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Current Catalysis, 2017, 6, 77-89
REVIEW ARTICLE
ISSN: 2211-5447
eISSN: 2211-5455

Acid Catalysis by Heteropolyacids: Transformations of Alkanes


BENTHAM
SCIENCE

Frédéric Lefebvre*

Laboratory of Chemistry, Catalysis, Polymers and Processes (C2P2), University of Lyon 1, CNRS, CPE, UMR 5265, 43
Bd du 11 Novembre 1918, 69616 Villeurbanne, France.

Abstract: Background: Acid catalysis of alkanes is very important as it is the basis of refining. They
can be converted into other alkanes or alkenes by isomerization, cracking or alkylation. Heteropolyacids
have unique acid–base and redox properties, which render them valuable in a number of applications.
Their strong acidity makes them attractive candidates to tackle the current challenges in alkanes. The
aim of this review is to describe the state of the art in the transformations of alkanes catalyzed by heter-
opolyacids with and without addition of noble metal.
Methods: We undertook a structured search of bibliographic databases for peer-reviewed research liter-
ature using a focused review question. The quality of retrieved papers was appraised using standard
ARTICLE HISTORY
tools. The characteristics of screened papers were described, and a deductive qualitative content analy-
sis methodology was applied to analyze the interventions and findings of included studies using a con-
Received: August 10, 2016
Revised: January 6, 2017 ceptual framework.
Accepted: January 25, 2017
Results: More than one hundred and fifty papers were included in the review. After a general introduc-
DOI:
10.2174/2211544706666170203123816 tion describing the polyoxometalates and their properties, the generally admitted mechanisms of activa-
tion of alkanes by acid catalysts were described. The review was then presented by type of alkanes,
starting from propane to long chain paraffins. The activation of methane by heteropolyacids was also
described as it can be considered as the first step of the oxidation of methane, which is actually a very
important challenge.
Conclusion: Polyoxometalates are active for the isomerization/cracking of alkanes. If the first studies
were made on light hydrocarbons the most recent works are done on wax or heavy oil, in order to valor-
ize them in gasoline. The polyoxometalate reacts easily with the alkane and this reaction is not the ki-
netically limiting step.

Keywords: Heteropolyacids, alkanes, isomerization, cracking, alkylation, petroleum chemistry.

1. INTRODUCTION central ion surrounded symmetrically by twelve MO6 octahe-


dra, which form four groups of three edge-shared octahedra
In chemistry, a polyoxometalate (POM to use from now (Fig. 1a). The central atom is usually phosphorus or silicon,
on in the text) is a polyatomic anion that consists of three or while the M atom is tungsten (W) or molybdenum (Mo). The
more transition metal atoms linked together by oxygen at- anion of a POM with the Keggin structure is close to a sphere
Current Catalysis

oms. The metal atoms are usually from groups 5 (vanadi-um, in shape, with a diameter of about 1 nm. These heteropolyox-
niobium, tantalum) or 6 (molybdenum, tungsten) in their ometalates with the Keggin structure possess acidic and redox
higher oxidation state [1]. The POMs can be divided into properties, which can be easily tailored by changing the com-
isopolyoxometalates (with only one transition metal) and position of the Keggin units [4, 5]. Their formula is
heteropolyoxometalates (with one transition metal and a [XM12O40]n- with X = P, Si, … and M = W, Mo. To our
main group oxyanion often phosphate or silicate). These knowledge most studies reported in this review were made
POMs have a lot of properties in various domains such as with this POM. There are only few reports on the use of two
catalysis, physics or medicine [2-11]. Those usually used in other species, the Wells-Dawson [P2W18O62]6- (Fig. 1b) and
catalysis have in most cases the so-called “Keggin” structure [P2W21O71(H2O)3]6- (Fig. 1c) [1].
[12]. Indeed they are easy to prepare and commercially All these compounds are highly acidic when the counter-
available. Heteropolyacids of the Keggin type consist of a cation is a proton and they are sometimes considered as su-
peracidic. As a consequence, they were used in reactions
*Address correspondence to this author at the Laboratory of Chemistry, requiring such a high acidity, the best example being the
Catalysis, Polymers and Processes (C2P2), University of Lyon 1, CNRS, activation of the C-H bond of alkanes and its use for their
CPE, UMR 5265, 43 Bd du 11 Novembre 1918, 69616 Villeurbanne, transformation of more valuable compounds, a challenge of
France; Tel: ++0-3347-243-1807; Fax: +0-3347-243-1795; the petrochemical industry [7].
E-mail: frederic.lefebvre@univ-lyon1.fr

