Professional Documents
Culture Documents
SPE 19659
This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract sub~itted by the author(s). Contents of t~e paper,
as presented have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The matenal, as presented, does not necessanly ref~ect
any position ~f the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE "!leetings are subjec.t to publication review by Edi~orial Co~mittees of the Society
of Petroleum Engineers. Permission to copy is restricted to an abstract of not more than 300 words. lllustrat1o~s may not be cop1ed. The abstract should contain conspicuous acknowledgment
of where and by whom the paper is presented. Write Publications Manager, SPE, P.O. Box 833836, Richardson, TX 75083-3836. Telex, 730989 SPEDAL.
319
CYCLIC STEAM PIIDr m GRAVITY DRAINAGE RESERVOIR
SPE 19659
2
320
C. S. aiiOU AND A. S. MURER 3
SPE 19659
energy, also leads to an increase in the casing Apparently, the high injection pressure at #77
temperature. Increased temperature caused casing created pressure cornmunition. As #77 was placed
to build up stress since cemented casing can not on production, production at #66 reduced as the
elongate. The stresses that result when heated reservoir pressure was dissipated. We do not
casing cools have been studied by Willhite and know if fracturing actually occured in the
Dietrich4. They showed that if some maximum unconsolidated sand. The temperature survey at
allowable temperature is exceeded, the casing is #66 indicates that the high temperature near the
likely to fail later when it cools. Thennal offset wellbore reenforces the interwell
stress calculation using the Holiday methods communication. The third feature involves the
indicates that the typical casing temperature significantly high water production in the third
during steam injection at cox Penn may exceed the cycle. A plot of water-oil ratio (VK>R) vs.
maximum allowable temperature for K-55 casing. cumulative oil production clearly illustrates the
In new completions it is recormnended that high drastic increase on water production (Figure 9).
grade casing, Ir80, be used in place of K-55 Possible explanations for the cause of high water
casing. The calculation shows that in existing production include (1) reduced pump efficiency as
wells insulated tubing is needed to protect the a result of the internal gravel pack completion
K-55 casing from excessive thennal stress. as mentioned in Cyclic Steam Operations, and ( 2)
depletion of steam condensate: while about 55, 000
Pumping Problems barrels of steam has been injected into #66, only
8, 600 barrels of water has been produced to date.
In the design of gravel pack, several different
sizes of granular packing materials were used for Figure 10 shows the two-cycle production
sand control. The gravel in Well #77 and #89 was responses for Well #77. As mentioned earlier,
12/20 mesh sand and both wells experienced this well experienced severe injectivity problem.
sanding problems. Sieve analysis made available The typical injection behavior is shown in Figure
following the completion of Well #89 indicated 11, indicating extremely high injection pressure
that a design of 16/30 or 20/40 gravel should and low steam quality and injection rate. The
minimize the sanding problem. In addition to poor perfonnance from the first cycle is related
sanding problems, several wells also experienced to insufficient heat input due to low steam
"gas pound" which was identified by production quality and high wellbore heat loss. In the
varying greatly from day to day and showing second cycle, the surface steam quality was
constantly changing dynamometer card trace as the improved from 25 % to 50% while wellhead
gasjsteam voltnne in the pump changed. Both equipment was re-designed to withstand operating
sanding and gas pound caused difficulties in pressure at 1900 psi (as corrpared to 1400 psi in
maintaining production rates during the initial the first cycle). '!he typical oil rate versus
production while the fluids were hot, resulting time curve for the second cycle as seen in Figure
in poor perfonnance. 10 shows an excellent oil-steam ratio (OSR) at
o. 8. It appears that the injected steam with
Real progress is being made in the pumping system extremely high pressure and hence temperature,
design to overcome well problems. Recent even at zero sandface steam quality, is still
problem-free production operation at Well #92 has capable of perfonning effective stimulation.
proved that the mechanical top hold down or
RWAC type rod pump equipped with shortened Figures 12 and 13 show the cyclic steam
travelling valve plug and standing valve ·cage perfonnance for Wells #89 and #92, respectively.
