1.

0 PURPOSE
The purpose of generating this Method Statement is to define the procedure
step by step to implement the correct practices for Installation of
Earthing, bonding & Lightning protection system through the
guidelines contained herein so as to ensure that the job execution complies
with the requirements and serves the intended function to a satisfactory
level.

2.0 SCOPE
This Method Statement refers to various work procedures contained within
project control documents, which explains and covers the installation of
Earthing & Lightning.

3.0 RESPONSIBILITIES
Engineer In-charge (Electrical) / Site Engineer (Electrical).

4.0 TOOLS / EQUIPMENT

4.1. Portable Hand tools
4.2. Portable Drill machine
4.3. Sledge hammer of bigger capacity
4.4. Earth resistance tester
4.5. Continuity tester.

5.0 MATERIALS
Earthing rod, earthing cable & earthing tape shall be in line with the
approved material submittal and approved shop drawings by local rules &
regulations.

6.0 HANDLING & STORAGE

On receipt of the Earthing & Lightning material at site necessary

precautions shall be taken for unloading, shifting & storage as follows:-

6.1. Material shall be stored in a covered / dry space at all the time to avoid
corrosion.

6.2. All materials received at site shall be inspected and ensured that the
materials are as per approved material submittal.

6.3. Any discrepancies, damage etc., found will be notified and reported for
further action.

6.4. Material found not suitable for site use will be removed from site
immediately.
7.0 Method Statement for earthing system installation
7.01 Ensure that the work area is ready and safe to start the installation of
Earthing and Lightning.

7.02 Ensure the installation of Earthing Systems and Lightning Systems are
carried out in accordance with manufacturer’s installation
recommendations, requirement of applicable standards and in accordance
with recognized industrial practices and specified in project specification to
ensure that installation complies with requirements.

7.03 Prior to start the installation, refer to the approved shop drawings
related to the area of installation and ensure that required materials are
available at site as per approved material submittals.

7.04 Ensure the materials are stored properly and there is no mark of
damage or deformity of any kind before issuing the material from site store.
All materials and accessories should also be free of dust, scale, or oil.

7.05 Ensure that the issued materials are of approved specifications /

submittals and as per the the requirement of the area shop drawing’s. (i.e.
Make, size, Model / Type etc.,).

7.06 Concerned Electrical Engineer and site Supervisor shall ensure the
locations of all earth pits as per the approved shop drawings. Ensure the
location of earth pits are coordinated with other external services like water
supply pipe lines, drainage pipe lines, gas pipe lines, external lighting
systems and other services.

7.07 Adjacent earth electrodes shall be spaced at least 2.4 mtrs. Apart.

7.08 The copper bonded earth rods shall be driven in earth. After achieving
a minimum depth of approximately 3 meters, the earth resistance shall be
measured. If the earth resistance value is not satisfactory, the process of
adding further earth electrodes shall be continued till specified earth
resistance value is achieved. All the values shall be recorded.

7.09 The earth pit shall be installed after completion of installation of earth
rods connections and a clear gap of 50 mm shall be maintained between top
of earth electrode and earth pit cover. The top of earth pit shall be in level
with the finished level in the area.

7.10 The PVC sheathed single core earthing cables of 150 sq mm sizes shall
be laid between the earth pit and the earth bar inside the electrical room
and terminated with proper compression type lugs / clamps as per the
approved shop drawings and as per specifications.

7.11 The inter connection of cable pits / earth bars shall be done as per the
approved drawings.

7.12 All earthing connections shall be made after cleaning the surface
thoroughly and tightness checks for each connections shall be performed.

7.13 Continuity of earth connections shall be checked for every link in the
network.

7.14 The down-stream earthing connections from earth-bars shall be made

to the panel boards, frames and other equipment as per the approved shop
drawings and project specification.

7.15 Along with those power cables mentioned in schematic drawing an

earth cable of size not less than 50% of size of conductor shall be laid and it
shall be terminated to the earth bar of the panel/equipment which it feeds
to,in addition with local earthing from earth bar as per schematic diagram
and to authority approval.

7.16 In substations, the star point of the transformer shall be solidly earthed
separately with dedicated earth pits. The location of earth pits shall be close
to the transformer yard as per specifications

7.17 Coordination with architectural and civil services shall be carried out.

7.18 On completion of total earthing system and testing, reports shall be

submitted for approval.

Installation of Earthing Bonding / Equipotential Bonding

7.19 The metallic frame of all electrical equipment shall be connected to the
nearest earth bar through 16 sq. mm PVC insulated copper earth cable.
7.20 The earthing continuity for cable trays and trunking shall be
maintained with earth links and end of the same (i.e.; cable trays &
trunking) shall be connected to earth bar with flexible earthing bonding
link.

7.21 Flexible tinned copper earthing braids shall be used for the earthing
connections where there is possibility of expansion / contraction and also
where vibrating equipment is installed of approved size.

7.22 The metallic water lines shall be bonded with tinned copper flat wound
tight on it and earthed by an earthing cable of size not less than 16 sq. mm.

7.23 All earthing connections shall be checked for correct tightness and
cleanliness.

7.24 The earth wire size shall be equal to the phase wire if the conductor
cross section is less than 16 sq.mm and shall be half of the phase conductor
size for sizes higher than 16sq.mm.
Installation of Lightning Protection System
7.25 Earth tape clamps shall be fixed on the route as shown in the approved
shop drawings and the straightness shall be checked along with building
finish, on the top roof high level.

7.26 Square tape – clamps shall be installed wherever 90º turnings are
taking place.

7.27 Earth tape shall be laid and fixed firm with the clamps already
installed.

7.28 Wherever square tape clamps are installed it shall be ensured that two
earth tapes are in proper contact with each other.

7.29 Earth tape shall be checked for good continuity, tightness and
cleanliness.

7.30 Where it is necessary to form tape to tape joints, they shall be done by
using thermo weld joint.
7.31 The down PVC / Single core conductor shall be laid from top roof
through the RCC columns (which is indicated in the approved shop
drawings) and clamped on the outer surface. This shall connected to top
roof strip by clamp and then brought down till the junction box with test
clamp. From the test clamp junction box the conductor is connected to the
earth pit, in the shortest possible route (As per spec sections).

7.32 Earth pits shall be checked for recommended earth values and the
same shall be recorded.

7.33 The earth electrode for the lightning protection system shall be
connected below ground level to the earthing system earth pit through
single core copper PVC sheathed cable ( As per spec. sections).

7.34 After completion of installation and testing final connections shall be

made after ensuring proper cleaning (As per spec sections).