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938G

Wheel Loader

Cat® 3126 DITA diesel engine


Rated flywheel power 119 kW/160 hp
Maximum flywheel power 125 kW/168 hp
Bucket capacities 2.2 to 3.0 m3
Operating weight 14 500 kg
938G Wheel Loader
State-of-the-art design, comfort and superior quality allow you to maximize productivity.

Engine Drive Train Operator’s Station


Cat 3126 DITA diesel engine is built Automatic power shift transmission Engineered using advanced virtual
✔ for performance (increased horsepower helps provide on-the-go speed and reality technology to provide the
ratings), durability, excellent fuel direction changes, while heavy-duty operator unparalleled viewing area and
economy, low sound levels and meets axles with enclosed wet-disc brakes comfort. Ergonomically designed for
emission regulations. The 3126 has are designed to provide optimum total machine control in a comfortable,
many heavy-duty features normally performance in all kinds of applications roomy environment. All control levers,
found on larger displacement engines. and operating environments. switches and gauges are positioned to
✔ A standard temperature sensing pg. 6 maximize productivity.
on-demand fan slows fan speed when ✔ A new optional joystick with integrated
temperatures are low – increasing F/N/R (Forward/Neutral/Reverse)
available power. pg. 4-5 switch is available. pg. 8-9

Hydraulics
Powerful and efficient Caterpillar
hydraulics help provide strength and
versatility for various applications,
giving the 938G exceptional lift
capacity and load handling. pg. 7

Performance and comfort you can feel.


Caterpillar® design delivers excellent breakout force,
fast load and cycle times, precise maneuvering and
smoother shifts for optimal performance and comfort.
Reliability you can trust.
Proven components, field-tested durability,
combined with easy maintenance, ensures reliability
over the life of the machine.

✔ New features
■ Increased horsepower ratings
■ On-demand fan (standard)
■ Heavy duty drive line (standard)
■ Increased ground speeds
■ Optional joystick with integrated F/N/R (Forward/Neutral/Reverse) switch

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Environmental Machine Buckets and Ground Engaging Tools Serviceability
Quieter operation with both the low Choose from two bucket families, Easily perform daily maintenance up to
sound and the Blue Angel version, General Excavation and Universal, 250-hour service intervals with ground-
availability of Cat biodegradable combined with a large variety of level access to all major service points
hydraulic synthetic ester based oil, Ground Engaging Tool options to allow including sight gauges for level checks
combined with easy serviceability, precise application match. of engine coolant, hydraulic and trans-
help you meet or exceed current pg. 10-11 mission oil. Most of these daily service
worldwide regulations and protect points are located behind a lockable
the environment. pg. 13 hinged door. The tilting hood provides
unmatched access to the engine
compartment and cooling system for
larger maintenance jobs. pg. 14
Work Tools and Quick Couplers
✔ Add versatility to your machine with
a wide range of attachments and
special buckets offered by Caterpillar.
pg. 12
Preventive Maintenance
✔ Thanks to the Diagnostic Indicator,
the Electronic Technician and the
Scheduled Oil Sampling analysis,
you can anticipate potential problems
and avoid unscheduled repairs.
pg. 15

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3126 DITA Engine (7.2 liters, 6 cylinder)
The six-cylinder, direct injection, turbocharged and aftercooled (DITA) engine is built
for power, reliability, low maintenance, excellent fuel economy and low emissions.

Powerful performance. The 3126 Torque rise. The direct injected fuel system Cooling system features an on-demand,
DITA engine delivers, at the rated provides a controlled fuel delivery increase hydraulically driven fan for less radiator
speed of 2200 rpm, the flywheel as the engine lugs back from rated speed. plugging, lower noise levels and
power of 119 kW (160 hp), and This results in increased horsepower above reduced fuel consumption (by 3% to 5%
meets all current worldwide rated power. A combination of increased or more). This results from a lower
emissions standards. torque rise and maximum horsepower average fan speed, which depends on
improves response, provides greater the coolant temperature.
Four-stroke cycle design delivers
rimpull, more lift force and faster cycle
long power strokes, efficient fuel Individual, high-pressure unit injectors
times. The 125 kW (168 hp) maximum
combustion with low emissions, atomize fuel efficiently for fast response,
flywheel power occurs at 1700 rpm when
and excellent fuel economy. increased fuel economy with low
power is needed during the working cycle.
emissions. The radius cone injector nozzle
Precise engineering and stringent
Deep skirt engine block design features a larger contact area with the
testing help maintain a tradition of
ensures rigidity and reduces vibration. cylinder head sleeve ensuring excellent
quality and offer built-in
sealing with the combustion chamber.
serviceability, profit-boosting Caterpillar engine oil is formulated to
performance, and heavy-duty optimize engine life and performance and Water Separator and fuel pre-filter
durability and reliability. is strongly recommended for use in Cat element, combined with two High
diesel engines. Efficiency, 2-micron fuel filters, in
series, provide optimum filtration
Factory remanufactured parts. A large
ensuring excellent fuel cleanliness and
choice of factory remanufactured parts and
extended injector life. Electric fuel
dealer proposed repair options increase
priming pump is standard.
machine availability and reduce total repair
costs.

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1 Turbocharger enhances performance 4 Radius cone injector nozzle. 7 Crankshaft is forged and induction
and engine efficiency, especially hardened for long-term durability.
5 Camshaft roller followers reduce
at high altitude by packing more Seven main journals and eight
wear and frictional power losses for
air in the cylinders for excellent counterweights are dynamically
better durability and fuel economy.
combustion. balanced for smooth operation.
Followers and pushrods can be re-
The crankshaft is regrindable.
2 Jacket Water Aftercooler contributes placed without removing the camshaft.
Connecting rods can be removed
to a cooler and more efficient
6 Two-piece, articulated pistons through the tops of the cylinders
combustion, reducing smoke and
with forged steel crown and forged for servicing ease.
emissions as well as extending the
aluminum skirt provide durability,
life of piston rings 8 Series fuel filters with ecological
lower engine sound levels and
and cylinder bore. drain hoses and vent valve.
enhanced fuel efficiency with
3 Air Intake Heater (optional on some improved thermal and structural 9 Large spin-on oil filter.
configurations) eases cold starts. capability. The new Chrome
When coolant temperature is above Ceramic Surface (CCS) ring package,
10°C, the air intake heater does specifically developed for high
not operate. When below 10°C, load/high temperature applications,
the length of the heating period significantly improves engine
automatically adjusts to the block life.
temperature.

