be connected. Difiere ual reference ports should not be • -'>.

    Iod<ed when the transmitters are use :for gage press\lre measurements.

    . nnections shol,lld be ma.de to these port '" accor~ance with norm~IIY accep-
    . , '. ed practic~ using a solid or liquid thread sealant.
    ;I
    :,1
    Model EOPT-12 transmitters have four 1 ." NpT pressure ports on .54.0 mm
    . centers that allows for a variety of. press re (:onnectors. In addition the model ;)

    may be. ordered with adaptors with 1/2" J'ljPT process connections that can
    be adjusted for thecentre-to-centre di ance required to mount a 3-valve
    manifold. This arrangement allows for 2" :2-I/W' (.54 mm) and 2-1/4" centers
    ~)
    .".
    i

    by rotating one or both of the adaptor • The Model EL T-20T and EPT-40T
    .. have 1/2". NPT process connection. The following are recommended process
    piping procedures. , .
    , .. >.',

    I. Hot process' materials in excess of ·.20"C must be "ept out of contact


    with the transmitter.
    Sediment should be \cept from dep ~ting in the instrument connection
    2.
    Jines.
    Elevation differences in the instr.u entation piping legs of differential
    3. . pressure applications must be eli ihated by means of the zero pot..
    '. I
    4. Instrumentation piping should be "ep .& short as pOSSible:\

    .5. Ambient temperature fluctuations sh...ld be avoided.


    . ;II

    Siopil. piping at least I inch per f Q"tup toward th.e. p*.:,;' oces& connection
    _'_f_, for liquid and steam. . !I
    I
    .' .
    ~-,-. -,
    7. Slope piping at ~ast 1 inch per foo d.OW. n toward the Pr.' ess connections.
    for gas.. . ..

    8. Avoid high points In Ilquld lines and OW


    ,
    points in gas lin s.

    9. Use instrumentation piping of suffic , t diameter to avoid friction effects.


    10. Be sure all gas is vented ,from Jiqul

    For liquid, flow measurement, it is st Iy recommended that taps should


    be provided on the sides of the line to vojdsediment deposits and the trans-
    mitter should be mounted either besid or below the tap such that gases

    •
    6
    .. _-.---_._--_. ---~---------
    ~~'. ' ... ,
    .:.- wiUvacate the pr«t!s.s ,Jif\e; F(lr measurement, taps should be provid- .'
    i.) -""_'" .

    40- ed on the .!9£ or~ of theline'~:~r~ transmitter should be'mourned below


    the tap such ttiatthe'implilse "" will ,stay filled with condensate. For
    '- steam service tile lines should with water to prevent. live steam
    from contacting the, transmitter. chambers are ,not necessary
    <- since the volumetric displacement pf transmitter is.negligible.

    c 3.3 Conduit Connections

    C The Models EDPT-J2, EL T-20T, series trarsmitters provide


    two l/?' NPT fefl'lal~ tOl\l\ections ; electrical conduit. They are located
    \.. in the housing to allow easy acces$ the left or right side or to install .
    ..-~.', .' < a feed through system. ,
    , .... . I
    , In some installations, It ls advisable IJ\OUlsilll'l~ifI Inta,rnal cond~t seal to prevent
    oisture or water from entering, th' thr~sh the ~lectricaJ conGiult.
    c..

    .... .ieJd Connections j"


    1...: ransmitter signal wiring should . run 'in open trays or conduit along .•
    (..
    ith power wirillg and shouJdbe atareasonable dis ance from heavy'
    ..,. electrical equipment. Shielding is normally required, ut twisted pairs
    ~I
    .:.. are recommended. The transmitter conduit .connelc:tions 'should, be
    sealed with a sealing compound ;';;~~~5;ac:~c,;u::;mulation of I moisture. Power
    .... supply regulation is not critical. l will regulate power supply
    ripple as long as the minimum YoltaJ!e lis above that required In the specifica-
    ... tion •

    \ The signal terminals are located cover next to the V?' NPT conduit I. '
    access ports in the electronic Fig. .5 illustrates field connections.
    when lightning arrestor is requireQ. 10 and J I illustrate field connections
    L
    when lightning arrestor is not used •. 12 gives the field connection when
    'conversion of 2-wire to 4-wire used onER range of transmitters.,
    (.
    Should the' signed leads reverse, the unit will not operate.
    ~ nor be da~ed.

    '- L The transmitter must be grounded the unit is equipped with Iightnil}g
    protection. The signal wiring may grounded if the sy 'tern 50 requires.
    ,
    J.5 Transmitter Orientation
    l
    I;ach of the Models EDPT-12, and EPT-40T series transmitters are
    l designed to allOw variable orientation ItIE~tw'eelrr the pressure r;:apsule.andhous-
    ipg. This" feature may 'be used to the . electrical connections
    • ;rd pressure source plumbing. All . can be rotated' a maximum of ISOOC
    \ reladon· to the vertical axis in arw Increment.
    ~-,

    The following procedure should be ob~;"'ved during pressure capsule orientation


    r , of the transmitters:
    '- I. Loosen lock-nut located be,tween PIII~sslure capsule and transmitter housing.

    ;;-""

    ..
    '.

    l ?

    "
    2. Rotate pressure capsule to achie t.'\proper orientation.
    ":'i'.;
    :}
    3. Secure 1a:I<-nut against adaptor fltran5mitter housing.
    ~)
    Caution - Excess rotation of transmit er housing" in relation to preSSllrecapsule ".l:.

    can result in internal dama .' to electrical wiring.

    3.6 Process FlUid Temperatures " .


    Both extremely high and low process temperature fluids require special consi-
    deration during transmitter installati n. High temperature fluids even beyond
    the transmitter diaphragm operating emperature limits, can be easily handled
    by extending the distance between p ,ess fluid -and transmi,terj the, extended .l ,_. ", .

    •
    "

    •\ .. -.,.,
    piping provides, variation cooling. F r' example, as little aT 60 cm, coupling
    can provide a temperature reduction from 220·C to 110·C ,I a 25°C ambient . \

    • -environment.'" ),

    Low temperature applications belOW t " proces. fluid freezi~l'I leveL or below
    :1

    ~
    e O·C minimum compensated tem .l

    j .'
    rature can be handledlvy heating wires !
    sed with insulation wrapping. Conne tion lines filled with an antifreeze liquid "
    CJ
    Iso provide a potential solution.,
    3.7 er SuppJy ReqUirements J

    The maximum distance between tra smitter and power su ply or controller j

    must be considered in selecting the il)stallation location. Normally, however,


    this is not a concern unless the distan e is so great that it ex~eeds the transmi- J
    tter load limitations. (See Fig. 15.)
    ,~
    Hazardous Locations
    "
    j
    Encardio-rite Models EDPT -12, EL .,20T and EPT -40T series transmitters T·-
    are certified by CMRS as Intrinsicall Safe for Group I, I1A, liB and IIC hazard-
    ous locations when properly connect d to the approved zener parrier. These j
    are ,also designed as Intrinsically Sa e for Class I, Oi vision I hazardous 105=<1-"
    tions when properly connected to the ollowing barriers. J

    Group Suitability ) j
    Honeywell, Inc.
    .J.
    38545-0000-0 II O-III-F 5B5 C,O
    38545-0000-011O-112-F 5B5 ., C,O j

    38545-0000-011 O-113-F 5B5 A,B,C,O

    ; Taylor Inst. Co.


    I ' .J
    1l30FF21000 I
    C,O
    I I30FF22000 C,O )

    1l3SFF21000 C,D
    113SfF22000 C,O )'

    ~>:
    Leeds & Northrup Co. J

    316569 A,B,C,D :~,


    316747 A,B,C,D
    J

    ,
    8
    }

    ,...:;
    ;

    <.;-.
    ".'
    , 0"

    _'-.C __

    " .. ,

    -
    . ~.'
    MTL 332 A.B,C,O
    I
    .~ ,
    Th~ '.Models EDPT-i~,f,l;.,T-20:r, diffe(e~tial :pressure, level
    aFl~" pr~S$lte transl'nt'f~~.are """'L" for explOSjon Proofapplicati-ons . •
    ,by CMRS for Group I, IrA . 'They ~. designed for Explosion
    Pr. ofapplicati~ for, hazardous lo(:atJ$:III' Class' I, Groups C & D; ClaSs II Groups
    E, "G; Class III; Encl. 3. ,
    ", ~
    In order to maintain the. optional :!elCl*ilsion proof rating for an iMtalled trans-
    mitter, the iolJowingconditi<>ns' met.
    I. c."Vt·r, inust 1><..' hand.figlitallfl ttirl'ads must not b.. darnall,·d .•

    2. The sensor houslng must be into. the electrical housing with

    ,
    . five thr.eadsengaged~.
    at least - ~.' ~'

    3. Conduit must be prop.erly iins1;aJIl(j,' with appropriate seals.

    4. If one of the conduit c~n~k~~~~~ on .•the housing is not used, it' must
    be dosed with a threaded with at least, five threads engaged.

    5. The sealiFlg barrierbetweel1 circuit. side and' the terminal side of


    the electricalhoustngmusti be dap;laged and, the terminaL bloch
    must be intact.

    Storage ,
    II

    'The Models EDPT-12, 'ELf-20T EPT-40T series' transrni~ters ar~ well


    , suited "to long storage periods wjfthc,~~ any effect onperform'"llce or' calibra-
    , tion. Of ,course, .extreme..
    vibration should be avoicled o~
    temperature, humidit~ andshbck or
    of g.ooO. maintenance P1. actice. Storage

    l
    te~' perature 4imttsllhould be the. telJlperature . ange of -/jO'C
    to +90·C. ' .

    J.IO, Fi Id Replacen-t of ~fOftic


    ,-
    Thecompl~te electronics chassi~'
    .
    to . be ("eplace easily in the
    field. To replace the chassis (allier H"""cmr,prtic,o 'all power a signal leads):
    '. i
    , I., Remove side covers.
    I'
    2. Unfasten the lead retainins located on the two PC Boa.rds.

    3. Unfasten the PC SGar/i-ret,.iniin" ~I·e.,","

    4. Unfasten t\1e pressure sensing from the electronic chassis.

    5. Remove Old .chassis and one by reversing steps I thru 4.

    The calibrations circuit and zero controls 'can- be . used to field cali-
    ,brate the transmitter in ac,coirdflllc:elwith the calibration procedures given
    in Section 4. ,~-

    •
    ,; '

    9
    ;, ', ....
    ,,,,~""(~:-;'~-;-' .~"'~- ~,; . .
    ~ -'The transmitter is caflbra~'to th~f in~~:~~lr.I*'~:i1In' the ~P~. prklr'
    to shipn)eJlt.There'm.Y.Jlow~...ei-';: be ij1e "~U6mitter must
    berecalibrated. ' 'I ' ,
    A power sup91Y is requir~to ~ate , "tfin'~itter. B~ me~rln8 the
    voltage drop acriliss the load resistl)l', ' ",t,.",r, ansmitter, e"an ~,!'" calibrated", to
    ithin tlu!accl.Ifacy specification. '- :1
    c
    " ••1 ation ~ModeI~DPT-12 series ~'" ,
    $i.fRU1atethe process signal inputl;,to lhe high' ressure,' process
    rt acontrol source of air pressure (A) , (See Fig. 221.
    Connect a second pressure source (el t e, low pressure
    , ,prOC"ess".port;. Measurements of elevation ma~ now be made.-

    Prior, 10 c-alibratlon, remove thl' a,'r."ss 'on 'the 81m: ,,~ the .. 1(.'<:trol1i<:
    houslns..,JO expose, the, span and zero cdr\kr'Qtii.' The $pan and zero controls
    ,are marked '$' .and 'Z' respectiveJY. The In mm of water" is the diffe-
    'rence' bctwl!en the minimum and max valyes. The span is !ldju5- "
    taf)le through a 5; I range.
    ~~ iIfldSpart'J\CIjustments'

    The following is' recommended procedure lQrtill:JIUi5tlllg


    '; Example- ChaRge cilJibratioo from 0-2000 l"U-Jl"Umm
    , J. UtiJizing the test set up mentioned l<'iIl.av,!>. close off and 'vent, pressyre
    source (el, ~yc1e:' delta 'P' two ,at 0 to 1250 mm wjfh pre$$ure
    "'source (A). '

    2. Adjust pressure source (Al to 250 and output to


    ,4.0mA DC witn zer~adjustment;

    3~, Adjust pressure 'source (Al to I rom and se-t tr


    ~-, •

    smltter oylput
    '<

    to 20.0 mA DC with span adjustment.1 I


    4 Repeat steps 2 and 3 above. ,
    The transmitter is now recalibrated.'

    wiien instrument is installed' and with static pressure applied to both


    ports of" the 'differential pressure cell, can be ,adj:Jsted to correct
    for static line effect, if required. A';I;",,'ni...,. can ~ accomplished by setting
    span first;, then adjust zero to A clockwise adjustment of
    span, reduces the range while a . adjustment of 'the zero results
    in ~UfjPrt· .. jtll1.
    - '
    , '
    .I

    4.' CaUbration 01 Model EL T-20T ser,ies TriUISI~ll:tet'S


    To si mulate the process' signal inputs, ailia<'h,a gage to the pressure inlet.
    'Follow instructions as' in section II; 1 and tto calibrate transmitter.
    .>,'4, '
    -..
    /
    /
    '

    Calibration of Model 'EP1...o1 'Series 1rans,liittlers


    ~
    "
    (.)' -1

    To simulate the proceSli $i8n~1 inputs; a ,deadweight tester te(',the


    ;,1<

    10' ,
    ~,

    . ,'"
    i-
    t •

    !pres$i~
    mittel';
    int~. ,F.,O)1~r:1r~IJIPt.1~

    T!1e·lollpwing;c l~:'~,~pI;al:~tj~~'I~
    disassembly,
    procedIJre5 for troUble,s~ii~;,.,
    ~~bJy'~ alignme,nt {ref~~' ,
    . Figs. 13 and .
    ).1 Troubk.~·· ,'

    Refer to tile troubleshooting tlal)lEl~tr~lr g1'!neral proijlems, their probable ee~ ..


    and remedy. '. If r1'!pair.or . the cannot be made, refer the
    matter tQ' your local ~ardio - ' ( ) r thefactory~1.

    DO NOT DISJ\;SSEMN.E' R.fIl"SA4IT1~ UNLESS ABSOLUTELY.NeCES- .


    SA~Y. IF N§ED ARISES, .cJ-'lREil)~~~~:;gr~'~i,'ciEXERCJSED 'TO· PR£VENJ~' ,
    DAMAGE TOTHREADS-J\NO, SMA,IUI

    No output 'Signal or h iOl:ipelrit,tivj!jlor discOOAeC'ted hCh~ pOwer source


    low output lignal '81.1!,*'" '" cortrt al necellary. :f:

    voltqeto 2. Use IMultimeter ami.


    scheimatic to' isolate,
    maJ~unctislO. .
    J. Reverl5!eDOillritv of 3. Ch~5ehematic.&,
    ~::J~~~y. e orree,t;~;s.
    -:..- ,-
    pipflg has. 4.' Ch.kfor leal<age;'C!-
    o~o;d 111 ..11;1014 v;oJYt:(st,
    sedlment Or gas. Corr
    ,-eet a5 necesSjiJ'Y.
    Erratic output I. Loose IH~q'I.iCilJ conneC- t. Ched< with schematic,
    tions, voltage, cor rect as necessary.
    , short, circuit &.
    low . ground.
    I
    .- 2. Entrap:1ed in liquid lines 2. Drain or bleed .sYstem,
    or liqui~ lines. as necessary•
    , High Output ,I. Re~;tril:tiol"'lat the I. CII:'<lrrestriction.

    ,
    , j
    ,

    ,
    .1"

    . a-
    .,
    2.,0jlen•.
    < -"

    ,_ i: ,,,~X - ' ·Yltem .


    ,. , 3. enttapped,•• tn Ilq~M ). ~ll'l·or
    . lille'er· llquld in
    a,
    r-"
    .. 4. sediment In-Ol:: ;"
    ••' 41,. . . .1.4. a_bve
    ;"':.. . ,-
    . 5. C~eck . cprrect .or
    . 5. Density 01 fluid chaced. rel=atibr transmitter
    for"ew ·OE\nslty.
    -::..:
    .6. Refer tlf schematic & .•
    . 6.'l.oose electrical co,ru)c:j<;- ched< elC'trical systems J
    don; short, op.-n with multimeter. ..•
    ;', i
    cuit. or low yoltage
    to ground. '

    .
    ·.'Materi~·TeWtnedfor~repair shc:i",ld be S<i!nt ptei!)ai,d t().::E.ncarctio··ril:e f.l~tronics
    ,~~vt. Ltd;, A--%: Industrial f;.5ta~, Ta,l!f at~~ at4di tUd<IIlOllV·2'26 OJ I;·
    '.J
    by an explaii\ation contairi-
    'EAtuipment return,ed fot r~ir should be acc:4~,parlied
    J
    ing the following information:

    1. ,Type and Length .01 serNiee 'j ,

    2. ,Full descriPtion of malfunction


    -":':' 3. Date of purchase
    4." Name\Ul<l' telephone number of shipper
    5•. 1P\.it'Chase order number,if units are noll40y,~re<l by warrant
    '" I Return ~ing instructions ,J
    ',f-

    ~ ~:'_~: .:' ,,,,'!'T1


    free'~;om defective worl<man-
    .. _J

    .::r:::rlte warrants that its prc)Q\lCtsA;04IJ' be


    $ip'~r material for a period of 12 . :trom4l1,\H~of shlpment, provided
    . thatEhcardio~ite's obJigatien$~under be HmIted to~orr~ting, any 'J ., .
    • defective i.V6rl<manship and/or replaCing material F .D.B. factory.
    No ll,lloWancewlll be made for any/ • incurred' for correcting any defec- .) .. ,"

    'nve:'worli manohip and/or matt'rial ; writtt'n ('"onsent byEncardio~rrre.


    This warranty is in lieu of all other . exprcs~cd or illlph~·d •.

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    --'-<-'---.'----;cCCT··~' ,
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    At

    CoNNECTOR PI flC

    Pt
    y

    <;
    ., BALANCE' RESISTORS,II111- 11112" ,,' " '
    ',,L ,'., , $ENSlTMTY COMPENSATION ~I\J'S ''
    • S.,..N GIIoUGES ' AT ; fie ' ,,' '
    • ,115" flilOR RB2 'ARE MOOtmiO mi,:
    fI,;pZ
    "Ci~.MBlY At() MOllDED IN 1ME W£ '
    ASSEM8Y OF TtlEPRESSURE ~
    ,TOP\llEW OF SENSOR OIAPHRA6M
    CROSS-SECTION VIEW OF.'
    p~'SENSOR
    JI'IOIC.III'WG STflAIN GAUGES
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    SHUNT DIOOE SAFElY DIODE SAFETY

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    Inst ctionmanuaJ
    ,, ',CONTENTS PAGE "

    ,J 11. telll8 18
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    1.lnIroduct\on
    t.l Avotes18 16 -.'
    " ~
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    a. DeICrlptlon 1
    19
    1 ~ Constant-current tesI8
    3. BInTIer epec:/llcatlone 1
    .3 Tee1S lor the MTl 702 19
    3.1 The MTl700 Series 1
    1.4 Teals lor the MTl 705 and 706 19
    3.2 Common specification 2
    1.5 Teals lor the MTL 707 19
    3.3 Approvals 3 19
    1:6 Tests for the MTl 708
    3.4 MTl 702 additional specification 4
    1,7, Test tables 19
    3.5 MTl 705 and 706 additlonalspeciticalion 4
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    3.6 MTl 707 additional epeciIicaIIon 4
    3.7 MTl706 additional specification 4

    ... SefeIy aond~_ 6

    4.1 , G~ne, 88feIy requlrementa '


    8
    4;2 , S ch8Cke ,8

    .. MountIng barrlen(eIIIIIoIed.,......) 8
    5.1 FIlling barriers Into the encto.ure 6

    5.2 Mounting the enclosure 6

    6
    6.1 Tpe 700 Series accessories range 8
    6.2 ConsllUcting the Installation 9
    6.3 Using SMC7 surface mcuntlng clips 10

    7. Wiring the IMtallatlon 10


    -,
    . i 7.1 ' Glancing cabieslnto enclosuras 11
    ;r, _,
    , ' 7.2 Earthing the barriers 11

    7.3 - Comecting safe.aree cables io barriers 11

    7.4 ComecIin9 hazardous-area cables to


    benien. 13

    7.5 Final check 16

    7.6 Replacement of 100 and 320 Series barriers


    by 700 Series 16

    .. 8. Matntenence
    8.1 Routine Inspection
    16

    1,6 "
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    9.1 Powe supply check 17

    9,2 Barrie raslslence test 17

    9.3 ' Earth faults 17

    9.4 Faults betWeen barrier chamels 17

    10. ThermOCOUple and RTD laste 17


    I 10.1 Thermocouple circuit testing 17

    if 10.2 Resistance thermometer detectllr


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    18

    • _ _ _ _ _ _--.-i--'---_ _ ___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _'____


    >.L_ ~ ,~",
    INM700-4
    June 1989
    I

    MTL 700: Series


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    ,
    1. INTRODUCTION 3. BARRIER SPECIFICATIONS
    This instrudiOn manual contains the Inlom1atiOn necesslW
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    diode salety banters. SectIon 4 01 the manual contains: a
    3.1 The tIlL 700 8erIea
    The Nrie8 conaiIIII 01 a caraluly tailored range 01 appNcation-"
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    checklist which highlighla all the Important ealet~ IBctors that orientated models, most polarised positively but some nega-
    Should be considered when using MTL.700 Sariee beniersto tive and some non-polansed. There is also a 'dummy' barrier.
    inIeIfsce between sale and hazardoUs areas. MUll81'S shoUld t. !>....~ circuits, specIfIc:ations and approvals of each model
    read this section, and particutartv the checldl8l, tierore COllI- are given in Section 3.2. .
    mencIng work on a banter Instaillllion. ' •
    For further appIlcatlOnal intormlllion concemlngthe 1heItI"
    and use 01 shunt..:lioc!e safely barTIers, US8IS 8Ie racom- 708+ and 7878+, and
    mendad to read the following MTL pub~catlons: . Ilig~jhll!td in the sales Uterature as most
    proceas requirements. Thasa models and appn..
    AppUcatlon Note AN9OO3, A users guicJe 10 InIrlnSIc cIIIions 8Ie IIsIsd in.Tabla 1. Three models beoame ob6oIes'
    sstety
    AppUcalicn Nola AN9006, Simple facts on SSfely
    ApplicatIOn Nola AN9007, A userS
    bani.
    gu/d9 to shunt40fle
    cent but ana still avaJiabla, namely the MTL 702+, 787+ and
    788+. A fifth new model,the MTL 706+, Wi111Ie introduced late
    1989 and Is lor use w~h 'smart' transmitters using communi-
    saf9ly.baniers (700 Series) . . calion signals aboIo:e 1kHz.
    Product specification PS700, Series M1:L 700 sItufIt..dio(te
    safety barriers
    Product speelllcaUon P8701, Series MTL 700 sncIo5ures Kl!Y IAAAII!II
    and accessOriss
    Theee publicallons ande comp~ ee1ection« MT.L
    tectvilcaJ pepeI8 (TPs) can be 0btaIriecI1rom the COIIlp8nYS ,.
    Publicity department on request: TP1064, 107$.1.076,10$2
    and 108$ arepal1lcuJar1y rele¥1IIII. CopIes 01 the app8rIIl\IS