2211-5455/17 $58.00+.00 ©2017 Bentham Science Publishers


78 Current Catalysis, 2017, Vol. 6, No. 2 Frédéric Lefebvre

replace Pt/zeolite catalysts [13]. The aim of this paper is to


give an overview of the use of heteropolyacids in this field.
After a description of the mechanisms commonly accepted
for this reaction, we will describe the literature data for each
alkane, starting from methane and ending by polymers and
heavy fractions. A general discussion will then conclude this
review.

2. MECHANISMS OF THE TRANSFORMATION OF


ALKANES BY ACID CATALYSIS
There are two reaction pathways for the skeletal isomeri-
zation of alkanes by acid catalysis, depending on the number
Fig. (1). Structures of some POMs: (a) Keggin [XM12O40]n-; (b)
of molecules involved in the mechanism [13]: the monomo-
Wells-Dawson [P2W18O62]6-; (c) [P2W21O71(H2O)3]6-.
lecular and the bimolecular mechanisms. In the two cases,
Indeed, the petrochemical industry is nowadays urged to the first step of the reaction is a reaction of the acidic proton
produce gasoline with similar or better performances than of the catalyst with the alkane, leading to the evolution of
the current standard by avoiding the use of toxic compounds hydrogen and the formation of the starting carbocation.
[13]. The European directives limit vapor pressure, the level
of aromatics and olefins as well as the interdiction of lead.
+
These limitations impact the quality of fuels by a decrease of H+
+ +
H
the research octane number (RON). A high research octane + +
number allows for better fuel combustion which means bet-
ter performance of internal combustion engine. To achieve
this objective n-alkane isomerization is an interest-ing solu-
tion since, with this process, low-octane straight chain paraf- +
+
+
fins are directly converted into high-octane branched mole- H
cules. Thus, the skeletal isomerization of light species ap- +
pears as an important refining process to obtain “clean gaso- +

line”. On the other hand, the valorization of heavy fraction of


crude oil is also needed. It can be achieved by cracking, a
reaction which is made by the same catalysts which have Fig. (2). Monomolecular mechanism in the case of n-hexane.
been used for isomerization. However, the development of In the case of the monomolecular mechanism (Fig. 2), this
an ecofriendly and performant catalysts is required. The carbocation will undergo an intramolecular rearrangement via a
monofunctional Friedel-Crafts catalysts (AlCl3 with additives protonated cyclopropane. The final step is the formation of the
such as SbCl3 or HCl) were the first generation of catalysts isomerized alkane by a hydride-transfer reaction between the
used industrially. These catalysts were abandoned due to carbocation and another alkane molecule and the restoration of
corrosion problems, their high sensitivity to water and sulfur the carbocation. In that case the selectivity to isomerization is
and due to coke formation poisoning the solid. The bifunc- 100 %. This mechanism is depicted above in the case of n-
tional catalysts have been developed since 1950. The first hexane:
solid developed was platin-um (Pt) supported on alumina.
Their advantages are their stability and selectivity on alkane The formation of the di-substituted isomers (2, 2- and 2,
isomers. However, these catalysts are less active than the 3-dimethylbutane in the case of hexane) involves two suc-
homogeneous Friedel-Crafts type, thus high temperatures cessive rearrangements. So it is less probable than the for-
(300-450°C) are required and as well as high hydrogen pres- mation of the mono-substituted ones (2-and3-methyl-
sure (30-70 bar). To overcome the lower catalytic activity, pentanes). No deactivation of the catalyst can occur via this
aluminum chloride was added in the feed to maintain high mechanism as only isomers of the starting alkane are ob-
catalyst activity thus operating at low temperatures (120- tained.
160°C). However, the main objections against the utilization
of chlorides are corrosion problems and handling of envi- +
ronmental hazards. The actual industrial catalysts contain H+
platinum supported on acidic zeolites. The zeolites have high +
resistance to water and sulfur, making them stable catalysts
with respect to poisoning. Another advantage of zeolites
catalysts is their long lifetime. However, zeolites are less Isomerization
acidic than Pt/Alumina doped chlorinated alumina and so
exhibit lower catalytic activity. Hence, reaction conditions +
o
must be at high temperature (220-300 C) and high hydrogen +
pressure (15-30 bar). Currently, a new generation of catalysts seven isomers Cracking
has been developed at the laboratory scale. Among them,
sulfated zirconia, tungsten oxide supported on zirconia and
Fig. (3). Bimolecular mechanism in the case of n-hexane.
heteropolyacids are the most studied as viable alternatives to
Acid Catalysis by Heteropolyacids: Transformations of Alkanes Current Catalysis, 2017, Vol. 6, No. 2 79