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Drive Train
The Cat drive train gets the job done smoothly and quickly

Heavy duty axles and brakes Limited-slip and no SPIN differentials* Easy maintenance is designed into
are designed to last in all kinds of deliver maximum traction on uneven the transmission. Built-in pressure taps
operating conditions. Planetary final ground and in changing traction help reduce troubleshooting time for
drives use full-floating bronze sleeve conditions such as mud, snow and ice increased machine availability.
bearings in the planet gears and
Power shift transmission with auto- Caterpillar Transmission Oil is balanced
differential pinion. Oil-disc brakes are
matic shift capability is designed and to provide optimum friction control for
adjustment free and fully enclosed to
built by Caterpillar. The electronically powershift transmissions and brake disc
lock out contaminants. Patented Duo-
controlled power shift transmission material and at the same time optimize
Cone Seals between the axle shafts and
allows full-power speed and directional transmission and final drive gear life.
housings keep lubrication in and dirt
changes. Fully modulated shifts increase * May be optional in some countries.
out. Oscillating rear axle helps ensure
component life and productivity,
four-wheel ground contact for traction
and help reduce operator fatigue.
and stability, on uneven terrain.
The drive line has been upgraded to
support the increased engine power
settings.

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Hydraulics
Powerful hydraulics are the invisible force behind the loader’s muscle and flexibility.

Matched hydraulics. Pump flow and Caterpillar XT hose and couplings Smooth, efficient steering. Load sensing
large-bore lift and tilt cylinders ensure are uniquely designed and tested to steering maximizes machine performance
quick, efficient load handling. work together as a system for superior by directing power through the steering
performance. system only when needed. When the
Low-effort hydraulic control. A pilot ■ Hoses are specifically engineered machine is not steering, more engine
control valve enables the operator to
and manufactured for high abrasion power is available to generate rimpull,
move the control lever with minimum
resistance, excellent flexibility and breakout and lift forces. Load sensing
effort. This reduces operator fatigue,
easy installation. In today’s hydraulic reduces horsepower draw by up to 8%,
while providing quick response and
systems, that means long life, low resulting in increased fuel economy.
precise control. Lift height and digging
unscheduled downtime and reduced Large-bore steering cylinders allow
angle can be preset, ensuring accuracy
operating costs. responsive maneuverability.
and cutting down on operator distractions. ■ Caterpillar couplings use pre-installed
Automatic Ride Control* is an optional
Optional Caterpillar single hydraulic O-ring face seals which provide
attachment that helps operators perform
control (joy stick) combines lift positive sealing for reliable leak-free
better. This system uses a nitrogen over
and tilt functions and a new optional connections. Reliable components
oil piston-type accumulator in the
joystick adds a forward/neutral/reverse reduce the risk of leaks and blown
hydraulic lift circuit that acts like a
control switch. lines, helping protect the
shock absorber for the bucket. The lift
environment.
Caterpillar Hydraulic Oil offers arms and bucket response to movement is
maximum protection against Pressure taps allow quick diagnosis of dampened over rough ground, reducing
mechanical and corrosive wear in the hydraulic system components. fore and aft pitch. A smoother, more
all hydraulic systems. Its high zinc comfortable ride gives operators the
content reduces wear and extends confidence to travel at higher speeds
pump life. during load and carry, improving cycle
times and load retention.
* May be optional in some countries.

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Operator Station
Comfort and control – top-quality operator’s station will help maximize productivity.

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The 938G cab is a spacious and comfortable work 8


environment that promotes productive operation.
The new cab includes larger windows, full sized mirrors,
better ergonomics and generous storage areas.

Access/egress is through a new two-door design. Both doors open fully


and lock flush against the side of the cab. Doors are available with either
fixed or optional sliding glass windows.

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5 9 Dual suspended brake pedals serve Payload Control System is an optional
brake and transmission neutralizer attachment, specifically designed for
functions so the operator can Cat wheel loaders. This system features
maintain high engine rpm for full improved on-the-go weighing as well as
hydraulic flow. Suspended pedals a broader weighing range, and is less
are the most ergonomic and simplify sensitive to the various operator techniques.
cleaning the cab floor. On-the-go weighing during the lift cycle
helps the operator meet maximum loader
10 Generous storage space includes:
productivity, while stationary weighing
1 Large windows ensure the viewing area in ■ Lockable compartment for
allows for reweighs and partial dumps,
all directions. Twelve percent more glass personal items.
both modes achieving precise loading with
area (compared to the former model) ■ Coat hook.
a high level of accuracy.
opens the operator’s view for remarkable ■ Molded compartments for lunch-

forward and peripheral viewing. box, cooler, thermos, cup or can. Seat options include the standard seat
The stylish, sloping hood allows the with adjustable fore/aft position
11 Parking brake.
operator a better view to the rear of seatback angle, lumbar support, bottom
the machine. View to the bucket corners 12 Warning indicators. cushion height, armrest angle and
is better, too. Silicone-bonded windshield suspension stiffness. The seat cover is a
13 Improved ventilation for better air
and rear window eliminate pillar combination of durable, breathable
flow to the operator and windows.
obstructions and improve serviceability. cloth and vinyl. Also available is the
Six repositioned vents throughout
optional Cat Contour Series Seat, with
2 Automatic shift control allows the the cab keep fresh air flowing while
added back support extension and
operator to concentrate on the work, improving the cab's heating, cooling,
electrically adjustable air suspension.
not gear selection. Preset factory shift defrosting and defogging capabilities.
Both seats are equipped with a wide
points ensure each shift occurs at A large recirculation filter ensures
and comfortable retractable seat belt.
optimum torque. A switch allows the better air quality and contributes to
operator to select either automatic or the operator comfort. Other 938G operator’s station equipment:
manual shifting. The low-effort shift ■ Cigar lighter and ashtray.
14 Optional third valve control,
control allows one-handed shifting for ■ Dome light.
for controlling the hydraulic flow for
speed or directional changes. ■ New external mirror package.
powered attachments, is available. ■ Internal rearview mirrors.*
3 Quick gear kickdown button
15 Ride Control System switch allows ■ Sun visor* for the front windshield.
lets the operator downshift easily to a
the selection of three different modes: ■ Air conditioning,* that uses R-134a
lower gear, saving time, increasing bucket ■ Off: permanently off service. refrigerant which does not contain
fill factors and lowering cycle times. ■ On: permanently in service. chlorofluorocarbons.
4 Pilot-assisted hydraulic controls ■ Auto: in this mode, the system ■ Optional roll-down sun screen for

