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 9252D.WPF

0-7000 S-00-13A1-001J
SHEET 2 OF 15

MATERIALS
CODES
GENERAL
SCOPE
COLOR
Film
Types
Painting
Appearance
Surface
Inspection
Repair
Scope of
of AND
APPLICATION
APPROVAL
INSPECTION
Paint
Extent OFSTANDARDS
CON
CONDITIONING
Thickness
Film Thickness
Schedule
Painting
Work
Paint
Preparation
of
Painting TEN
MATERIALS
Work
Surface
Paint
Inspection/CheckFilm T S
Preparation
5.2
4.2
6.4
3.2
3.3
6.2
6.3
6.5
1- 3.1
7. 6.1
5.1
4.1
8.
2.
3.
5.
6.
4.
 9252D.WPF

0-7000 S-00-13A1-00lJ
SHEET 3 OF 15

1. SCOPE

This specification sets forth the basic requirements for painting to be applied
for EXOR-I Project in Indonesia.
The general painting of building and marine facilities is not covered in this
specification.

2. CODES AND STANDARDS

The following codes and standards shall supplement this specification:

(1) Swedish Standard SIS 05-59-00-1967

"Pictorial Surface Preparation Standards for Painted Steel Surface"

(2) SSPC Vol. 2, 3rd Edition (steel Structures Painting Council)

3. GENERAL

3.1 Paintinq Schedule

(1) Painting schedules for structures and equipment shall be in accordance

with Table 1 attached hereto.
(2) In Table 1, "Shop" means the painting to be executed at manufacturers'
shop by manufacturers and "Field" means the painting to be executed at
construction site by painting subcontractors.
(3) Temperature in this specification means operating temperature of item.

3.2 Extent of Paintinq Work

(1) All erected equipment, structures and pipes shall be painted to conform
to the painting schedules above.

(2) Lining surfaces, non-ferrous metal surfaces, galvanized surfaces,

stainless steel surfaces, embedded steel surfaces touched with concrete
and hot insulated piping shall not be painted.
Austenitic stainless steel surface must be protected from overs pray of
inorganic zinc primer and silicone aluminium.

(3 ) Packaged type equipment, machinery such as compressor, pump, driver,

instrument and electrical equipment etc., shall be painted at the
manufacturer's shop with a paint system which is compatible with the
operating conditions where the equipment is to be used.

(4) Internal surface of equipment, vessels, tanks and pipes shall not be
painted unless specified.

(5) Partial or non-fabricated items including steel plate and structures, and
all completely fabricated items except for above paragraph (3) shall be
prepared and primed and where necessary further coated based on Table 1,
prior to transportation to site.
In such cases it shall be the manufacturer's responsibility to ensure that
the paintwork carried out in the shop has sufficient durability to meet
the construction period on the site before further painting can take
place.

(6) Metal surfaces to be fireproofed with concrete or mortar may not be

painted except for anticorrosive paint for ocean transportation, etc.
 92s2D.WPF

0-7000 S-00-13A1-001J
SHEET 4 OF 15

3.3 Paintinq Work

(1) Paint shall be prepared and applied in strict accordance with the paint
manufacturer's instructions.

(2) Painting shall be done in dry weather on surfaces free from dirt, oil and
moisture.

Painting (outdoor painting) shall not take place under adverse weather
conditions, in particular rain or fog.

(3) All prepared steel surfaces shall be primed before visible re-rusting
occurs.

(4) Painting work for building shall conform to

the relevant documents for building.

(5) Tinting
When successive coats of paint of the same colour have been specified,
alternate coats of paint shall be tinted, when practical, sufficiently to
produce enough contrast to indicate complete coverage of the surface.
When the paint is the colour of the steel, or when the tinting of the
final coat is objectionable, the first coat to be applied shall be tinted.
The tinting material shall be compatible with the paint and not
detrimental to its service life.

(6) Intercoat adhesion

Undercoats having a glossy surface which detrimentally affects the
adhesion of the subsequent coat shall be treated by mild surface abrasion
solvent treatment or other suitable processes which will not cut through
or detract from the performance of the paint.

(7) Dip and flow application shall not be permissible under this
specification.

4. MATERIALS

4.1 Types of Paint

The type of paint materials shall be per Table 2.

