ASME 818.2.1-1996 ‘SQUARE AND HEX BOLTS AND SCREWS (INCH SERIES) * % a * * * 5 = = = ae {ie eon [On 6 enNT ws | sabe cours | prasad Suyeeg | vonreun, ° nouny nou x . z a ‘SMBHOS dVO X3H 40 SNOISNSWIO ¥ STV een pe pena ated s ml een ¥[reonn7] TPASME 818.2.1-1996 SQUARE AND HEX BOLTS AND SCREWS (INCH SERIES) TABLE 4A DIMENSIONS OF UNDERHEAD FILLETS. Long Serews ‘Long and ‘Shor Screws, (Fig. 1) Short Serews (ig. 2) z a 2 & ue Fillet Radius Fillet Eyer mecie Transition Filet of Transition Filet —— Diameter Length Fillet Diameter | Length Diameter Max [Min | Mex | Min. | Max | Min Max. Max % | 02600 | oa0 | 0200 | 0007 | oo | 0025 | oor 0.200 0.083 ve | oars | oasz | ose | 0087 | oo | 0025 | oors 0.362 0.085 % | 03750 | 0425 | 040s | 0087 | oo | 0025 | oors 0.425 0.088 % | 0437s | cass | 046s | 0087 | oo | 002s | oors 0.485 0.052 w | 05000 | oso | asso | 0087 | oo | 002 | oors 0.550 0.053 te | 062s | o6sz | 0602 | ots | oom | osx | 020 base 0.075 Se | ceo | 0.715 | 066s | 15» | oor | oo | 0020 O76 0078 % | 07500 | 0840 | 0790 | 0187 | 0078 | 0045 | 0020 0820 0.081 % | oss | 1005 | 0955 | 227 | 0112 | 0085 | 04 1.008; 0.105 1 | 10000 | 1190 | 1120 | 0332 | 016s | 009 | 0.060 1.390 0.140 ve | a0 | 131s | 1268 | 0332 | 0168 | 0095 | 0.060 136 0.148 wm | 12500 | 1440 | 1370 | 0332 | 0166 | 0095 | 0080 ao 0.148 ve | 13750 | 1565 | 1405 | 0322 | 0168 | 0095 | 0.060 1.565 ose vs | 15000 | 1690 | 1620 | 0332 | 0166 | 0098 | 0.060 11890 0158 ye | 17500 | 1940 | 1870 | 0322 | 0166 | 0.098 | 0080 1940 0.166 2° | 20000 | 2190 | 2120 | 0332 | 0166 | 0.095 | 0080 2.190 0173 2% | 22500 | 240 | 2370 | osx | 0165 | 009s | 0060 2.00 ora 2% | 28000 | 2690 | 2620 | 0332 | 0165 | 0095 | 0060 2.690 0.183 2% | 27500 | 290 | 2870 | 0332 | 016s | 009s | 060 2940 0.189 3_| 3000 | 3190 | 310 | o3x | o16s | 0005 | 0080 3.190 0.183‘SQUARE AND HEX BOLTS AND SCREWS (INCH SERIES) ASME B16.2.1-1996 TABLE 4B Lg, MAXIMUM AND Ly, MINIMUM LIMITATIONS FOR SHORT SCREWS THREADED FULL LENGTH For Nominal Product to. to, te Lengths Max. Max. Min Note (1)]_| Note can Note (3) Wot a Coarse | Fine | 8 a Less Than or | Thread unc) | (unr | un | Thread Equalto | Series | Greater Than | (Note (6}1_| Thread | Thread | Thread | Series % 0500 0.075 ‘0500 vis | 0125 | 0.089 0.083 Ye 0625 0.083 0625 x250 | 0139 | o108 0.045 x 0750 0.008 0750 137s | 0156 | o708 0.088 he 097s 0.107 0875 ve2s | are | 0125 0.052 » 1.000 ons 1.000 rr | oz | onze 0.059 te 1125, 0.125 135 200 | 0208 | 0139 0.075 ® 1250 0.136 1250 215 | 0227 | 0130 0.078 x 1500 0.150 11500 2500 | 0250 | 0156 0.081 % 0278 | 0.179 0.105 1 0357 | 0208 | o3i2 | 0.146 Me 0357 | 0200 | 0312 | 014s % oar? | 0208 | osi2 | ose 1% oar? | 0208 | o3i2 | ose me 0.500 oar | 0166 2 0.556 oar | an a 0556 oa | ora 2b 0.825 oar | oa ™ 0.825 oar | 0763 3 ors oar | 009 NOTES: (1) Tabulated values are equal to 2 times the basic product diameter. 27a! to 1.5 times the coarse thread (UNC) pitch (3) Tabulated values are equal to 25 times the thread pitch (a) Lg min. oquae fille longth, 1, mas, ae given in Table 4A (5) Longest screw threaded full lengthASME 818.2.1-1996 Notes to Table 4: (1) Top of Head. Top of head shall be full form and chamfered, with the diameter of chamfer circle being ‘equal to the maximum width across flats within a toler- ance of minus 15%. (2) Wrenching Height, J. Wrenching height is a dis- tance measured from the bearing surface up the side of the head at the carers. The width arene comers shall be within specified limits forthe full wrenching height. (G) Bearing Surface. Bearing surface shal be flat and. washer faced. Diameter of washer face shall be equal to ‘the maximum width across flats within a tolerance of mi- rus 106 ‘Thickness of the washer face shall be not less than 0.015 in, nor greater than 0.025 in. for screw sizes Yin, and smaller, and not less than 0.015 in. nor greater than 0.035 in. for sizes larger than % in. Measurement of ‘washer face diameter shall be taken at a height of 0.00% in, above the bearing surface Circular runout ofthe bearing surface, with respect