make low-effort operation possible. will automatically be actuated the rear window.
when the machine travels at a ■ Optional left and right pull down,
5 A new optional joy stick adds a forward/
speed greater than 9 km/h and will latch windows.
neutral/reverse control switch on
be turned off below 9 km/h. ■ Standard lighting package including
the single lever for easier operation
two forward halogen floodlights on
and enhanced productivity. 16 Electronic Autoshift control
the loader tower and four fixed-
6 Padded, adjustable wrist rest 17 Quick Coupler actuation circuit position halogen floodlights on the
helps reduce fatigue. (optional). Use the dedicated quick cab roof – two facing forward and
coupler circuit to activate the quick two rearward.
7 Load-sensing, steering system with flow
coupler and change mechanical tools ■ Optional auxiliary lighting package
amplification matches steering response to
without leaving the cab. including a more powerful alternator
application requirements.
(70 amp), two additional front-facing
Radio ready means this cab includes a
8 Steering console and all the machine’s cab mounted halogen floodlights and
12-volt converter (5-amp), speakers,
primary gauges can be positioned two rear bumper mounted halogen
antenna, all wiring and brackets for
infinitely within the tilt range by the floodlights that can be positioned by
entertainment or communications radio
operator. With the stroke of a lever, the user.
installation.
the entire console lifts effortlessly out
of the way for easy access or egress.

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Cat Buckets and Ground Engaging Tools
Buckets and a large choice of Ground Engaging Tools
maximize performance in all applications.

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C

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A Standard Universal buckets. C General Excavation Buckets. Corner guard system allows maximum
This is a new line of flat floor buckets All General Purpose buckets have flexibility between teeth and edge
featuring an optimized design. been renamed as General Excavation systems for superior protection and
Equipped with various Ground buckets to better reflect their performance in each application.
Engaging Tools, they provide easier application spectrum. Built to handle
Bolt-on cutting edge (1) and end bits (2)
pile penetration, better fill factors the toughest conditions, they feature ■ Standard DH-2, reversible,
and faster loading cycles; they are a well proven, shell-tine construction
for superior strength and wear life.
offered in a wide range of capacities design that resists twisting and ■ Heavy-duty, reversible,
and are recommended in all distortion and are excellent for bank
providing 50% more wear life.
applications, except fulltime bank and excavation applications. ■ Abrasion Resistant Material (ARM)
or rock loading. All buckets feature Bucket hinges are part of a structure
with impregnated tungsten carbide
integral spill plates to prevent rear that extends under the bucket shell
is another option for maximum
spillage, as well as, bottom and side to the cutting edge, forming box
wear life in low-to-medium impact
wear plates for greater durability. sections. These structures act as
application.
In order to better meet the various protection against impact and twisting
application criteria, the Universal forces. All buckets have integral Bolt-on teeth
bucket line is available in different spill plates that prevent rear spillage, ■ New two-bolt corner adapter (3)

configurations: keeping material away from the securely attached to prevent shifting.
linkage. Replaceable through- ■ Bolt-on two-strap center adapters (4).
B Universal buckets with
hardened weld-on rear wear plates ■ Seven tip options with Heavy-duty
Back Grading Edge.
protect the bottom of the bucket for retention system. (5).
In this configuration, an additional
greater durability. Bucket side plates
full-width box-section profile with Bolt-on teeth and edge segments
are also reinforced in their lower ■ Standard reversible segments (6)
a wear edge is welded at the back
portion with additional wear plates
of the bucket floor. The bucket base protect the base edge between teeth,
for longer life.
edge and the additional rear edge are eliminating scalloping and main-
at the same level, providing better taining a smooth work surface.
grading capabilities. This bucket can ■ Heavy-duty reversible segments

be fitted with welded flush mounted for 50% more wear life.
adapters and tips still allowing
Replaceable side wear plates (7)
excellent grading capability.
for greater durability.

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Tip Selection and GET System Selection Guide
Seven tip options are available to provide the best combination of wear life, penetration and
strength needed for each application.

Wear Material Penetration Strength


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1 2 3 4 5 6 7

1 Penetration 5 Heavy Duty Abrasion GET system


■ Use in densely compacted material ■ Use when working in sand, selection guide
such as clay. gravel and shot rock.
■ Gives maximum penetration. ■ Maximum wear material.

■ Self-sharpening.
6 Heavy Duty Long Life
2 Short ■ A.R.M. positioned to increase

■ Use in high-impact and pry-out wear life and penetration.


work such as rock. ■ As the Heavy Duty Long Life tip

■ Extremely strong. wears, ease of penetration


increases.
3 Long
■ Use in most general applications 7 Heavy Duty Penetration
where breakage is not a problem. ■ Use in high-impact,

hard-to-penetrate material. Cutting edges Flushmount Bottom-strap Two-strap


4 Heavy Duty Long ■ Extended wear life. (bolt-on adapters adapters adapters
■ Use in general loading and or weld-on)

excavation work. 8 Heavy Duty retention system


■ Has extended wear life and eliminates pin walking and the
Penetration ability
greater strength resultant tip loss in particularly
severe loading conditions. Impact resistance

Wear life/Abrasion protection

Smooth floor maintenance

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Work Tools and Quick Couplers
Add versatility to your machine with a wide range of special buckets and quick couplers
designed for the 938G to optimize your operation.