(see Figure 7 for details) effectively reduces The erratic initial production response at #89
gas (steam) locking and can handle sanding was caused by pumping problems. Using the newly
properly. D.lring the first month of production designed pumping system (Figure 7) and improved
at Well #92, the pump was set about 200 feet producing procedures, a textbook type steam
above the Fourth Deese sand where dCMilh.ole perfonnance was obtained at #92. '!he cumulative
temperature was estilllated as high as sooo F. '!he oil production in the first two months has
higher pump setting might also contribute to the reached 7, 300 barrels. The above production
good perfonnance at #92. The pump was lowered to responses demonstrate the importance of
the midpoint of the sand after the fluid level production operations which include design of
dropped and has since been operating nonnally. pumping system, sand control, and pump location.
321
CYCLIC STEAM PIIDr m GRAVITY DRAINAGE RESERVOIR SPE 19659
4
stimulation is the OSR. However, the actual resel:Voir. The schematic of the model is
heat injected may vary greatly with the davnhole illulstrated in Figure 17. '!he downdip of oil
steam quality. In Table 2, OSR is detennined flow rate is proportional to the area of
based on volume of steam injected and equivalent cross-section nonnal to the bedding plane in the
volume of steam at the downhole condition. The steam zone. An approximate stepwise approach is
enthalpy of the steam downhole is converted to used to account for further ten-perature reduction
the equivalent volume of injected steam based on owing to withdrawal of energy with the produced
a reference enthalpy of 1000 Btujib as suggested fluids.
by Myhill and Steigmeier6. Note that the
equivalent volume of steam injected is a measure A comparison of actual versus calculated oil and
of the actual thennal energy injected into the water production rates is shown in Figure 18.
resel:Voir, which takes into account the effects The actual perfonnance shown for Well #92 is
of wellbore heat loss, steam quality, and considered typical under nonnal operating
injection ten-perature/pressure. conditions at cox Penn. Since the model is
developed about a coupled energy balance, fluid
The data in Table 2 shows that the variations in flow, and time relationship, it is .important to
i.ndividual well responses are wide, as discussed compare the calculated and obse:rved temperature
previously. Examination of the operating histo:ry of the heated zone. The downhole
conditions and resenroir characteristics provided temperature was measured with a surface-recording
the basis for explaining such variations. Figure thennocouple tool. The thennocouple is attached
15 shows the comparison of cox Penn 1 s cyclic to the exterior of the tubing near the sand. The
steam OSRs with those in several fields in measured downhole terrperatures compare fairly
california and the COld I..ak.e field, canada. The well with wellhead and surface steam temperat-
scattered data indicate that such a comparison is ures. However, during·the production phase,
not quite meaningful without an in depth study of the measured temperatures are generally
various resenroir and operating parameters in significantly lower than the calculations as
different fields. shown in Figure 19. This discrepancy can be
attributed to the thennocouple tool which
MODEL S'IUDY AND PERFORMANCE PREDICriON measures only the bottom hole flowing fluid
temperature. Evidence has shown that there is
The mechanisms involved in cyclic steam are a difference between the average heated zone
tliverse and complex. In addition to operating temperature and the flowing fluid temperature at
conditions, important resenroir factors affecting the wellbore, depending on the operation phases -
the steam stimulation behavior have been reported injection, soaking, or production. Great care
in literature 7, 8. There is no doubt that a should be exercised when comparing the measured
reduction in the viscosity of the crude in the temperature data with the analytical model
heated zone near the well greatly affects the results.
production response. Further, the driving forces
present in the rese:rvoir initially, including Although the analytical model offers indispen-
resel:Voir pressure, gravity drainage, and sable insight into the process and can be used
solution-gas drive, are often highly important either to make simple sensitivity studies or to
during the production phase. IAiring soaking and screen prospective projects, there are limitat-
production, condensation of steam tends to reduce ions to these models. The analytical model used
the pressure at and near the well, thus promoting in this study is not suitable for calculating
flow. producing IDR in later cycles (like the abse:rved
WOR shown in Figure 9) or for cases where
COnsidering the above complex mechanisms of intawell communication can not be neglected.