In the case of the bimolecular mechanism (Fig. 3), there It can then be concluded that it is not possible to form di-
is first formation of an alkene molecule by evolution of the rectly methanol from methane on a heteropolyacid. Another
carbocation and then attack of it by another carbocation, consequence is that it is necessary to destroy the POM struc-
leading to a species with the double of carbon atoms. Con- ture in order to achieve it. It is what happens when the reac-
secutive rearrangements lead not only to the isomerization tion is made at high temperature where there is an equilibri-
products but also to cracking: um between the POM and its decomposition products. How-
ever, it has been reported that the POM-CH3 species reacted
The selectivity to isomerization is not 100 % (due to
with CO, leading to a POM-C(=O)-CH3 compound which is
cracking) and the presence of olefins will lead to the for-
less stable than the methoxy derivatives [19]. It is for this
mation of coke which will deactivate rapidly the catalyst. reason that the main products of oxidation of methane were
The two mechanisms are often present simultaneously and it reported to be acetaldehyde and acetic acid.
is difficult to determine their relative proportions. The bimolecu-
In view of the mechanistic considerations on the trans-
lar mechanism can be avoided in conditions where the olefin is formation of alkanes catalyzed by POMs, the above conclu-
not stable (presence of hydrogen and of a hydrogenating metal
sions are important. Indeed, as we have described it above,
such as platinum). The conversion remains stable with a high
the first step of both monomolecular and bimolecular mech-
selectivity to isomerization. Another point is that the relative anisms is the reaction of a proton of the catalyst with the
proportion of cracking increases when the number of carbon
alkane (or the alkene) leading to the formation of the first
atoms of the alkane increases passing in the better cases from ca.
carbocation. In the case of heteropolyacids, this step must be
0 % in the case of butane to about 100 % when the molecule separated in two steps:
contains more than 10 carbon atoms.
First step: reaction of the heteropolyacid with the alkane (or
3. ACTIVATION OF METHANE the alkene) leading to the formation of a POM-(Alkyl) complex.
This reaction is not the limiting step as it proceeds easily.
Methane, the simplest alkane, cannot undergo any direct
transformation by acid catalysis; its valorization is a chal- HPOM + Alkane Æ POM-(Alkyl) + H2
lenge for the petrochemical industry as its stocks are very
important and it could replace oil if it could be valorized. Second step: Decomposition of the POM-(Alkyl) comp-
Various ways were studied for that purpose such as dimeri- lex leading to the formation of the starting carbocation. This
zation or aromatization, and one of them involves the oxida- reaction is an equilibrium which is strongly displaced to the
tion by oxygen (or air) which can be catalyzed by POMs. left and is the limiting step:
However this reaction is difficult because oxidation products POM-(Alkyl) Æ POM- + (Alkyl)+
(methanol or formaldehyde) can be oxidized more easily
than the starting methane. There are a lot of reports on the This mechanism prevents the use of heteropolyoxo-
oxidation of methane to formaldehyde catalyzed by POMs metalates at low temperature as there is no formation of car-
[14, 15] however the reaction occurs at high temperature bocation. In addition, the use of a too high temperature is not
(around 500°C) and so in conditions quite different of those allowed as it will decompose the POM.
of isomerization/cracking. However there are two reports of
the oxidation of methane at low temperature [16, 17]. The 4. TRANSFORMATION OF PROPANE
main result of these studies is that the oxidation products There are only very few reports on the transformation of
formed during this reaction are mainly acetaldehyde and propane catalyzed by heteropolyacids. The main reason is
acetic acid and so correspond to the insertion of carbon that it is more valuable for industry to convert propane into
monoxide in one reaction intermediate. Due to this observa- propene by selective oxidative dehydrogenation or to acrole-
tion a further study was needed to study in details the stoi- in or acrylic acid by selective oxidation, two reactions which
chiometric reaction of methane with hetero-polyacids, pure can also be catalyzed by POMs. However the study of this
or supported on silica [18]. The main conclu-sions of this reaction can give interesting information on the mechanism
study were the following: and allow a better understanding of some results such as se-
- Contrary to what could be expected, the reaction of me- lectivity. To our knowledge, there are only two publications
thane with the heteropolyacid proceeds at low tempera- where this reaction is described [21, 22]. The authors studied
ture with evolution of hydrogen by abstraction of an hy- the transformation of various alkanes including propane on
dride from methane. H3PW12O40 and its cesium salts. The results are reported in
Table 1 and led to the following conclusions:
- This reaction leads to the formation of a methyl cation
which is not stable alone and coordinates to the POM - First of all, all catalysts deactivate rapidly due to the for-
leading to a methyl-POM (POM-CH3) species where the mation of coke, as already observed with other acid cata-
methyl group is linked to an oxygen atom of the POM. lysts.