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1 Quick couplers provide unmatched 4 Multi-purpose buckets. Loading, Fertilizer buckets are available and can
versatility and allows one operator dozing, clamping objects or filtering be designed for different hopper heights,
with one machine to perform a wide the discharge of material are easy widths and intake capacities. The special
variety of tasks, resulting in greater tasks with multi-purpose buckets. design allows fertilizers to spread in the
machine performance and cost bucket filling in the whole volume.
5 High-dump buckets are ideal for
efficiency. Use the dedicated quick
applications as various as loading Brick and clay buckets are ideal for the
coupler actuation circuit (optional) to
stockpiled, light material into high handling of sticky materials like clay and
activate the quick coupler and change
sided trucks, hoppers in waste gypsum. They are fitted with specific
mechanical tools without leaving the
transfer stations or rehandling linings, featuring low coefficient of
cab. Having a dedicated circuit also
fertilizer, coal or grain. friction and good abrasion resistance.
leaves the third valve solely to actuate
hydraulic tools without the need for 6 Side-dump buckets permit loaders Screening buckets allow operators to
diverter valves. The benefits of the to operate in congested worksites and scoop, screen, blend, mix and load
vertical wedgelock quick coupler are: also dump forward like conventional materials as various as top soil, clay,
■ Minimal loss of break-out force buckets. sand peat, compost, bark, coal, lime,
■ Automatic adjustment for wear glass bottle... Different screening drums
■ High durability
7 Forks. Pallet forks are the ideal tools
and tool options are available.
for handling a variety of materials.
2 Coal buckets are available in Plows. Hydraulic reversible plows
8 Log fork with top clamp – For tree
special widths. All coal buckets angle 30˚, left or right. This reversing
length or cut to length logs. Lumber
include a bolt-on cutting edge. action is ideal for cleaning applications
and log forks are also available.
on mountain roads, airports, parking
3 Woodchip buckets are specially
9 Material handling arm with adjustable lots, plant facilities, etc.
designed to load and carry woodchips
lengths and load capacities, material A complete range of attachments and tools is
and similar light materials. Bolt-on
handling arm provide a boom for available from your Caterpillar dealer.
cutting edges are included as standard.
placing material from overhead –
Visibility screens help the operator
great for lowering pipes and beams
with loading.
into position on construction projects.

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Environmental Machine
Caterpillar cares about the environment and continues to develop innovative solutions.

Building further on our product The Blue Angel version further builds on Low exhaust emissions. The Cat 3126
developments that were awarded the the low sound platform in order to comply DITA engine used in the 938G is a low
‘Blue Angel’* certificate for sound with the RAL German Institute for Quality emission engine designed to meet
reduction by the German Federal Assurance and Certification’s ‘Blue Angel’* current emission regulations. Governor
Environmental Administration and sound regulation and is rated at 101 and fuel-to-air ratio control, cylinder head
pursuing Caterpillar’s dedication to 72 dB(A) for exterior and operator sound and pistons, combined with a jacket
design products that are respectful of levels respectively. This Blue Angel version water aftercooler, provide more
the environment, the 938G broadens is approximately two times quieter than efficient combustion, lower fuel
our offerings and features two specific the low sound version and four times consumption and cleaner emissions.
configurations. quieter than the standard vehicle.
Fewer leaks and spills. Transmission
The low sound version is two times Environmental Fluids complete the offering and hydraulic oil filters, as well as
quieter than the standard machine and with two specific products. engine oil and fuel filters are spin-on
is at 104 and 73 dB(A) for exterior ■ Extended Life Coolant/Antifreeze elements, positioned vertically and
and operator station respectively. with anti-foaming and anti-corrosion purposely located for a quick and easy
To achieve these sound levels, properties provides extended service access allowing their removal without
following modifications are made: intervals (up to 6000 hours) requiring fluid spillage. Lubricant fillers and
■ A noise wall isolating the engine less frequent fluid renewals and drains are also designed to avoid spills.
from the cooling package. disposals. This is a standard feature.
■ An on-demand fan (standard on all ■ Cat Bio Hydo (HEES) is formulated
Ecology drains for the engine,
transmission, hydraulics, radiator
938G), which automatically from a fully saturated Hydraulic
and fuel are standard from factory.
regulates the fan speed depending Environmental Ester Synthetic base
They replace the standard drain plugs.
on the cooling requirements stock and selected additives. It has
■ Reverse cooling system, which
Activating the valve allows fluid to
excellent high-pressure and high-
be drained into a container without
takes the fresh air from the back of temperature characteristics. Provided
spillage. Axle oil ecology drains are
the machine, through the cooling a special water separator filter has been
optional and allow quicker oil changes,
system and rejects through three installed and depending on regular
eliminate spillage and reduce the
perforated panels at the top and side S•O•S analysis, Cat Bio Hydo (HEES)
time/risk of clean up.
of the machine service intervals can be extended up to
■ Additional sound insulation around 6000 hours. It is fully compatible with Rebuildable components. Many of the
the engine our hydraulic components and allows major components used in the 938G are
operation over a broad temperature designed for rebuildability. That means
This design results in a quieter
range. Cat Bio Hydo (HEES) is fully you have high-quality, remanufactured
vehicle, reduced fuel consumption and
decomposed by soil or water (REMAN) parts available to you at a
an easier to clean radiator package.
microorganisms. This is available fraction of the new component cost.
* ‘Blue Angel’ certificate is from the as an attachment.
‘RAL Deutsches Institut für Gütesicherung
und Kennzeichnung e.V.’

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Serviceability
Keep machines up and running with easy-to-perform daily maintenance.