4.2 Film Thickness

Coating system and standard dry film thickness (average) shall be per Table
1. and 2.

s. APPLICATION

5.1 Surface Preparation

Prior to treatment, the metal surface shall be cleaned of dirt and grease,
and the heavier layers of rust and weld spatter shall be removed by
grinding.

The applicable preparation shall be as per either SSPC or SIS.

5.1.1 PAl
SP3SSPC
SP1
SP2 -- Solvent
Shop,
Power
Field
Hand Tool
and
Tool Cleaning
Maintenance
Cleaning
Cleaning Painting

2) (4)
(1)
(3)
 9252D.WPF

0-7000 S-00-13A1-001J
SHEET 5 OF 15

(5) SP6
SP7
SP5 -- Pickling
SP8
SP10-- Commercial
Brush-off
"White" Metal
Near-White Blast
Cleaning
Blast Cleaning
Cleaning

(6))
(8)
(9
(7)

5.1.2 SIS-05-59-00-1967

(1) st 2 Thorough scraping and wire-brushing -- machine -- grinding

-- etc. The treatment shall remove loose mill scale, rust
and foreign matter. Finally, the surface is cleaned with
a vacuum cleaner, clean dry compressed air or a clean
brush. It should then have a faint metallic sheen.

(2) St 3 Very thorough scraping and wire-brushing -- machine brush

-- grinding -- etc. Surface preparations as for st 2, but
much more thoroughly. After removal of dust, the surface
shall have a pronounced metallic sheen.

(3) Sa 1 Light blast cleaning. Loose mill scale, rust and foreign
matter shall be removed.

(4) Sa 2 Thorough blast cleaning. Almost all mill scale, rust and
foreign matter shall be removed. Finally, the surface is
cleaned with a vacuum cleaner, clean dry compressed air or
a clean brush. It shall then be greyish in colour.

(5) Sa 2 1/2 Very thorough blast cleaning. Mill scale, rust and foreign
matter shall be removed to the extent that the only traces
remaining are slight stains in the form of spots or
stripes. Finally, the surface is cleaned with a vacuum
cleaner, clean dry compressed air or a clean brush.

(6) Sa 3 Blast cleaning to pure metal. Mill scale, rust and foreign
matter shall be removed completely. Finally, the surface
is cleaned with a vacuum cleaner, clean dry compressed air
or a clean brush. It shall then have a uniform metallic
colour.

5.2 paintinq

(1) Skid assembly packaged type equipment, machinery such as compressor,

pump, driver, etc., special machinery, misc equipment, instrument and
electrical equipment shall be painted up to "Finish Coat" in the
manufacturer's shop.

(2) Piping miscellaneous materials such as spring supports, strainers,

expansion joints, etc. shall be painted with the manufacturers
standard prime and finish coat.

(3) For normal operating temperature in excess of 90°C, a heat resisting

paint system capable of withstanding these conditions is to be used
for above mentioned (1) and (2).

(4) For painting of pipings 50 mm width from edge of pipe should not be
painted for welding and hydrotesting.

(5) Notices, nameplates, lettering, gauges and sight glasses and similar
such items shall not be painted over, and shall be protected during
painting by the application of masking tape etc.
 9252D.WPF

0-7000 S-00-13A1-001J
SHEET 6 OF 15

(6) If the primer or finish coat has been damaged by welding or physical
abuse, the area shall be hand cleaned as per SSPC SP-2, spot primed to
the specified thickness and the finish coat restored to the specified
thickness.

(7)Packaged item and valve and piping mise materials above mentioned (1)
and (2) shall be as per "Painting Specification for Manufacturer's
Packaged Equipment" (S-00-13A1-003J).
6. INSPECTION

6.1 Inspection of Surface Preparation

The prepared surfaces shall be compared with the standard photographs of SIS
or SSPC. Where the prepared surfaces are deemed to be equivalent to those
indicated in the above standard photographs, they shall be deemed
acceptable.

6.2 Appearance of Paint Film

Paint film shall be visually checked with regard to unfinished surface,

irregularities, crawling, stains, etc. Where there are no marked defects
in appearance, the paint film shall be deemed acceptable.
6.3 Paint Film Thickness

6.3.1 Measurement

(1) Film thickness shall be measured with appropriate measuring

instruments.

(2) Paint film thickness to be measured shall be as follows.