- This POM-CH3 complex is stable and cannot be decom- - When looking at the initial activity it is evident that the
posed, for example by addition of water, in order to re- reaction proceeds more slowly on propane than on the
form the heteropolyacid and to evolve methanol. other alkanes, the reaction rate increasing with the num-
ber of carbon atoms of the alkane chain. This will lead to
- A proof of the above point is that this species can be ob- a modification of the selectivities of secondary products
tained by reaction of methanol with the heteropolyacid during the cracking of higher alkanes (for example for
[19, 20]. butane isomerization, propane and pentane will be
80 Current Catalysis, 2017, Vol. 6, No. 2 Frédéric Lefebvre

formed in the same proportions by the bimolecular 5.1. Isomerization of N-Butane in Absence of a Noble
mechanism but pentane will be transformed ca. 100 times Metal
more rapidly than propane by a secondary reaction).
In most cases the POM was H3PW12O40 or its salts and
- Another point is that the activity of H3PW12O40 is higher there are only few reports on the use of H4SiW12O40. The
than that of its cesium salts even if its surface area is reason is probably that the first compound is considered as
lower. This was attributed to a decrease of the acid site the most acidic heteropolyacid. To our knowledge, no stud-
density on the surface of the catalyst upon introduction of ies were reported with other POMs, with the exception of a
the cesium ions. paper where supported molybdenum Keggin acids were
found to be inactive.
- Finally, the reaction products (not listed in Table 1) are
n-butane (≈80 %), isobutane (≈15 %), propene (≈ 5 %) For phosphotungstic acid many studies were made on its
and pentanes (less than 2 %). This distribution was ex- acidic cesium salts (see for example [22] and [24-29]) with
plained by assuming that there was first formation of C9 results which could vary from one group to another, depend-
hydrocarbons by a trimerization process (by reaction of ing on the preparation method and on the pretreatment of the
the carbocation with two propene molecules), followed catalyst. Due to these conditions the protons will be localized
by isomerization and cracking. homogeneously in the solid (solid solution) or at the surface
of the crystallites, resulting in a different concentration of
Table 1. Comparison of the activities (in μmol.h-1.g-1) of different
active sites. However the best system seems to contain be-
POMs in the transformation of alkanes (reaction condi-
tions 250 °C, N2/alkane = 9 (in mol), WWH varying tween 2.0 and 2.5 cesium ions per POM. These systems were
from 0.3 for propane to 7 h-1 for hexane). active at 200 °C with a slow deactivation but the activity
decreased strongly at high temperature, probably due to the
loss of protons by dehydration. The selectivity to isobutane
Catalyst could reach ca. 90 %, in agreement with a great contribution