Maintenance has never been more ■ Caterpillar Extended Life Coolant Sloped hood, electrically or
accessible than on G-Series machines. allows extended change intervals mechanically activated, tilts up for
Fast, easy and reduced maintenance (6000 hours). complete access to the engine, cooling
means improved uptime and greater ■ Caterpillar maintenance-free, high system and other major components.
value. output batteries are designed for high If needed, the hood can be removed
■ Lockable, ground level service doors cranking power and maximum quickly and easily by removing three
give quick access to engine oil fill and protection against vibration. pins and disconnecting a single harness
dipstick, coolant sight gauge, air filter ■ Individual Multi-Row Modular core connector. A built-in lifting point
indicator, rear grease fittings, and radiator reduces time to repair or facilitates easy lift off.
battery disconnect switch. Sight gauges replace the radiator.
Automatic Greasing System supplies
for hydraulic and transmission oil
Reliability and durability the required quantity of grease at the
levels are also easily viewable from the ■ Paint Process. Great care is given to right interval to the grease points
ground.
ensure a durable paint finish. Most automatically, without manual
■ 254 liter fuel tank provides extra
brackets and other hardware are interference. It greases whilst the
capacity for long work days.
zinc-plated. Larger components are machine is in operation, resulting in
■ Grouped remote grease fittings allow
all prime painted, the cab receiving better distribution of grease over the
ground level access for lubricating tilt
a zinc-phosphate based coating to bearing surface. Also, the automatic
and steering cylinder pins and rear axle
prevent rust. The entire machine, as greasing reduces downtime, repair
oscillation bearings.
well as decals, is finish painted with a and overhaul costs, safety and
■ Caterpillar fluid filters are especially
clear, two-component, polyurethane environmental hazards and greasing
designed to assure maximum
based paint which provides a durable, costs (up to 75%). The automatic
component life. The unique design uses
UV resistant, high gloss. greasing system is optional and being
non-metallic centertube and molded ■ Electrical Systems on Cat machines factory installed prior to final assembly.
end-caps, which fully blend with media
are designed and manufactured to
ensuring no internal leakage. Caterpillar engine, transmission
resist the most severe conditions.
■ Cat high efficiency fuel filters with and hydraulic oils deliver maximum
Harnesses are made of large-section,
STAY CLEAN VALVESTM feature performance and service life.
colored and number-coded wires,
cellulose/synthetic blend media that
the complete harness being protected Factory remanufactured parts.
remove more than 98 percent of
by an abrasion resistant braiding. A large choice of factory
particles that are two microns or larger,
Connectors are made of rugged remanufactured parts and dealer
maximizing fuel injector life.
thermoplastic or cast-aluminum shells, proposed repair options increases
■ Caterpillar Radial Seal air filters do
sealed against moisture and machine availability and reduces
not require tools to service, reducing
contaminants. Harnesses are properly repair cost.
maintenance time. The ultra-high
routed and securely clamped to
efficiency primary air filter element
ensure their reliability and durability.
is coated with a fine layer of fibers
that prevent dust particles from
entering the filter media. This results
in more efficient filtration, extended
service intervals, and extended filter
life – all contributing to reduced
operating costs.

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Preventive Maintenance
By anticipating potential problems and avoiding unscheduled repairs, your equipment is
always up and ready to run.

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3

Diagnostic Indicator Electronic Technician Scheduled Oil Sampling (S•O•S) analysis


The Diagnostic Indicator alerts Caterpillar Electronic Technician (ET) Caterpillar has specially developed
the operator of immediate or is a software program which allows the S•O•S. to help ensure better performance,
impending problems with engine service technician to find and identify longer life and increased customer
oil pressure, brake oil pressure, a problem on a machine and to analyze satisfaction. It is an extremely thorough
parking brake, electrical charging how to fix it quickly. ET provides him and reliable early warning system which
system, low fuel level, hydraulic with the capability to access the detects traces of metals, dirt and other
oil level and primary and secondary Electronic Control Modules from contaminants in your engine, axle,
(if equipped) steering. a personal computer. transmission and hydraulic oil. It can
predict potential trouble early, thus
1 ET software The Electronic Technician is used for:
■ Viewing active and non active
avoiding costly unscheduled failures.
2 Communications Adapter Your Caterpillar dealer can give you
diagnostic codes and clearing them
results and specific recommendations
3 Diagnostic Connector after repair.
■ Displaying the status of all
shortly after receiving your sample.
4 Electronic Control Module (ECM)
parameters such as engine speed, Each S•O•S test can provide specific
gear engaged, control levers position, types of diagnostic:
control switch position, etc. ■ Oil condition analysis identifies loss

■ Performing diagnostic test and of lubricating properties by


calibrations of electro-hydraulic quantifying combustion products
components. such as soot, sulfur, oxidation and
■ Viewing current configuration and nitrates.
changing parameter settings. ■ Wear analysis monitors components

■ Flashing new Caterpillar softwares wear by detecting, identifying and


in the Electronic Control Modules. assessing the amount and type of
■ Recording all parameters during metal wear elements found in the oil.
machine operation. ■ Chemical and physical test detect the

physical presence of unwanted fluids


A customer version of ET is also
(water, fuel, antifreeze).
available for your fleet of Caterpillar
equipment. Contact your Caterpillar
dealer for more detailed information.

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3126 DITA Engine Transmission
Four-stroke cycle, six-cylinder 3126 direct injected, turbocharged and aftercooled Automatic power shift transmission
diesel engine. with four speeds forward and three
reverse.
Ratings kW hp Power rating conditions
Maximum flywheel power ■ net power advertised is the power Maximum travel speeds
at 1700 rpm 125 168 available when the engine is equipped (standard 20.5-25 tires)
with hydraulic fan drive, alternator, Forward km/h
The following ratings apply at 2200 rpm air cleaner, and muffler
when tested under the specified standard 1 7.4
■ no derating required up to 2300 m
conditions: 2 13.4
altitude
Rated flywheel power kW hp 3 23.4
Features 4 39.4
ISO 9249 119 160 ■ direct-injection fuel system with
EEC 80/1269 119 160 Reverse
individual adjustment-free unit
injectors for cylinders 1 7.4
Maximum flywheel torque ■ water jacket aftercooled 2 13.4
at 1200 rpm 844 Nm ■ aluminum-alloy skirt and steel crown, 3 23.4
Total torque rise 63% 3-ring, 2-piece articulated pistons,
Features
Dimensions cam-ground, tapered and cooled by ■ single lever to control both speed

Bore 110 mm oil spray


■ Chrome Ceramic Surface (CCS)
and direction
Stroke 127 mm ■ separate control to lock in neutral
top ring, designed for high load/high ■ single-stage, single-phase torque
Displacement 7.2 liters temperature application
■ induction-hardened, forged crankshaft
converter
Exhaust emissions ■ automatic shift
■ uniflow cylinder head design with
The 3126 meets the following emissions ■ quick gear kickdown button
requirements: two alloy-steel valves per cylinder ■ F-37 high energy friction material
■ EU (97/68/EC standard) ■ deep-skirted cast cylinder block

■ tapered connecting rods


provides long clutch life
■ US EPA
■ externally mounted control valves
■ Japan MOC ■ oscillating roller-followers

■ direct-electric 24-volt starting and


with quick disconnects for easy
diagnostic checks
charging system with two 12-volt, ■ high contact ratio gears are precision
CCA: 750BCI, 475 DIN Caterpillar
ground for quiet operation
maintenance-free batteries, heavy-
duty starter and a 70-amp
■ multi-row radiator