to the axis of the body, shall be within the FIM limits spec- ied. Measurement of FIM shall be made as close 10 the periphery of the bearing surface as possible while the screw is held ina collet or other gripping device ata dis- tance of one screw diameter from the underside of the head. (4) True Position of Head. The axis of the head shall be located at true position with respect to the axis of the body (determined over a distance under the head equal to one diameter) within a tolerance zone whose diameter is equivalent to 6% of the maximum width across fats, regardless of feature size (5) Fillet, Two styles of head-to-shank fillets are pro- vided for fong screws in lengths longer than the maxi- ‘mum lengths specified in Table 4B. Style 1 will be sup- plied unless Style 2 is specified by the purchaser. Style 1 is a continuous sadius in accordance with the ‘maximum-minimum limits for R shown in Table 4. Style 2 has an elliptical shape defined as a smooth, ‘multradius, concave curve tangent tothe underhead bear- ing surface ata point no greater than one-half of E, max. Oo less than one-half of #, min. trom the axis of the screws and tangent to the shank at a distance from the tunderhead bearing surface within the limits specified for Ly. No radius in the fillet shall be less than R, min. (see Fig. | and Table 4A). For short screws threaded full length (Table 4B), the fillet shall be a smooth, concave curve lying within the envelope established by either: (@) a continuous radius tangent to the underhead bearing surface and minJmax. shank diameter F,, vin SQUARE AND HEX BOLTS AND SCREWS (INCH SERIES) (min, pitch diameter) to £, max., whose value shall be no less than R, min. as specified in Table 4; or (b) a continuous or multradius curve tangent to the lunderhead bearing surface a a point no greater than one- half E, max. from the axis of screw, and tangent to the ‘maximum shank diameter, £, max., ata distance not ex ceeding Ly, max. from the bearing surface. NNo radius in the multiradius curve shall be less than R, min. specified in Table 1 (soe Fig. 2. where Ey, min, = Minimum specified pitch diameter of coarse thread: UNC ~ 2A Eq, max. = Maximum fillet transition diameter (see Table 4A), Eyq, min. = Ey, max, ~ 0.5 (Ey, max. ~ Ey, min) (6) Body Diameter. The diameter of body, except for a length equal to Z, max. undet the head, shall conform to the limits for E given in Table 4. The diameter of the ‘unthreaded length on short screws which are threaded for full length shall not be less than the minimum pitch di- ameter of the thread nor greater than the maximum body iameter, £, max., specttied in Table 4 (see Fig. 2). (7) Point Point shal be chamfered or rounded at man- ufacturer’s option from approximately 0,016 in, below the minor diameter of the thread, The first full formed thread at major diameter is located a a distance no greater than 2 times the pitch measure from the end ofthe screw. ‘This distance is to be determined by measuring how far the point enters into a cylindrical NOT GO major diam- ter ring gage (reference Gage 3.1, ASME B1.2). TH > FIG. 1 UNDERHEAD FILLET FOR LONG SCREWS.‘SQUARE AND HEX BOLTS AND SCREWS (INCH SERIES) ecumcn q FIG. 2 UNDERHEAD FILLET FOR SHORT ‘SCREWS THREADED FULL LENGTH (8) Length Tolerances. Screw length tolerances are given in Table 10. Tolerances for pointed provets shall apply. ‘ (9) Thread Length. The length of thread on screws shall be controlled by the grip gaging length, Lg, max. and body length, Lg, min. Long screws not threaded full length of diameters through 1% in. and lengths through 10 in. are specified in Table 5. For short screws threaded ull length, Lg, max. ‘and Lg, min. are given in Table 4B (see Fig. 3) For diameter-length combinations not included in ‘Table 4B of Table 5, the maximum grip gaging length, Lg, max., for long screws which are not threaded full length, as calculated and rounded to two decimal places, shall be equal to the nominal screw length minus the nom- inal thread length (Lg, max. = L, nom. ~ L). It shall be used as the criterion for inspection, ‘Nominal thread length, Ly, is a reference dimension intended for calculation purposes only, which represents the distance from the extreme end of the screw tothe last FIG. 3. Lg, MAXIMUM AND Lp, MININIMUM FOR SHORT SCREWS THREADED FULL LENGTH ASME 812.2.