    -l--
    and s~ f"Irtiflcates 1aaued "by the varioua C8I1IIylng

    2. DESCF\IPTlON
    -TrIIIIIIIIIIIofa.2-wlre.4I2OrnA
    ,"
    SOIenoids.alaImo.lEOs
    ,i
    DC_",-
    26.OV

    i 7878+
    ; 787S.,.
    , 728+
    2O-3SV

    705+
    707+
    708+
    ,
    MTl 700 Saries shunt-diode safety barriers are 1-d1annei or P_~tor""'im 705. 707.)'£16. 787S
    2-channel devices that employ Intrinsically sale techniques Tabla 1. Key beniers summarised.
    to allow eleclrlcal algnell to be palM bItwetn ..,. and
    hazardous ar&88. The)I echieve this ~ limiting the transfer 01
    energy In one direction to a level that cannot CBUHlgnitiOn 01 To minimise spares stocks and si(npillV maintenance proce-
    explosive atmospheres. dures H Ie worth noting that the 'key barne ... can often ba
    used In place of other models: the MTl 705 + can replace
    Barriers that are connected In series with Nnes going to a the MTl 702+ provided only that the transmitter is cer1"1ed
    hazardous area wYI protect wiring and equipment In that al1ll8 for a Umax:1n 01 at least 28V and the Iranemlner and lIS lines
    from any faullS Ol)Curing in the sale area, thua permitting a require no more that 15V to operate. Both are nearly always
    wide range 01 measurement and con:trc4· operatiOns to be the case. The MTL 7Dli+ coneumes 1888 current \han thl
    undertaken safely. 702+ and allows 2-way communication wtth most 'amari'
    AppUcationa 01 MTL 700 Sanes barriers Include the pIDIICticin trar1&IIIiIters. Note that when undertaking the 7021705 substi-
    01 installations containing non-energy·storing uncerlillad
    devices such as swilchas, thermocouptes, reslslilfe sensors,
    I',.· tution, terminals 3 an!l4 0I1he 705 are revaraad In polarity to
    that 01 the 702.
    photocells end lEOs, or separately ceI1lfied 'energy storing' The MTl 707+ can replace the MTL 787+ provided only
    apparatus, for example Be sensors, transmitters and VP CQI)- that the small extra voHage drop can be accepted. It accepts
    vel1ers. The barriers also enable malntenance work or caU- power supplies up to 35V without blowing its fuse. The MTL
    braHon to be carried out without further precautions, and they 708+ can replace the MTl 728+ with the same provisos
    parmit safe-area equipment to ba worked on safely as and and advantage, and also provided that the 1mA leakage cur-
    when necessary, with tha minimum 01 restriction. rent through the 708's electronic protection networl< is

    r~
    A range of five weatherproof polycad)onate enclosures Is
    availabla to provide envirorvnentel proteCtion for barfiers TheMTL7878 can.always the MTL 787 + and drops
    where required, and a Type N-approved steal enclosure alsO 1.5V less aI 2OmA. AlsO, under most circumstances it can
    - is available to parmit the barriers to be installed In Zona 2 replace the MTL 788+ for use . II 2-wire, 4120mA tl8nsmil-
    areas. Enclosures and other aoceasories are fully desotibed ~ drops O.4V less at 20mA ,nd allows 11 times greater
    in this manual. . inductance. i (
    IIW.~~~~_ _ _ _ _ _ _ ~ .
    r":"", .• , """ .. ,; "'f .

    ,<
    '"'".
    " .
    ,
    ~.2

    --
    a-rat '.. Table 2. Basic ctrcuits and

    -
    ... '

    -
    • ......
    II_I
    No.
    SafelY
    ...... • + c lic
    ApplIcotI...
    .
    Bale c:trcWt ..... endo-tOo

    .... .0(.,..
    v
    ..
    VOII<g aI
    y
    n!IIIg
    " ;!,
    '!'~
    .
    IITL v !l 0
    .. 702 12.5 1200 .25 Iv - "" 35
    See ,
    I .
    "'"
    7116 28 1300 93 Iv - -
    ,
    35 SeeHOns
    3,4 & 3.5
    :.
    708 28 '300 ' 9S 'v _.pages4&5 - - 35

    -- --
    J 7t11
    : :: ~ i \!
    .

    alarms. LEOs
    -

    - -
    :Jl;
    -
    35
    so
    so
    so
    708 " 28 300 Iv 93
    '/'i,
    7'~ , 10 so 1200 Iv Iv Iv leVdc&4vac_. .
    85 8.0 6"9' so
    715 15 Iv v 12Vdc_ '. ~
    155 12.0 '3"0 .00
    " :,

    I· .

    • ,
    722
    728
    728

    75'
    22 .SO 147
    28 300
    ?a. 300

    :1
    1
    :~
    I v'

    I::
    ~
    18V de systems
    9S V

    .
    "
    " Iv'
    . outpu'fJ, solenoids

    IV IActive de & ac sensors


    !(IOW, impedance receivers)
    •
    • 00
    ¥
    '*'
    •
    ~,

    ""
    .85

    340"
    340

    :
    19.0

    25""
    25.5"

    0.3
    0"3
    2M'
    20.2
    2U

    2"0
    2.0
    50
    50
    50

    250
    250
    ~.;,
    .
    ......
    ,
    .",
    ~: - . '
    755
    ~ :~ :
    Iv' Resistance temperature
    4 ..,.
    L f.ytJ I :::1 (0.61
    (0.61
    3"6
    M
    250 .. '
    250
    "., "!

    I•.. i
    IG"d~
    .

    , <
    ~:: ;g I~~
    ,
    7&8 I y' 18 6.0 '7"0 200
    J" 18 6"0 7,0 200 . "1.
    'j
    I
    i,
    71'
    : : 11: ,
    V 146
    148
    6"0
    M
    7"5
    T,8
    100
    100 ,
    :: :: Iv' V BlroI"'gaugo bncigao
    3~ ;,LHI 1075 '0,0 10:1· IICl
    '::

    :~ 's~o
    ,
    714
    1075 ;0,0 10,'" 50
    i" . . ,~ ~ .
    .",

    ,,'
    ' !
    , 1M"
    :~
    v
    •
    .65
    165
    10.Q
    10.0
    11.2
    11.2
    50
    ,50 '.'
    '*',~ I'
    ·c
    ,
    , 71fT
    :: ;; ,~

    147
    I y'

    V
    12V""_

    leV de systems
    4"
    (20V Tool
    } " 155
    .55
    .85
    '2,0
    '2"0
    19.0
    .3.0
    13.0
    20.2
    .00'
    .00
    50
    1 788
    .~
    l 150 14'
    , ,
    165 19.0 20.2 50
    "
    --,,1 . 779
    T19
    ~: :~
    ~Ulpu18 flUB" NqUl'IIt :>10 ~5 5 ~Jti,6 50
    }
    4! "~

    / " :;j:
    = d ""...16 aspar•• In lIel . 340 25.5 . 26·6 50 ,

    .- .: V V BenOy NS'IIBda ProximilOrs 34Q 2H 24.6 50


    :~
    7118

    ~ ...
    I

    :g : : = IV
    V
    (MTL'796'1
    jActiv8 de & Be sensors
    .

    3
    "~
    ~
    , 435

    85
    85
    135
    17.5.

    6.0
    6.0
    12.0
    16.7

    7.'
    7:4
    '3.2
    50

    50
    50
    50
    " 0::
    .'

    ,
    786
    :~ :g:: :~ "" 135
    -
    12.0 13,2 50
    m v' 'v ~J
    .- t 2-wire de & ac systems 340 18.0 19.7 50
    ~= ~ 4~ ~
    • 34Q 1M 19.7 50
    778
    ~:I::I :~
    V
    (;:,cr;;::g. :~ . ~:~ ~~.~ ~
    ;
    718
    : :: - V iSIgnaI,eiuma 3
    . ~ " .,
    j ~-
    2.2V+300
    2.2V+300:
    25,5
    25.5
    2H
    26.6
    50
    50

    ..
    ~
    ... 1:
    )i
    J '*'J ,i -
    'oJ

    " ,

    7&7
    :.:: 93 v OUtpul5.~fJ • ~~, ~.~ ~
    3"'1
    2.2V+300
    25"5 26"6 50
    50
    "

    _-l
    25.5 28"8
    18~ I

    : +,J
    =
    187$ 93 v' ' Transmitters :>1Q 25.5 26.6 50 ,!
    oUlputs. swllches CI.9V+200 25.5 26.6 50
    4 i ~

    -
    I
    ,
    f
    788 ~. 3O~
    ~
    v'
    /lI!,v
    •~:~ ~
    ~ 34b
    66
    ;

    25.5
    6.0
    26.6
    6"9
    50
    50
    781A VI
    ~~
    340 50
    ~g ~ ~!
    25"5 26"6
    ~~ 85 6"0 6.9 50
    4(1OV ,
    0 0 *Diagrams, sl"lOVr positive versions.
    789
    I::;;v Securing cables tor

    l/ /~
    ,
    \ ,
    future insIailalions

    " U --
    r. O.
    A" diodes reversed on
    versions. Addi'"-lnal diodes kited on
    ilt' .... lIlhM.m.
    negative
    t;t'" ....II ;.' (m PIollJl' a

    a: ToIeI:8n<O±O,I5D al2O'C, channels "ock _In 0",50 fmm 2010 ,~ ,to,"; ac: version 24.5V. c: Be version 7.4V. d; 8C version 26.1V, e: at. version 11.'ZV.
    NoteS 1 to 7: 688 'Terminology', next page
    .:... " - -- - ~.~-- I ,j
    Term~ CPll-m apeclflc8t1Ofi
    1, SaIeIy descrIptIOn . *ltenIleIIIp8I'aIure and humidity limits
    The description oI'a barrier, as '1OV 5QO 200mA', refers to II! .+6O"C continuous working
    the maximum voHage of lite Iermlnatli1g Zener or Iorward to +6O"C storage
    diode while the .fuse Is blowing, the minimum Y,BIue of the 5%.RH
    terminating reslstor, end \he col'f!lSPOllding maxImum.shOO .
    circuH current. H is an indication 01 the fauH energy Ittat can ·.~~cummt
    r 'basic' barriers with B wor1<ing voltage of SV or more,
    be devetoped in the hazardous area, and notof the wor1<ing leakage current (see page 2) decreas9s by at least
    voltage or end't<H!Od realstance. e decade. per volt reduction In applied voftage below the
    rking voHage, over two decades. For the MTL 755 it
    2. PoIarlly , llIasas by at least one decade for a O.4V reductIOn In
    Barriers may be polarised + or -, or non-polarised ('8C'). led voltage.
    Polarised barriers accept and/or deH_ sale-area vonages
    of the speclftedpo/afflyonty. Non-poIarisec:Ibarriem support InatlolIII
    voltages of either polarity applied at eHher end. inals accommodate conductors up II!
    , m' (12AWG). Hazardous-anoa terminalS. alll IdentiIied
    I
    3. Encl-to-end raalslanca blue labels. .. . it.,..
    ~)'.,:;.
    The realstance between the two enda of II barrier ohamellll CIdIur codInt· o,t ...... top ,
    ruse.
    ,~~;7"-
    20'C, Ie of the ...~ .nd the If dlodee or Il'8/'lsillOl'I : non-polBl'laed .. ~, .
    a.. p....nt, their voltage drop (transitlol'l ON) '" quoted In positive POterity
    aCldHtorI. negatfYt POlarily
    ~ :;:....~ ~ : poeJllYfllUPply, negafIve to.traltllTllIter . ; "~

    ... Working ~ (Ywllli (M'tL 706 and 7(6) I


    The greatest steady voltage, of IIPPIOPriIde polarity, that can dummy barrier, MTL 799·
    be applied between the safe-area terminal of a 'basic' bal'rier
    channel and earlh al 2O"C for the specified leakage current,
    with the hazardous-juea terminal open circuil.
    ling and eart1!fn9
    S, Mllllimum voltage (Vmaxl . twO integral M4 )('9 IIn-lead plated sleel fixing studs
    The greatest steady vollabe, of appropria~ polarity. IhaI can d stainless steel seW-locking nu19 (provided). '
    be applied contln\lousty between the sale-area terminal. of
    any banier channel and earth at 2O'C wllho\lt blOwing the
    fuse. For 'basic' barriers, it is specified with the hazardous-
    .area terminal open cireUI,; Hcurrent is drawn in the haZardous.
    area, the maximum voHage lor these barri8l'lls reduced.
    The '00' channels of 'basic' barriers and most channels of
    overvolt-protecled berrierswlthsland VOIIagesof the opposite
    { polarity also - sea circuit diagrams.

    6. Fuae rating
    The greatest current that can be passed contintJ9us1y llor
    1000 hours at 35"C) through the fuse. The rated CUlrEifltcan
    be exceeded for short period!; (1IlQ11'sec) by approximately
    60%.

    7_ Star connection
    In star-connected barriers, the two c/lanntIIs alll intarlocked
    such thet the voltage betweeiI them ~ exceed the
    working voHage, VWkg.

    FI ,. Banter dlmenelons

    3,3 Approval.

    COUNTRY
    (AUTHORITY)

    Australia (SM)

    Canada (CSA)
    . Dan",." (DEMKO
    Hungaty (I3KI)
    AS SO.7-1987· Ex-562
    MTL 710 to}96

    CMRA 8711982 MDA Ex. i. 1321


    Australia (NSW M)
    C22.2. No 157 LR36637-14'
    EN 50 020
    MSZ 4814
    A7S91S'
    8762-018'
    M11. 702

    E, lI92
    MDA Ex. is 14"11
    LA36637-16
    705

    -20
    MTl706 MTL 707/701J17e7S

    Ex 562
    lR36637-20
    APPROVED FOR

    (Ex 18) lie


    CoaI-and.·shale mlllBs
    Class 1,J/.1I1. Div. 1, A-G
    IEE,iaIIiC
    IE, ibJl1C
    '. ~ ,

    Japan (AilS) 1979 Roo ......... 38107.38136.152' 39268 Groups 2 and 38.- G5
    S-ertand (SEVI EN 50 020 ASEV 84.14332X ASEV 84.14332X ASE'i ASEV 84.14332)( {EEx 181 flC
    UK (BASEEFA) EN 50.020 EJ<832452 Ex84B2307 ElI8 e.8782428 Ex832452 {EExialllC {-
    UK (BASEEFA)
    UK (HSE (M))
    UK(LIoyd. Reg)
    USA (FM)
    as 4683:1'1 3 Ex83453
    EN 50 02Q
    T)'I'O Approve4'
    HSE (Ml8570006

    3610Enlily.n lH8Al.AX.
    102·· .
    E.83453
    8610102
    J.t lK.... 1.AJ( J.I.
    liSE (M) 66

    J.t 2POA4.AX
    AlIE.
    ........ reg_
    Ex N II Tflln MT20N
    i9j I - cooJ mi!'ing

    Ci,Iss~ItJII.IlOI. 1, A-G
    J-I. 2POM,AJ(
    USA (MSHA) CIFJs~ttled 13201.1-17,20-31.40-44* .1:.1?O10 MIning systemS
    E12oo56 CIaosI,fl,IH,OIv•. I.A-G !-
    uSA (ULI Ul913 EI20058 £120058
    1,.
    ',.
    -1',
    :'; a
    . ~ -, '.

    3.4 MTL 7112 addIIIonaIepeclllcRion

    SUpply' voltage (V.)


    . 20 \0 35V de. positive w.r.1. earth
    ,Voltage .... llaIIIelor ,,,,,,,,mitIor and "ntIII (at 2OmA)
    V...."" minus IN. H,mned at 16V

    -- '
    Vollage Ivallable lor load (at 2OmA)
    . V....._ minus 5V .'
    OuIpUi ~'olo8d
    >IMU.
    Calibrated IICCUI'IIfIY (at 2O"C with 2!100 load)
    0.05% of maximum output. including non-Nneartty
    andhyllleraSls .
    -
    <II2IlmA

    50mA 2

    Zerv·~ drift
    <0.005% of maximum output per 'C
    lipan WmpiII'ItUI"e drift :
    cO,OO5"At"of maximum output par OC
    Supply currant ,
    8,\0 40mA + 10mA maxirT1um at 20V -Fig. 2. MTL 702 bsaIC circun
    8 ·to 40r1iA + 2DmA maxiriluni at 35V

    U .Mn7fl5 and 706 addItIan8I apec:IIIcatIOn


    Supply voltage (MTL 705 and 706)
    20 to 35V de, positive w.r.l.ell/th
    Q\llput cuneitt .. !

    MTL 705: 0 \0 20mA


    MTL 706: 4 to 20mA
    Vo\1Itge avaIlilbie for trall8lllltterand u..s
    (MT1.. 705 and 706) .. h.

    · 15V mlnimumat'20rnA wnh 2ZV supply

    -.
    <j-_~~~~ _ _ _ '~_ _ _ OV
    12V nominal al 20mA with 2OVslJ!lply'
    '4
    Note: voltages are neg<!tive ",.r.l. earth
    .... .. ~""'lance
    : MTI.. 705: 0 10 300!1
    MTI 700: '50<1 0., 1(~'!. (Ig, 3. MTl 7051706 ba.1c circuit
    Accuracy (MTL 705 lind 706)
    211A under IIU conditions
    Supply cummt (MTL 705 and 708)
    35mA typical aI2OmA'W~h 24V supply
    4Om"
    -.
    maxImum al 20mA with 35V supply
    _ 1
    '3 . ~
    +35V
    So;;;A,
    ... 3.. MTL7IR add\tIonIIIspeclflCatIon ~ '"""
    · Supply Voltage (V,) (I..,
    I ~~

    <.
    10 \0 311V de, poenlYe w.r.t. earth
    OUtpIItc;ur...nt (I..,,)
    · Up to 35mA available .
    MaxlnRJm voIIage drop (at 21! 'C, current rtCIIIImlled)
    4 - .. -~

    -.",

    i .

    I••, x 370n + 1.5V, termimil 1 10 3


    I,., x SOU + 2.1 V. terinin~1 4 to 2 fig. 4. MTL 707 basic circun
    Supply current I .
    '

    ~" -...,
    ......... I,., + 1mA max, Vs <26V .
    Umijed al 50mA, Vs >28Vor low load resistance
    .: ,--

    3.7 IITL 708 addItional specification


    3

    Supply Voltage (V.) - ."

    .
    i
    ~.
    10 \0 35V dc, positive w.r.t. earth
    Output current (I,~) . Q.., .' ,~,~
    · '. Up \0 35mA available
    ",xlmum vottliae drop (at 2I)<>C, current.not limited) 2
    ., I;", x 3700 + 1,5V, terminal 1 \0 3
    4
    j.
    · 6upply CUn'8nt .
    · .I~ +:l.mA maximum. V, <26V
    . LlmllfKl Irt"SOmA. V, ,.2QV or low Io<id ~ Ag. 5. MTL 708 , citcuIt
    baSIc
    . V-'.
    4
    I .. '

    I .

    MT2
    '01 MT12 < .

    = !--
    = 1=
    ::::: 1=
    .

    ::: ~
    .

    H -i- ~

    lUI .~
    2
    ,

    MT12 MT24 M'J!I


    1m 181
    MT32

    •
    b= l=-
    i=== f:::
    • b=
    t::
    f:::
    1==
    f- == Fixing lugs few 12; ::!Y~
    On these models,. the: fixing lugs

    b=
    t:= ::::
    = can be posItioned as $I1owll
    ·Add Smm to-depth ,,;1 'fix;nt.tgsare used.

    b= = ~"'H",'"
    b= =
    ::::
    .~" = r:t:.~ 1.[/ •
    \,:.;~.x ....
    := :=: :
    . . . . 1;~1Dl 1/13~~.~
    ~===t:~~
    . MT2 IoP'5 I Ml ~ M124_ J MT32 IIT2IIN
    ;
    2 5 I 24 J 32 20
    S-steel
    fin.... . Dark, I lbase Mid arev Dalnted
    Lldlbdng 4 captive saGo 6 captive UfI-<lIf floppy hinges
    screws 4 captive screws,

    '.P66
    -fixing '11 and _ gland pIaIes _ _ ford1lllng by . . .

    I'wi"jlledlOcallOn Safe Brea Safe area Sale .....


    Certification
    Safe ."'" .,

    None

    Yes
    , back, 00 lid
    ..
    -~ ,
    1~ 1~
    0
    3 Ig
    0.36 1.G8 8.83 12.62 ,
    <l8'

    .
    .

    ~. -
    Fig. 8. EndOlure lpecIfIceIlonl
    , ,
    - ;
    <

    -"i.\
    I
    ..... I <.
    4. SAFETY CONDITIONS -,• -

    4.1 Genlll1l1 safety requl ..........ts

    All users 01 shunt-diode safely ~rriers should be familiar wilh


    the inslaflalion instructions given in a nationally accepted
    Code of Practice, 'II.g. 8S5345 parts 1 and 4 for the UK. or
    Recommended Practice ANSVISA-RP12.6 for the USA.

