1.

Purpose

2. Scope

- Bending qualification test ?

- How to perform safety accurately cold bending

- Detail marking and bending pipe piece to be bended

- Quality Control of Pipe Bend

3. Reference

- Specification for line pipe

- ITP Bending Procedure

- recommended practice on personnel qualification & certification in NDE

- standard test methode & definition for mechanical testing of steel product

- standard guide MPT

- Standard guide measuring thickness by manual UT

4. Definition

- Project

- client

- Contractor

5. Abbreviations

example : JSA : Job safety analysis

SB : Sag Bend

OB : Over Bend

SBL : Side Bend Left

SBR : Side Bend Right ect..

6. Manpower

- Bending Supervisor : 1 Person

- Bending Engineer : 1 Person

- Bending Machine Operation : 1 person ect..

7. Roles and responsibilities

8. Equipments

- equipmen descrription and quantity

9. Materials

- Spec material

- pipe mill test certificate

- any other inspection

10. BQT ( Bending Qualification Test)

- Sequence of the bending process are as follows

= ( minimum thick for pipe 6 inch)

= interval marking pipe

= Design & drawing

- Acceptance Criteria for BQT

= record pipe identity

= check bend angel

= check visual damage

= check wall thickness

= check ovality 95% ID after bending operation

= NDT

11. Cold bending production

- the desier degree for pipe 6" or the bend radius 18D

12. bend survey

-Mark increment along pipe for 6” pipe (or refer to Bend Qualification Test) per increment.

13. Bending operation

- preparation work shall be performed

14. Acceptance criteria for cold bending production

- Pipe ovality after bending

15. Inspection

- Inspect damage to pipe coating and steel pipe surface (wrinkle, buckle) on every bend
increment or injection.

16. ATTACHMENT

- Attachment 1: Drawings and Sketches

- Attachment 2: Bending Machine Specification

- Attachment 3: Calculation of Cold Bending

- Attachment 4: Bending Report Form