■ air intake heater available

■ Electric Fuel Priming pump

844 Nm
800

700
Engine Torque
(Nm)

600

500
High Torque Rise
The direct injected fuel system delivers a controlled increase of fuel
{ Working
Range } as the engine lugs back from rated speed. This results in horsepower
130 greater than rated power. The combination of increased torque rise
125 kW maximum
119 kW rated and maximum horsepower improves response, provides greater rimpull,
110 more lift force and faster cycle times. The 125 kW (168 hp) maximum power
Engine Power

occurs at 1700 rpm when power is needed during the working cycle.
(kW)

90

1000 1200 1400 1600 1800 2000 2200


Engine rpm

16 938G Wheel Loader specifications


Axles Brakes Final Drives
Fixed front, oscillating rear (±15°)*. Meet the following standard: Planetary final drives consist of ring
ISO 3450-1996. gears and planetary carrier assemblies.
Features
■ maximum single-wheel rise and fall: Service brake features Features
420 mm ■ full-hydraulic actuated, oil-disc brakes ■ ring gears are pressed and doweled to

■ threaded nuts to set bearing pre-load ■ completely enclosed and sealed axle housings
■ patented Duo-Cone Seals between ■ adjustment-free ■ carrier assemblies include:

axle shaft and housing ■ separate circuits for front and rear – planet gears with full-floating
■ uses SAE 30W (oil change interval: axles bronze sleeve bearings
2000 hours or one year) ■ dual pedal braking system with – planet shafts
■ conventional differential transmission neutralizer – retaining pins
■ No SPIN differentials available – bearings
■ Limited Slip Differentials available
Parking brake features
■ mechanical, shoe-type brake
– sun gear shafts
■ Traction Control System available – planetary carriers
■ mounted on transmission output

* Oscillating may have to be reduced when ■ pull-cable operated


using L5 tires, chains or oversized tires. ■ application of parking brake

neutralizes the transmission

Hydraulic System
Implement system, vane-type pump Features
■ completely enclosed system
Output at 2597 rpm and 6900 kPa
■ low effort, pilot-operated controls
with SAE 10W oil at 66°C 163 liters/min
■ full-flow filtering
Relief valve setting 24 800 kPa
■ reusable couplings with O-ring face seals
Cylinders, double acting: ■ lift height and digging angle presetting possibility
lift, bore and stroke 127 x 693 mm ■ pilot shutoff valves disables implement functions for

tilt, bore and stroke 139.7 x 527 mm added safety


■ standard hydraulic oil cooler tilts out for easy cleaning
Pilot system, variable displacement piston-type pump*
of heat exchanger
Output at 2597 rpm and 6900 kPa ■ Caterpillar XT hoses
with SAE 10W oil at 66°C 102 liters/min ■ pressure taps
Working pressure 3000 kPa ■ automatic Ride Control System available

■ Cat biodegradable oil available


Hydraulic cycle time seconds
Raise 6.0
Dump 1.4
Lower, empty, float down 2.8
Total 10.2
* Common with steering pump.

938G Wheel Loader specifications 17


Cab Implement Controls Load Sensing Steering
Caterpillar cab and Rollover Protective Pilot-operated lift and tilt circuits. Full hydraulic power steering.
Structure (ROPS) are standard. Meets ISO 5010:1992
Lift circuit features
Features ■ four positions: raise, hold, lower Ratings
■ ROPS meets the following criteria: and float Minimum turning radius
– ISO 3471:1994 ■ adjustable automatic kickout from
(over tire) 5480 mm
■ also meets the following criteria for horizontal to full lift Steering angle, each direction 40°
Falling Objects Protective Structure:
Tilt circuit features Hydraulic output at
– ISO 3449:1992 LEVEL II ■ three positions: tilt back, hold
■ corrosion-free roof cap
2597 rpm and 6900 kPa 102 liters/min
and dump Relief valve setting 22 800 kPa
■ adjustable automatic bucket

positioner to desired loading angle Features


■ center-point frame articulation
■ doesn’t require visual spotting
■ load sensing hydraulic steering pump

Controls ■ front and rear wheels track

■ two lever control (standard) ■ flow-amplified, closed-center,

■ three lever control (optional)


pressure-compensated system
■ joy stick (optional) combines lift and ■ steering-wheel operated metering

tilt controls pump controls flow to steering


■ new (optional) joystick with an
cylinders
integrated F/N/R switch ■ full-flow filtering

■ controls can be locked for roading ■ adjustable steering column

and servicing ■ secondary steering available

Service Refill Capacities Sound Levels/Dynamics Tires


Tubeless, loader-design tires.
Liters Operator sound dB(A)
Fuel tank 254 ■ 20.5-R25 GP2B (L-3)
Standard sound suppression (1) 75
Cooling system 52.5
■ 20.5-R25 RL5K (L-5)*
Low sound (2) 73 ■ 20.5-R25 RL2 (L-2)
Crankcase 20 Blue Angel (3) 72 ■ 20.5-R25 XTLA (L-2)
Transmission 30 Exterior sound ■ 20.5-R25 XHA (L-3)
Differentials and final drives Standard sound suppression (1) 107 ■ 20.5-R25 XLDD (L-5)*
front 24 Low sound (2) 104 ■ 20.5-R25 X MINE (L-5)*
rear 27 ■ 555/70-R25 XLD (L-3T)
Blue Angel (3) 101
Hydraulic system (including tank) 90
■ 625/70-R25 XLD70 (L-3T)*
(1) The operator sound pressure levels are
Hydraulic tank 55 measured according to the dynamic test In certain applications (such as load-and-carry
procedures and conditions specified in work) the loader's productive capabilities might
ISO6396. The exterior sound power levels are exceed the tires' tonnes-km/h capabilities.
measured according to the dynamic test Caterpillar recommends that you consult a tire
procedures and conditions specified in supplier to evaluate all conditions before
ISO 6395 and 95/27/EC. selecting a tire model.
(2) According to EU 2000/C 83/01 requirements. * Axle oscillation limited to 10°.
(3) According to RAL-UZ 53:1998

18 938G Wheel Loader specifications


Dimensions
All dimensions are approximate

◆ Dimensions vary with buckets or tires.


Refer to operating specifications chart on pages 20-21



or to supplemental specifications chart on this page.
65°


Overall
Height

3855 mm


Reach

➤ ➤ 45°


3309 mm
Dump
Clearance
3236 mm

2368 mm
45°

➤➤

532 mm 409 mm






➤ 1510 mm ➤
750 mm Digging
➤ 1857 mm ➤➤ 3020 mm ➤➤ ➤ Depth

➤ Overall Length ➤

Note: Dimensions listed are for machines equipped with 20.5 R 25 XHA (L-3) tires.
Tread width for all tires is 2020 mm.