cyclic steaming, it is easy to see that the Neither can the analytical model address the
process is difficult to model. The applicability effects of penneability variations, gravity
of a predictive model depends on the proper segregation, or positions of completion
representation of the resenroir fluid properties inte:rvals. Another major limitation of the
and producing mechanism. Several techniques have analytical model is that it can not calculate
been developed to calculate steam stimulation spatial fluid pressure, temperature, and
perfonnance 9-13. In the following we shall saturation distributions.
consider first a simplified, analytical model for
calculating steam stimulation behavior. Numerical simulatorsl5-17 that solve
finite-difference equations representing the two-
Boberg and Lantz 1 s9 method uses the Marx- and three-dimensional differential equations
Iangenheim equation14 to calculate the initial describing heat transfer and fluid flow in porous
radius heated to steam ten-perature during the media are capable of addressing nDSt problems
injection phase of the process. Then an analy- encountered using analytical models. A pre-
tical solution of the equations for ten-perature limina:ry study when Mobil 1 s thennal simulator
decline as conduction occurs both vertically and (THERMS) has provided detailed insight into the
radially is employed. A block diagram indicating mechanism and recove:ry behavior of cyclic steam
the steps necessacy to conduct a continuous stimulation. Figure 20 shows how the pressure
energy balance throughout the calculation is and temperature distributions in the rese:rvoir
shown in Figure 16. change with time during the production phase of a
typical steam stimulation at cox Penn. The
In this study, the Boberg and Lantz model has calculated result shows that the pressure
been modified to take into account the effect of transient propogates nn.tch farther into the cold
gravity drainage of the steeply dipping resenroir than the temperature variation. It
322
c. S. CHIOU AND A. S. MURER 5
SPE 19659
11. Clbsmann, P. J., :Ratliff, N. W., arrl Truitt, 14. Marx, J. W. arrl Iangenheim, R. N. :
N. E.: "A· Steam-Soak Model for Depletion-type "Reservoir Heating by Hot Fluid Injection,"
Reservoir," J~ Pet. Tech. (June 1970) 757 Trans. AIME, Vol. 216 (1959) 31220.
12. Jones, J.: "Cyclic Steam Reservoir Model for 15. coats, K. H., Geo:rqe, w. D., Cllu, c., arrl
Viscous Oil, Pressure Depleted, Gravity Marcum, B. E.: "Three-Dimensional Simulation
Drainage Reservoirs'" SPE Paper 6544 of Steamflooding, " Soc. Pet. Eng. J. (Dec.
presented at 47th Annual california Regional 1974) 573
Meeting, April 13-15, 1977
16. coats, K. H.: "A Highly Implicit Steamflood
13. Gontijo, J. E. arrl Aziz K.: "A silllple Analy- Model," Soc. Pet. Eng. J. (Oct. 1978) 369
tical Model for Simulating Heavy Oil Recovery
by Cyclic Steam in Pressure-Depleted 17. Herrera, J. Q. arrl Hanzlik, E. J.: "Steam
Reservoirs," SPE Paper 13037 presented at Stimulation History Match of Multiwell Pa.ttem
the 59th Amrual Teclmical Conference arrl in the S1-B Zone, Cat canyon Field," SPE
EXhibition, Sep. 16-19, 1984 Paper 7969 presented at the California Regional
Meeting, Apr. 18-20, 1979
(1)
INJ. INJ. SUR. INJ. HEAT D.H. D.H. EQUIV.