H3PW Cs2.0H1.0P Cs2.1H0.9P Cs2.4H0.6P of the monomolecular mechanism, at least at the first stages
12O40 W12O40 W12O40 W12O40 of the reaction.
Two studies were made with additional elements to the
BET area (m2.g-1) 4.1 46 81 135
cesium salt of phosphotungstic acid: Li et al. reported in
Transformation of propane 2011 the synthesis of GaxCs2.5-3xH0.5PW12O40 salts and their
use in the isomerization of n-butane [30]. The solids were
Activity (t = 0) 40 22 31 4 tested at 100 °C and were more active than the cesium salt
Activity (t = 2h) 1 1.2 9 1.4 with an optimum value x = 0.1. At the initial stages of the
reaction the mechanism was mainly monomolecular and then
Transformation of n-butane it became mainly bimolecular (the study was made in batch).
After 50 min the conversion could reach 60 % but the isobu-
Activity (t = 0) 1000 2450 3600 1400
tane yield was only 26 %, the other products being propane
Activity (t = 2h) 26 100 750 290 and pentanes. More recently Zhang et al. have reported the
synthesis of an aluminum promoted cesium salt of phospho-
Transformation of n-hexane tungstic acid [31]. The results were comparable to those
Activity (t = 0) 2300 5950 15400 9700 achieved with the gallium composite: increase of the catalyt-
ic activity, optimum value with 0.1 Al per POM and quite
the same conversion and isobutane yield. In the two cases
5. TRANSFORMATION OF BUTANE the results were explained by an increase of the Brönsted
In contrast to propane, the transformation of n-butane into acid sites of the solid upon substitution rather than an in-
isobutane is well documented due to its interest in industry as crease of the acid sites density.
shown by patents such as [23]. Indeed isobutane is used for the Phospho- and/or silicotungstic acids were supported on
production of di-tert-butyl peroxide, isobutene and methacrylic various supports such as clays, oxides, or silica, even modi-
acid. fied with cesium [32-38]. The main results were that the cat-
alysts supported on silica led to the higher activity for the
isomerization of n-butane [35] but as for the cesium salts, a
deactivation was observed. The isobutane selectivity was
also comparable to that observed on the cesium salts but a
study as a function of conversion showed that silicotungstic
Its alkylation with butene leads to iso-octane, which acid was inherently more selective that phosphotungstic acid
increases the octane value of fuel. [38]. It was also shown that the loss of acivity at high tem-
perature was due to dehydration, addition of water in the
+ feed leading to an increase of the activity [33]. Finally Bog-
dan et al. showed in 2004 that isomerization in supercritical
Various catalysts were used for these two reactions, butane resulted in a stable activity during 3 – 5 h but the
with or without the presence of a noble metal such as conversion was 20 – 25 % with a selectivity to isobutane of
platinum and hydrogen. only 80 %.
Acid Catalysis by Heteropolyacids: Transformations of Alkanes Current Catalysis, 2017, Vol. 6, No. 2 81