Supplemental Specifications
XHA XLD70 XLD70 XLDD2 XMINED2
L3 L3T L3T L5 L5
Dimension 20.5 x R25 555/70 R25 625/70 R25 20.5 x R25 20.5 x R25
Width over tires (mm) 2550 2572 2636 2557 2570
Ground clearance (mm) 420 370 401 449 463
Change in all vertical dimensions (mm) Used as reference -50 -19 +29 +43
Tire weight 223 172 276 336 397
Weight variation (kg) Used as reference -204 +212 +452 +696
Change in static tipping load (kg)
straight Used as reference -151 +170 +335 +515
full articulation Used as reference -128 +144 +285 +438

XTLA GP 2B RL 2+ GP 4B RL 5K
Tread type L2 L2/L3 L3T L4 L5
Dimension 20.5 x R25 20.5 x R25 20.5 x R25 20.5 x R25 20.5 x R25
Width over tires (mm) 2555 2555 2564 2553 2577
Ground clearance (mm) 411 426 421 437 466
Change in all vertical dimensions (mm) -9 +6 +1 +17 +46
Tire weight 187 221 247 271 373
Weight variation (kg) -144 -8 +96 +192 +600
Change in static tipping load (kg)
straight -107 -6 +71 +142 +444
full articulation -91 -5 +60 +121 +377

938G Wheel Loader specifications 19


Operation Specifications Universal Buckets

Bolt-on adapters, Bolt-on adapters, Bolt-on adapters,


Bolt-on Bolt-on Bolt-on
Tips and Segments Tips and Segments Tips and Segments
Cutting Edge Cutting Edge Cutting Edge
(no GET) (no GET) (no GET)

Rated bucket capacity m3 2.3 2.3 2.5 2.5 2.8 2.8


(2.3) (2.5) (2.8)
Struck capacity m3 1.9 1.9 2.1 2.1 2.4 2.4
(1.8) (2.0) (2.3)
Width mm 2706 2777 2706 2777 2706 2777
(2689) (2689) (2689)
Dump clearance at full lift and mm 2827 2723 2791 2685 2721 2607
45° discharge 5 (2896) (2860) (2789)
Reach at full lift and 45° discharge 5 mm 948 1052 984 1090 1054 1149
(916) (950) (1021)
Reach with lift arms horizontal and mm 2242 2389 2291 2442 2391 2539
bucket level 5 (2169) (2220) (2320)
Digging depth mm 50 64 50 64 50 64
(25) (25) (25)
Overall length 5 mm 7181 7328 7231 7371 7331 7478
(7087) (7137) (7237)
Overall height with bucket at full raise mm 5059 5059 5108 5108 5191 5191

B-Pin height mm 3842 3843 3843 3843 3843 3843

Loader turning radius with bucket mm 5955 6032 5968 6046 5996 6075
in carry position (5921) (5934) (5961)
Bucket weight kg 1231 1372 1279 1420 1325 1466
(1097) (1145) (1191)
Static tipping load straight 1 kg 11500 11370 11420 11290 11250 11120
(11810) (11730) (11570)
Static tipping load at 37˚ articulation 1 kg 9990 9860 9910 9780 9750 9620
(10290) (10210) (10060)
Breakout force 2 kN 126 125.1 120 119.1 109.5 108.7
(137.2) (130.2) (118.2)
Operating weight 1 kg 14181 14322 14229 14370 14275 14416
(14047) (14095) (14141)

1 Static tipping load and operating weight shown are based on standard machine configuration with
sound-suppression cab and ROPS, secondary steering, air conditioning, ride control, 20.5-R25, L-3, tires,
full fuel tank, coolant, lubricants, lights, directional signals with CE plates and operator.
2 For buckets with adapters, tips and segments, value is measured 102 mm behind the tip of the segment,
with bucket hinge pin as pivot point, in accordance with SAE J732C.
3 All buckets shown can be used on the high lift arrangement. High lift column shows changes in
specifications from standard lift to high lift. Add or subtract as indicated to or from specifications
given for appropriate bucket to calculate high lift specifications.
Dimensions for dump clearance, reach and overall length:
4 Measured at bucket base edge, not considering any Ground Engaging Tool.
5 Actual dimensions taken at the tip of the Ground Engaging Tools, either the tip of the bolt-on cutting edge

or the tip of the teeth, type long.

20 938G Wheel Loader specifications


General Excavation Buckets High Lift 3

Bolt-on adapters, Tips Bolt-on adapters, Tips Bolt-on adapters, Tips


Bolt-on Bolt-on Bolt-on
and Segments and Segments and Segments
Cutting Edge Cutting Edge Cutting Edge
(no GET) (no GET) (no GET)

2.3 2.3 2.5 2.5 2.8 2.8 same


(2.3) (2.5) (2.8)
1.9 1.9 2.1 2.1 2.4 2.4 same
(1.8) (2.0) (2.0)
2706 2777 2706 2777 2706 2777 same
(2689) (2689) (2689)
2827 2723 2791 2685 2721 2607 +423
(2896) (2860) (2789)
948 1052 984 1089 1054 1148 +121
(916) (950) (1021)
2242 2389 2291 2442 2392 2539 +390
(2169) (2220) (2320)
50 64 50 64 50 64 +58
(25) (25) (25)
7180 7328 7231 7371 7331 7478 +494

5059 5059 5108 5108 5191 5191 +423

3843 3843 3843 3843 3843 3843 +423

5955 6032 5968 6046 5996 6075 +233


(5921) (5934) (5961)
1249 1387 1252 1393 1369 1507 same
(1112) (1126) (1232)
11550 11420 11480 11350 11340 11210 -1980
(11880) (11810) (11660)
10020 9900 9960 9830 9820 9700 -1780
(10340) (10270) (10140)
125.9 124.9 119.9 118.7 109.4 108.6 -6.2
(137.1) (130.1) (118.1)
14199 14337 14208 14349 14319 14457 +346
(14062) (14082) (14182)

Bucket Selection Guide

Standard High Lift


m3 m3
*Universal 3.0 * Light material only *Universal 3.0
Universal 2.8 *Universal 2.8
Universal 2.6 Universal 2.6
Excavation 2.6 Excavation 2.6
Excavation 2.5 Excavation 2.5
Universal 2.4 Universal 2.4
115% 100% 95%
Excavation 2.4 Excavation 2.4
1000

1200

1400

1600

1800

2000

2200
1200

1400

1600

1800

2000

2200

2400

2600

kg/m3 % = Bucket Fill Factor kg/m3

Material Density Material Density

938G Wheel Loader specifications 21


Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for specifics.