    I
    . Table 3 ~emises aN the ~nt checks which should be
    carried out to ensure the Safety 01 a banter Installation. Dill·
    gent use 01 the chectdi$l will aYOld the pouIblNty 01 any
    Important safely coneIdal'allon being overlooked when In·
    , ; stalling, oommlll8lonlng, rnodtfying or sarvk:lng an installa-
    tion that u_ MTL 700 S8rIas berrlars.
    M11. .."lOiIH.i8I1d8 thai on aompletlon 01 any wor1< on a barrlar
    lnatakllon, each Item In the 0hftkI11I1I aglin oheckl(! out,
    preferably by _ other than the p8I'IOn who eotuaily
    carried out the work.
    i
    Each Item in· the checklist is cross-referred to the relevant
    _,id
    section of the manual to which reference can be meda for
    m0(9 detailed information. Fig. 7. Methods 01 mounting a typical anclosure

    .,) Comerscrews/plugged knockout hoIea (not MT2ON)


    5, MOUNTING THE BARRIERS (ENCLOSED
    SYSTEMS) Whh this mathod, anclosures ans mounted from the front
    using screws or bolts (not provided). First, using a small
    AlthOllgh the construction of MTL 700 Series ~ers givas screwdriver, piarce the comar knockouts from tha near oftlli!
    themlP20 protection, a higher IP rating and add~nal pro· enclosures (not applicable on Mr2 and MrS; holes are
    tection against mechanical damage and unauthorised modi- 'already provided). Than, from the front of the enclosures,
    flcatlori can be provided by tha 'MT' range 01 enclosures, 'insert ,uitable 8alIW8 or boRa through the 5mm diameter
    which can mount up to 2. 5, 12, 24 or 32 MTL 700 Series : apertures made by tha removal. 01 the knockouts, and flx the
    berriers In the sale area. A Type N-approYe<f steel ancloaure •anclosunss Into position. The mounUng dimensions are shown
    Is available In the range lOr protecting up to 20 ba.rrlers In in Fig. 6. Finally, on Mr12, MT24 and MT32 only, insert the
    . 1lt Zone 2 areas. The dimensions and epeoItlcationa of the
    enclosul"88 am gtven In Fig. 6.
    ·piastlc sealing plugs (provtded) Into the holea above the
    screws, and push them flrmly Into placs to saal the l<nocMout
    apertures, so as to preserve the enclosures' 1P65 integrity.
    5.1 Flttlng barrlera Into the enctoaure
    •2) Rear-fixIng {not MT2, MT5 and MT20N)
    Each anclosure is suppHed ready-fltted ~ all the necessary
    accessories to allow immedIsta installation 01 barriers. To fit 'Enclosures ans mounted from the nsarwith this method, using
    I
    I
    the barriers, remove the enclosure's Nd by releasing tha cap-
    tive scmws (the MT20N encIosure's Nd Is removed by also
    lifting ~ ofIlte two hinges). Temporarily uncllp tha TGS7 tag-
    :the M6 screws provided. First drill holes through the surface
    ,~o which the anclosure is to be mounted, positioned so as
    10 align with the tapped holes at tha rear 01 ~ anclosure.
    ging strip (not fitted on modal MT2), than simply baR each ·These positions are the same as lOr COI"Mr screws in 1)
    barrier via Ite two earth studs to the section of busbar pro- above and are shown· in Fig. 6. Then, using the M6 x 12
    vided, Ughtenlng 1111 nuts to a torque 01 2.3Nm using the screws provided, fix the ancloaure Into place f m the rear. H
    'TOOT torque spamer or othar auitable wrench. Note thet wlU be necessary to use longer M6 scrawS Ihan thosa
    these 'NyIoc' nuts will lose thalr anU-vibraiion feature after provided If-the thickness of the matarial on which tha enclo-
    being tlghtetled/released _ a I tim... so " pouIble avoid sure Ie mounted exceeds abcut 6mm.
    undoing them onca they hllve been Ughtaned.
    Ensure that the barriers a~ mounted such that their hazar- 3) FIxing luge
    dous-area terminals ara djacent to tha row 01 terminals
    mountad alongsida the bu sr, or In tha case of the MTS, tha ,All models can be mounted on a flat surface USing tha fiXing
    three small terminals mounted on the end brackets. Jugs provided.
    On models MT2 and MT5 tha two plastic lugs can be posi-
    5.2 Mounting the enclosure lioned on eilhar pair of opposite sides, as shown in Fig. 6.
    They are attached to the rear of the enclosure by the self-
    Depending on the model uti§sed, there ans up to three diHarent tapping screws provided.
    methods 01 mounting enclosures, and these are illustrated in ,On models MT12 and MT24, the tour plasUc lugs are pos~ . ;.-.
    Fig. 7 and described below. The enclosure specifiCation, Fig. 6, ona In each comer, and each can be attached in any ona 01
    details mounting methods, dimensions and kh provided for lhree positions (see Figs. 6 and 7). The lugs are aHached to
    asch modal. tha rear of tha enclosuns using the scmws provided. Model
    cans should be taken when mounting anclosures to ansure MT32 is similar, but uses six lugs: onain each comer. and two
    the internal temperature does not exceed the maxlum par- midway along the enclosure's langth; This extra lug on asch
    mitted ambient temperature for the barriers (i.a. 6O'C). For
    this reeson enclosuree should not be mounted in areas where
    )side should be fixed at right-angles to the enclosure's side. in
    either ona 01 the two mounting holes. "~
    -'S·'""
    they will be subjected to direct 8unHghl or other sources 01 MOdal MT20N has fixed mounting lugS. whose centres are rot,.
    f_"~'
    henl. "hown in Fig. 6. 'f ;:, ','1

    6
    .... }l::~#:
    '0- ",

    TIIbI& 3. Checklist
    '. .
    ...
    -~'

    .
    v:: - ..
    ,ITEM CHEcK RERRTO
    No. SECTlQN: .
    1 Before commencing the instalilltiorieAsurethatth. sail c. documentation confirms thlllthe .' 4.1
    propOsed SVSiem;s fully certifi&d~itapplleableland COf . lies With th&recommendations i
    containedinlhe relevant.sedions ofBS 5346 for the 9a . toup,temperature oIli1ssifi<:llIion snd , ....•.... ~
    area classification required. ' 1 .
    1--2--l..i.E:':'n:':s:':ure=th":'IlI-.":'th:":e:':ba-rr-ie:"ra-i-nst-.-al-Ied-a-re-of....,-ti.-e-·co-rte-"ecI-'1v-pe-+~'"'~r.-IPo-l-ari-ty-a-sthose>-:;-·~~--ed-j.....n-th..,e+---+--B-.l-....---;I
    safety document&1ion. . • .' .; .' . . I" .. ' , "
    ;1' .
    3 Ensurethatall barriers are mounted the "ubi way arourja 5.1 & 6.2
    y-'

    4 Ensuret~at all barr~rUre securely motmtadon th!3 earit bustlar bv chec/dl'lg the tightness 01 5.1'
    both mo'LntingnLits on eI!ch barrierwitttatorque sparu!e 6.2 & B.l
    I . ...., .
    5 Ensure that all barrienlara pFOJierIy earthed in accdrda~! withthesalety documentatior and in 7.2 & 8:1'
    > compliance with the recomtnendlllionscontainad!n ~ 1!45: Part 4. . '.

    6 Measure the resistance between thebafl'iataalth busb'r nd the main power system earth and 7.2 & B.l
    ensure that itd6eS not exceedthe maxiriNlTl]l8rmltted !stance specified in the safety r
    documentation. i

    Carafull." inspect all cables conn~d batw~n the,004~ 'S and thehazardOusare8'equipm~!!nt.
    7
    Ensurethatthe cables are the COI'reCI type specifi~ in tIIo4 solf8t'l'doi:um8ntaclomillldthat they.·
    are connected to the cornsctlerrnIn&ls. . " ...'...
    .
    7:4& B.l
    .....
    ,"
    8 are segreg e1edfrom all other cables 7.4 & 8.1
    "
    .'

    .'

    Ensure that thepttrmitted cable pa~ers for heard';'; . area circuits ara not exceeded,
    ,
    .
    9 7.4
    10
    ,~ , "
    Ens1'rethalall haZardolJlloBrea apparlll". and cablj,s a", ither aartMree or correctly bonded
    .' --"---
    7.4 ~,.\
    with an equipotenti.lepnductor. . ' . ,
    . '.
    11
    or connected to the earth /'all. . ' " '.' .
    re
    Ensuns thlll aU hazardou....rea cables and ClIbla scieen$ . either taAl1inaied at a barriEll' '7.4&8.1 'i"::
    ,
    I
    12
    , -
    Enaure thetell unuoadh8Zl!r,doull-areeeabl.. era conn~~ !edto a dUmmy bafr~r(MTL 7991 r'
    oth.rwl....felyaecutedtoth4!'.rthr.lliERL7).' i '
    7.3 ";y
    Ensunstl1a! an.en.rg.,,-ato.mg tjevJ_lnlt.II.,:Un the h" rdOu. _hBVII bMn independ"~ly 7.4 .,-- ;ii
    certified. ." i .
    ,. " "\'.'
    ;' -~ ':--;

    14 Inspect all tagging lab'18a~d ensure tlt8tth8ydf9p)ay~ FOrrect batrlartypn. polarities ani:!
    circuit loop numbers. . ; , .,
    . S.I&ce.2 -,' :i
    ......
    15 Carefully inspect all cables connected to the safe area SCI pment and ensure thatthev ara 7.3 ,"
    connected only to the safe"area terminals olthe bat,ier$'.
    .~:
    16 Ensuns that no sat.araa eqUipment Is supplied from.
    ot )Iltalns, a Bourceotpotential with
    respect to earth that exceeds 250V rms or 250V de undet ormal orfaulteonditions unless
    7.3
    ,

    specifically permitted by the safety dOcumentation. ! ~-:.,~ '-'.


    Note: one phase ofa 3-phase supply of up to 440V is pel" itted as that value is the equivalent
    L
    of250Vrms.. . i
    - .
    ~
    ..:;
    17 Ensure thlll all barriers are ~u8telY protectedfrllm ~ sture, dirt, vibr&tion, mechanical dUsl 5.1 &6.2
    damage, unauthorised modification endexcessivet""" raturevarlations. '.' j.
    18 Ensure that 811 encfosuresin which barriers aramounted re effectivelY'sealed and thlll the cable 5.2 & 7.1
    '~- -, glands are correctly fitted. . ".,1
    "
    .
    ". range ot _~Slav8itable lor IIioui\ting 700 Series
    bamersas linenctosed sySlerns, and each iIi!ft1 available is
    isIed below. MTl certIII8d cusiomerdlawilQS(GD701 Series)
    containR1g fUll sp8cllioations Of each iIem am also available.
    Sectidn 6.2 delai18 1he 8ImpIe SI8p-by-step procedure for
    "COIIIiIII!JClIn acomprehensille. bllll'ier mounting, earthing and
    .tagging InstaIlstlon using. ~ 8CCeSSOiie$.

    '.1111e 7'80 SiIIH a lall""' _ _


    f) . . . . . . . . ....,·····,

    ~for rnounjIlIg'MiI eaIthInjj '700 seri.. barllem. Avaliabie 11. e~h ral!mounting Imoket ERa7
    •. lnf~ IetIgtI!s, In u~ or·nIc:keI1IIated brass.

    ; rail mouAl$ the 98IIh IEinnInaIs Uta!. ere used 10 earth


    "t!:~~.'cables and SCI8eI1S. If is avallablatn I-metra 1engt/l6.
    ;b of 3 x .IOmm nickle-plated brass. Also available
    ~=~ as 'SSch 10 x 3mm brass bu.ba~ from Klippon
    FigAI. Earth busbar EBB7 , Ltd or We\dmUllar T ennlna1lons Inc. ' ..
    ~'!+-
    2) IiIsuJatIngmountlngblock IMB7 :10
    Used for mounting EBB7 IIIIrth busbars and insulating 1hem
    frompaneVlllruclurai earth to ·~lnvasion by fauHcur- .12. Earth rail ERL7
    ~.IM8711"'sufI/CIenllyhlg&topllM"IagQ~..nh­
    lrig faellllles for MTL.2000 Itnd 3000 Series inlerfat:e units H
    required. They can be rnOunIe6D1t a11at surface. top-halrall
    (to EN 50 022 - 35. x 7.5; as 5584; 36 x ?:7 x 7.3 iilIN' . $!itablel for moU(lllng; on,.ERL1 earth rail to earth Incoming
    46277).orG-proIUerail (to EN SO 035 .~ 002; BS5il25.32DIH screens, wUh Up 10 2.5 terminals per barrtar width
    46277). ~:~, suppled In bagII of SO. Also 8YJilabia aa 'ZB4'1fDm
    ~ Elacttlcals Ltd or Weldmilltar 1\nninations Inc. "

    Earth terminal ETM7 ml


    Tagging strip TAG7
    I
    ~b:::-~~:g,~=,
    11
    faI".\IP to 64 barrtars. $upplied In
    complete with TGL7 Iabaland six 'c!ic'
    ~' '.

    _ring purposes.
    ,i /
    M4 )( 20 fbdng 1tI'8W

    '. Fig. 9, Insulating mounting I!Iock IMB7

    3) Insulating mounting block 5MB7 1'4. Tagging strip TAG7


    r
    i
    .. An allemative to the IMB7. to reduce the overall heigh! of the j Tagging strtp label TOL7
    Installation to 97mm. Mounts on a flat surface only.

    ~
    't~~~~a:~a:~~~fo~r~T:AI~Gi~7:;~~~~:
    S in 0.5 . available,separately.
    of ten.
    ~J

    . [,
    j Taggll'll strtp _ I TGS7
    TAG7 strip and labal to the installation, to
    remO¥8l and maintain barrtar idenliflca-
    . Supplied ill· bags 01 ten.
    ,
    eJ--M. -..
    ,. ,
    _2fj'iM .... "~I'II"'"

    Fig. 10. . Insulating mounting block 5MB7 Tagging lllrip seal TGS7
    8
    , I

    10) 'Take Care' Intrinsic aafety _ ISU or 1SL7

    Wamlng labels bearing Ihe warde 'Intr1I18IceUy Sala SysIem -


    TAKE CARE' are available for attaching to enclosures or in
    nren. whore Inlrlnslcnllv SlIfo syslems and equlpmenl 8m in
    use. Plastic labels with adlleslve fronts (ISl7) for aHaching to
    the insides of transparent enclosure Hds, and metallabets with Installation using the 700 Series accessories range
    adhesive backs (ISl3) are available.

    7IIC1 SEries barriers can be accommodated on 100 Series


    for replacement purpoees, uslng this brecket.

    Iii
    ~.
    I ~_-/
    I
    FIg. Ie. 'Take Care' lntr1nsic eafaty IabiIIISlS or ISL7
    ).

    L~<Ot~
    11) Torque spanJr TQS7 .
    For tightening barrier'mounting studs. The spanner is-set to a
    torque of 2.3Nm (20 lb. in.) and lilted with a 7mm AlF socket.
    .... ".5~, ~

    Fig. 17. Torque spanner TQS7 Adaptor bracket ADB7

    12) Surface mounting clips SMC7

    ~
    These clips are used for mounting small numbefs of barriers ~1~;;[~al~lows~means
    for expansion when designing a system
    of reserving 8 position. or terminat-
    on tint 5urfnr05 whArI"l it is not COt1voment or possible to U!'>n
    busb8rs. Supplied in bag. 01 len; two clips needed per barrier. and screens. It is pocked as 8 standard 700
    ~t=ri::. wHh hazardous-area terminals 3 & 4 internally
    C( lhe fixing studs. Safe-area terminals 1 & 2 are
    ,",,,nected. See Fig. 24.

    lOQ!I~her 10 "lake up the


    carrying out the
    Fig. 18. Surface mounUng clips SMC7
    1) Determine the number 6f barriers to be mounted on the
    busbar. The maximum recommended number is 25 between
    mountings, but a I-metre length of busbar can accommodate
    up to 64 barriers. So for up to 25 barriers, cuI a length of
    busbar with the required number of mounting positions, plus
    two eJrtra for the mountings. For 26 to 50 barriers, three extra
    mounting posijions are required. For 51 to 64 barriers, four
    extra positions are··required.

    2) Position the busbar on the fixiflg studs 6f the IMB7 or


    5MB7 mounting blocks. The blocks should face the same way
    and be located not more than 25 spaces apart.

    3) At the ERB7 earth rail mounting brackets also onto each


    mounting block's studs, on top 01 the busbar, ensuring that the
    large terminals are on the hazardous-area side. Tighten the
    I.
    IMB7 or 5MB7s' fixing nuts' using theTOS7 torque spanner.

    4) If 5MB7 mounting blocks hJMI been used, fix the whole


    8Iernbly to a nal surface using Ihe two _ _ .loCated In each
    block. InstallaOons using IMB7s can be similarly mounled, or
    e"emattvely on IOp-hal or 'G-profIle rail. For rail mounting,
    check that the ewing nuts are IUmed out althe way, and locate
    thelMB7. on the ran. As the 8pproprIata screws are tightened,
    the ewtng null pivot Into position umer the edges of the rail,
    thus 88CUrIng the _bly, (The two anglld IICf8WI are for Fig. 21. Recommended ata.raneea tor I'nOII"1'ICI b.nt",
    G-prollie rail, and the two vertical screws for top-hat raK). It I
    may be nee.leary to remcMt the surface mounUng SCrawl
    from the IMB7s to achieve II flUah fttting onto the rail. 18.3 Using !Me? llII1tIce mounting cllpe
    ,Insert one SMC7 clip Into the slot in each end 01 the barrier,
    5) Mount the barriers on ttIe busbar in the required positions, pushing well into place. The barrier can then be fixed to a flat
    tightening all fIXing studs using the TOS7 torque spanner, or a ~rface using saews or bolls up to 4.2mm outside diameter
    torqIie WIOlnch sel to 2.3Nm (20 lb. in.). Note that damage to ~M4 or similar). See Fig. 24.
    the threads may occur ij a higher torque than this is applied.
    Ensure all the barriers' hazardous-area terminals lace the I
    hazardous-area side. Where barriers are mounted in rows on 7. WIRING THE INSTALLATION
    parallel busbars, the barriers in altemate rows should ba
    reversed to keep the hazardous and safe-area terminals Before undertaking the instaUation of MTl 700 Series barriers,
    apart. Also, ensure that there is sufficient clearance to allow Section 4 of this manual should ba read before commencing
    their removal and replacement, as shown in Fig. 21. the instructions ocntained in lhis section. AlllnstrucUons in this
    ~ectlon apply to barriers mounted in MTlenciosures 0( as
    "nenclosed systems. Fig. 22 should be referred to for usage
    6) Slide the required number 01 ETM7 earth terminals onto Of earthing terminals in enclosures. For enclosures, all cables
    the ERL7 earth rail, and fit this assembly into the large termi- ,.,HI need to be connected via suitable glands (nol supplied), as
    nals on the ERB7 brackets. Tighten these large terminals Ilescribed balow.
    using a tOmm NF spanner.

    7) Complete the installation by fitting the tagging facilities.


    First, take the I-metre langth 01 TAG7 tagging str1p and remove
    the pack of four 'clic' rivets taped to the Underside. Also, . " .
    C\
    ~
    remove the clic rivets from both ends 01 the strip by pressing
    them out from the rear. The TGl7 tagging strip label can now
    be removed and, along with the TAG7 tagging strip, cut to ~ \
    length H necessary. Ailei' the TGL7 tagging strip labal has
    baen marked with loop identification numbers ele, relit Hinto
    the TAG7 tagging strip and secure it by replacing one 01 the
    clle rivets. If the TAG7 has been cut to length, drill a 3.2mm
    - II ..
    E
    E
    I,
    I ~
    '\

    diameter hole in the cut end, diagonally opposite the existing


    clle rivet (7.5mm along, 12.5rnm In) to accommodate the
    tagging seal. Clip the t AG7 onto I~e Install aU on, using the
    lugs located on the lop of each mounHng block. Finally, 'seal'
    the tagging information to the installation by Iltting a TGS7
    -I , E IV
    E
    ~

    /
    V
    '-
    tagging strip seal through the hole drilled previously in the UJI
    ,~
    TAG7 tagging .trip, and the Vertical 5101 in the mounting block.
    The information on the TAG7 label and the barrier model \
    numbers themselves can bdth be seen at the same time, thus 16rJ1rni terminal for safe area
    making it easy to check that ihe correct barriers are fitted. The 'Ov connections or power supply
    TAG 7 Jagging strip can be unclipped from one side only and returns. '
    hinged open to allow acess to the barriers' mounting studs
    and terminals if required. The spare 'clic' rivets can be used
    for further installations using the remaining TAG7 tagging
    strip. fig. 22. Usage of earthing terminals
    10
    7.1 Glllndlng cables Into enclosures fault currents which might Interact adversely with
    700 Series accessories IMB7 and 5MB7
    blocks are a convenient methOd of insu-
    1) MT2 and MT5
    as in Fig. 20. Further Inlormation about
    Two pre-drilled 20mm gtAnd holes ArO provided in tnc.baso 01 IS systems is contained in 855345: Part 4:
    each enclosure, litted with push-In blanking plugs. SectIOn 3, Code 16.

    2) MTl2, MT24 and MT32

    -----=
    LocaJ
    All these enclosures have detachable top and bottom gland
    plates, lor drllHng by the user. ThIs can be done with the gland
    plates in situ, or removed il preferred. To remove the gland
    plates, flrmly press the plate retaining lip on the inside of the
    enclOsure to release the front edge of the plate. Then, gently
    lever the plate retaining lip at the back of the enclosure to ••
    release the rear edge of the plata, No1B that the embossed ••
    arrow on the Inside of the gland plate a1weys points towards
    the front 01 the enclosure whenfltled, and then drill the gland
    holes in the required JlO'iIIonII. The gland plates snap back
    into position.

    3) MTJON
    ;
    This enclosure has detachabla top and bottom gland plates.
    for drilling by the user. This can be done with the gland plates
    in situ. or removed if preferred. To remove the gland plates,
    simply unbolt them from the enclosure.
    Earthil1g with two conductors

    7.2 Earthing the barriers


    II surface mounting clips are used to mount a small
    To ensure correct and safe operation of the barrier system, H ~~:t.~?! barriers, the earth connections wiH have to be made
    is vitally important that the installalion is earthed properly. All the barriers' earth studs. Fig. 24 shows a racom-
    MTL 700 Series barriers should be connected to a high- method where the two eartlva are connected to dU-
    int99ri1y eArth via a coppe< conductor. The resistance of this . with the remaining studs all linked together.
    conductor should not exceed til, althoilgh in Ofdet' to increase conductors must ho'lla a minimum cross-seeUon
    4i safety and minimise Interferenoe, a reslstanoe 01 0.1 (j should 4mm'. HazardouS<tlrea cable screens Can be con-
    to the el!lrth studs, or _minals 3 and 4 of an MTL 799.
    be aimed lor whenever poSSible. The cross-sactlonal area 01
    Ihe conduclor mURI b9 1911S then 4mm' (12AWG). aun1fT1Y barrier.

    Where the barriers ate mounted on a busbar, the conductor·


    Should bl connected to the 1Bmm' temnll on the ERB7
    earth rail mounting bracket. Alternatively, the connactlon can
    be made directly to the bUlbar using e vlbration-prool ring tag.
    For greater Integrity. a dupllcals earth connection should be
    made to the terminal' on a second ERB7 bracket.

    On MT Series enclosures, the earth connections should be


    mede to the ERB7 brackets as described above (or to the
    4mm' terminals In the casa of the MT2), and led Into the
    enclosure via the safe-area cable gland.