(a) Workshop: Total dry film thickness
(b) Jobsite : Total dry film thickness of shop painting and/or
field painting.

(3) Measurements shall be carried out three times at each measuring

point. The average of three measurements shall be taken as the
measured value for the item concerned.

6.3.2 Rating of Measured Value

When the measured values satisfy the following requirements, they shall be
deemed acceptable.

Minimun
Average
Repair
(1) of all measured
Paintinq :
film thickness
ore of the prescribed film thickness.

(1) Painted items rated to be unacceptable as a result of tests and

inspections, shall be repaired in an appropriate manner. Such repair,
however, shall be confined to the minimum extent, except sound portions.

(2) Repaired portions shall be visually checked to see if they have been
repaired properly. They shall also undergo sampling inspections to
measure the film thickness using appropriate measuring instruments and
thereby to confirm that the specified film thickness is satisfied.
 9252D.WPF

0-7000 S-00-13AI-00IJ
SHEET 7 OF 15

6.5 Scope of Inspection/Check at Field

The scope of inspection/check at Field shall be carried out in accordance

with Table 3.

TABLE 3

PAINTING
OWNER JGC SUBCONTRACTOR

Check of Material R.R. S.W./R.R. F.W./R.P.

Surface Preparation S.W. F.W.
Application of Paint S.W. F.W.
Thickness of Coating F.W./R.R. F.W./R.R. F.W./R.P.
Final Visual Check S.W. F.W. F.W.
Holiday Detection Check S.W. F.W. F.W.

Note: 1. F.W.: Full Witness

S.W.: spot Witness
R.P.: Report/Record to be Prepared
R.R.: Report/Record to be Reviwed
2. Holiday detection check shall be applied for tank internal coating.
7. APPROVAL OF MATERIALS

All paint materials shall be subject to approval by JGC. This applies to both
shop and field applied paint.

Paint specifications shall be submitted in sufficient detail to allow a review

of the following:

Methods of surface preparation.

Paint manufacturers trade names include thinner for primers and finish coats
and their shelf-life.

Compatibility or strength of adhesion of paint materials to the painted

surface.

Methods of application and thinning and/or mixing ratio or viscosity.

Methods of storage of paint materials.

Supervision and inspection procedures.

8. COLOR CONDITIONING

Color conditioning shall be as per the "General specification for Lettering and
Color conditioning" (S-00-13AI-002J).
 9252D.WPF

0-7000 S-00-13Al-001J
SHEET 8 OF 15

TABLE 1 PAINTING SCHEDULE

A. EXTERNAL OF EQUIPMENT & MATERIAL

1. REACTORS, COLUMNS, VESSELS, HEAT EXCHANGERS, AFC, etc.

5-1
COATING
1-1
5-1
OPERATING
2-1SYSTEM NO.
4-1
3-1 FIRE
BELOW
TEMP. PROOFED
90°C
INSULATED
10°C
00°C DESCRIPTION

2. FURNACE, GAS DUCT, STACK

5-1
COATING OPERATING
1-3
2-1SYSTEM
4-1
3-1 NO. INSULATED
TEMP.
BELOW 90°C
400°C
200°C
610 °c DESCRIPTION

3. STRUCTURAL STEEL

3.1 STRUCTURAL STEEL (PREFABRICATED AT MANUFACTURER'S SHOP)

STAIRS AND
LADDERS, 1-1
INSTRUMENT ~SUPPORT
AHB
COATING 1-1
OPERATING TEMP.
AHB NO.
SYSTEM UNFIREPRooFED
PROOFED DESCRIPTION
EQUIPMENT STRUCTURAL STEEL

* Field painting at Site of Table 2, coating Sys. No. 1-1 shall not be
painted for Fireproofed Structural steel.
 9252D.WPF

0-7000 S-00-13A1-001J
SHEET 9 OF 15

3.2 STRUCTURAL STEEL (FIELD WORK)

INSTRUMENT
1-2
1-5
AMBSUPPORT
STAIRS
COATING 5-3
1-2
5-3 AMB NO.
AND
OPERATING
SYSTEM UNFIREPRooFED
TEMP. AMB
ROOFED *
RooFED'i*l DESCRIPTION UNFIREPRoo~{~
EQUIPMENT STRUCTURAL STEEL

\: * If already applied
structural primer,
steel which are it
to is
be not necessary and
Fireprooded to remove primer
also not paint to
necessary for\{ ~
~
/ apply T/U paint.
__~ ~~--,~ ---_/----""~-J

4. PACKAGED TYPE EQUIPMENT, MACHINERY SUCH AS COMPRESSOR, PUHP DRIVER, INSTRUMENT,

ELECTRICAL EQUIPMENT AND ACCESSORIES (PIPING, STEEL STRUCTURE)

REFER TO S-00-13AI-003J (PAINTING SPECIFICATION FOR MANUFACTURER'S PACKAGED

EQUIPMENT) .

