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INJECTSON’ PUMP MODEL DBGFC 431- ?'DiF$

- -a*

SUPERSEDES NIODEL
SPECIFICATION - -_-- .._ .~~__._.
0486 CUSTOMER PART NO. ATZ0269T
EDITION NO. I5 DATED 11-15-71 CUSTOMER’S NAME & ADDRESS:
John Deere
Dubuque Tractor Works
ENGINE FULL LOAD RPM 2800
*et18g4kD550S Dubuque, Iowa
APPLICATION GOV. REGULATION 6 % ISSUED BY: T. Christensen
COMBINE

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED

TEST STAND YET
1. INJECTION LINES %z” I.D. BY 20” LONC 8. CHECK POINT 2800
2. TEST OIL TEMPERATURE llO-115’F. 9. CHECK POINT 1500
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES, 10. CHECK POINT
4. USE ROOSA MASTER CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD 1900
ENGINE FUEL CONSUMPTION 31.7-31.3 #/Hr. at 2800 RPH 13. HIGH IDLE (WOT) 2950
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF (% HI.IDLE DEL.) 3000
1. Delivery Valve
15. LOW IDLE 800
2. Speed Advance 16. CHECK SHUT-OFF 400
3. By-Pass System 17. TRANSFER PUMP PRESSURE (WOT)
4.
18. MINIMUM CRANKING SPEED DELIVERY 100
PIJMP SETTINGS (t . . ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO R0LLI.R DIMENSION.l.9720 e.0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE LEFT SIDE VIEWING E.P.
t(USE GAGE NO. I.8914
20. TIMED LEFT SIDE VIEWING E.P.
13. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE)
21. TlMEfJ TO CAM (FOG end of injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC
22. GO’JERNOR CONTROL COVER TO BE STAMPEII VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATF,
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE Assemble Fitting Assy. 115517 right side viewin End Plate
5. ADJUST TRANSFER PUMP PRESSURE (WOT) g: Pump to be tested with return’line fitting j/l3213 installed
C. l$~ptle Lever Assy. 812019 assembled right side viewing End
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP181
7. AUTO ADVANCE SPEED RESPONSIVE d. Install throttle lever spacer t16135 and Arm Cl6136 in position
a. ADVANCE MOVliMENT 8.1 B4 to L per XL-528 or S.B.164
e. The following parts are purcnased separately:
(4) t11336 fuel line connector8 (8) Cl6225 fuel line connector
washer; (4j W11346 fuel line connector screw.
b. 700-900 10 f. Torque all fasteners per XL713 or SB 106
C. 2100-2300 70 25. SEALING WIRES: PART NO. 10408 4 REQUIRED
d. 2900 1 PULL ADVANCE (REFERENCE DRAWING Xl.545 OR SERVICE RULLETIN 134R)
ON ENGINE: High Idle Screw to be sealed by John Deere Inspector
AT FULL UlADt Selt 6’ Adv. at 1900 RPM
AT NO UlADr Se,t 5’ Adv. at 1500 RPM
FULL ADVANCE 25015 RPM

FE
REQ.
m
REQ.
.- -

SCREK‘, low idle edj. 1 15442

NUT. low idle adj. scre*, 1 12174 12331 1 WASHif<, low idle adj. screw.
SEAL, low idle screw 1 13 550

SCREW,cover hold down 3 12202

LOcRwAsRBR, cover screw 3 11582
13212 1 CONNECTER ASSY., returu line
13521 3 WASHER,cover hold down screw
1215: COVER,Bovernor controX
GASKET, governor cover 1 12054 1133 : SCREW,head locking
SEAL.pilot tube 1 16371 16460 SCREEN,return oil
SRAL, drive shaft 2
10584 : SCREW,fitting assembly
10453
FITTING ASSY, timing & ret.oi
SHAFT, drive 1 10213 z:: CASKET, fitting assembly
NUT, drive shaft 1 .0529 15521 i HOSE, return oil
KFX, drive shaft 1 10274
BUl’TON, thrust 1 16365 12259 1 SCREW, torq. screw hole plug
SPRING, thrust button 1 10541 10464 1 WASHER, torq. screw hole plu8,
WASHER,drive shaft 1 10534

SCREW,’name plate 10401 16361 HOUSING ASSBMBLY

PlATE. name t 10394 15092 1 BUSHIS, throttle shaft
CASKET, timing line cov~x 1 10574
SCREW, timing line covex 2 10584
COVER, timing line 1 10569

16364 HYD. HEAD h ROTOR ASSY m *

11066 : PLUNGF&. rotor (basic)
use 11067~thru11070 (standard)
or 11072 chru11075 (Oversize)
ROLLER, cam 2 as tndicated on rotor S.B. 60R
SHOE. cam roller 2 1 w.LvE,delivery s.,*.14:m
or 13828 (oversize) as req’d.
CAM RING 1 13839 1 SPRING, delivery valve
1644C 1 STOP, delivery valve
13837 1 SCREW, deliLery valve ret.
SEAL+ hydraulic head 1 WIRE. vent
11437 1
SPRING, leaf 1 SCRFW,hydraulic head plug
11438 2
SCREW, leaf spring adj. 1
11439 1 WIRE. vent wire ret.
12216 1 SCREW.hydraulic head plug
CONNECTa, fuel line
WASHER,fuel line connecto 11208 RING, rotor retainer
SCREW,fuel line connector 11212 : RETAINER, rotor

* INDENTED ITEMS INCLUDED

 DBGFC43 l-7DH

PLUG ASSY., end plate adj.