    Mhough terminals2 and 4 on 1-channel barriers are internally


    connected to the barrier earth studs, (MTL 702, 705 and 706:
    terminal 4 only), they SHOULD NOT be used as a means of
    connecting the system to the high-Integrity earth circuit.
    , Use 01 thl MTL 799 dummy barrier (also showing
    III ovoid Iho dilliculty I)()snd by Iho nnod to In~1 Ihll ,,,,,Ih nll".ntlllO mounting method using SMC7 clips)
    circu~ periodically in accordance with the requiremenls 01
    . BS5345. it is advisable to use two earth conductors for earthing
    the system. as shown in Fig. 23.11 is then possible to connect a
    resistance meter into the loop to measure the loop resistance
    without disturbing the circu~. In this case the resistance should Th~ J;'lfe··arEtacables must be connected only to terminals 1
    not exceed 2H. This arrangement will also allow the circuit to 700 Series barriers. They should be segregated
    be monitored continuously by a bonding integrity monHor such IrClrf hautrdc)Us··arEla cables and routed from the sale-area
    as the MTL 2316. which gives waming Hthere Is a significant sale-area loom, conduit or trunking. Care
    increase in resistance, or Jllarge currents are sensed. IS earth if standard barriers are to be connected to a
    conductors should be identified by coloured insulating tape, s~:t~~~~ supply. II the supply is connected the wrong
    preferably blue. wound around.them at intervals along their w the barrier fuse will blow and the unit will need re-
    1('11(l t h 705. 706. 707 "nd 708 OV9tVolt·proteCled

    i
    ~~'j~~h~,~r.~.n~nnot bn dnmnQod in thl!l mllnnar). For ~lllndllrd
    Although there is no strict requirement lor earth busbars and ensure also Ihat III" supply vollug" doo. nol excutKl
    conductors 10 be insulated, it is advisable thaI they are, in vottage (V...) 01 the barriers as specified in
    order to minimise the possibimy of the earth circuit being
    11
    Table 5 (continued)
    NoteS
    Entity Concept parameters for 2-ehannel barriers oomected as i~ Fig. B and FIQ. C.
    FIg.B Fig. C
    MTL t..rier Voc lac Ca La Voc IBC Ca La
    type , (V) (mA) (I'F) : (mH) (V) (mAl (pf) (mH)
    1.92 89
    751
    ~ ... ~ ...
    ~~. --- r -1000 ~
    I.I ~'.~.-I-::-:.::-+-::::::---+~~-t---:-..,.---i
    4.5 0.96 89 1000 4.5
    5.92 296 1000 0.4 2.96 296 1000 0.4
    756 6.5 821 6.0 0.05
    760 10.03 97 3 3.5 10.3 194 3.0 0.9
    761 18.08 99 0.40 3.5 9.04 99 3.1 3.5
    764+1- , 13.25 6. 600 12.05 12 1.5 200
    764ac 24.10 12 0.18 200 12.05 12 1.5 : 200
    765 15.08 75.4 0.70 6 15.08 147 0.7 I 1.3
    766 24.10 80.4 0.18 5.6 12.05 80 1.5 I 5.6
    767 18.35 75.8 0.60 8 15.15 147 0.7 ; 1.7
    768 23.33 73.5 0.20 e 22.13 147 0.2 1.7
    772 22.13 38.9 0.20 22 22.13 73 0.2 e
    778 28.23 23.8 0.12 28.23 48 0.12 . 14
    779 , 29.37 46.5 0.11 14 28.17 93 0.12 . 4
    786 29.20 o 0.11 500 28.00 a 0.12 500
    787(28V chI 29.74' 94' 0.10" 4' 28.54 94 0.11 4
    787(dlode en) 28.00 a 0.12 500
    788,788R(28Ven) 28.75' 82' 0.11' 5.6'" 28.15 93 0.12 4
    788, 788R(1 OVen) 10.04 189 3.0
    796(28V chI 27.30' 40' 0.13* 22' 28.10 86 0.14 4.7
    796(2OV chI 20.05 51.4 0.3 13
    'Parameters when barrier channels are interconnected.

    1-/.81011rdnu, IorIWJn
    Cbo~~ I, lliv 1, 0J0""" ill. £\ C, D
    ('I ... ~ .. I..... 1,(WI.... r.n Note 6
    "I .... ~ III
    Enllly Concept pnmmolor. for 2-chanll91
    ,,---, barriers connected as in Fig. D.

    MTL barrter Voc IiIc Ca L.a


    .",. (V) (mA) u.F) (mH)
    707 28.1 93 0.12 4.0
    758 8.1 1482 6,0 0.02
    787S 28.5 93 0.11 4.0

    I
    Note 7 '
    Entity Concept paramete,*, for strain-
    gauge bridge 'YIIteme ~nnected ••
    shown In Fig. E. :

    Oroup e. LA
    I~F) (mHI
    A&B 0.2 0.24
    FIG. E C 0.6 0.72
    Ground Illl mllxl o 1.6 1.92

    Strllin-geuga
    brlill1" (Ilmbir.ftllnn
    NoteB
    Entity Concept parameters for strain-
    gauge blidge systems connected as
    shown in Fig. F.

    Oroup e. LA
    u.F) (mHI
    Full details 0/ all approved combina· A&a 0.2 0.2
    tlons are available on MTL drawing
    FIG. F C 0.6 0.6
    No. SCI-88. Ground 1111 RlIIX] o 1.6 1.6
    k". I

    14
    b:-,... I
    ".8 RII rna ."".I'o! 180 8IId 320 ...... II/1II•• 1iY7OIt
    SerIes
    ··'Mn.I00'- 320 SeMs' _'~~specIIl&d iIi",y
    SASEEFA-c8ItifIed IS ___ RIIIrllitl'fillltiOlclby MTL100
    ·~~havirG~.~~..
    . .. to ~.700Series equivaf$nl 01-" tOO ,SerieI barrleir,
    add6QO!j)1IIe !OOSerla8~~ndch8ok.lllesp$CifiCatiotl,
    -H01e,,-1hIi termilialnumberll'!tlOrllletwo. . . .diffeI5;$H.
    · Table 6; lne1a/latiOrIS in the USA ~by FactoryMutilai
    are slmUar" cOve~. .' ';'
    · When repIaci"l1 1OO" 320 Belies ben18ra with 700 sa,tee,
    !he 'Aj)IIT I!idaptor braIlkel should bI!'uSed, as shown in
    Fig: Hi. NoIe thaI 700 SIIrHI$ caI1not be'l'8II/8CBd by! 00 and _
    .,320Se~. .

    ,
    NO.• Of Haz . Safe Haz Safe
    channetS '100~ ·"7tOSerIN
    , tt1. ~ .. ~.
    3Cha~I' . I: Icl:;'~11 ;'~ ,
    chanI1eI.f iM 3 CljanneiT J.
    ~ Channel:2
    MTL.-'
    . .
    -2
    "
    23 ' 21 .~ CIlannel2 2 ~
    . t.m.t22
    ,~

    . '119; FAULt·RNDtNG
    I
    ~~.f: Cr:J! I
    t ~barrier-j)lOlected . . . .s are J1!IIatIveIy slrnPIe'and can
    3 . ChaMet l " lbeched<edeasilyfor.raIIon. However, fauH-findingproce-
    "dUres can be undertaken only alter notifying all personnel
    ;:=::~dWilh plant1lalaty&nd ascertaininiJ thaI il is sate to
    Table-5. - Changing from 100 to 7OO&!ries
    . to describe faull-finding piocedurssior
    8. .MAUITENANtE to speed up the proce$S.
    I . _ _

    SI,."", MTI. 700 Sorirnl t1l1trior.; orn "",,""""'Alnd. limy. CAnnOt fault-finding procedtM:es ckiscribed in lhis sacHon assume
    be repaired, bul provided lhey are connected cor:recIIy tolhe Univnr-ool AVOI"OOlor Modol R Mk. V m;'thi~ j!'; tho
    circuit. I.... are intended to protect, and provided _circuits _d.... ""''''. oomm<mIy used. However. olher teSt melers can
    me no! the<ps<llve. defective. barrier delacIs are unlikely 10 used provided that their characteristics when measuring
    . occur. For these reasons, servicing of barrier InslallallOns j;ilicondiodes 8m .known. Many ""1id-sl,,t9 digital test melers.
    consists princlpeUy of lhe routine inspecIiOnand earth _ing . j::anno1 be used for lhis purpose because they do not use a
    described. in this sectiOn. - i;ulflclilntly high voNage to overcome the forward voN drop 01
    jliUcon diodes.
    Hreplacements do haVe to be filled however It is worth che(:k.-
    Ing. in tha case 01 barriers oonnected direcUy to power 8IJP' if a IIiIXle chain 1$ inVOlved when -'ng a barrier. It is useful
    · piles, " oneottha new overvoll-protecled models C8fI be
    10 temember that a Model BMk V Avo sef to the n x 100 range
    Iiub8tlluted. 1'/I$e mlldele canlQltrlle Supply voll8ges up to • Win read approidmately 9000 for,.one forward slNcon diode,
    35V dcwlthouttJlowlricl thelrlu8a$;SI'Id can 1Iiel9fola 81'•• iii .l1li
    • .3kO forona lorwardZener diode, 3knforlWOforward etrk:bn
    the problem 01 pOorly regulal8Cl ....Pplles. Furlherl~ iIltodtI, 71eO lOr two foroNarrI Zener dlocles, 12110 lor th_
    about the maintenance 01 berrIIIr installations Is given in
    fofward 8,"oon dkldes, 12kD lOr \hrfIe bwardJ.Schottky cII·
    8S 5345: Part .4: 1977. SecIion.4.
    oI:leslUld !iOkn for four forward siDeon diodes. Th8Sevalues
    tr. only approximate and they vary wah the stale 0I1IIe Avo
    batterydlarge. but they do give a reasonable.lndicaliOn oItha
    8.1 Routine Inspection ilervk;eabiUty Of diodes. When determining diode polarity. "is
    impOrtant to reatlse that conventional current in the extemal
    At intervals QI not more than two years !more frequently for i:ireuU flows froIIJ.the negative to the posrlive terminal of the
    particularly harsh eIMlOlunellts). visuatfy check the barrier leSt mster.lIarrier circuits.are shown in Tables B to 14.
    . ~Iionto check IIIe ~g points. .
    25 shows a typical switJ:h·status transfer circuh proIlICWld .
    When undertaking tIlase.s, personneI.shOuid comply MTL 7815 + barrier. 1Nhich can be used to lIlustnUe
    with all regulationa relatmg'tothe 8IIletyoi IhIt plant and to,rneOf lhelsult-finding 1el:hniqUee dIscu8!Ied in this aectton.

    1It~~r::~tha~88f\I=lceabIlityc:
    pet8O~.. Gtett ell", It\II!It.~. taken to prr;ent anydtll(:l
    Int"rf'.MrlIlCIion betwelm.lil'llan:ioUsllnd slife-area ~u"~.
    . Of·b8rriara, pi'OCe$d'as ...
    thle MCiIfDn, buI Whenever posaIbfIt
    I "" in~tnJr.lm, ,~"""ill Snr.liOn4nf lhifi mi1h.ml shotd<l hI! barriers by Working on thesa!e·area tenmll,"s
    . . . ~d at all/fnia$';'
    ~ - _ _.
    .
    v _ • ,_ .,....~ ... ~ circuilSCO(lnecteqd!teCt1Y to-them.
    .,
    16
    ~ ..... ~-~~~i-~'- -:'

    J"'j
    c:l~::::::=:::::::::oc:1::

    1 --
    ,I .
    ..... ., .
    ',.-"

    ; ...

    ip·. ~1'tIII"_(II'ln~'.r 1.lii"..'·.8......·

    supply•

    . ~ 1IIII:luId,~~to SOmA to evoiddEi.agillg


    lIIIe bantiInI. . . ..,
    ·1Theaccuraeyotthe C\IIriIi!f la notcritic8l3lld
    tore vary by :1:5%. .... ."
    can_
    •
    .

    The ....~lIecOnnecledsec:wely to the berrier


    lI!M;' 1II,t/\'tltlchtll,gaiIJ .. -swiIChand wnent selectOr
    ~~:fnrIch chaniilrtgOfoonnectiOntt:·.. ' .... .'
    The _Ole higlli~ltlJJCe In series wllhlhllbaniefwlll
    'pve tno.re S\abho. results-.dmake itea8ler 10 set 1h9 .
    . l'equiNd CUI'I1IfII.' . .'

    o.3GV
    variable
    . ""'"""
    I~
    10.1OmA
    NaY
    wtlatJllIII
    11. .BARRIER TESTS + - + -
    ,..,..ltno~~,.".IIIofbarf!eelObe._tofoUline
    1iIIstIn01f1hey_1fI no/IMI uetiThe teIIIghII:nlflltlltHClkm
    have been InciudecUoenabie usetS lO. CMY out. additional
    tesls to those given in Sectionl8 ifllley suspect lheperform-
    Brf!:8. of the barriels. Bllrriefs.~.. h PllSSlhese. satisfao.
    trfriIV are no' IikBIy to ir(:ur sri ~ IIMIl of risk or
    cause acireult malfunction. '.
    From Tables 8 to 14 ncan be seen Ihal \here are two types 01
    Digila!
    '. test: a simp/elest using a Universal Avorneter Model 8 Mk V voltmeter
    to test bart1efe without Ihe need 01 having to remove them from 'JO,.A . lDmA
    the eaI'!II busbar. and a more~hensive·bench tesltlslng
    a constantceurrent source 10 establish the breakdQwncharac-
    ... i leristicS 01 barriers.
    "BASeE:F!) cef!Iift@ r8quinmlents concenttate OIl high-
    " •. .tliIITenuelllil. butinmanyways the lea/qllgeCUl'l1lfllteslsgiven
    ill. t!d~ section are e fIlOI:e satisfactory method of t9llllng eus-
    • . 'Pl\Ct diad", II ~ complete tunclklnal check of a berrier It
    requIted.,th9h!l'teAvo tea1$ and constantcCUrrenttesls d&- To blrrl. on 'IMI
    .a<:1Ibed .in..~ 10.1 lind 10.2. shoUld bif undtirtaklln.
    ..· . • ~.f<:II'JI'IOf!!pUr.-..thil~lIIsIIralofl8-wmeufllce.
    • The hlrt70:i>~/!'06:107 and .788 cannot belestedll'llhe
    .~: ....."..fITIIM9I'~~700SeriessaMty~;Separate .
    . ,"Is for thelle'mollelSiiN deteHB.dirl s.etlons ~1.3to 11.6; .
    ·18·
    ''''.' ,

    ..

    ,,' .

    "

    i
    1.

    Table e, , TestS for l·channeI positive and negaIiw ~er


    : diode barriers .' -.-.
    i
    FQr polarity barriers the same values apply. but the
    Avo arid fupPly leads must be reversed, ~ .
    . . ~.

    .' '.

    -- - , l+.6j ..
    .
    -~
    MltDx' .... !':
    I,:;. ~- ..'. ',~, .
    no.

    "0 lOV50U
    ............ ".~
    61n .fI5&t
    ...., ........·1;::;
    - tUI'Y IUfY 6.6'" IIHI'Y
    .. ~

    .'.
    .'
    .

    '" 15V1Clml
    :=c:r=:: ~'.,
    I
    113n

    .
    "0" ~
    i'
    ,
    lMO
    toJ13V v'
    12.OV 14.2V 12~V 14.9V

    72' 22V1SOO ,"'" ,NO 'B.DY 2O.BV 19.av 2UV

    728 28V3000 ::cr=::


    *
    3170

    .
    3401.
    ••,
    iii v'
    I
    25.!iV 26.&1 26.1V 26.9V

    '. ,'.
    ··.. -l
    '.", .. '-., ,<.'.

    11.3 Te.l8 tor the MTL 702


    . . .
    OwlRgIo"'nalUi9oi~ cOllipeberllliYeteellng re!lIJires .
    ~tpment.beyond tha~ elon-IIiIe chedIs.
    . i:
    However, an ellacllv8I88tWhlcll wlleon1lrm ~.r ilia unit ;:
    Is operaIIng comoctIyis sh\IWn lnFlfl.l!9.1hetwo ernmeI8l'S
    used shoUkI be abtelo measure a signal 01 _ _ 4 and 3511 do .. '
    20mA wi\tI.faIrty good accuracy; Comact them as shown
    note"
    inhlalty in the lead to terminal 3, and
    _
    any enor ispreaenl
    the two reading8. Then, I1lOl/8 one oIlhe meters to
    tho torr'l1l"'" 211NK1 (IIfI8urtng comoctpolarilyl and chnck that
    tha readings on \he two meters ale approxlrnately equal.
    ", -.'

    fig. 28. MTL 702_ cIICuIt.


    . ~.- ',' .. ~'

    ';.'~ .

    11A T. . . tor tile MTL 705 and 706 .


    OWIng to the n8tQr& pi theae unHs, ~ensiv& testing.

    .,-, ... ---@..- .......-


    requira& ~ equiprIaII; beyond the acope of on-site

    the units are·


    nectad In this
    slmulatcr (lUIT9IIt 01 .
    . correctly Is shown In fig. 30. Con-
    , ammeter '. measures the transmitter
    4 and 20mA IkIwing from term~ ,.-
    ~201D
    35Vdo

    rial 4 and the s . load current fJowing to terminaf4 . ,1 .....- .:- '1

    simullanellUsly. Sini:elt1eselwO currenl&ara equal andoppo- \


    site, the resultant reading on the ammatvr $hCUkI be virtually
    zem. Ammeter 2 is usedto verify the presence 01 the 4·20mA
    transmiller signal. .jFig.30. MTL 705 and7061i!SI CIrcuit '

    11.5 T_tor tile MT1. 7fI7


    Since thfs untt 1ncoIpora1e8 a. buIIt·1n CWIVCIt proIectIon circuli, -~=-..:..:...~.--"
    Hhas 10 be _eel in .a dlllerent mamer 10 an ordInafy shunt·
    diode tIiIrrier. Relarrtng 10 Ag. 31, set 1ha tranamlll8r 81mu1ator +20 10
    to various currents In lhe r.anoe 4 tq. 20mA and check that the Tt • ..,!II8r' 3SVdC
    ammeter read811!)P1Oldmalaty the asme vUIe. Then, set the llmu_
    simulator to 2OmA' end check that the voltage between I9r·
    minelli' and 218 Iaas lhan av, and beMHn !arrnlnllia 2 Ind 4
    II leas then 3.W. I

    cFIg.31.· MTL 7071981 circuit

    11.8 T_lor ttla MTL 708


    This unit, 01 similar design to the MTL 7fI7, Is !aslad In the
    same manner. Ra'errlng 10 Fig. 32, set the transmi)tar simu'
    20mA
    r- - --- -- -----------.- -1 ;:~ ~~
    latOl'to 20mA and check that tha voltage betwaen !arminals 1 I~_.. _~
    and 3 is less than 8.9V. Transmltt8r
    simulator

    i· . t:og. 32. MTL 70S test circuli


    18
    ,. ~-, ,'. ., I' •. '
    ;
    ~,?
    .

    ~.
    . Table 10, Tests lor T~hannel ac Zener diode baniers "'.,';;.
    ,! .
    _uremenist '.
    r}'~ .' Owing tq tile symmetry 0/ Iheee barriers,
    shOUld be rnade wiIh the ~rrent ftowiJl9;in both directions. i ..
    :
    ,
    ·2
    .

    .
    ,
    . .'~
    ' ...' 0

    -.- ..~
    ,

    -
    , I..... :Ie . · '

    ......
    _-
    , ,
    .~~~ SeIad: II x- , .......

    , .. ~ Is.i.ct.o
    .
    X>1 ......

    -, ..... ......
    : •.<

    - -,'
    no. Clleckfor ..1tIInufty
    I' .........'nd4 .. ,
    f' ..... Mho, ..... ....
    ;c', . 710 1-DYSOn 8m 85R
    ;r:: <lOY ,,5V .... 10.2Y
    .
    ~i

    -
    'i,
    vi
    L y '.' .' '.
    : .. {~

    1.·"*' '" ' . . 3000 3110 ..... ' ': "-J28V. ....v 'MV 25,7V 27.5\1
    ."
    :~~ ~:r:r~':: · vi · .'.

    -
    * . "

    -
    ;'. · '
    , . ...
    Table II, Tests for 2-channelac Zener diode barriers
    !
    Owing to the symmetry of these barriers. measurements
    ....... should be made with the current flowing in both dIrecIions,
    : ' , {
    ..
    "

    _no_ -
    .

    F
    , 1m";. ......
    _ _a

    --,
    1-

    -,
    : 1-
    ,
    ! I...,..
    .1. . . . . . ......n~-1.......
    ,' .. '"j
    ;:c,
    ,

    - -. - -,
    (' ,
    ::=.~::::..
    no.

    '.... ......
    •

    -
    ,
    ,
    :

    ....,...,
    1 1 I I f t _••
    , "2
    '.

    ~t
    ~

    l'
    .I
    781
    "SOl'
    i
    , '4&!'
    ir:
    1
    ~
    •
    , . <lOY B.6V MV 9.SV

    :;
    · ".
    ' ....

    ;'
    ~:~
    764

    766
    12Vlkn

    12V150n
    ::Iil::: . ;.- 1.OkI!

    -
    1.1kfl

    18$11
    ,
    .
    ,""",'

    ~I
    IIV ~nv

    ~22V
    ·
    ·
    10.0\1

    'o.oV
    11.4V

    l1-.4V
    'o.7V

    10.7V
    12.1-Y

    '2.1\1 .. 'Ci~
    .
    .'.

    l1V
    '.']
    [<
    ,. :
    -
    .
    r, . ,
    .'"

    , .. .-'
    Table ,12, Tests for forward-cjfode barriers ,
    -
    ; ,
    :
    These barriers use lorwar<l-connected .diodes as voltage,"
    . limiters, They are used tor 8C signals, 1
    :
    -
    -,
    . "

    . .
    -,' -- .,

    --
    .

    --....
    8elednxl~. I .. ,ao hhlctrl x 101 -

    ?c:)f -,
    Mn Uoty a.,1c eln:utt I..... r......
    .>
    ;1.,
    no,
    tenninaIIl.3.Mdt.....
    ... 1 -..,,;,:;""
    -- "k
    beI ..... 2 ......
    "....
    -, -, ...... ..... '

    r1f...
    "

    ,.. 1V tOil
    ,."
    'l' rJ' ., ,. MI.,
    '4<, 2011
    ,

    . 3.Ok{l
    ~ ..
    . Mft,
    O.lV' •.l1li lo,ov
    Mu,

    ',OV
    '.
    .
    '':
    ,<
    .....

    rii· ,
    ,

    . 22
    . :tV '"''

    :4'" I.
    I':", I
    , .-

    .
    ~
    J:. t .. ,
    17"

    '.
    .
    'Ill

    ., .
    :
    , '"
    '.
    ,
    ,
    .

    .
    -.t ••
    .
    •

    "
    ..O,gy

    .';
    1,'"

    .
    ,i'''''
    ..
    z....
    '

    k
    "
    - '"

    'f.,

    ';

    i~.,1 ! ,
    '. 1 "', ~ '.'''- ~"" .- .' ,~':~i:
    .. ., - . -
    .' .
    r·,
    " ",,-
    ' "
    ,_1 ,-,;.,>, '--""f~---:V::

    '?"".',. ~.
    (-
    ' .

    f ,
    .'i t
    ..
    i
    ,
    .. .
    T~9. Tests for 2-duH1ne1 poejtlve aI!<i negallve
    dlodetlarrlels . .
    ZeM I. , .
    .
    .
    . · ..
    . The8e baJrters have similar PI'Qp8rtie&to 1he1-dlannei barri ,. ".'
    ,
    ers deta~ed In Table 8. The table gIWs details for teslinl •
    positive barriers. For negative polerlty barrlels the sam ·
    values apply. but the Avo and supply leads must be reversec I
    i

    . BAIllIE. DATA
    -:

    -, ..' .Avomn
    '. -'-""-- ..................

    -.
    ...CONSTANT -cuRREHTlISTB .
    ......... .......... c_

    - -
    ~~.-
    ·WAd·........... · ...a.unoet....
    DI.... c................ ·Vull...................,tnt
    ••••• I ................. to ......... tl+m

    -1 ..- -.............. --
    iadtMn 1IIm1Ml11+VI) ......

    -- -
    _
    I _0'

    -
    •........
    . e.teotn)C '011
    -~.
    :.""- . . . . 0)(' ..." ... ;' ..... 0)(
    flng ..

    ........_ -_ .
    tOllr",
    ...
    ... ...
    IrIf\.