5.2. Isomerization of N-Butane in Presence of a Noble assuming that the supercritical solvent removed the oligo-
Metal and Hydrogen mers on the surface of the catalysts, preventing the poisoning
of the acid sites. Finally, He et al. reported that addition of
The too low selectivities attained on all the above sys- trace amounts of HF in the feed led to a significant increase
tems and the rapid deactivation prevented their use for indus-
of the selectivity to substituted octanes [65-67].
trial applications. However these limitations could be over-
came by addition of a hydrogenating metal in presence of The mechanism of the reaction, as it is generally admit-
hydrogen. Indeed the deactivation, in such reactions, is ted, is depicted in Fig. (4). The initiation step is the reaction
mainly due to the formation of coke, obtained by polymeri- of butene with the acidic proton, leading to the formation of
zation of olefins, while the secondary products are formed by the secondary carbocation which will isomerize rapidly to
cracking reaction in the bimolecular mechanism, which in- the tertiary one. This carbocation remains at the surface of
volves also olefins. Suppression of the olefins in the feed by the catalyst near the negative charge of the POM. It will then
hydrogenating them should increase the selectivity to isobu- react with another butene molecule, leading to a substituted
tane and the stability of the catalyst, even if this will lead to a C8 carbocation. This carbocation can continue to react with
decrease of the activity compared to the initial value without butenes, leading to the formation of the polymer which will
noble metal. deactivate the catalyst or it can react with isobutane, leading
the substituted octane and reforming the C4 carbocation.
Only cesium salts of phosphotungstic acid were studied in
When comparing this mechanism with the bimolecular one
presence of platinum or palladium [39-46]. Quite the same
for the alkane isomerization, one can see a great analogy,
results were obtained for the two metals. The catalysts were explaining why heteropolyacids are active for this reaction.
obtained by mixing a noble metal salt with the heteropolyacid
in solution and addition of the desired amount of cesium car-
bonate. They were then calcined and reduced under hydrogen.
As a consequence the metal particles and the acid sites are pre-
sent on the same crystallites. This point is important as shown
below, these systems being not the best ones. However even in
these conditions stable systems were obtained under low hy-
drogen pressure (0.05 atm) and with a platinum content of 1.5
wt. % [46]. The selectivity to isobutane was also very good as a
value as high as 95.6 % could be achieved at a 34 % conver-
sion.

5.3 Alkylation of Isobutane by Butenes


The alkylation of isobutane by butenes presents a consid-
erable economic interest as the branched isomers of octane
formed by this process have high research octane numbers,
are not volatile and present a low toxicity. Commercial pro-
cesses are based on the use of sulfuric or hydrofluoric acids
and have significant drawbacks. As a consequence numerous
studies were made on solid acid catalysts in order to find a Fig. (4). Mechanism of the alkylation of isobutane by butenes.
less toxic system. Acid zeolites and sulfated zirconia were
shown to be active but they deactivate rapidly. Heteropoly- 6. ISOMERIZATION OF PENTANE
acids were also studied and a patent reported that the alkyla-
The isomerization of pentane on heteropolyacids has
tion of isobutane with isobutene was catalyzed by heteropol-
been studied for a long time as the first report was made in
yacids at relatively low temperature [47]; In 1994 Okuhara et
1984 by Ono and coworkers [68]. They used a palladium salt
al. reported that the alkylation of isobutane with butenes was
of phosphotungstic acid supported on silica and studied the
catalyzed by a cesium salt of phosphotungstic acid [48]. A
reaction at 210 °C in presence of hydrogen at atmospheric
lot of reports were then done in the following years [49-61].
pressure. Isopentane was obtained with 90 % selectivity. The
In most cases the catalyst was an acidic cesium, potassium or
protons were formed during the reduction of the palladium
ammonium salt of phosphotungstic acid which has a high
ions into metal particles. There are some reports of the use of
surface area. In all cases the best amount of protons seemed
acidic cesium salts of phosphotungstic acid without addition
to be 0.5 per POM. There are also some reports of the use of
of a noble metal [69, 70] but most studies were made in
phosphotungstic acid supported on silica or MCM-41. No
presence of platinum or sometimes palladium in order to
other POM was studied if one excepts a study of the Wells-
suppress the bimolecular mechanism and the deactivation by
Dawson heteropolyacid H6P2W18O62 supported on silica
formation of coke. Very often the metal was introduced dur-
[51]. In all cases the system showed a good initial activity
ing the preparation of the acidic salt of the POM [23, 43, 71-
but it deactivated rapidly by formation of polyolefins by
73] but there is a report where the bifunctional catalyst was
polymerization of butene, leading to strongly adsorbed mol-
obtained by grinding the acidic salt of phosphotungstic acid
ecules on the acid sites. Further studies showed that, as ob-
and a Pt/SiO2 catalyst in the same amount [74]. However it is
served for the isomerization of n-butane the use of a super-
difficult to compare the effect of the incorporation of plati-
critical fluid was beneficial and could lead to an activity sta-
num as the solids were not used in the same conditions even
ble during time [52, 53, 62-64]. This result was explained by
82 Current Catalysis, 2017, Vol. 6, No. 2 Frédéric Lefebvre

