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mo-827
INJEC-fiON PUMP MODELDBGlrC
421- 4115
SUPERSEDES MODEL DBGVC~~,_~AJ
SPECIFICATION
0257 CUSTOMER PART NO. ZD\29F-231
EDITION NO. 6 DATED 12-6-65 . CUSTOMER’S NAME & ADDRESS:
0ontinental Motors Corp.

ENGINE ZD129 FULL LOAD RPM 2000 205 Market Street

APPuCAmDN INDUSTRIAL GOV. REGULATION 10 % lSSUED BY: J* &_bh”” Muskegon, Michigan

_.I
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED
TEST STAND
1. INJECTION LINES 3%” I.D. BY 20” LONC
2. TEST OIL TEMPERATURE 110-1159F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4. USE H.M.S. CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 8.8-9.5 #/Hr. at 1200 RPM 13. HIGH IDLE (WOT) 2190 6-9
PUMP ACCESSORIES 14 -15.5 #/Hr. at 2000 RPM 14. GOVERNOR CUT.OFF (% HI-IDLE DEL,)
1. Delivery Valve 15. LOW IDLE 600 5-7
2. Speed Advance
16. TRANSFER PUMP PRESSURE (WOT) 400 20-27
3.
17. TRANSFER PUMP PRESSURE (WOT)
4.
18. MINIMUM CRANKING SPEED DELIVERY 150 21
PUMP SETTINGS (t . ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.g72 i-.0005
2. GOVERNOR LINKAGE GAP ,125” TO .165” 19. NAME PLATE RIGHT SIDE VIEWING E.P.
t(USE GAGE NO 13389) 20. TIMED RIGHT SIDE VIEWING E P.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21, T,MED T,, CAM (for beginning Of i”jeCtlon)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AN0 22. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
Cl-EAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE,
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM. 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE. a. Assemble Adjustable Levers in RZ-L position per XL-400 S./B. 164
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Adjust Throttle Lever Stop Screw io minimize travel
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP16) (approx. 100 RPM below Law Idle Setting)
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCE MOVEMENT so (lo Ad”. to 6O Ad”.)

25. SEALING WIRES: PART NO. 10408 5 REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

--__-__-_ ._ _-
Fz A
‘ RT NO. HOUSING & DR,“E GROUP P ART NC
5
I--_ -

1 1217L
/- 12337
1 1233b I .35!x

SCREW, cover hold down 3 12202 -.el_

LOCKWASHER. cover screw 3 11502 -a

13521 JASHE&. cover hold dovn screw

I12153 :OVER, Sovernor control
GASKET, governor cover 1 12054
1 1331 ;CREW,, head locking
SEAL, drive shaft 2 10453
SHAPT. drive 1 10243
WASHEK, drive shaft thrust 1 10438 1161 CAP, t.orque screw
1380’ NUT, torqbe screw
1204l SEAL. torque screw
1467. SCREW, torque

WASHER, torq. screw hole 1 10464 10444 RING. drive shaft ret.
SCREW, torq. SC=. hole plug 1 12259
SCREW, name plate 2 10401 1494 HOUSING ASSEMBLY
PIATE, name 1 10394 1509: BUSHING, throttle shaft
GASKET, timing line cover 2 10574 1042 TUBE, pilot
SCREW, timing line cover 4 10584
COVER, timing line 2

= - - =

I
I .4203 1 IYD. HEAD h ROTCQ AS%. *
1 1046 2 PLUNGER. rotor
(basic)
1sellOk7 tbru11050 (standard)
w11052 thru11055 (oversize)
ROLLER, cam 2 1s Indicated on rotor S.B. 6OR2
SHOE, cam roller 2 1.3825 1 rALVE, delivery S.B. 109
II 13826 (oversize) as reg’d,.
CAM RING 1 - I .3039 1 iF%ING, delivery valve
11644C 1 iTOP, delivery valve
- I .3037 1 iCREW. delivery valve ret.
SEAL) hydraultc head 1 1 1437 1 WIRE, vent
,“-+A SPRING, leaf 1 1.1438 2 SCREW, hydraulic head plug
SCREW, leaf spring adj. 1 I .I439 1 WIRE, vent wire ret.
I .2216 1 SCREW, hydraulic head plug

WASHF.R, fuel line connect‘ 8 16225 L- . 1.1208 1 :ING, rotor retainer

ScREk’, fuel line COnnectOI 4 11346 L- I.I212 2 IECAINBR, rotor

t INDENTED ITENS INCLUDED

1
 DBGVC427-4AJ
iz
KQ.
IMT.
REQ. DESCR,PT,ON
-
i 'LUG,end plate
SEAL,endulate sleeve !I
11507
SPRlsG,re-~lating L 11512 thr L152h or 15!%1 as required
,fiPISTGN, regulating L 11508
CAP ANDFILTERElJWNTASSP L w25
SEAL,fllter cap L 12llo6 ;&EEVE, end plate
SEAL, transfer pwq, L 11329
DLLPIN,end plate lot. L 11525;
IPRING,
plunger retainer