    < ..
    .
    . no,

    . .... ..
    .......... , .... ~
    c.nnMl-WI

    .... .....
    _ _ I, ,
    co.............. .
    l
    -. ,...
    ::

    -.
    ....,'*'"'.2 f -+w ....ltv
    .. ............ ,..
    ,
    '..... _A
    i'
    ...
    ,; I
    ... .. "'L
    " ,.. 75V1DD 'OIl
    "'" ,
    ~

    .
    I.,."

    IJod .,
    .-1 . . . 1.
    ,'''''
    ..,011
    2OOkO

    1Jod7V
    MI•.

    .000IV 6.911
    M...
    "'11 7.3V

    .
    ' .. -
    ,

    7ti1
    12\111;U

    ll>V'OOU
    :Iii::: 1.011.11

    11311
    . 1.111l

    'fili'
    I

    ;1~X1
    10:1"
    1.31r.H

    l.lfIU
    IO:I"V
    ...."
    'MU
    ~'3\I
    l00k.u
    10:1 12V
    1.5M:!!

    1t'!I'4V
    10.0V

    '''.OV
    ".4\1

    139\1
    10.4\1

    '2.4\1
    11.8\1
    ,

    14.!,V

    ..
    .
    . .. ,... . "'" · · 19.OV 2O,N 19.BV 21.1V
    '
    1l1li 'QV160U '870
    ,t ~'2 IJod 20V tl:!21V

    I,,: .
    I
    126\1,_ · ·
    :Iii:::
    3110 3401 . 7kfl 25.5\1 26." 26.1V 26.7V
    779 ' 28V3OQR
    . ~X2 ~2011
    . ' ..
    tl:!27V
    -" .. )

    " 26V3OOfL 3170 .... 1, tI:!.,


    "". · IIo!I ·
    23.SV 24.4V 24.1V ""8. ..
    , r
    ;,f;,
    (2OV:196J
    , : ~24' 25V
    ,
    ,..
    ",-'
    . (' ....... 8)
    ;
    ,
    ~f;' .. 2OV390n' 4D1U .... 7kU
    · .. noSv 18.8V 1B.3V lS.2V
    '.

    • ~

    ,•
    ~x'
    .'
    IIo!I 'SV tI:!'11+ve)
    9V
    I
    '-of

    "'..
    t~i ·
    ·

    _,
    JllU :14. 1kU ?5.5V 76.4' 26.W 2E1.SV
    '0II3!j<w.1 )
    r, .' ~X2

    + ::Jil:
    I 1Jod2Oll ~"V"
    , : ,t
    I~\; .'
    I 11_8)

    ,
    ,. 8IQ ... ~ 1,3Id. 2IGkfl "W a.6V U" ',BY
    1. .
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    NOTICE I

    , '
    READ THE FOLLOWING BEFORE INSTALLING OR OP RATING EQUIPMENT.
    Bently Nevada Corporation has attempted to ider lify.areas of risk created
    by improper installation and/or ap!!ration of this Rraduct. These areas of in-
    formation are, noted as CAU nON or WARNING for your protection and for the
    ~
    W -,

    safe and effective operation of this equipment. ~ead all instructions before
    instdling or operating this product. Toke particu or attention to those areas
    designated by the following s~bals.

    I WARNING I Hazardous Voltage . - ,

    ©~~u~©[K!] MachineP otectian Could


    I I
    ,"

    Be Lost
    :' .

    i
    •
    -- ''''-1
    ,
    IN THIS DOCUMENT PROCEDURES ARE GIVEN ON Y FOR CHANNEL A.
    •
    PROCEDURES FOR CHANNEl B ARE SIMILAR EXC r:-pT FOR THE
    OBVIOUS SUBSTITUTION OF CORRESPONDING SK<? CHES. TERMINALS.
    ANO INDICA TORS.

    SYMBOLS
    .
    Special symbols are used in the. monuol to illustrate pecifics in the step-by-
    step process. For example: .

    ~'
    @
    PRESS FLASHING
    ffi 68
    CONNECT DIS~ONNEC OBSERVI!
    0#
    SCREWDRIVER
    ,
    .,."".-
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    SOS'lWC I

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    60171
    SystemOvlml1ew

    Tbisdocument serves as -an iarroductiOD to ~~;~ system. It provide3 simplified" functional diagrams
    tIui. 3300
    and a brief funaional description of each..-.:, f decaiIed iDformatioD, refer to tbe &pCCific MOnnor
    manual or to other related documeota Iistc<I below. '

    RELAtED DOCUMENTS
    • 3300 System Insta1latioo ID5Ir\ICtioI», lm'n.....
    • 3300Systelll TroubleshootiDg, 801» •
    • 3300 Power
    I
    Supply. 80174 ,~
    ' . i,

    :$=:=~/'j
    ,:

    i
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    •
    :i

    Proxlmlld is·... repcred trademark of,.hltl, .Nc~iajl~1""rati.

    ':. ". 1
    (loemneq,'No.IIIH11! • ~,J....,.1988
    . '
    N..... Corporadou

    .
    \.. , No part of tbis pUblication may 'be rcptOdll(te8, '"ttIans~'cd, stored is a retriewl'system ~r traI\SJa\ed'into any
    human or computer languaae. is any fonD or by eIecIrOIIic, mechanical, magaetic Optical, cbcmic:al;
    ma~UaI.or otherwise, without the ~'Writtllll COpyrlsht-OWDU. .

    .. ~

    . "

    l ~'.

    ~':~ :'"
    System OvervIeW

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    .,,
    TjTLE SEmON
    . v.
    . --.;;
    SYSTeM OVERVIEW oj • 1
    !
    SYSTEM -BLOCK DIAGRAM' .- '. .' 1

    MONITOR F1)Nc:TIONS 3

    RAcK .-
    .~

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    80171, '
    SYBItm OviltVfeW
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    STRIP. CHART
    RECORDER

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    \ REMOlE CONTACT
    , CLOSURES
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    0
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    09
    0

    TYPICAL
    o
    CoMMUNICA TlONS
    o RESET
    o INHIBIT
    o TRIPMUL TlPL Y

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    MONITOR PROCESSOR '
    I11III_ fRONT
    PANEL'
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    " System Qve"'iew

    ~EYPHASOR IIONITOR
    TRANSDUCERS , JRANSOUCERS

    OUTPUT TO REC(lRCI~RS
    __ ...f'..-_'

    OuTPUT
    TO
    REMOT6
    I'
    L..,.-I.....-l,.J ALARMS 1

    COMMUN\CA liONS PROCESSOR


    I
    DD 1
    -
    o0 DOUBLE
    WIDE
    I
    MONITOR

    I : -','

    I
    J
    BUFFERED
    KEVPHASOR
    OUTPUTS BUFFERED
    TRANSOUCER
    I OUTPUTS
    -----
    FRONT OF

    SYSBD1A

    '2
    '-"
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    ·MONlTOR··
    i.,:--, .

    . . I

    MODEL MONITOR MOHtTORFUNCT\ON

    3300/15 OVAL VIBRATJOl'f MeasUres two channels of shaftrellitlve


    vlblallon. t:ach channel has ,lnd\IIIduIlI
    AIert.oo Danger ata1ms.
    3300120 . DUAL THRUST FOsnQN , MonI\Dr$two channels of axial shaft posI- .
    lion. Each channel has IndMdU$l Alert .
    and Danger alarms. .
    :
    330(1/25 DUAL ACCELEROMETER i.'.rr Actepl$ Inpullrom one ·or two ac-
    ~ometers. Can mon~or In terms of ace
    celerallDnor Integrated acceleration
    (veloclly). Measures absolute machine .
    .....
    '-, . . housing motlon reiaUve 10 free spaca.
    channel has
    -E,ach.
    Panger alarms.
    Ir'
    'Alert anQ

    3300130. 6-CHANNEL TC TEMPIBRJ~td~RE Measures 6 channels cillemperatUle from


    I \hennOCOUpIe (TC) sensors. t:ach chan- "
    net haalndlvld..... Alarms 1 and 2.
    Measures ,6 channels of temperature from
    resistance temperature detector (RTD) SIn- ~': . .
    sara. t:ach channel hall, Individual Alarms :. .
    1 and 2. '

    ,
    ',,- ,':"'," "

    r·· .L: .

    . 80171
    '.
    ;

    4.. i RACK··
    • 1.
    . SIGNAL INPUT
    . AND RELAY MODULE POWER INPUT
    MODULE
    •
    VIEW

    ill. fl. fl. h 1~lil i ,- ."


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    TRANSDuCER AND RECORDER TERMINALS


    tERMINALS
    SYSTEM MONITOR •
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    c:P (j 6 <b ~,
    '

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    PO R o. I •
    , SU'P LY 8 i
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    .POWER SUPPLY AND SYSTEM MO ITOR POSITIONS. ARE PERMANENT '~ "

    AND NON-INTERCHANGEABLE .

    •• MONITOR POSIllONS IN RACK ARE INTERCHANGEABLE AND DETER-


    MINED BY CUSTOMER REQUIREME TS.

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    :RE.&.O lH,E; FOLI.OWlNG BEFoRE INSTAl.LJIII";OO OPE~A TING EGlUIPMENT.


    Senll)! Nevodo Corporation h<ls ,to identify areas 'of risk created
    by, improper installation and/or of thla product. These areas 01 in-
    'formation are rroted CIS CAUTION or for your protection and for the
    10fe Qnd .ff.CU.... ,oparot!on of this RlGd all instructions before
    ,installing or opercit/ngthls produet. ' particular' olt.rltlon tottlOS!! areas :."'-
    designated, by,'the"~lIowlnf
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    s)mooht.\:':-
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    Ilt.imrdous Voltage'
    , .

    I ©~{u)lFU©[M I M<Jlclvine Pre,tectlan


    Lost
    Could

    '.

    SYMBOLS
    Sp,Cial symbols are used in the' mqnu{)1 illustrate specifics in,j\he step:':br
    st,p -process. F{)r. example:

    @' E8 '~(l)
    OBSERVE ICREWDRIVER
    PRESS CONNICT
    ,- r'._'
    .,' '-'. ,--:.~- .
    !

    '1"
    • 80 172 -01
    Installation, Inslrucllons I , ,
    !~

    EX
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    A i!
    Alert Relay Actuation Circuits . . '
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    • '• • • .-, • • ,. - '. • • - • •- • •
    13

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    Panel Cutout Dimen.ions " • v' _I. .: • ,0


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    Powednput Modulo
    Power Supply IdStallation '
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    Rad InstaUalion (Panel MOWIl) . 0,

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    Signal Input Relay Module J
    .. ' 0 12

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    System Monitor loslaUaUoD,
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    ,.~ • .. .' • I • • • • • I •
    Weatberproof,tfousiDg & RackAsseIDtIIy :. • • • I

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    • ~ rower SIIppIy. $1114 "

    .3:l9OS)'Sl_~.S017S

    \.... • Oala Muapr S)'IICm, 431.19-01


    . • Dynamic· Data Maa. Sy&tCm. 46390001'

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    Nu part of lbis pubticalioa· maJ be .reproduczd. trllll~#d. t&ored is •• rdriovaI I)'Item aor tr_lated Into aoy
    human ".' mputl'l" language, is 8I1J I'onaor by .e1cctroaie, mcr+"DicaI, .........ic optical, -chemical,
    manual, or berwise, witbaul dac.prior wrlttCII COJI7IfaIIt OIIJIU, '

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    ' ...... Cari'- LftI
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    I
    !, ii ,
    !lO172
    InstallaUoII IIl$IructIo ns . : ..

    1 RECEtVING ··IftSP£CltON
    ASSEMBLY AND COMPONENTS FOR
    1. 'IISUALU INSPECT THE EXTE;RIOROF;
    0BVIOUS SHIPPING DAMAGE. .
    2. INSPECT INTERIO~ QfMONI'TORS ANO ro.tlilWFR SUPPLY.
    LOOSEN SCR£WS
    'TO PULL EACH MONHQR ~NO POWER Y OUT FROM .RACK.

    "

    .~.?'\
    .,
    ,

    DAMAGE
    IF SHIPPING DAMAGE APPARENT,
    FILE A CLAIM WlTI1 CARRIER
    AND SUBMIT. A ('~j)yllln BEN TL Y
    NEVADA CORPOR,l\nONI

    MONS·

    1.
    - ,. / '
    .:1

    . 801-"

    -2 &' STORING

    o HandlinQ'Mc.htoring Of printed circuit boards Is ciltIQIl. Circuit boards con-


    ~ " ..
    . tain deVices that are susceptible to

    •.
    .w, ... , to etectrostatic charges.
    Damage caused by obvious mishandling void the warranty. To avoid
    , , damage,observe the following precautions
    '~ "

    CAUTION
    MACHINERY PROT-ECTION
    POWER IS REMOVED FROM THEEliiilSniuJiEiiiT.

    • Prior 10 servicing, remove all power to.the mm'nll'l'lRm. ~. -

    $S 3M Velostat
    OII'Cuit board.

    ~o.;
    '" i

    I: -.

    - ,."
    o-

    f
    :.. -'
    Installation Instructions 80172

    3 . RACK

    .'

    IN.
    mm)

    'Jlio-__'-I,,,16i ,25
    ,
    IN,
    7 mm)

    "

    ,
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    InsraBallon InSlrUCIion$
    ·',:, --" .

    RACKlNSTALLATlOtf (PANEL
    ~
    I. SLIDE RACK THROUGH PANEL CUTOUT..
    FOR .; "

    , }
    -.', "

    ;:'.,,;-'

    .'~-' .' I

    .A'
    REAR OF RACK
    r--- ....

    '. 2. ASSEMBLE CLf-MP.


    3. ALIGN RACK I~. CUTOUT.
    4, TIGHTEN MOUt)\JING SCREWS.
    . I
    'i·
    I,

    Jl
    II
    If
    U- ...... --,;..- .

    VIEW A'
    RM:1N$1

    ,
    4
    .--, 5,

    ,"-.-

    i,

    NO," 10 FLAT
    WASHiR
    (4 PLACES)

    c'
    10-32 SCREW, '
    '( 4 PLACES) ,

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    -..

    19-.lNCH EIA ""'\,0,,

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    P,ANEit
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    T 9.12 IN :
    (231.6 mm)

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    PANEl: CUTOUT DIMENSIONS 0.06: IN (1.6 mm)

    ',.",

    , ',~-

    6
    -,-I'" 80172'
    InS1aU8Uon Instructions

    -; .
    7

    -I --
    14.7 IN
    (31;7,'S rnm)

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    I
    Installation Instructions

    POWER ," YINSTALLATION


    . ",
    .. ' .

    ,
    !'

    WA NING
    HIGH ARE PRE-
    SENT.
    TACl'
    CON-
    WIRING
    AND TERMINALS COULD RE-
    SUL T IN SERIOUS INJURY.
    ,.',
    1; SLIDE POWER SUPPLY INTO RACK AND
    FASTEN TWO SCREWS.
    2. INSTALL TRANSFORMER ASSEMBLY AND COI~JfI::CT REGULATOR BOARD
    , CABLES TO "BACKPLANE liND POWER INPU,

    f
    TR-ANSFOHMER Y

    POWER INPUT M....,"&J~.C.


    ", ":SECONDARY CABLE
    I
    , I

    .... ~. b~~~E~5~
    ,, BACKPLANE TO POWER
    INPUT .MODULE.
    4. PLACE POWER INPUT MODULE
    'IN POSITION AT REAR OF RACK
    AND FAS TEN RETAINING SCI~E'<II'S~.,.JJtro-""L-.:..-::t::

    ':.
    ':' .'.
    STA TIC CABLE

    DYNAMIC CABLE
    POWER INPUT MODULE
    , (SEE [!!] )
    PSlNSll2

    8
    •
    InstailatlOO Iristtuctlons 80172:

    9
    1. SLIDE S', ,.,II:.M MONt TOROOAllD , TO ENGAGE CONNECTOR ONBACKPl.IINE.

    ii SYSTEM MONITOR BOARI:)


    ., .f·

    c· "
    , '

    2. 'liCE FRONT PANEL INTq PLACE iA.Nll1I='ASTE~ TWO' $CREWS. ,


    i,1 "

    : j

    c '
    !' ,

    ..~ ,

    fOMONITORINSTALLATION
    .
    ,
    ·5....

    1. SLIDE ~o~nTOR CIRCUIT BOARD INTO RACK 'ENGAGE CONNECTOR ON BACI"PlAlIE'

    .,,-

    " '

    '.J

    . -"~

    ,r ."

    3. INSTALL SIGNAL INPUT RELAY MODULE IN OF RACK AND FASTEN


    SCREWS.

    .I
    ,

    '\
    r .;;
    'SIGNAL RE,l..A Y MODULE
    llij)
    WON/NT"!'P

    10

    " ._ f .
    I
    Inallllla\lQn InlOl,uctlollll 00112

    11 POWER·
    fOR GROUNDING TECHNIOlJESEE!1'S [

    TO REMOTE
    TO K[YPHASOR TRANSDUCERS

    }
    (REFER ,'j'r
    SySTD.4"
    MONITOR MANUAL)
    ."
    .

    .
    I
    I
    II
    i

    TO COMMUNICA nONS Jl0/220." Voc


    PROCESsOR .50/60 Hz
    (REFER TO SYSTEM INPUT POWER
    MONt TO.~ MANUAl.,)

    ..
    ,~

    .... ., I.

    . ~
    .
    i,.
    ,

    1 ,
    Il)8IaIIaIIon Instruction$

    '" .....--W-----------......---------...
    1KI172 '

    . ",' 12 SIGNAlIPUT RelAY MODUlE '


    SIGNAL INPUT Y MODULES

    IWARNING t
    , i, : :)-

    ,t' :...1,.' , VOLTAGES ARE PRESENT. ACCI-·


    :'! ;', -- :,.~ , ALCONTACT WITH EXPOSED WIRING
    " TERMINALS COULD RESULT I~i SFP-
    INJURY,

    :,;
    ."

    IF DANGER RELAY IS PROGRAMMED ARES ,


    . TO BE NORM ALL Y ENERGIZED, THE
    ;.
    .., '~

    RELAY WILL CHANGE STATE WHEN .~

    INHIBIT OCCURS.

    -1;' '*-,
    ,,-r,

    . "'.-- "'._-
    ..... 0 ,

    .....•
    0 .. CIRCUI T BOARD

    ~I I"
    FOR FIELD '
    -,,/., . ' WIRING

    .'..
    ;1
    .
    ..'.
    REFER TO
    ".>-' MONITOR ' ALER T RELAY
    MANUAL I'
    "J
    <21 <21
    W4
    ....

    I~
    JUMPER'
    • DANGER RELAY
    ,,-,I,
    (--,

    •
    -

    0 0,
    IIIIIGJ_
    Y DEENERGIZED Wl W2
    ,
    ,,

    "'"
    WITH ,RELAYS WITHOUT, RELAYS .SEE ~AND~,
    ...,'
    ~IJNIL t
    '1 ~ ,
    ,
    --,-
    M.ciNl100
    .<" "I

    ~-.

    ..
    ~

    {SIGNALINP!1T
    /lElA Y MODUlE N
    .... -.---- -----___...-.....,..-""""'+..,.-H~.....- __",..,.........;-...._--'---..,
    JUMPER
    SET ALERT W3.
    ,
    SET ALERT W4
    SELECT- W6

    '--'-.'-=----,
    ·'-i-'

    '1
    TION JUMPER

    SET DANGER RELAY FOR NORMAlLY' E~~!~~i:g , "W2


    "Wl'
    ,SET DANGER RELAYFORNORMALLYC
    SELECT DANGER BUS 1 FOR OPERATION ,'we
    SELECT DANGER BUS 2 fOR OPERA nON ;W7

    14
    ;, '.
    15 FIelD·
    ,
    I

    I
    I

    ~"".;<-:.\,---,,-,,

    1- • _ . - _ -"i "_' .• :::,,~ ---:- -,' ,-' ";. .. ->, -, "

    2. FO.R SINGLEr>OINl"~OI.1NI1H(lN· "TY.!I!A,t.'~;YSTEM lNSTAl.LA Tl~NS.ENSURETHA T .


    JUMPER STRAPISIN!tALEl'f
    ~-, . -.' ,-, "- -' . ~..
    STRIP AS SHOWN,.1
    ,

    DO NOT REMOVE JU~,ptIRS:"R~IPS UNLESS SYSTEM COMMON IS


    CONNECTEPT6 AT·A DIFFmENT LOCATION.
    FAILURE TO HEED COULD EXPOSE PERSONNEL
    TO. DANGEROUSL Y.HIGHC
    ;-. - ," :!- LEVELS. '

    • ':0 " 0'

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    \
    :JUMPER
    JUMPER

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    I NEVADA ii
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    -.

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    ,Sj)4;lciiol symbols ore used lnthe m,onudll}·~o lUultrote speclflc.I.ltithe slep-bY""


    .proc~ss.· For- eX~Ir"ple: .
    ,.", .--..

    ICREWDRIV£R
    PRI" PLAIHIItG
    rEST EQUIPMENT.
    Dlgltll MulIIm.I.,·

    .~;
    <
    • ···Im
    . . 41!2.,.OigitOisploy .
    o to' JOQO Voc/Vdc. 0.1
    scope ,
    o to 10 .me<,1ohrms
    ,1iQ1.75 '
    "System MOnilor

    .3300 t- Ovt:nieW. 80171.,'" , " i


    ,i
    ::f,:=:;::'=~;
    • J300 POWiIrSupply. 80174 -. -. j

    .DIll"·~tSyst=. 431194l1'
    • Dynamk Dala M....1p' S--.~.,
    -,.,.

    , .

    ,
    No parI ofthis.~_ maybe repl:04uced, tr..~IIed. stored iaa, reIricvaIsyst_ 'nor IraD5latediD lo ';'1 '
    (, ,
    human or coIupURIt ....... , . ' .
    manual"or otbcrwise,~)CJ!e"" co""""-.
    " oIectroIIlc:; ..,odiaak:aJ, m\lptic opcjcal. ahemical.,
    '.
    ... .--...,

    ,-

    ., '
    Systom Mut.hor 80175

    TI'I"U;' SE(.TION

    SYSTEM MONITOR . 1

    MONITOR FUNl.TIONS 2

    DISASSEMBLY PROCEDURE 3

    FRON"LPANEL ASSEMBLY REMOVAL ," 4

    OK RELAY CONFIGURATION S

    COMMUNICATIONS PROCESSOR INTERFACE 6


    ~-
    •'-" PERfORMANCE TESTING 7
    ,
    "

    KEYPIfASOR PERFORMANCE 8

    -VT JUMPER CONAGURATION .. : 9

    RECOMMENDED- SPARE PARTS .. J 10

    SPF.CIFICATIONS . '. . . .,, 11

    Sl'IIEMATI •• & DRAWINGS .. .' .,1 • 12

    vi
    v
    80\75
    Svstem MooHor

    "
    ,. 1 SYS1EMMONllOR'
    .i

    '" _.'j

    ,
    II
    L
    \;

    SUPPlJ[SOK
    O·
    !RIP LIJl HPl Y CH2 (TYPICAL)
    -,.-'
    tSE! ~9A{).lJSl ...
    DO
    o RES(I

    REMOTE
    ~:,;

    .
    '.
    CONTACTS

    t'i+~I' (USER
    INSTALLED) .

    5Y'Sr.t(\N1

    .-!. .

    - ,~.. '/

    if::
    P017S System Monfto~ .