if it has been reported that a mechanical mixture led to a bet- observed for silico- and phosphotuns-gtic acid: while encapsu-
ter catalyst than a direct incorporation of platinum [73]. lated phosphotungstic acid led to results similar to those of the
impregnated solid encapsulated silicotungstic was inactive.
There are some reports of the use of silica (or MCM-41) This result was interpreted as a deeper encapsulation of the
supported phosphotungstic acid [75-77], the metal being
polyacid in the SBA-15 matrix.
deposited on the same support. Later studies were done on
other oxides such as alumina [77, 78] and more recently on There are only few reports on the use of Cs3-xHxPW12O40,
zirconia, which appears as the best support [77, 79-81]. In all by the group of N. Essayem [21, 22]. The main results of their
cases the amount of noble metal was relatively low (ca. 1 studies are shown in Table 1. Finally there is a report on the use
wt.%) and high selectivities could be achieved at low tem- of zirconia doped with phosphotungstic acid [93]. Isomeriza-
perature (for example 97.6 % at 200 °C for a 65.9 % conver- tion occurs only at 220 °C with formation of dibranched iso-
sion on a zirconia supported catalyst [77]). There is only one mers but unfortunately no indication was given on the conver-
report of the use of silicotungstic acid supported on silica in sion and the presence or not of cracking products.
presence of palladium (1 wt. %) [82]. A selectivity for iso-
pentane of 99.1 % could be achieved on this system at 250 7.2. Isomerization of N-Hexane in Presence of a Noble
°C, the conversion reaching ca. 44 %. Metal and Hydrogen
The transformation of n-hexane in presence of hydrogen
7. ISOMERIZATION/CRACKING OF HEXANE
and a noble metal is more documented as the objective is to
The isomerization of n-hexane is well documented as the avoid cracking and to have selectivity towards isomerization
use of branched isomers is required in order to increase the as high as possible. The first report was made by Suzuki et
octane number of fuel as it is also the case, in a lower al. who studied also the isomerization of pentane (see above)
amount, for pentane. but most of the work was made on n-hexane [68]. They used
a metal salt of phosphotungstic acid supported on silica and
7.1. Isomerization/Cracking of N-Hexane in Absence of a treated it under hydrogen before reaction. The metal is re-
Noble Metal duced by this treatment and protons are formed during this
reaction. The best results were obtained with palladium. At
We reported in 1992 that some heteropolyacids (H3PW12-
250 °C the conversion was 33.7 % and the selectivity to
O40, H4SiW12O40, H6P2W18O62 and H6P2W21O71 (H2O)3) pure or
isomerization 84.4 %. The catalyst showed only a very slow
supported on silica were active for the cracking of n-hexane
deactivation.
[83-85]. The study was made between 100 and 500 °C. The
best system was H4SiW12O40 supported on silica but in all cases In 2001, Essayem et al. studied the isomerization of n-
the catalysts deactivated rapidly and there was an optimum for hexane on acidic alkali salts of phosphotungstic acid in pres-
the reaction temperature, the catalyst being inactive at high ence of platinum supported on silica [94] or alumina [95]. A
temperature due to the loss of protons by dehydration. Unfor- selectivity to isomerization as high as 99 % could be
tunately no data were given on the isomerization rates. Kuang achieved but as reported by other authors it decreased when
et al. gave more data on the activity at 225 °C of catalysts the conversion increased. This system gave results quite