5. PIPING

5.1 PIPING (PREFABRICATED AT MANUFACTURER'S SHOP)

COATING
1-1 1-3
OPERATING
5-1
SYSTEM NO.
5-1
3-1
2-1
4-1 BELOW
TEMP.
COLD
HOT AMB90°C
INSULATED
INSULATED
- 200°C
610°C
400°C DESCRIPTION

5.2 PIPING (FIELD WORK)

COATING
5-4 OPERATING
5-3
1-2 1-4 SYSTEM NO.
5-2
2-2
4-2
3-2 TEMP.
HOT
BELOW
COLD INSULATED
AMB90°C
INSULATED
- 400°C
200°C
610°C DESCRIPTION
 0-7000 S-00-13AI-00IJ
SHEET 10 OF 15

5.3 VALVE AND PIPING MISC, MATERIALS

REFER TO S-00-13AI-003J (PAINTING SPECIFICATION FOR MANUFACTURER'S PACKAGED

EQUIPMENT) .

6. TANK EXTERNAL

COATING6-2
5-1
6-1 SYSTEM NO.
OPERATING TEMP.
BELOW
BELOW 100
90°C°c
150°C DESCRIPTION

B. INTERNAL OF EQUIPMENT & MATERIAL

MINASFIRE
DECANT SOUR
CRUDE
RAW
OIL,
DCO/FUEL WATER
COATING
BELOW
WATER,
OIL,6-6 SYSTEM NO.
OPERATING
RCC
80°C
6-7
6-4 TEMP.
6-5
BELOW 90 6-3
BELOW 50 °c
°C*
DESCRIPTION
HOT CONDENSATE
DURI CRUDE, ARHDM FEED,

* Operating temp. for sour water shall be below 6QuC.

C. MARINE FACILITIES

TO BE SPECIFIED IN SEPARATE DOCUMENT.

9002034-' . ~ 1 V-I VVV .)-1) ..,,)1-\ I-VV I.J
SHEET' OF 15

TABLE 2 PAINTING COATING SYSTEM

1 of 5
applied
Organic for steel.
Zinc
structual
Surface RichOrganic
Prep. Below
Inorganic Zinc
ZinC
Zinc Rich at Manuf. Shop
not
Rich 50 M
SurfacePRemarks
Miscellaneous
SSPC-SP2I3
Field
SSPC-SP2/3
bepainting
Ave/C
Primer
OFT
Polyamide
Poyamide
Primer
Primer (u) T/U
Prep. 111Paint
steel
Application
Epoxy
Epoxy Temp. PShop Painting
11 Zinc
Name T/U
150
50 ·C
90·C
Operating No of (NOTE at1)Site P
PrimerField SSPC-SP6
Painting
Polyamide
primer EpoxyCoatOrganIC
SSPC-SP6fireproofed
SSPC-SP10 11 90·C
Polyamide Epoxy
1 50Rich at site shall No of SSPC-SP10
SSPC-SP6
Coating
M

(NOTE: 1) Checkered Plate Cover, Grating Cover, Elbow seal for Man-hole, Cap for Clean-out Support for
Vent Pipe, Guard Post.
--
T/U = Touch Up P = Primer M = Mid. Coat F = Finish Coat (NOTE: 2) Vent Pipe, Step for Man-hole, Embedded Plate, Drip Funnel, Above Pipe up to Tie-in Point.
~-
<1-"'
9002034-A4[Y"
'. SHEET 12 .r: 15