-1996 ‘complete (full form) thread. Nominal thread length equals, twice the basic thread diameter plus 0.25 in. for nominal screw length up to and including 6 in., and twice the ba- sic thread diameter plus 0.50 in. for nominal lengths over 6in, Body length, L», min., is the distance measured paral- lel to the axis of screw from the underhead bearing sur- face tothe last scratch of thread orto the top of the ex- trusion angle. For diameter length combinations not included in Table 4B or Table 5, the minimum body length, La, min., as calculated and rounded to two deci- mal places, shall be equal to the maximum grip gaging length minus the maximum transition thread length (Lp, ‘min. = Lg, max. ¥, max.). It shall be a criterion for inspection Transition threadslength, Y, max. is a reference di- ‘mension equal o five coarse (UNC) pitches and intended for calculation purposes only. It includes the length of ‘incomplete threads, the extrusion angle on rolled threads, and tolerances on grip length. (10) Incomplete Thread Diameter. The major diam- ter of incomplete thread shall not exceed the actual ma Jor diameter of the full form thread. (11) Body Position and Screw Straightness. The alignment and straightness ofthe thread and body shall be such that the screw will meet the gaging requirements set forth in Appendix I. In addition, screws of nominal lengths over 10 in. dhrwugh 12 in. stall be straight wit a maximum camber of 0.006 in. per inch (0.006L) of serew length; and screws of nominal lengths over 12 in. through 24 in. shall be straight within a maximum ean ber of 0.008 in, per inch (0.0082) of serew length when checked by the gage and gaging procedure given in Appendix I (12) Threads. Threads, when rolled, shall be Unified Inch coarse fine, or 8 thread series (UNRC, UNRF, or 8 UNR Series), Class 2A. Threads produced by other meth- ‘ode shall preferably be UNRC, UNRE, or 8 UNR, but at ‘manufactures's option, may be Unified Inch coarse, fine, or 8 thread series (UNC, UNF, or 8 UN series), Class 2A. Accepiability of serew threads shall be determined based on System 21 ASME BI3M, Screw Thread Gaging. Systems for Dimensional Acceptability —Inch and Metric Screw Threads (UN, UNR, UNJ, M, and MJ), (13) Identification Symbols. Identification marking symbols on screw heads shall be raised or indented atthe ‘manufacturer's option unless otherwise specified. The ‘marking shall be in accordance withthe requirements of para, 2.8, Markings shall be legible to the unaided eye withthe exception of corrective lenses. When raised, the height of the marking may not exceed 0.015 in. over the specified maximum head height for screws % in, and[ASME B18.2.11996 ‘SQUARE AND HEX BOLTS AND SCREWS (INCH SERIES) smaller. For screws larger than “kin., the marking may ‘not project more than 0,030 in, over the specified maxi ‘mum head height. When indented, the depth of the mark- ing shall not reduce the load carrying capability of the fastener. (14) Material. Unless otherwise specified, chemical ‘and mechanical properties of steel screws shall conform lo ASTM A 307, ASTM A 449, ASTM A 394 Grade BD, for SAE 1429, Other materials and grades shall be as agreed upon by manufacturer and purchaser. (15) Nominal Size. Where specifying nominal size in decimals, zeros preceding the decimal and in the fourth ‘decimal place shall be omitted (16) Dimensional Conformance. Unless otherwise specified, hex cap screws shall have the following char- acteristics inspected to ASME B18.18.2M to the inspec- tion levels shown: Characteristic Inspection Level Threads Wh ers comers Geip ena Sere length Visa If verifiable in-process inspection is used, se para. 2.10. (17) Additional Requirements. 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