    2 MONITOR FUNCTIONS

    SYSTEM PQWf;R UPlI'IHlBrr_, .,


    The. Sys4elD Mcailor proWdes I ""'......,
    .power up. or ·wbcavu a
    1'11111... IldoM;
    ••rminoII ...ka
    IJ'" ....Ioi.o.."'".......
    SUPPLy\ULT4CEI 01{

    t.., ($U,
    ~.
    =. : :_ "" ..
    S.... ted LED, IaMiId WUd 'w!rGDI pu.1 or ""
    fw><,ioni... The "'1IP1y"'~ + iIIlH. +\'1IL.
    ,kG rrGIII pond
    .... cbectod (or"LlES cat•• OIl.
    leveL .+ ,y alP iI
    SYSTEM RESET '

    ne Syslc:m MDRitor prcwidcs S.nlem RC$d


    Icrmto:als Dlnhc PQlWe.r JDpm Module. 01 by

    .TRI~ MULTIPLY.
    ,
    -y- The S~CID 'Munitor prDYidcs. .a trip mYllJpl)o coouul' lb. iii by' QJGIICC _GJau,we Ibrogp IcrRNoai~ 4.1. ehe
    rowel .Iopul- Module. Wbea Klmu.d. trip multiply aUo~ sel poiDts to be mulr.iplicd by • f8Clor prclCI, .
    -oa monilor wilb Trip MllWpl)' opIiou iNlaDed: Tbc Trip hLDc:IJ9. is iaGRLed by. red LED on (he 'rOGC
    pm.:l.

    , STATIC DATA BUS BUIYEII


    '-.
    ne S)'5tem Mooitot ,mulliplu&-r. four. positioD. seJ~ct u.c.s. tM CmDmu.uc:aIinN Proeeuor to sded. 0111:
    ,...,.......
    1DOOker pcsilioD. StaIit daUi sipab. 6-0. rile ipOUors _are beWre bciog _ Jo "" ComIa.........

    OK,K£UY

    a
    The System MoQilor drives aD OK Relay tbat 10caIcd os the 181M Modul•• The Uoglc-polc. dollblc·clirow
    (SPOT) reby is a.sed 18 iadicatc.1bar. tile 3JOO Ract is iii aa O~~:~:. The OK R~., is set Donnaa, eaerp:zcd.
    . '-.' Tho OK l!.eI.~ is,d.mi_ eiIbet by lb. ')'IIOm po_ up ~ (lrom S)'IIO" Moaitor~ or by .. NOT OK
    sisGal rr.om I.hc. moaitou.
    AlAIIJII SET POJl'(I" ADJUST I

    The System Monitor laal two &witcbes 0& tbc: CroDI p3Dcl thaI
    oa c.aell monitor. Oae IWitcb i:I for .psc:aIc adjustau:1lIS AOd. the
    .be capabi1ily •• adjwl ...... ICC
    .
    " lor dowa &<ale Idjwlmea...
    ,
    tal Ie••"

    ,: KEVPIJASORS

    'iIo! .."

    2
    Sy6lQ(n Monitor

    3
    I L(Jl)SEN~·,n::E. WSAND . rnJltltflNfroR WT FROM RACK,

    .-.........

    .
    '

    STANDOFF

    2. REMOVE SIDE COVER BY.


    f'IIJCIHNl; 1'110 mUDINGTIP ON
    EACH OF 4 STANDOFFS ..
    ....
    SIDE
    COV(R

    .•."
    ,
    FOR DETAIL OF FRONT
    PNJEL ASSEMBl'( SEE
    .
    [D, .

    ...• . ..•
    !
    .
    BACKPLANE
    ;"., '
    0 i
    ',,'\".

    0
    0 D 0
    ODD
    .1111\ ."l
    IItII'I7 .....

    0
    0 o
    A ( I

    .~
    . "

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    .'
    FRONT PANEL
    ,.., ..

    .CRETAI ING
    ';' , set.
    ..... / iN

    D
    .. ,.
    '

    40 D
    11-.-----.
    D
    000
    .
    o
    o
    RIBBON CABLE
    System Mon~or
    80175

    f
    5' OK RELAY
    I r. "
    I[ rOLLOWING DIAGRAM SHOWS TIONAL CONCEPT OF, THE OK RELAY
    WJPE DETAIL REF£~TO SCI~ltvlA.1Il1:: (SEE6]), :

    MONITOR MONITOR
    1-- ~:
    . 'N r

    ,OK RELAY OK RELAY


    DRIVE DRIVE .

    -, -t- l
    i'
    INHIBIT
    CONTACT -h---i--t---,
    CLOSURE
    ,~.;'
    .;}': "

    - SYSTo.A '
    !
    MOtl lTOR
    POWER UP ,-
    INHIBIT -h----"-h
    .

    RELAY CONTACTS CONDITION


    SEE @] OK RELAY
    • NO NOT
    .---=:-. ~~M
    OK
    STATE -'
    (
    -. NO OK
    --.........- ARM
    STATE
    • HC POWER
    INPUT 1
    NO
    MODULE ~.

    I
    ",'...... - I
    " J. _--..J
    I
    RELAY
    (NOll~.<tU.Y ENERGIZED)

    i
    I:
    I
    ,.
    8011Jj System Monitor

    6 ·fHTERFACE
    .,
    ,~
    ~~~--~
    COMMUNICA liONS
    PROCESSOR
    . CfJ
    --.:.::::::tt::::t:=~~ 18
    2

    4:·1
    COMMUNteATtONS
    SYSTEMS USED
    :AL~I~~J~~~
    ~En~1
    TEI.S SHOULD
    FROII THE SAME
    IF NOT. AND 3300
    . ER SHOULD GO OFF•
    . PUTER SCREEN 1(I~IUUL~NIDI~~ TE
    SYSTEM OK "'NI)
    e
    -- .......... . .
    ,
    ~
    IlDllQiIIII08 .......... _
    •• 1 . . . . ._ .
    METER VALUES
    tMA TEL Y7~
    THRESHOlD
    LOGGED ON
    .:;Of"iROIRS-\\1U
    ~r

    47124-·

    I
    I
    47126-01 43585-0 7:125-.
    ••
    ••,
    .
    ",unDT HAUL
    MODEMS
    46215-01

    TO NEXT.

    ~
    ~~~I!I~COMMUNICA liONS :"'!I1rt---~~+--_0:1100
    PROCESSOR
    COMMUNICA liONS .~~
    PROCESSOR
    -t
    HOST COMPUTER .

    .. 6
    !

    I,
    '. B-···
    ~IOTES; 1.

    ,.
    -;!

    PitNER. JW'.vT~_" TERMINAL


    rOLjlsR.ol!!iCE.lS .;';,73;'Z:
    ',_ '.
    tn~,. voe-- t;. ! .
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    !

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    1O/220-V~.

    c,';;-"

    VOLTACE'tN
    tOLERANCE ,. TO
    STEP 5. ,.:

    GO.

    ;,.-)
    )

    CO TO'STEP 4-

    !,
    I

    -~~~~~'~~
    it'
    LEvELS ARE
    THATCOULDtAUSE
    INJURY TO PERSONNEL
    J

    INPUT ~ODULE

    -REPAIR/REPLACE
    REPLACE,
    'CABLE OR
    --. SYSTEM CONNECTION
    ; MONITOR O,K

    10
    ,
    I
    I,
    ·'1
    -. 'r:
    SySlell1 Monitor . 80175 .

    8 TEST [C0MT.l
    Ii

    4. RF.:(;Q HECT WII,E ATmflmTERMfNAJ.,. [)I~COIIjNE.:Cl WIRE AT oW, (~18 Vdc or -24 Vdc)
    IrpMI Al OF Pl~OXIMfTffi NID'·,'f.4fASURF. AGE .AT WIRE. VOUAqE
    ·.. II,"jll' MU:lf~'LLI~"'II,f.'U'/ILU IN \.11 l.

    .. r.

    ·····f--
    '.

    VOLTAGE IN
    TOLER.ANCE
    REP AIR FAUL TY 1..........-",.,...,,..,..,,.,
    FIELO WIRING

    . ,
    '.-,,'

    '. '

    8 KEYPHASOR OC:DCnE ,lCONTJ


    5. CHECK kEYPHASOR (j1)TPUT SIGNAL AT MONITOR FR0fHPArt£L 1m
    COAXIAL CO,Nt·I[(:rOR.

    .,'- '~,.

    -',' l' '


    " '

    .-,::
    .~
    :",C
    ;I

    KEYPHASOR SIGNAL At POWER MODULE mit TERMINAL.

    (21 (21

    ___J ~ ".>;)

    0 .....
    hr
    l "\.,
    ,= REPLACE
    SYSTEM .
    OR = Or.- M(jNITflR

    IJL

    GO "E1'P'U_S~

    12
    I ,
    0,

    J
    '. 80175

    . 1 -.

    8 'KEYPHASOR TEST [CONT.l , ~. I

    7: DI$COlltIEr;T WIRE AT P01Nf.R Il1JI TERMINAL AND ,CHECK WIRE·


    I
    FOR' KE'fPHASOR SICNAL.

    "

    ~""J,.
    '",,-
    i"',·

    1--,-~_._~. _'._-._ _ _..>+_ _........,-_ _ _ -.JI


    0-
    SIGNAL'"
    ,. '--"
    \Y.
    .... ,..
    REPLACE,
    ~'(r) ILM
    OR=O~! MONITOR

    IJ\...
    '~'"
    8. PECONNECT WIRE TO POWER IN~UT i'~fUUULt, _ TERMINAL.

    GO STEP

    \t i
    ~-r;i' -~--. ,I

    II
    '-~ ,
    _" ~ ,f.
    ;' '"

    System MonllOf

    B .KEYPHASORPER~RMANcE [CONT.l
    9. DISCONNECT WIRE AT PROXIMITOR oumr lfEfIMI~~AL AND CHECK .sIGNAL' AT
    OUTPUT TERMINAL. I .
    , "

    I .
    1 '

    0--
    = 'hF REPAIR
    WIRING
    1 ~"
    ' OR = 0--
    " . SIGNAL 1..1\... ""..1

    NOT OK '."

    REFER TO TRJ\NEDU(:ER
    MANUAL AND CIltE:CK:
    o
    o
    o

    , ..
    14
    8OH~"

    9, -V,, JUMPER
    ,'. L.i..._""--_______...~_loit~-....-------~
    ,"

    TO CHAicE TRANSDU.·.CER VOLTA.Ct (-I(r SY,$TEM MONITOR, DISENGAGE


    FROM RACK (SEE Q1) AND Se:r,JUMPE, FOLLOWS:

    VOLTAGE -VT JUMPER,

    -24 VUC . W1

    -18,VDC W2

    NOTEj
    .'
    THIS VOLTAGEOPflGNN;:~~J1I CONFORM WITH
    -VT SET IN POWER <::1 FORSUPPl.t$QI',
    LED TO OPERA'TE

    ,
    ..
    .:;
    --'
    ,'."
    ..
    -'
    D
    TPI
    s
    . i 1ft
    B

    o L

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    CD DOD
    o L
    ,
    t

    :: o o

    aT"'1
    CD
    CIT,"" CI TP:I
    (J TPt7 DTP8 D D
    o
    ,. ,
    r-·,,.,...,.

    15

    .! ,I
    89"75

    .SPARE

    ory DESCRIPTION . NUMBER


    M

    SYSTEM MONITOR 3300/01

    . TO ORDER REPLACEMENT PARTS, SFfE:icIF'Y THE COMPLETE P,ART


    NUMBER ACCOROING TO THIS T INDICATED ON IDENTI-
    .' '
    FICATION DECAL. IF THE MONITOR BEEN MODIFIED, SPEC1-
    'FY ,rHEMODIF~ATIQN NUMBER ON PARTSOROER CUSTO-
    MER MusT seT PROGRAMMABLE (SEE m:n
    IF IN DOt,lj3T
    ABOUT THE PART NUMBER, CALL BENTLY NEVADA CORPO-
    RA liON REPRESENlA TlVE BEFORE THE PART.

    ,. . .

    . '
    . (i'~""
    1
    ,.
    ,,'~c....
    ..• ,,' .'

    j
    I,.

    "'.
    16

    v ".-,
    SySlem
    ," ,
    Monitor

    11 .SPECtfiCIA
    I
    INPUT SUPPLY

    No extCPllal Ioa~ IIOlmal oPet~ moIdc,


    ",,,,,.-., "
    .
    SupplJ Voltap
    +VRH ,, 2255 :t om Vde
    +WlI. 11.22 :!:3JJ9 Vde
    t7 ..W ! H J O.I.VIk:
    +SV S:!:o.tISVdc
    +SVREF S:!:O.OO9Vde ,i
    -15V -75 :to.lVde
    (.
    -vr (-24VO:1:~'
    -vr (.lBV () ,
    -23.7S :t O.4SVde I
    -17.9 :to.4Vdc !
    1
    ,,
    L· iSYSTEM POWER UP • nail' ;. '.

    I Delay ..1
    I '. ..... i
    CONTACT CLOSURERAl'fNG •

    Conlad. for S)'SIem Reset,.1DIdbit, .aiuI Trip '"tdtiiply


    Active <l(M)O

    KEVP)tASOR
    '~.'"
    OutpU! Voltage (-24V Optiop') -23.2V tu -24.2V, Sbun-Circuit I'r';to<:lo<l'
    Output Voltage (-lBV Optioa) -17AV 10 -1!I.3V, Sbort-ClrcUit Pratected·
    ENVIRONMENTAL
    Operating Te.mperature +32"F to +l49'F (O'C to +65'C
    Storage temperature -4O'F to + lIIS"F (-4O'C to +asoC)
    Humidity 95%, II()!!m!!dcpsiDg
    \

    ."

    . "
    . s · , ,"
    ysljImMonIIOI"

    12
    ,,
    :t

    ,i '

    I
    I

    <}-

    ,'I
    SW-DwG

    ,
    18
    :. I .
    .
    I . I .
    .'
    . ,"- ,. . , ,. _.' -~

    . ) L' ,
    : .~..- '

    .' t '. r
    .1

    DOCUMENT NO. 30182-0' ' .

    . " Ii ' ,I,? p.;;;r,·,


    !
    . ! - ,',

    . .' . 'l' . .

    ,
    i
    . , 33(P,O :' I'
    I

    'SIX eH.
    , .

    TEMPERAr' ·. MONITOR
    3300/30'·
    3300/35- .

    ir'-'
    •

    OPERATION
    ,
    I
    . I

    BENTLY . "
    i
    ,1I
    .

    . NEVADA·'
    . !
    <
    I

    . c .
    , e'
    I - ,..

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    I
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    r;:============::;::=:t=Pt===============;-1 .' I 1-

    . .

    N ICE
    , '-'-:'

    RE~D T~E F'OLLOWlNGB!FORE IN~TA' ING OR~~::RAI1NG .£OU;PMENI. '. . '. .


    ge "y r',ellado Corporation Qas otte ted to.. jdentifyoreos of' risk created

    t
    "Y ..,.,p~:;.. p.' er .inS... t.0.1I0.ti.O.n. -0.'".',Q/o.I' oper~. on Ofth. Js
    !
    for, 0 ticn Qre noted 08 llfARNING Or I,UrtON, fctyour protection ond for the
    .... Jlr.Od. l.Jet. ,T. h~se .QreOs of in-
    safe Or": e.ffect.Jve operc.ftion of t~ls II l.Jiprn.!1f,·.:q~!od all instructions. before
    imlt:lllin;·oroperotin9t~isprodlJ~t. r. oy porticl.Jtor attention 11:> those areas

    . .r
    des';nCl:ed by the. to/I 0 Will' symb~s. I' .' " • . . . . . . .

    r--------.~..--, !
    i
    &WARNtNG:'j'l;
    HIgh volt.g.pr......t I Mochjne Protection Could
    coutclo.v.. shock. , Be Dlscontiql.Jed
    ~.
    . ;.
    burna or death i: !
    Do not touch e,xpoaad I
    wlr.s ort.rmlnal8· .
    Ii
    I
    I
    I.'! THS DOCUM£NTPROCEDURfS E, GIVEN ON.LY FOR o~: CHANNEL.
    ;=~OCEDUR£S FOR otHeR CHAflIN ARE SIMlLAR EXCEPT FOR THE
    C3VICUS 5UBsntuTlONOF CO~R ONQINC'SWITCHES, T£, MINALS, .
    ;,vD ,NDICA TORS. 'j ,
    ~,
    1

    L
    ,

    I
    SYMBOLS i
    I
    !
    S:::eciat syrr ::101s aFe used in the· manual illustro'te specifics in the step-by-
    s:e;:> pr:::ess.· For exc",-ple:
    I,

    @ ~ (2)
    i

    PRESS FLASHING ~- ". OBSERVE, SCREWDRIVER

    .
    . Six Channel tr.n!peratUl'.Ot~1tl9n

    J -'
    !

    ...

    This document is for control ropm'IeQQDIIl8ll"I;IoOJic:rllt~'ftLCJ3CXlI'MoDiltoriDg. :Sysltem. .The procedlllCs arc prese~d
    in step-by-step graphic fona.to

    t·
    RELATED DOCUMENTS . . \

    • 3300 System~. $0171 i

    i
    • 3300 System TrotUbLcsbclOtilag. ~!IQ:r:73

    • 3300110 p~.sJJppiy, 8017•.


    ,
    1.

    • 3300101 'System J,f:onitor, . ·f

    , .

    amston £: ,.u 1988

    !CowriIht Cl198iI NpadaCOI']IOJ'IIUon

    AlllUabN Reserftd
    No part of this publicatioD may be rcprodl~ u:t=~~store=d m a retrieval system nor trans1atediDto 1liiy hwnllll
    or computer language, in aily forJd or by lID)' nteaII4. . 'D"(:\IaWW. JlUll!IlCtic, optical,. chemical,milD!Iai, or
    otherwise, without the prior wrlU=jpermiuiOlJofthe

    . BIDdy N., evaII. CorpOi'llUaa


    157
    89423 USA

    •••• BNCUC
    t I
    i

    i
    I

    i..
    !
    TITLE i SECTlO1'I
    i
    SIX CHANNEL TBMPERA1'URjIS
    , .
    l4O'Nl'tOR:SW~ 1 ',..-
    ,

    MONITOR FUNcnONS ,
    2
    MONITOR OPTIONS·· , . . ,.'. '- .. 1,I 3
    I
    PROORAMMAl!l.B OPTIONS -". .J ~ _ t-
    4
    , -'. .'
    OK , .. ,
    ' . 5
    BYPASS. .' '. ,
    ,.
    . 6
    ALARMl
    7
    ALARM 2
    8
    READ CHANNEL TEMPERATQR.E , . 9
    ....~
    READ ALARM 1 SETPOINTLByEl..S ., . 10
    READ ALARM 2 SETPOINT LEVELS
    11
    SELF TEST .... .. '" . 12

    I
    !

    1
    i

    •
    I

    .. " ..
    ~ix Channel Temperature.OpE_on

    1 SfX ,fEM

    I:

    TEMPERA TURE
    RECORDER

    ::.300 RACK

    o
    SIX CHANNtl. T£wP£R.i.ruRE
    0--
    ~ONITOR .

    'r
    .
    """ "'"
    - - _._
    .'. ....._, RECORDER

    .......
    .. .;.1. I_I _II
    , I' . -.11 I I
    T - - . - :-
    I~I 2: •
    ..."
    -.-,
    '1 l.. 5 I

    WOIIr.'3 STAhtS
    Q 0 0
    ~ .AoI.A8M1 I"",

    oI'"
    C:MoIMNG.

    o
    ..-,

    . REAR VIEW

    TOR SYSTEM
    ,
    SYSTEM ': .,,~

    1. ,,
    ..; .. , ..
    I,
    i .

    Six Channel TemperalUre OI)era\iOtl

    1 SIX CHANNSL SYSTEM

    2.'

    i .~.-. "

    ·TEMPERATURE
    RECORDER

    RACK

    'j \ ,.
    i
    () e
    . SIX C~.NN£L TEMPERATURE
    .0"""..
    t.lONITOR
    RECORDER
    --I~~IOUWUT ~~--~
    1 - JDftRAlUIt
    _ _ _ ._
    .1.1 _, 1 • I_I _I 1 TERt.lIN,t,LS
    ,
    I
    -
    .... ,, , I • • •
    ~
    --
    1 I I I
    -
    ..-G'IAM
    -.-t
    .
    I
    -
    ,
    .
    .
    . OK
    , ......
    , ..... !w ..........
    ..... 0<1" ...... :.
    ...... ....
    I
    ,i
    or. ." ... I"" ...
    ....,1 oIoUIIl

    ;
    !
    i
    "" :
    1
    !
    i
    , 0 ........
    I
    ! OIl
    0
    NOfWI'ClJlI $T6NI

    ......
    0
    , ...... 0 ,
    i
    0 0 m' RECORDER
    I 0""" CHIoMICL

    0
    -·~I!o.l.I.U 1OuTPU T _.
    TERMIN,t,LS
    ".:".>-""/
    I,• .....'" ........
    i
    1 c;} -V)

    RTD
    rSEE SHEET 1 FOR MONITOR SYSTEM)
    .....

    Six Channel ,.ernp.tral:ure Operation, 80182-01

    SIX CHANNEL TEM;I'ERATUR£ MEASUREMENT,s - rttl:;~:~~ measurements cow be obtaiued frolU.\'ariow;


    machine componeDlS aud are important for the qualil}' of b involved.. The 3300/30 Six Chauuel TemperaLure
    Monitor provides six independent chauuels of on-line! (TC)lemperature monitoring. The monitor ac-
    cepts input from up to six TC transducers with either or UJlgI'oundcd tips. The 3300/35 Six Cbauuel
    Temperature Monitor provides six independent ~ls resi.uauc:e temperature detection (RID) tempera-
    ture monitoring. The monilOr accepts input from up Ie) , or sa:'iI\-wire RTD ,Iransducers.

    OK - When the TC oUlputvoltageorllTD resistance is its "pper,.or lower 1imits, the transducer is dermed as
    OK.. The OK detectiOllcircuit conttols the channel O)IK.~~=I::~~': OX,aud the mooimr relay drive to the OK Relay. '
    If the monitor has the latching OK option enabled, a SI is requirl'd to ..:esct the OK function. .
    OK RELAY - The OK Relay is Iocaledon the Povkr Module. ,Every channel in the rack must be OK or
    bypassed to ~rgize the OK Relay.

    ALARM - Pressing the ALARMl andALARM2 ~;~~the~'frOllt pallCl of the mohltor causes'the'corrcsPonding
    first-level aJarm or SQCODd-level alarm setpoinls OD to be displayed OD the fro,Dlpanel LCD.' Al,.Ml and
    . ALM2indications are displayed when the traIIIId= ' preaet levd!; for the selected time delay, and
    appropriale Alarm 1 aud Alarm 2 rclay CODtaell 2 setpoiDt levels cau be, optionally set for over or
    WIder aJarm conditions Alarm 1 setpoint levela " for an Oller ~ AND and OR voting logic options
    per pair of chauuels (channelsl and 2, 3 aud 4,5 and , whellthe Alarm 2 relay contacts are activated.