CYCLE STEAM I NJ ECTI ON STEAM PRES. RATE QUAL. TEMP. TUBING TUBING LOSS QUAL ENTHALPY STEAM STEAM SOAK
DURATION DAYS PSI BPD % F FT BTU/HR.FT % MMBTU BBL BBL DAYS
66-1 11/03/66-12/16/66 44 1000 700 76 545 BARE 1479 491 67 4663 16109 13930 47
66-2 10/24/67-11/10/67 16 650 888 80 530 BARE 1479 454 72 5063 15088 14443 26
77-1 12/04/67-01/05/86 33 1400 375 25 586 BARE 1495 563 0 2279 12100 6501 29
77-2 05/23/66-06/21/66 25 1600 240 50 625 BARE 1495 626 0 1475 6831 4210 34
69-1 06/06/68-09/03/66 27 1570 650 75 600 INSU 1776 29 74 5476 16032 15629 8
66-3 09/13/68-10/04/68 22 880 684 74 530 BARE 1479 484 66 6225 19315 17760 14
92-1 10/21/66-11/20/86 26 1190 570 69 567 INSU 1476 44 68 4565 15641 13081 15
69-2 02/01/69-02/20/89
NOTES:
(1) THE ENTHALPY AT THE DOWNHOLE CONDITION IS CONVERTED TO THE EQUIVALENT VILUME OF INJECTED STEAM
BASED ON A REFERENCE ENTHALPY OF 1000 BTU/IB.
(2) PIR = PRODUCTION-INJECTION RATIO
(3) TP =
TOTAL PRODUCING TIME
(4) CDOR = CALENDAR DAY OIL RECOVERY (OIL RECOVERY/TP)
(5) H = NET PAY
(6) K =
ESTIMATED PERMEABILITY FROM CORE OR WELL TESTS
(7) PE = ESTIMATED RESERVOIR PRESSURE
324
.-:-: : : ~:~~r~~t~~ ~ ~/~~ ~~~/~ ~~~~~~~/~ ~~~~~ ~~~//~H~\H~\~~~~~~~ \~ \~ \~~ ~~~ ~~H~\~ ~~~ ~ West Permian Pontotoc Fm East
Fig. 1 -Depositional environment of the Cox Penn reservoir. Fig. 2- Schematic cross section of the Cox Penn reservoir.
"'
N
en
I~ • SteamWell
,.• SteamWell
·············1····
i[J11 t .."'
fJ)
~
u
-
..0
0"-
\.1\
~
Fig. 3 -lsochore of the net sand in the 4th Deese. Fig. 4- Structural contours on top of the 4th Deese sand.
SPE 19659
Pressure Transducer
PTS Lubricator
Flange
Connection
Wellhead
Thermocouple Flange
L Steam line
0
~Bare Tubing I
-- •Insulated Tubing
, I
400
'''
*
'
Li
~
'''
I
800
a
Q) I
I
0 f
I
1200
''I
,'
I
:4:
1600
0 10 20 30 40 50
Steam Quality,%
Fig. 6- Effect of insulated tubing on downhole steam quality.
326
SPE 19 6 59
Pump Barrel - - - - - - u
Plunger &
Travelling
Valve
Standard Plug
Short Plug
Standard Short
Standing Standing
Valve Cage Valve Cage
Standard Full
Ported Open
Cage Cage
160 ~----------------------------------------------------~
-Oil Rate
- -Water Rate
0 120
a..
cc I
a) •
w ••
••
CI:
c: 80 '•••
••••
0 I
,.,.••'
~ I
:J
"C
e
a.. 40
10
...J
cc
cc
:::r
cc
cc
0
~
CI:
a!!.. 0.1
Q)
ca
~
0.01
0 2000 4000 6000 8000 10,000 12,000 14,000
Cumulative Oil Produced, BBL
Fig. 9- Cyclic steam produced water-oil ratio, Cox Penn Well #66.
327
SPE 19 6 59
120
-Oil Rate
- - - Water Rate
Cl 100
a..
co
a) 80
ca
a:
c: 60
0
~
~
(.)
::::::1
"'0 40
...
0
a..
20
S.•L, ...,,_,,,
0
Jan 1
·- ---
Mar2 May 2 Jul2 Sap 1 Nov 1 Jan 1
1988 1988 1988 1988 1988 1988 1989
Fig. 10 - Production responses for two steam cycles, Cox Penn Well #77.
Cl 2000
a.. , -
, ..... ___ ,- ... -,
100
-_, ,
\
cc , ... ,
...0 .. Injection Pressure
\
'
\
\
I ' 80
Ci5 1500
I
~
a.. ' I
ca
a) ' \
\I
\
I
I
60
~
a:... .~
0 1000 co::::::1
~ 40
0
::::::1
C/) E
C/) ca
~ Q)
a.. 500 Ci5
~
0
c:
,-, ,_ /
_.,,.,---,
Injection Rate ......., .., --..