L
‘ ATE, end
LINER,transfer pump L 1131s
, 11318 CRFW, end plate
BLADE, transfer pmp
PLUG, end plate pipe L 15822
- =
oOYlaNO* SlO”P I
SPRING. governor control 1 11994 12210 1 LETAINEH, spring
11966 1 SPRING, idling
ARM, 8ovetnor 1 14482 11969 1 GUIDE, idling spring
SHAFT, 80”. arm pivot 1 12214 14680 1 LRM ASSY., metering valve
SEAL, pivot shaft 2 11588 13556 1 IASHER, guide stud
NUT, pivot shaft ret. 2 12288 12208 1 STUD, guide
11610 1 IHIM, metering valve
1156( 1 IALVE, metering
SLEEVE, Sovernor thrust 1 14483 11604 1 SPRING, metering valve
17139 1 :ETAINER ASSY., 80~. weight
WEIGHT, governor 6 11658 16449 1 RET. ASSY.,gov, wt.(basic)
14264 1 RETAINER, 80”. weight
WASHER, gov. thrust sleeve 1 11620 14266 1 HUB ASSY., 80”. weight
RING, go”. cs8s rstsioia8 1, 12285 16448 1 RING, flexible ret.
5

12051 1 :REW, adj. shut-off pas.

12998 1 XEW, adj. shut-off rc!t.
NUT, s&o arm sdf. screw 1 12174
11582 1 LSHER, adj. S.O. Ret. Screw
SCREW, shut-off arm adj. 1 12165
12049 1 tSHER. adj. S.O. ~0s. acre”
LEVER. throttle shaft 1 12221
12306 1 :M ASSY. adj. shut-off
12957 1 :HEW, Stop lever fitting
12165 1 XLW. shut-off arm edj.
SEAL, throttle shaft 2 12040
12174 1 JT. s.o. arm sdj. screw
1;ASHER, throttle shaft seal 2 14408
16247 1 iAFT ASSEMBLY, shut-off
SHAFT ASSY.. throttle 1 12019
throttle lever stop scr 1 12174
+;,; throttle 12249 1 \H, shut-off
. . lever stop 1 12167

12315 1 ;PKINC, damper

LEVLR, adj. throttle 1 12987
12314 1 iLEEVE, damper
11907 1 IOOK ASSEMBLY, 80”. link.
WSHER. adj. throttle ~0s. 1 12049
11906 1 UOOK, RO”U”o,F linkage
SCREW, adj. throttle ~OS. 1 12051
12360 1 SCREW, 80”. link. hook adj,
12362 1 WASHEK, gov. link. hook ad,
1 LINK ASSY., go”. hook adj.
1 12990
SCREW, sdj. throttle ret.
1 11582
1 iPkING,governorlinkage
WASHER, ad). throttle ret.
NUT, high idle adj. 1 12174
SCREW. high idle sdj. 1 12972

12641 LUG, piston hole (pawar)

*PISTON, power 1 16242

WASHER, slide 1 I26i2

RETAINER, slide washsr 1 15101

WASHER,
PISTON,
SPRING,

GUIDE,
slide
Sprillg
outer

advi adj.
advance

spring
1
1
1

1
12622
12755
12685

14940
g-;;
8
EAL,

CKEW,
head

CREW ASSY.,
lot.

cam advance
head
screw

lot.

SEAL, piston hole p1U8 4 12764 12766 EAL, adv. screw hole p1US
12765 LUG,
‘ adv. scrsw hole
PLUG, piston hole(sprin8: 1 14941
SCREW, advance sdj. 1 14544
NUT, trimmer screw 1 13807 12040 EAL, adv. adj. screw
CAP, adv, adj. screw 1 11611
i=
I’OR SERVICE USE ONLY I
I
FOR ENGINEm?.r:. :E ONLY
CHG. NO. EDITION REUARKS
APPLICABLIL SERVICE ASSEM!dLIES: -DATE

GASKET KIT # 16183 lo-14163 7530 2 Refer to E.C.N. # 7530

2-18-64 7814 3 Refer to E.C.N. # 7814

12-28.64 8334 4 Refer to E.C.N. 18334

6-16-65 8549 5 Refer to E.C.N. 88549

12-6-65 8767 6 Refer to E.C.N. #8767