    RACK FIRST~ our - The first clwme1 in the rack .., an alarm ALMl or Al.M2 (ALERT or DANGER)..witl
    fIasb its Al.M~ (ALMl) LCD or ALERT (OANOER)
    I , .' • " :
    MONITOR ~~T our . Wbeu ellabiod, MoDlcor. aU other aIanIIa ill tho rackw indicatcs First
    Out only for i six channels ill the mo• • Al.M1 aro ,aJ'~e circIIits. .
    ALARM RELAYS - Mooitor a1arms ~ be '~~=::~:l:eitber,latching or I)GIllalching mode. III the, nonIalching
    mode, the alarm resets aUlomWcall)' wheo lu 110 Ionget existS. 111 the latching mode. the alarm muSt
    be reset manually by pressing theR.ESET switch on the pallCl of the System Monitor (or by closing 'elClemai '
    Reset contacts). The aJarm will not reset if the alarm still exists. '

    RECORDER OUTPUT - A recorder outp.ut is provid~d fdrlea.:h channel. Depending on the option selected, the re-
    corder output levels, proportional to recorder full sc~, 0 to -10 Vdc, + lto + 5 Ydc, or + 4 to + 20 EllA.

    SELF TEST - The monitor. has ,three eatagories of self I'e:st:J qc:lic, power-up, auduser-invokecL

    , • Power-up self test is performed automarically each, themonilor power is turned on. A series of basic tests
    and transducer OK tests are performed. • --.--<--- >, • ".--",.~'

    Imo"". . 'oper:aticiii.
    •
    • Cydic'self test is performed automatically during Aily error encoUJit!f&iaiirmrr'Cyclic test
    disables the monitor and fIasbes ,an LCD error error be interminant, the monilor will rernrn to
    , operation, but the error tOde ii stored for lIICl,ulI'oked sc1f tCiU. Stored error codes are annun-
    ciated by the OK LED and the OK LCD flashing provided that the chanDel is OK.
    • User-invoked test performs power-up self rest ~ enor JDeSSagcs st,ored dUrini' cyclic tests to be read and
    cleared. Siored errors are annunciated by the Ote and the OK beD flashing ,5 Hz aud \he error codes
    displayed on the front panel LCD: ' , .
    80182-01 Six CharinelT
    , emperature OperatiOn

    .-
    nor OUT
    MQr4ITOR'-
    '0

    •
    -0
    RceoAObt
    o

    ~wTlrc
    "
    0.' TOPo0·-10
    OUlP\lt'i ~ +4
    • Q
    '+~O mA-
    •• \Jft
    VdCI

    o OR VOTlN(; r.CR A:£L.Ay 0RIYt:.


    MST QUT • o AND VQ1INe F'OA RELAY DRI~

    01(....00£
    •• NCf,tI.ATCHIMG •
    LATCHINC

    'TD'PERA lURE 0 UPSCALE


    ....v.A ..1 IICD£. 0
    NOT-oK 0 OQWNSCIII..!.
    o

    o
    ""IH (0.1)
    DIGIt
    0
    0 "' .......
    EHAEIl,.Q),

    ,
    -. ','

    .,
    t - .'

    .',-
    ". !.,
    Six C,'1annel TeiTiperature. Operation 'I· , 80182'01
    ~
    , :,
    OK •. ·· f
    , ,
    , , . , I
    I. TEMCONTReLS . . .
    .
    I - , - -. I

    NE;L'CANCAUSE A .. ', '


    . (OEENtROIZED RELAY) .
    .
    DI~LAY' . ..
    . . ." ._-- . -
    ·_rtw·~:·,:·- ,
    -, -I':""'J i-l ....t.~l- -
    +,-- ..-, ,-,- ........-, . ,-
    .j
    .. , SIX
    .em
    ON

    --'
    NNELS

    .
    \':.'-.':'
    .' --
    ..-.t.
    II
    hi-'1'iif'lll"..r.,+..r-+......w-l
    " '.. •
    I
    !. ,:'

    "'"""'"......___. . . .,. .,. ~ I· 1;


    _ , . .A....' ;

    o
    ~.
    0
    AIJIflMt

    i.:.-'· NEL 2. NQT. OF'F' •

    .....--:.....
    -
    .
    -

    •• • • "

    III"

    - ~~. . j
    .
    ,0

    -"
    ~su
    0

    . """,,1)IIC
    ,'.' .0
    ~I'f
    0

    III'.,...,j
    NNEL2, ON
    . -,:.. '-I f~r 1-ll t- i ASSSO'
    +',1:1 I~H:I&I:I C
    ----
    ---- ,
    • • •
    1

    I
    ,,
    1·
    ,.... i
    ',-
    •
    ox
    _.. ......
    WOHlfa S'.IM
    0 0
    , •
    IYIIil5S!
    .1I.

    -NOT-OK CHANNEL ,CAN SSEOTO·RESTORE


    R;LAY-OK CONDITION.

    00<0.
    Six Channel Temoerawr, ODeratlm(j

    "

    ,,

    "'
    ,

    i
    j
    Six Channel Temperature OP8f'Eltion 80182-01

    ALARM4
    ,i..-
    <

    ~;f
    "".,
    ~~."'.'
    '>:,. '
    ['
    ,~-­
    ,
    DISPLAY CC~.DITION
    ,..:;,---:'
    "",

    i~'.
    ,.
    t~
    .
    ON

    ......,

    •
    a.
    ON

    J,~~~~~ 2.LARM
    ANC 14 LEVEL.
    "' OONDlTlON FOR
    HAVE

    IF TWO ALAR",Si'PCCUR WITHIN 5C) MI~:\.ISEC()NtS. 60TH LEDS COULD FLASH.

    I
    , .~ - - , . ,~

    801 82"()1 Six ctiannei Temperature OJ)eratlotl-", '

    ! •
    ,-

    L,.,"',' r,.__,"!1,
    :i"~,·:::::~ AC~""
    JHAS EXCEEDED
    2 LEVEL
    ,
    :. o
    .....
    , '
    "

    •
    ON orr

    ,~:-;'!' CHANNE~ n-i..,r'EXcU;os WlI,LAlC1"VA1rALARkA 2RE>-AY DRIVE.

    """0
    '" ~!RS:VOTINC IS .~~~~I;r::~J;~:~Ur~~~:':i~ IN TliE F'OLLOWING,
    AN,D4,CHANNELS 5 AND 6;
    " ' ~ OF' PAIRS IS AN OR FUNCTION. '
    o E:ITliER. CHANNEL IN A ALARid ,RElAY IS ACTIVA TEo
    I '.\·,,::N THE NONeYPASSEO
    't';: TWO ALARMSO~CUR WITHIN eOTli LEOS, COULD FLASH

    I
    I
    Six Channel TernpenUUr8 0perJti0ll .
    - . - - ,'C,

    9 READ . ,~ : .

    THE Cr~NNEL HAST'NQ OPERATING MODES SELECTED BY


    , THE SW:-:-CH:
    ••••. 0. • • • • . • 0
    ::> HIGH-~EAD MODE
    .~
    .. ::> AUTO-STEP MODE
    MO: E SELE:TION ISOBTAINED>8'i' PRjtss;l~ . . SWITCH.
    HIGH-"EAD MODE
    HIGH"'-=::AD MODt>OCCtlRS, AUlrOOAUC:Al.LY'DUF!ING ,II'OWER UP OR .BY
    PRESS;:JG " . . SWlTe.H.' "
    , '
    -'

    .,
    c •..,.

    " ·-1
    , "'il-
    I-I -1"1-
    . ,-
    !
    .' D.:II...

    , AUTO-STEP MODE
    IN ALlO-Sr£p 'MODE. ;n:t£' "",.",,""-"t'.I,v,,; -rHRoUGHCHANNEt,.S1JHROUGH 6
    IN SC~:E:NCE. PAUSINC' .
    S:SECONOS
    - - - -':r...
    FOR tACH• CHANNEL

    ': .-,'
    ,
    -~',

    ,
    80182-)1 Six Channel, Temperature Operation

    9 READ CHANNel SHEET 2OF 2

    ...... >~A~,·,::_-SELECT MODE


    :,-;M,' .::_-SELECT MODE IS SELECiE
    :':'CL~ --~OUGH CHANNE;LS , TH~~ttflll-< 6N SEQUENCE
    ~~ESSING CHAalELmPTO

    .
    I.

    1.,

    t;) 0
    SIX TEIYI;::RA lURE,

    "-1 - t - .t.,..
    .l.
    I
    ~

    I•
    .. I - t -- t.,..
    , t-.
    1

    CHANNEL
    .. INDICATOR

    ,, I,

    STAlL'S

    • C' C '0
    BYPAsS

    D
    AUI .. ,
    ~ '.

    ·10·'

    .-;. -

    11· READ·

    ~.SYiJTCH TO SELECT CHANNE~.·


    PRESS "iSWITCH .TO READ ALARM 2
    C;R'l~o/l\,ITC; REJ:lEA T PROCESS POR :EACH
    Stf_.CE:EDI.ND;· C/iAi-INEL

    •!

    - ......
    .
    .0
    ~.t
    0
    _..,.,.

    ~-
    o --
    o
    .......
    OR-
    !
    ~'-
    . -1-' . ... t

    •
    8018341

    <"

    "30 SHEEl'20F3

    ! '
    } .
    ..
    i"""

    ..,

    ""~"

    '" -:""
    TEMP£~AruRE 'MONITORING WIll: BE .' .
    DISCONTlNVeO FOR DURATION OF TEST
    . ,
    ,
    4. REMOVE MONITOR' fRONT PAI"fIL~IO' . fli:lLL DIGITAL AND ANALOG
    SOARDS OUT FROM RACK, }. .
    5. iNSTALL EXTENDER :
    AND DIGITAL BOARDS ON :~~U§X!E~.Q!~!,.~SOA~m5.
    6: FOLLOW. STEPS "LISTED tN : CAUBRA TlON
    OF CHANNELl. "
    iT AI31:.E l'
    .~ METER

    90.00 OHMS 2000t0005 .


    (8.00 OHM~ Cu)

    8000±0005
    2 " "---
    SOOD:t{)005
    --- (t0015 Cu)
    4 REMOVE W:39 AND'
    MOMENTARILY SHUNT
    , W40.

    7. IF METER INDICATIONS ARE WITHIN SPECIFIED TOLERANCE.


    PERFORM CALIBRATION PRloceitlUlRE IN TABLE 2.
    ~-- .. ,"

    , ' ".:.,:J -"" " ' ..

    SiX Channel TemperatureMonitorMalntenallCs··,

    14
    , '

    SIG:-.JAL INPUT

    High voltage ptaaenl


    " could cauea ,1fOOk '
    burna or deatll
    -. 0. lIot touell axpoaad
    '" : ~. ' • •eor tarmlne" '

    TEM~ERATVRE INPUT
    MC:;::ULE SEE (j]]
    1.W12
    c
    _ ......
    (])
    ,, .,

    BOARD

    .. FOR
    , RELAY ACTUA JUMPER'
    CUlTS (COMMON' ALARM 1 RELAY
    IN OUT
    REFER TO INST
    , ,MANUAL. NORMALL'( ENERGIZED w3 W4.Wl1
    I
    NORMALLY DEENERGIZED W4, W11 W3

    JUMPER •
    ALARM 2 RELAY

    NORMALLY ENERGIZED W2
    (])
    NORMALL Y OEENERCIZEO

    18
    il< ... " :" .. ~

    BOt83-Cl .1
    J-" ... ,.

    °...' . .T_ES_T'_CAl_I8.......·R,A.........·'. ·_~T....'


    . .' '

    t~ 3
    100.-
    ., . , ,
    roM-"_-......_ _- _..... SIIEET~3OF.....3 ,', •. ,
    j
    , ,!
    . ',. TAB~ 2 . i,:
    STEP JUMPERS- ..POTENTIOMETER. - METER ..•.

    t-, -._ , 1: '. ,


    1 ON DIGITAL aOARD,
    , INSTAl.L.·CAL JUMPER. . ..,.--4
    , i --- <
    ~;

    F :W39, MOMENTARILY"
    SHUNTfJ(W40). I
    f~' .
    \.>
    2 .. -~- -90.0q 0 ,. ~s "ApJUSTOFFSET 22 .. 2000:0001, "
    (B.OO OH~. Cu) , . ' , -

    .3 --- '. Joo.ob c, idS "'ADJUST FEEDBACK R5 800Q;l:0001


    (rJ;OO10H S Cu" " .

    4 I --- .. (&00 (/)HIY


    ;90.$< MSCHECK
    Cu)
    ,2000±OO03
    -
    300~~. o. MS
    .

    5 --- CHECK 8000±.o003

    6 --- . '.
    (13.00: OH 'S Cu
    195 OHM .5000±0003·..
    ..
    '.

    5 Cu);:CHEC~
    t

    (10.5010H (±0015 Cui


    7 REMOVE WJ9" AND - .'
    --+
    MOMENTARILY SHUNT .,
    ~ ....
    _ W40 I
    -JUMPERS AND POTEN:nOMETERS tAR' LOCATED ON ANALOG BOARD EXCEPT AS
    NOTED. COMPONENTS ARE L!STED C .. '( F'ORCHAN~EL 1, CORRESPONDING .

    COMPONENTS FOR EACH CHANN£\'" ~E USTEO IN. TABLE 3. .


    .~REPEA T STEPS 2 THROUGH 6 UNTIl, METER I/ilOl,CA'TION IS ADJUSTED
    WITHIN TOLERANCE. ' -I .' - -
    . TABLE J '
    '--""- 1
    . "1·
    F'EEDBACK ! '" OFFSET
    CHANNEl.
    POTENTlQME ' R POTENTIOMETER

    1 R5 R22
    2 R56
    Rl01
    . R7.J
    R118
    J
    4 A~146 ~ R16J
    5 R19' R20S
    6 R236 R253
    .

    . -
    , , .

    .
    -.~
    , 40
    Six Channel Tempermure Monitor ~niie . ,so 183.-0t' .

    31

    7YP!C..I.!..
    UNGRCUNOD'
    THERIoIOCC\,;?,"':: TIP
    TYPICAL
    Il,ECORDER
    ] OUlPUT
    1fRI,\INAlS

    ' .• -

    At;l!RNA -::: CONFIGURA TlON


    tOR UNCROUNOEOTlP ,

    N-~TES:
    1. WIRING '<SC:::\IMENDATIONS-TERMINAI,. B:t()dt<l TO RECORDER: 18,..AWG TO 22-AWG,
    SOLID OR S~ANDED 2-wtRE tNSlJLATING SHEA n-i.
    2. EXTENSION ...lRE LENGn-i: 1000- FEET MAX.
    & RECOMMEN.ClECl POSITIVE (RP) ANn N~GA' (RN) EXTENSION WIRE
    RESISTlVlTl::S mR PROPER OPERA TlON:
    TYPE J
    RP=i30 'c:';Ms-crRCULAR MIL PER
    RN=2.94 CHMS-CIRCULAR MIL PER F('\lntrl
    TYPEK
    RP.':'10 TO -+25 OHMS-ClRCULAR ~IL FOOT
    . RN='77 TO 191 OHMS-'CIRCULAR MILFOOT
    TYPE E
    RP",':'10 TO· 425 OHMS-CIRCULAR .FOOT
    . RN~:94 CHMS-CIRCULAR MIL PER
    TYPET . '
    RP='O.S OHMS-CIRCULAR MIL PER ;'1000111
    RN-:94 Ci-iMS-CIRCULAR Mil PER · t,Foodlll
    SHIELD :;ONN::C:!D TO t,.EAST !'ESIST
    4. FOR UNGROIJNC::D TIPS,· ALWA YS COI~NE:Cli o>nl,<:'LIJ TO SHIELD (S) TERMINAL
    INPUT M::lDU!.i:. FOR GROUNDED TIPS, DO CONNECT SHIELD TO SHIELD (5)
    TERMINA~.
    .".,.,

    41
    80183-01 Six Chama! Temperatu1'8 MonltorMalntenance .

    31 .DtAGRAMS SlEETZ0F3
    .,
    .~ ."

    , .
    '.

    HAZARDOUS' AREA

    I AL TeRNA Ti:!
    UNGROUNOEiD
    THERMocOUPLE)

    fl. . __LF. . . ~
    -8

    J
    L ~.'
    OUTPVT
    .. TERMINALS

    %(::~~I ,T'l1'ICAL
    ALARM
    ::cti~}J RELAY
    ;;Y~;;;;)I CONTACTS

    -, ,

    42
    80183'()1
    Six ChahnSl Tempera~re Monitor MaintenaJ'lClt .i

    .' 31 THERMOCOUPlE DIAGRAMS

    NOTES: .
    1. WIRING RECOMMENDA nONS: TERMINAL <>1 r,rl(l RECORDER.18-AWC TO 22-AWC.
    SOLID OR STRANDED 2-WlRE. SHIELDED Wll"'HI'ISIJL~'·T1NIG SHEATH. CONNECT
    SHIELD TO COM nERMINAL AT TERMINAL IOL.IJI-'1
    2. SHIELD MUST BE JOINED AS SHOWN. BE.lNSl,JLA TED.
    3. BARRIERS ARE MOUNTED TO, BARRIER IS THE SYSTEM GROUND AND IS
    USED TO TERMINATE THE POTENTIAL EQ\IALlz..IlriON
    4. GROUNDED TIP THERMOCOUPLES ARE . WITH BARRIERS.
    5. MAXIMUM PRIMARY CIRCUIT POTENlIlIL 25D Vae •.
    6. FOR TYPE J AND T THERMocOUPLES.: CONNI:lCf SHIIELD . (+) LEAD.
    FOR TYPE K AND E THERMOCOUPLES. C:!lINNft<1T ""' •. LU ( - ) LEAD.

    7. BARRIERS
    INSTALLEDLOCATED
    IN NEMA IN4 DIVISION ORt,i:oji:~~~i~~~~'~~HOUSING.
    OR"IP' 542 OR MUST BE
    8. THERMOCOUPLES MUST BE ISOLATED VoeRMS.
    9. WHEN USING BARRIERS. BE REMOVED.
    SEE POWER SUPPLY MANUALJOR GRQl;JMO STRAP LOCATION.
    BARRIER EARTH GROUND MUSt'BE TO =' TERMINAL ON POWER INPUT MODULE.

    IAIIIIE1IS

    43
    ,!
    .
    SIxChanIleI Tempeniture Monitor Mair\lananc8 .
    80183-<Jl

    32 RTD WIlING UJA\: SHEEnOF3

    CD

    ~~ifi~~~:::3J:C~:ER OUtpuT
    TERMIN ......S

    ;
    ,- ,

    "".--" ..
    .~ ~ .•.
    ONTACTS

    NOTES: , '

    1, W!RING.R£COMMENOI\TlONS-SII(G~N:~I\~~l!Dr;~;t~ TO RTD; SOUD OR STRANDED. 3-W1RE.


    ALL MUST BE SAMEGI\UG£;. S INSULATING SHEATH, WIRE SIZE AND
    LENG:rrt'':>HOULD BESEL!CTED THE RESI.$T,ll,NCE OF EACH WIRE DQES
    NOl' EXCEED 25 . OHM$ FOR PLA NICKELRTD.S. OR 5 OHMS FOR COPPER
    RTDS. . ."
    SIGNAL MODULE TO RECORo~. 22'-AWG. SOUD OR STRANDED 2-W1RE.
    SHIELDED WITH INSULATING SHEA cdiil-lE,CT ?H1ELDS TO COM TERMINAL AT SIGNAL
    MODULE ONLY.
    2. TO MINIMIZE GROUND LOOP NOISE, i~~g"~~E~A SINGLE~POINT EARTH
    GROLJND TO SYSTEM COMMON IS f;
    3. THE SHIELDS OF THE RTD CABLES
    MODutE COMMONS.

    eCl1RlD

    !. 44
    80183-01
    Six Channel Temperature Monitor ~ainlenanoe

    32 RTD FiELD WRNG mAli 2 OF 3

    SAFE AREA OR ZONE 2 HAZARDOUS AREA

    .-.~,
    i--
    ,;".
    I

    .-[9
    "- '. ,.

    -,

    -~~::
    .,., ~ ,
    l
    •
    45

    ,! .
    SOC-Channel Temperature M6nItorMal~e
    80183.Qt

    32 RTDRELD'
    -.
    NOTES:
    ,.
    OR STRANDED 3 ... WlRE."
    I>AlJ\>IOi !SHIEUi>EO WITH INSULA nN.GSHEA TH.
    of' WIRE FOR PROPER OPERATION.
    22-AWG,SOUD ,'OR STRANDED, 2-WlRE '

    SH()WN TE~~MI~.ING AT6ARRIE;R: GROUND. SHIEI.D~


    1'401£ 17.
    '~~~~~':.R ~AlL. IS THE SYSTEM'
    '" EQUALIZATION BUS. TOTAl '

    MUST BE REMOVED.
    JIEF;':~~J~'
    11
    STRAP LOCATION:
    ' ON POWER INPUT M.ODUL(. ,
    r~~~~T~~~~~. ZaDVoc.
    l~p~~1~~g~C';+A~~R;~EASHOUSJNGS.
    of' MUST '
    LINES.
    IS ACCQJoIPLISHED
    O!:I.tM()N CONNECTION, 'SEE NOTE 5.

    46
    WHFN .. MONITOR IS; TURNED ON,

    8Y USER.

    ERRORS;..RE'DETECTEDDURINC POWER- .. '


    TEST ORU~R-'NYOKE{I rEST, .
    o MONITORING 15 AeoRTED .UNTILUSE~
    ACTION ~ESOL VESPROBlEM. . • ' .
    . o. TEST CAN8ERERUN·WI1"H MONITOR
    II' . POW;;R-~ORUSER::"INVOKED SW'TEST,

    . DISPLAY SEOUENCEDUR'N.G'Pewe:~
    . -, . I
    IS A~,f'OL1,;'0WS:
    - . --"-
    ~.
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    Six C:-.ar:nel Tem;:erature Operation 80182.01_

    -12 SELF TEST SHEET 2OF 3

    - 'JITI~ -:: _ SER-INVOKEO TEST BY ,MOI.1EN7 .;RIL Y SHORTING ACROSS TWO- SELF
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    PROCmURES FOR ~ F'''~~~~~(~~~~/I.'''''';. rxctp'r FOR' ~rf.lr
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    80183-01 Sbc ChanneiTemp8ratur• ..,on/tor Maintenance

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    ARE DETECTED DURtNGCYCLIC


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    TR~Nst,IJCI~R' TYPE 3. FULL SCALE RECORDER'


    1. ALL. INDICA TORS ON <
    OUTPUT DISPLAYED

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    +I:'.. .-•.
    I.' ,:.
    '_I ...'~I-
    ---~-
    --..- :'
    '- -----,-
    ,-- I·i..
    ,

    I
    .. , . a i ~ • • ..
    •• •
    - - --
    •
    • • •

    I
    , ........
    c 0
    ~
    '_0,,
    --
    • ° o·

    12
    THROUGH .£ACHERRq~
    ~N·SfD-~CO:~~'~'~1U1I\I
    AND
    TO'REREAD
    UST FROM
    SWtTCH i"OR

    II
    ,. . ..... ~.