20
(.)
Q)
·c- 0
0
I
I
5
' ., /
10 15 20
' 25
0
20
0
Sep 1 Oct 1 Oct 31 Nov30 Dec30 Jan 29 Feb 28
1988 1988 1988 1988 1988 1989 1989
Fig. 12- Production responses for cyclic steam, Cox Penn Well #89.
328
SPE 19659
140 -Oil Rate
- - -Water Rate
120
0
a..
aJ 100
a)
ca
a: 80
c::
0
u;:, 60
'0
e 40
:, __ .. , __ ,
a..
20 :' '- -- --~ -- \
\
'
I
"- ... - ..... ... . . . . . . 1t'\'-'••• • •
0 ·-~'-~-- '
Dace Dec30 Jan 23 Feb 16
1988 1988 1989 1989
Fig. 13 - Production responses for cyclic steam, Cox Penn Well #92.
32 [JJ #39
D #40
~
=tl:
m
=tl:
co
co
=tl:
C\1
0)
=tl:
28 [ill] #45
0 E
ca
E E E
a.. ca ca
sca
0
aJ
24
Q)
Ci5
Q)
Ci5 gs en
a)
ca
a:
c::
20
16
+ + + +
0
u;:, 12
'0
e
a.. 8
0
F M A M J J A s 0 N
1988
Fig. 14 - Effect of cyclic steam on offset wells.
1.2
- • • Cox Penn
1-
* Cold Lake
0 0.8-
- • • California
~
a: - •
*
E
CtS
0.6-
• **
Q)
Ci5
...!...
- ** *
0
0.4-
• *• *
- *
I
*
'tl<
**
** *
• fl** •
*
0.2- • *
* * *
0
- • I
Ai:~
I
'
I
*1<*
* I
*
I
0 10 io 30 '
40
Size of Steam Injection, MBBL
Fig. 15- Comparison of oil-steam ratio In cyclic steam operations.
329
SPE 1965 9
Steam
Downhole
Injection
Steam
Data
Quality
Steam Zone
Volume
Production Response
Temperature Change in Steam Zone Well Data
Heat Loss Thru Production Properties of
Heat Loss in Reservoir Fluid and Rock
Steam
Cross-Section Areal
Fig. 17 • Schematic of the modified Boberg-Lantz model for gravity drainage reservoir.
330
SPE 19 6 59
. ... .....,
u..
e
600-
--
-
. .,.
I
~---~
,,- ... ~
_,
...
\
~
"',
---Model
• Data
::J - I
I ...... ,
"'"'•,
-... _
I • ... ,
1tS
.... 500-
Q)
a.
E
-- I
I
I "'•
"'"'•
•,
...
.........
~
Q)
-- •• •
......... ... ... _
0 400-
•
---
,£;
~
0
•
c
-
300-
• •
•. ' ' . • • . .
-40 ~ 0 ~
' ~ 60
Time, Days Before & After Steam Soak
Fig. 19- Comparison of measured downhole temperatures with model calculated values.
331
SPE 196'; 9
Ci)
~
...
0
-----------
LL.
...,.....-··-··-··-----
!::::J
~
e .,. ....-··
··-··---...........
_,_ -- --:: -- -··-....................._......._
~
~
0 200 .,.. ......._~
e
::::J
ca... --·
__ ...... --·--·--·-·-·--·-·-.
Q)
a.
E
{!!. 100
·····__···....-!·--
_..__ . ····· .--·---· --·--·
...........................
0 20 40 60 80 100
Distance From Wellbore, Ft
Fig. 20- Temperature and pressure distributions in cycle steamed well (simulated).
90
so - a Days
---5 Days
';fl. 70 •••••• 65 Days
c:
0 ,..l
,..
~
....::s 60 ,..
ca • - -t·
(J) '' ...
50
.
0 '.a··' :
''
40
30
0 20 40 60 80 100
Distance From Well bore, Ft
Fig. 21 -Oil saturation in cycle steamed well simulated by numerical model.
332