TABLE 2 PAINTING COATING SYSTEM

2 of 5
Silicone 201'C-
91'C-
Rich
Rich 50Acrylic
Surface
15
Surface
Carbon
OFT
Primer
Remarks
SSPC-SP
SSPC-SP10
SSPC-SP2/3
50
Ave/C.
Primer(u)
(u)
Primer
Aluminium
10 Prep. 2
Prep.
Steel
T/U
IU
P 1 Paint
Application
Temp. ShopName ·c at
Painting
80
Inorganic
Operating
Inorganic
200'C ZincManuf.
Zinc Shop
No ofof
No Organic ssrc·sr
SSPC-SP
FieldZinc
Inorganic Rich10 at Site
Painting
Zinc Inorganic Zinc
Inorganic Zinc
F Coating Coat 2

Total
Total OFT
OFT

TIU = Touch Up P = Primer M = Mid. Coat F = Finish Coat

-
'-~
vr
9002034-A4D':! i ....,-. \.,,1\.1 •••..• oJ vv I. I
\
\JIJ.J

\.
SHEET 13 !: 15

TABLE 2 PAINTING COATING SYSTEM

P
F ire-
proofed
IA
be
Primer
--
Primer
Oxide
line.
Coating
applied
Surface
Note
SSPC-SP
15
None
None
None
50
SSPC-SP213
35
Carbon
Surface
Ave/C.
Galvanized
30
SSPC-SP2/3
25
DFT
otherwise
Polyamide
Aluminium
Primer
specified, shall
Alkyd
None
10
Steel
for RedHot
2Prep.
1Remarks
T/U
P
Prep.
(u) None21
None
Application
Epoxy None
Temp.
Coat
Lead
old
40
1 Paint
1·C-Iron
401·C-
ShopName
nsulated,
90·C
-
Painting
80
35 ·C at Resin
Sillicone
Operating
610·C Manuf. Shop
No ofof
No Silicone Field
Resin SSPC-SP213
SSPC-SP10
SSPC-SP1/2
Painting at Site Silicone
Read LeadResin
Iron Unless
3 of 5

Below

T/U = Touch Up P = Primer M = Mid. Coat F = Finish Coat

NOTE 1. Rust Prevention Purpose for Transport and Storage.

--.
--~
Vf
900203£1 104 0-7000 5-1' -'\13A 1-00 1J
SHEE-I ~ OF 15

TABLE 2 PAINTING COATING SYSTEM

4 of 5
SiliconesourAcrylic
water
Surface
SSPC-SP6 PPrep.
Remarks Below
1 Shop
1 Paint below 60·e.
SSCP-SP6
50
25
100 *Painting atSSPC-SP6
Manuf. Shop Painting1a at Site
1
15
Tank50 External
~Surface
DFT
Polyamide
Polyamide
Primer
SSPC-SP7 Internal
Ave/e. Prep.
(u) P
Epoxy
Epoxy
(2) 1
Application
Temp.
CoatOrganiz
Organic11 Zinc
50· Name
Zing BO
150
300
100 ·C Zinc
Rich
Rich
Operating
Organic Rich (1)
(1) Noofof
No Field SSPC-SP M
Coating temp. for shall be 2 Polyamide * Operating
Epoxy (

Total DFT

<fp

TIU = Touch Up P = Primer M = Mid. Coat F = Finish Coat

NOTE (1)
NOTE (2)
For Damaged
For Other Area
and Weld Line
-
(~"
~-~
9002034-A4r" \)-/ \)UU )-UU- I \ -uu I J
,I
"
SHEET 15 ": 15

TABLE 2 PAINTING COATING SYSTEM

5 of 5

Epoxy
Epoxy
Inside
inside
Inside
applied.
applied
inside
Surface
Primer
Tar 200
125
Ave/C.
Tank
400
150
DFT
bottom
of
bottom
Surface tank
Remarks
of for
tank
Prep.
Internal
(u)
Resin
Resin
Epoxy ,
Prep. 2
P tank
Application
of Temp.
Coat
Below
Below
11Paint
Shop
and80·C
Painting
400
1 Name
100 ·C at Manuf.
Operating
50·C
2590·C
from Shop
NoNo ofof
bottom
SSPC-SP
SSPC-SP10
10
Field Painting at Site Organic Zinc Rich
Epoxy Resin
pF
M
M
Epoxy 200
Resin
shallto be
up
from 1m on
bottom
up to 1m on
shall
Minas be
CoatingCrude. F

TIU = Touch Up P = Primer M = Mid. Coat F = Finish Coat

'-
'-~
\1'