,-._
Tl’ING ASSEMBLY, inlet 1
17058 1 SLEEVE, end plate

12406 1 SEAL, end plate sleeve

15225 1 ELRMRNT, filter

15627 1 SEAL. element
ROLLPIN, end plate lot. 1 11525 11507 1 RING,sleeve seal ’
SFRINC, trans. pump blade 2 15699 15701 1 SPRING, replating
BIADE, transfer pump 4 18137 11508 1 PISTON, regulating
17056 1 SEAL. regulating PiStOn
LINER, transfer pump 1 16 753
or 16222
15877 PIATE, end
SIAL, transfer pump 1 11329 13521 z WASHER. end plate screw
PIATL, thrust 1 15875 11532 4 SCREW, end plate
PLUG, end plate pipe 1 15821 11582 4 UXXWASHRR, end plate acrew
_mm = B =

S:PRINC, governor control 1 1221( 1 RETAINER, spring

.1995
119bt 1 SPHING, idling
ARM, governor 14482 11965 1 GUIDE, idling spring
SNAPT,
SFAL,
8OV,
pivot
arm
shaft
pivot
I ,:2 12214
11588
1468C
13556
1
1
ARM ASSY.,
WASHER,
metering
guide stud
valve

NUT, pivot shaft ret. 2 12288 122oe 1 STUD, guide

SPACER, governor spring 1 15284 1161C 1 SHIM. metering valve
18801 1 VALVE, metering
SLEEVE, governor thrust 1 14483 i 11604 1 SPKING, metering valve
(138.5.)
19531 1 :ETAINEK ASSY., go”. wt.
WEIGHT, governor 6 11643 See Service
Assemblies
19528 1 RETA:NER ASS-i, gov.wt.(Basic
19527 1 KETALNER, gov. weight:
WASHER, gov. thrust sleeve 11620 18986 1 RUB I\SSEMBLY, go”. weight
RING, go”. cage retaining : 12285 1 v/ 17513 1 RING, flexible retaining
= =

1639: 1 LEVER ASSY.,throttle

l- 13003 1 SPRINC,throttle lever
13OlC 1 RETAINiX,throttle lever spg.
16137 1 SCREW,throttle ret.sprirrg

16136 1 AHM,adjustlng spacer

lXVER,throttl@ shaft 1 12051 1 SCHEF!,throttle lever pas.
CLIP, shaft retainin 1 16135 1 SPACER ,thrott le laver ad j.
S’!AL,thrott le shaft 2
~IASHER,throttl@ shaft seal 2 12169 1 SCr\E’J,high idle adjusting
12175 1 NbT, s.o.arm adj.screv
12019 1 SHAFT ASSY. ,thrott le
Sl(hFT,sl,ut-off 1

12249 1 CAM,shut-of E

11901 1 HOOK ASSEXBLY., ~OV. Linkage

12360 1 SCREW, go”. link. hook adj.
12362 1 WASHEK, gov. link. hook ad
11900 1 HOOK, governor linkage
12358 1 LINK ASSY., gov. link adj.
11919 1 SPRING, governor linkage

= = II- -3zz
=====i &-- --
AUTOMATTC ADVANCE GROUP
._._ .- -
I
*Assemble with Part No. 18968 1 ?LUG, piston hole (power)
towards piston hole plug
SEAL, piston ring 1 15750 18967 1 LING, piston
* PISTON, power 1 16241
WASHER, slide 1 12622

WASHER, slfde 1 11507 2 SEAL, head lot. screw

PISTON, spring 1
SPRING, outer advance 1 18547 1 SCREW ASSY., head 10~.
SIRING, inner advance 1 15438 1 SCREW, cm advance
GUIDE, adv. adj. spring 1
SEAL, piston hole plug 4 12766 1 SEAL, adv. screw hole plug
12765 1 PLUG, adv. screw hole
,PLUG, piston hole(spring ,) 1 14941 -
SCREW, advance adj. 1
NUT, trimer screw 1 12040 1 SEAL, adv. adj. screw
1
=
=
/-4 FOR ENGINEERING USE ONLY
FOR SERVICi~E ONLY
DATE CHG. No. EDITION
APPLICABLE SERVICE ASSRMBLIESl,
3-18-71 11224 14
#lb369 15
GASKi .’‘ KIT u-15-71 11397

PILOT TUBE REPLACEMENT #16320

GOV. WT. RETAINER ASSY.(S.B.lBO) 1117533