    ~->.' •

    '-. '

    '. "'2.,
    4,' ,
    3,'·
    ,_.*
    15;
    t~:
    . 8,
    "9. I
    10,
    ,12: . . , ...,"'oJ /·.;,;tf:3V ~Pf' •• 1

    H
    I: .15
    14,
    , c I
    I
    ,'o" f 17
    ~~IN~~l~~SOJ'~JUMP~
    IN CONFlGRe:G1STER~
    J

    • TES TED P~t:~~~~'~~l~~~~~~!~~


    ERRORS N~~'ij~~OI~gEDI
    . SELF TEST.
    DISPLA YEO . o.N
    ..Y--

    F~ONT;F'AN~~:;t.
    •• TESTED
    ERRQRS.'2, 14 ERRORS 5
    THROUGH 12 COULD ANT ANO RECOvERABLE.
    ••• ERROR 41S' . -:::ST. FAlLURE. THIS MAY 6E
    CORRECTED·8YADJUSTlNG SETPOIN TS . IN MONlTOR.
    . . ' .

    ~ - ,
    ,
    801~1·
    Six Ch8ru\eI T~'Monitor Maintenance ; .

    13
    1. 1...00SEN SCREWS. REMOVE .Rl"11\I1I'1 PANEL. BY SUD1NG
    PANEl... TO THE RIGHT. UP. reWARDS YOURSELF. ~.. , . ','

    ..
    2. DISCONNECT FRONT PANEl.. FROM DIGITAl... BOARD .

    •••••
    ,

    I.
    I
    1

    3. DISCONNECT CAB!...E BETWEEN AI... BCARD AND ANAI..OG BOARP.


    ANALOG BOARO .

    • ,'.. -,>,'

    I
    I,
    I

    ,<- ~,; I t5
    <;:1.]
    . .-- , .I
    ~:-~;j, -~ I I
    .
    ,

    8018341 Six Channel Temperature Monitor Maintenance

    13 SllUT20F3

    4. . PULL t:!U,AKLr.:i REMOVE SlOE COVERS ., .-.


    8Y PINiCHING ,PI~bl'RUDINm TIP ON EACH· STANDOFF.

    I
    ,.
    I

    . .

    16
    \
    \0" j

    SIx.Channel TennpeiWUireJillonitor l",,-..n_

    13 . DISASSEMBLY. SIIEEHOF 3

    5: REMOVE .DIGITAL BOARD SIDE COVER


    -. . - .. AND

    Jl CONNECTOR
    ,. MONITORING IS DISCONTINUED.·
    WHILE MONITOR IS REMOV!;.D
    • FROM RACK.'
    2. 'POWER MUST BE REMOVED
    FROM DIGITAL BOARD TO, RE-
    MOVE OR INSTALL PIGGY BACK
    BOARDS. . ..

    PINCH STANDOFFS.
    VIEW SHOWING EX!:> A"tDEllia<MI~~',I!REI!4C\/'£O. 4 PLACES
    JUMPERS MUST

    mMiiW:
    @J 8'! i Ii

    o
    BOARD

    '.' .
    0-

    DIll
    0_
    IP' .,

    <. EIXf~ANIDER BOARD


    piNCH STANDOFFS
    3 PLACES VIEW SHOWING REt~IDER AND
    EXPANDER l:Iu~'Ku''''IINSTALLED

    17
    : ( ,

    15 . TEMPERA

    ...

    Higla pre..,.t
    . ,:CRki alHKk
    burna
    DO not
    w.r••
    I,

    .. _ ... ....-r

    ..•. .
    -.-
    '.

    CIRCUIT BOARD

    ,
    ! -

    19
    801B3"()1 .

    .·.opnONS
    THE FOLLOWING OPTIONS INSTALLECl: \
    THETEMPERifuREMOt;J[T-OR rS· .
    -, - . , '-. -,'

    . 0ALARM [)E.t.AY..::J $ECO~PS


    o FIRST OUTi:='MONtTOR ... ""' .
    o OK RELAY = TCHING
    o TEMPERAT\)RE ,DO,1I\t4 SCALE
    o TENTHS DIGIT "'!O!~~~&~go
    o SELF' TEST = fII-
    o CALIBRA TlON
    o ALARM 1 - t..A're~ING
    o ALARM 2 ... LATCHING
    o ALARM. 2 - OVER ALARM i
    ·0 ALARM 2 .
    o ALARM 2 RYl=IAl':'!: ..
    ·0 RECORDER +20mA
    o ALL DIP

    ... 11!7.
    ...
    II
    ••
    .• . . [lao~ .. II

    I
    . • t.
    101 ...

    0 I
    R•
    §§
    1"

    lill .
    111·11 . -Onl
    ...... : III; 101-
    1PI1I

    20
    .
    . ,- ..' .
    -' .;....-.
    ,'

    -. ,-. .. ...
    . ~

    I
    .' .1, ', ' ..-', ., .

    .(1
    •...•.......•..•.. ',.. ..........
    "-

    '. I""
    -'
    '
    ' a;·ta·.···.
    -'-'

    .,'
    ..... '.',.'::-'.
    . , .-
    -.--:,-'--.-"'

    . "'~-'

    ."~''i';_
    ")'~',~§: . "
    .:CNf:I'.
    . ,~.

    :a_,
    ..
    ~
    1[lIW1!7 .
    ami

    ..,...,
    8"...

    ,i

    '. liOTE: CO~GURING '. OPTIONS.


    .svPJJ3GtilNGO!IILVON~PIN
    .' . -t-'

    .8.17.
    , '. 8.27.28.
    '37. .38.47.
    '4a-.e7,5~

    PLTlN. I.,...., NONE NONE


    RID "

    , .. NOTE "Te ANALOG


    . .
    .80.153-0'·· , ... . SIir CtIimIIT....."6IttnMonllorMalnlanenoe

    18 ···ORTIQNS
    r-J""""""'----.. . -.. .". . . . .
    . i«l~AU. Jt;MPERS ARELQCAl!!> ;iOtf:(llICll~\ltlOARnt·.

    , . " JUMP R ."'. -..


    "!'!i!'--.....*~I_-~---.,.,...""l'""--_
    '."
    .....
    ;'O••. , .-.

    ., OPTION·,,'
    .,LOCATIONS··
    ,FIRST OUT .

    o NONE ,..--

    o MONITOR

    o RACK ---

    RP4
    . I

    C ,
    I

    o 3'SECONDS
    S£@NO'
    ---
    o 6 SECONc>$ .... _-

    RELAY ,BYPASS
    • ENABLE W17 W31
    W32
    .' W33
    • ANDE:D W18 !--- W34
    ·ORED
    ALARM MODE·
    ---- W,8
    W35
    W36
    W37
    W38
    • OVER ,W35
    • UND~R ---,
    • •. W3~

    • LATCHING, W;sa··, --- ,


    • NONLATCHING --- W38
    ,.

    REMO\lSO JUMPERS CAN se::SAVEO 8)( PUJOOING QNL YONE i PIN. Of' JUMPER ."
    INTO. JUMPER SOCKET.
    . ,
    I
    I.
    MOTOl·

    . I •

    AlARM" . · f ..
    . I

    >. . LATCHING·

    . !,I NITS .

    .- '-~

    ...."'~-;
    ,-~

    ,..- -.

    TENTHS
    DlplT , "" ..'

    •
    WHOt..E: .

    TEi'lTHS
    ;'.'.- .. '.'

    , -., ~'" ,

    TEMPERA TURE
    NOT OK R 1
    W31 C
    WJ2 0
    W.3J 8.
    DOWN. SCALE
    W34
    .W.35
    W36
    W37
    §.
    .
    ..
    :
    UPSCALE' . . W37' .
    W38
    ~--~--------~
    ,-..l'.

    REMOVED JUMPERS CAN 'BE SAVED BY ~!GYI.NGONl.Y ONE PIN OF


    INTO JUMPER SOCKET
    ,1IVl1·_TCH.IN¥

    --:
    .,
    :=::N .
    :" ANNE!;. "- nNOle ArO~~(~&ti;.:J
    "~ .

    -, ~:l AOJI.J:S T l'qM-pollllro;; .:PRt:$S'· AND HOuiJ..OR ...


    .- -~'-. -,

    S'Nl,TCHbN
    ""~t~· $VYrtCHESi:.!$¥SltM TO AOJUSTS£~1: t,EVP': UP OR
    :OWN/
    -.• ;:ESElf' UP SWlTGH~

    . ..;..

    .,

    ,i
    i
    '.' .
    ".- , ., ·,5-,

    .. . 2. It.
    \I ,
    . I
    SET ·IfISWI - -~;-
    ...
    D1SPt.A'r GOE:§

    -'-., .

    j
    I
    r,
    f

    27
    ,.
    .
    . 80183-01
    ~-

    24
    "

    ... '.

    I
    1 ,t. . tI·~

    SETJII~LARM "2eVPA$S ~1CH' TO SIX CHANNEL eyaASSt.COsGO ON.· ~


    A1..ARM4I..COS 'ON FROW~,PAN~·
    . ACnVA T££lIF·AN At.ARM 2.~tpOlN'T )~
    A
    .
    1.1~~~.~JT. CARMcffi·.·. '•. ~.:.'.". DRIVE
    . ·.. ..wr.1...1.... NOTSE
    SEE 'U .TO~R(AO Al..ARM2 .' .
    SETPOINTS.· . .... '.. ..' ... '. . . . .. . . ' .. ' . . . , . . .
    :;.-

    :--...

    0:'-'

    ,.
    ·'R£Io.R'> IA-. gw. c: :.
    - , - ,,~. ~.,-

    -.<--

    ..........
    ..........
    _-

    co co

    -o ........
    [J .0·····

    - - []
    80~1

    4.. tNCREASC: Ttf=:


    .A30VE AI.AR~ •
    . . T""IA'T.AWJlaD
    (U,lINOtCATC~ . . ;t~SHIES.·
    , " .' - -'.

    5 .. VERlFY5HAT
    . STATE:,

    ,
    ,
    . -'k,-.. -\
    - ~~- ,','-'~
    '"
    .; ~

    L
    : t -~
    " "

    (} 0
    SIX ~
    .
    '_a..nnoc
    . oONIlOIo'

    o
    - . ..,
    .

    . 8. fF ALARM 2 ·J~DERAl.ARM·IS
    -o
    MILLlYOL T SC_ =<:C:.yJ\UIIEBELOWc·
    RSpE:AT cSTE;;:'S5.;ANO:7.-
    ,.1' '-'-.
    jl

    :.-;
    -'-~,.
    80183.01 .'

    ·26 . Jest· :

    . . . LhWAR·NING,.
    . .~ypllq.pr ••• nt
    IF THIS EOU1PMENTlS I ···~oilJd oev.. sbOOk .. .
    AUTOM · . . . or d4taU1 .'. I .'
    ALARM <t1:'1rol"lll.l
    . ~ftOt tOloli:h eitp~lJ.d
    RESULT IN· M AC~IINE SH1illl'9WN. '.
    ';.
    ;
    . , · . . . or te ...__I.
    SEi: ALARM . '~,--/,:

    1. DISCONNECT. TR'AiNSDuCER· F'ROM1NPUT<' .


    TERMINAL.5 ON SrGNALMOOUU;.· · " j '·:Mi·Iti~(O,~NEc:111
    ..
    DECADE cRESlsTArtCE TO Tl':*EH

    3-W1RE

    _ "

    TRANSDUCEFLOiSCONNECT (TYPICA.L) '.'

    RESIS1:AA1CE 'TO' '.


    l..-mv ..,.,TE::STEMPER-
    J:II:;1_VVl ALARM 1 .'

    . REAR VIEw

    AND.CHANNEL II INDICATOR' ;
    'I~TORS;ARE
    ~.

    OFf.
    '" ,

    i ~
    ,
    8f)183'()1
    .. Six. Channel Tei'nperature t,1oo11or .Maintenance

    .' . 26'

    I~-
    --
    .........
    '-'J .-'
    •
    I •

    '5~ VERIFY THAT ALARM 1... RE1;.AY ..n,,,""


    STATE. ..

    ,:
    o
    ~,RV'

    . .'
    ", -:- "
    o
    ..... ·0
    .-.
    ,; '--.-' :'-""
    L....,..~~-~o.J

    • H'

    UNTIL
    (tH ,.
    EXCE~DS .. ' 2 ~ c:io'Tiinlt.!:"
    OTHER CHANNELeYP'~~:···.f<;
    .. I·

    6 .. IF ALARM 2 UNDER ALARMM ;'}it;i~~~;.*~~rl


    . DECADE RESISTANCE . ~~D' .
    REF'EA T STEPS·6 AND ,'-,;-.

    ,+
    801a$Ol

    ~'" 27 "'TESlOK
    ".

    ©~Q1Jrn@~' , -

    •.
    i
    . - ' . - - I
    IF iHlS ECUIPMENT ISCONNE:CTED"
    ~.~ nc
    Al iOMA -SHUTDO'MII<SttsTEM. EX(:Eii'INC
    AL:..RM· SETPOlNtsDU~lNndeST,",v"t.IIOI
    High voltage pr....nl '
    , c:ould c::.uaeshOc:k
    '1k:':1 . . _., REsuLT IN MACHINESHu'mOWflt - burna or d•• th ' ,.
    SE::: Al.ARM.2I3VPASS r~4I'·
    ;'-'-- '-<-",.!"- ,', 'Do not towh .xp~ed.
    , wi, •• 01 I."......, _

    ;1:\
    --'v
    ;\~~'i
    'l." ,

    .
    ,.,<':
    -,.c, <_
    co:;':', 1. ~_ •
    '

    .,' (J)

    .....
    r-h'
    a...I'. ,-
    -0
    ' REAR VI'EW '

    -'.
    DtS:ONNECT TR" AND VERIFY.'r).~AT
    OK L::D AND CH THA T CHANNEL lS
    SE:":::CTED. DISPLAY SHIOWS;~ +jifk''-;-.~'._",RE:CON'Nf~CT TRANSDUCER, AND
    INDI CA TORS SHOULD

    . 'i
    , ...

    . 80183-01

    28 . TEST OKLJl.iS~ro i.
    l Lt'WARNING
    IF' :'HIS EOUIF'.!::'. -;- ·15 eONNltc1rEO ........ 'IIOu.,. pr•••,,' ...
    SHUTo1WN~~~~t~~~~qi
    could _ " .ltuk
    '. ~..... or "'til
    . AU70MA TIC
    ALARM SETPC(NTS·
    RES'.JLTIf'.i'· :. . .., .attouoll .x~..d

    -
    sa ALARM 2 ..r •• Ot'terlllina"

    ........:
    (I)

    ':.' ,;,,..,,.

    REAR VIEW
    .- ;"',.0 .

    -1,

    DISCONN::CT TRANSDUCER FR.OM 'hltllhT TERMINALS AND VERIF:Y THAT


    OK LED' ,;NO CHANN£L.OK INDICA 00 OFF". IF THAT CHANNEL IS
    'SELECTED, DISPLAY SHOWS: . RECONNECT TRANSDUCER, AND
    : INDICA TORS SHOULD RElURN

    . f

    ;14' .
    29

    IF" THIS EOVIPMENT ISCONNtCTEI)


    & WARNING
    'AUTOMATIC SHUJOOWN$YSltM. e:X(~EE:",IG Hit"

    •
    voltage pr•• ut' ..
    ALARM SEr'FiOINT LEVElSCOUW' oould OItU • • ',lIooJ!'
    MACHINERY SHUTDOWN. ...•..•.•..... , .bll'IMQF cleatb
    •••• SEE ALAR~2 BYPASS ! 241 •.. Do not ~. uposed
    - '" wire. orla;mlnela
    '. .

    2, CONNECTM\JI,. TERMINALS.
    -"~ ~

    . -
    D o
    ........
    o
    03. VARY
    '. 'OUTPUTTQ ;·.r;>,nl.lT
    ',0 )1'0 FULL~
    . COMPARE RECORDER
    METER OUTPUT., RECORDER
    ~~~;;.'i".: OPTION SHOULD' AGREE

    ,
    -
    [J
    - . WllHF"ROOTiMET£RTEMPERATI:lRE INDICATION ±In.

    )
    90183.01
    ,
    !IIE£T 2Of
    29
    ..
    \

    ,
    TEJAPtRA TURE MONITORING WILL BE
    DISCONTINUED FOR DURATION OF> TEST

    i 4. REMOVE MONITOR FRONT piJjijn. PUL.L. O~GlTAL. AND ANAL.OG


    BOARDS OUT FROM RACK;
    5. INSTALL EXTENDER BOIt..RCJS •AND POSITION
    ANAL.OG AND DIGITAL ElOIII.fal:l5 ON 'THE EXTENDER BOARDS.
    6. 'FOLLOW STE:PS USTED IN 1 TO TEST THE C~18RA noN
    OF, CHANNEL. 1.
    1

    STEP
    ONDICITAL BOARD, .
    1. INSTALL CIL JUMPER .f -5.00 mV 2000±0005
    W39 AND MOMENTARIL !
    SH.UNT Iff '

    2 - .... - ,
    I . +30.00 mV 8000±OOO5

    +12.50 mV .5000±OO05
    3

    REMOVE W39 AND


    4
    MOMENTARILY SHUNT ---
    W40.

    7. IF METER INDICATIONS 'M1HIN SPECIFIED TOLERANCE.


    PERFORM CAUBRATION PR<P¢E'OUF!E IN TABLE 2. .

    36
    ,.

    29,
    ".
    . ,

    , METER

    . "i

    --- ..
    .." .SIDO
    i A{)JUSTOFf'SET ,R19 2000£0001

    . ~~---'. AD,JV6ilr FtEOBACK R2 eOOO±OOO1'

    ~~CK 2000±0003

    "--- 8000:tOOO~

    . ,CHECK
    - ...
    REMOVE W.39 AND ','
    MOMENTARILY SHUNt - ~--

    W40
    ,
    '-~~MPERS AND POTENllOMETERS ' LOCAl"fD 00 ANALOG BOARD E;XCEPTAS
    ~OTEO. COMPONEN1s ARE USlED' Y POR. CHANNEL 1, 'CORRESPONDINC
    (;OMPONENts FOR EACH, CH~\NNEUjIol.RE USTEDJN TABLE 3:
    ·-::lEPEAT STEPS 2 ,THROUGH 6 METERtNDICATlON IS ADJUSTED
    WITHIN TOLERANCE, '

    . CHANNEL OFFSET
    POT£N. TIOME!ER
    ,'~ , 9
    .2 R42
    J 1t6'S
    4. R87
    RHO
    .. 5
    6 Rl1 R13.3

    .
    ..

    .1

    37
    IF' TH IS EOO IPM EN ....:·nT1:}wt.I::-s:;(S
    . AUTOM).llC n
    ,~ "
    ALARM . .,. "....<.;0.. ••• .,.
    MACHINERY ImOWtl!
    SEe: Av..B~

    -< i .;:,.-.•
    . :3... WlRE
    ~~.~':

    ••••••
    00' '... ",,0--
    • $II. _.,
    CIOOIINEL TQIIU41\1K. . .'

    ~
    :+·r
    J
    ---
    .

    -, .-,
    ,- I- 1'-1_.-.-
    --
    -II

    a
    I-I -,-,-

    - • •
    ..... -t .. • r- , REAR VIEW

    ---."
    !

    o
    ... ~ .g,.. ....,.g....
    ~-
    0, 0 0 '

    I "-
    .
    I ',"-"

    - --
    [Ji. "JJ >
    ,i BOli13.Qt

    33 .. TCMONITOR
    OTY

    PARTNUMaER
    SIX CHANNEl,
    TEMPERA~E. 3300/30
    THElWO~MO"'ITOR '.

    DIGITAL ..CiItClJITASS£MBl Y'


    1 TC ANALOG ClRCUtT 79sa~ ..O'
    1 -QRCUIT A$1iEMl~L Y 8103+-01

    TC INPUT I: 79367~
    MODUL.E

    NO RELAY 82364 ...01


    . .
    EPOXY SEAl.£[} REI..A Y .. . 82365-01 t

    HERME~CAllY SEALEC BZ366-01

    CCMl'LETEPART NUMBER ACCORDING


    .~.~~~~~f~;~r~;~OE~eAl.
    '~ If 1l1E
    ON.nI£ PARTSMONITOR
    ORDER.HAS .
    CUSTOMER
    SHIPPED AS Sl-f()WN IN '@' II' IN
    BENTlY NEVADA CORPORAnON REP-

    ••
    g
    g

    47
    I . !.

    . . ,''!.

    -"':.';:

    ~ 34.'
    ..
    ' ... .
    -
    j.-.

    . ....
    'PART Nut.I~
    ~-.

    ,'. '.' six CHAHt{El. '


    "<:.
    TE¥P£RATURE
    MONiTOR
    . ,CDOJ
    '-f. .;_"

    .r .' DIGITAL. ClRCUlT,;($SEMEI\..Y' . i 79a\~~:.


    "., "-
    t.· Rm. ANAi.OCl'~T' ASSt.\.i : 79492:"".,
    RECOM>[R ~:'ASs£Met.iy {, o~,,;~~,
    ~,-

    ,.~'

    ,7954:?~OI .
    "
    RECORDER.!.' . .~. '.
    RELAY MOOUUi: .' ."
    NO RELA'f .,'. . , I' 82364-01
    EPOXY SEALm"J'!ELAy I .82385-01
    f
    HERMEllC:ALLY" SEAL.£n· RaA Y

    TO OROER :REf'!..o\CEMENT PARTS. SrlECl E COMPL.O£ PART N\,IMBER. ACCORDING


    . TO THIS TABI.E AS 'ltKlICAitO ONlOEM AnON CECAL.. ' IF THE MONITOR .HAS
    BEEN MOOlF'lro.Sl"£CIFY . lHEt.fOOlFICA . NUMaER OIltTHE .. PARTS ORDER. CUSTOMER
    IoIIJST'SET P.ROGR""""A8I£ QPllONS: - "," ITOR SHIPI'ED AS SHOWN' IN ffi, 'IF IN
    COUBT ABOUT THe PART NUMBER. tAt;J..j. IJR BENlL Y NEVADA CORPORATION REP-
    RESENTATl'v'E8EFORE OROERINGTH£: PAR, . . .
    . 1
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    ,.
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    S.bc . QlanpeI,T~·MoriItor·t_'JI1Ii!C1'1'I!'If. 80183.()1

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    !::Jilllll' 'V,SlII' C, _
    .

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    .. -.....-
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    •'._"JU:""IaIIIt,. .4' 2'.

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    :C:J/

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    ~,

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    FORCES CAUSED BY DRIVER

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    CUSTOMER: ElL FOR GAIL


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    ElL JOB NO: 25S1. & 2193
    FORCES AND COUPLES CAUSED BV COMPRESSOR

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    -0 Peek value e= 0 kg.

    Horlzont.1 primary m.m.nt (.bout .. I. Y) CY' eC= fl.'" 0 Peak ".Iue a= .17211 kg·m

    Horlront.1 lacond.ry momont (.bout .xll Y) CY' oC= 45 Peek valua .= 352 kg.m

    Vonlcal primary mom.nt (about IXI. X) cx' eC= tso Peek value a= 21 ka-m

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    PRIMARY FORCIS OR MOMENTS (FREQUENCY EQUAL TO THE RPM) SECONDARY FORCES OR MOMENTS (FREQUENCY TWICE THE RPM)

    H' V' kg, W' V" kg.


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