Electrical Seat belt, retractable, 76 mm wide Hydraulics


Alternator (50 amp) Sun visor (front windshield)*/** Automatic bucket positioner
Batteries (two 12-volt, maintenance Tinted glass Automatic lift kickout
free, CCA: 750BCI, 475 DIN) Warning indicators: Automatic Ride Control System**
Ignition key start/stop switch Alternator Caterpillar O-ring face seals couplings
Lights directional signals** Coolant temperature Caterpillar XT hoses
Main disconnect Switch Engine oil pressure Loader linkage, sealed Z-bar design
Starter, electric, heavy duty (24-volt) Hydraulic oil temperature Pilot hydraulic controls
Voltage converter (12-volt, 5 amp) Parking brake Secondary steering**
Working halogen lighting system Primary steering pressure* Steering, load-sensing hydraulic
including two forward floodlights on Secondary steering pressure*
Preventive Maintenance
the loader tower and four fixed- Service brake oil pressure
Caterpillar Diesel Engine Oil
position floodlights on the cab roof Transmission oil temperature
Caterpillar Hydraulic Oil
Windshield washers/wipers, wet-arm
Starting Aid Caterpillar Transmission Oil
(front and rear), front intermittent*
Air intake heater** Caterpillar High Efficiency Fuel Filters
Engine Caterpillar Ultra High Efficiency
Operator Environment
Air-Precleaner, Radial Seal filters, Air Filter
Air conditioning (R 134a refrigerant)**
primary (Ultra High Efficiency) Caterpillar Liquid Filters
Air recirculation filter
and secondary Extended Life Coolant antifreeze (-30˚C)
Adjustable steering column
Cat 3126 diesel engine, direct injection, Hydraulic pressure taps
Cab, pressurized with sound
turbocharged with waste-gate valve (diagnostic connectors)
suppression and rollover protective
and water jacket aftercooler Service Indicators:
structure (ROPS)*
Cooling system: Air cleaner
Cigar lighter and ashtray
Multi-row modular radiator Coolant level sight gauge
Cloth seat (KAB) with adjustable
Radiator cooling on-demand fan, Hydraulic oil level sight gauge
backrest, armrest, and lumbar support
hydraulically driven Transmission oil level sight gauge
Storage:
Hydraulic oil cooler Scheduled Oil Sampling (S•O•S) valves
Coat hook*
Air conditioner condenser*/**
Cup and thermos holders Other Standard Equipment
Fuel filters, series
Lockable compartment for Bottom guard**
Fuel priming pump, electric
personal items Counterweight
Fuel/water separator
Dome light* Drawbar hitch with pin
Turbocharger
Heater and defroster* Fenders, front (steel) and rear
Horn, electric (steering wheel mounted) Drive Train Front fender mud flaps
Implement lever lockout Brakes, full hydraulic actuated, Power train guard**
Instrumentation: enclosed wet disc Tilting hood, non-metallic, one-piece
Engine coolant temperature gauge Control and quick gear kickdown button Vandalism protection caplocks**
Fuel level gauge Differential Limited Slip (rear)** * Not included in open cab configuration
Hourmeter Muffler **May be optional in some countries
Hydraulic oil temperature gauge Torque converter
Speedometer** Transmission, automatic powershift
Torque converter oil temperature gauge (4F/3R) with fully automatic
New mirrors, outside mounted speed range
Radio ready cab* Transmission neutralizer on/off switch

22 938G Wheel Loader specifications


Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for specifics.

Electrical Drive Train Other Optional Attachments


Alternator (70 amp) Axle seal guards Attachments (see pg. 12)
Auxiliary halogen lighting package Differential Limited Slip (front) Buckets (see pg. 10-11)
including alternator (70 amp), Differential No SPIN (front) High Lift arrangement
two cab-mounted floodlights and Differential No SPIN (rear) High Lift arrangement third valve
two rear bumper mounted floodlights Open cab, including ROPS
Hydraulic
Back up alarm Payload Control System
Hydraulic arrangement: third valve
Roading light package, including Platform extension fenders
Hydraulic arrangement: joystick
turning signals and high/low beams Rear full coverage roading fenders,
(single lever)
Warning lighting system swingable, non-metallic
Hydraulic arrangement: joystick with
(rotating beacon)
F/N/R switch Field Installed Attachments
Starting Aid Hydraulic oil cooling package, Field kit, High Lift arrangement
Batteries (two 12-volt, maintenance free, high ambient Field kit, hydraulic third valve
CCA: 900BCI, 525 DIN) Quick coupler actuation circuit Kit, joy stick
Engine coolant heaters (120 or 240 volt) Printer kit for the Payload Control
Preventive Maintenance
Ether starting aid (-26˚C) System
Automatic central lubrification system
Operator Environment Cat Turbine PreCleaner Anti-Corrosion Arrangement
Cat Contour Seat (electrical air Cat Turbine PreCleaner (trash version) providing extensive protection to vital
suspension) Extended Life Coolant antifreeze machine components and other surfaces
Left and right pull down, latch (-35 to -50˚C) in harsh corrosive applications.
windows*
Environmental Attachments Waste Handling Arrangement
Rearview mirrors, interior
Sound levels: providing extensive guarding and
Roll-down sun screen (rear window)*
Low sound version*, at 104 dB(A) machine modifications (e.g. trash grill),
exterior and 73 dB(A) operator yet allowing easy access for cleaning
Blue Angel version*, at 101 dB(A) and maintenance.
exterior and 72 dB(A) operator
Airborne Debris Cooling system
Cat Bio Hydo (HEES), biodegradable
hydraulic synthetic ester based oil
* Not included in open cab configuration

938G Wheel Loader specifications 23


938G Wheel Loader

Materials and specifications are subject to change without notice. www.CAT.com


Featured machines in photos may include additional equipment.
HEHL5221-3 (03/2001) hr See your Caterpillar dealer for available options. © 2001 Caterpillar

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