based on phosphotungstic acid on silica: (i) the conversion comparable to those obtained with the industrial Pt/H-
increases with the amount of supported polyacid; (ii) the selec- mordenite catalyst. Depending on the alkaline cation the
tivity for isomerization decreases when the conversion increas- results were slightly different, the best system being obtained
es, the best value being ca. 80 % for a 3.7 % conversion and with rubidium. The platinum content could be as low as 0.2
(iii) the cracking products are mainly isobutene and isopentane wt. %.
[86]. In presence of hydrogen quite similar results were ob-
tained [87]. Jalil et al. studied the craking of n-hexane on Misono et al. have studied in 1998 and 2000 the isomeriza-
H3PW12O40 pure or supported on MCM-41 [88-90]. As ob- tion of n-hexane on Cs2.5H0.5PW12O40 in presence of Pt/Al2O3
served by us the catalysts were not active at high temperature [73, 96]. At 180 °C the conversion was 58 % with a selectivity
and deactivated rapidly. At 300 °C the selectivity for isomeri- to isomerization of 98.4 % The main products were 2-
zation was very low (the best value was 21.4 % for the unsup- methylpentane (47.2 %) and 3-methylpentane (33.9 %) but the
ported heteropolyacid). The distribution of cracking products amount of 2,3-dimethylbutane was not negligible (13.7 %).
was strongly modified when the polyacid was supported on These proportions are very different from those given by ther-
MCM-41: while isobutane was the major product for unsup- modynamics.
ported polyacid propane was mainly observed for the support- Kuang et al. studied this reaction at the beginning of the
ed catalysts. We have also studied the isomerization of n- century by using a mechanical mixture of a silica supported
hexane on H3PW12O40 and H4SiW12O40 impregnated on or syn- Keggin heteropolyacid and Pt/Al2O3 [87, 97]. As above the
thesized in SBA-15 [91, 92]. The reaction was made at 200 °C. selectivity was very high (99 % at a 50 % conversion) and
For all catalysts the selectivity to isomerization decreased when the distribution of products was very close to that obtained
the conversion increased and silicotungstic acid was inherently on the cesium salts. Interestingly, they observed that sup-
more selective than phosphotungstic acid whatever the conver- ported H4SiW12O40 was more active than H3PW12O40 [97].
sion. The repartition of the isomerization products was the Later they used mixed oxides containing cerium instead of
same in all cases, the major product being 2-methylpentane, platinum: nickel-cerium oxide [98], cerium oxide doped with
then 3 methylpentane, the dibranched isomers being formed in palladium [99] or platinum [100]. In all cases there was an
smaller amounts (ca. 20 %). When the heteropolyacid was en- optimum for the amount of cerium oxide and very high se-
capsulated in SBA-15 a completely different behavior was lectivities to isomerization products were achieved.
Acid Catalysis by Heteropolyacids: Transformations of Alkanes Current Catalysis, 2017, Vol. 6, No. 2 83

In 2008 Chen et al. used phosphotungstic acid supported amount of protons) but to an increase of the selectivity to
on a Zr-MCM-41 silica in presence of platinum (deposited cyclization from 9 to 15 %.
on the support by impregnation) [101]. They studied the ef-
fect of zirconium on the catalytic activity and observed that There are few reports on the use of acidic salts of phos-
it increased with the zirconium content but high zirconium photungstic acid in the skeletal isomerization of n-heptane.
amounts led to a decrease of the selectivity to isomerization Liu et al. used Cs2.5H0.5PW12O40 in combination with
products. However at 240 °C a conversion of 46 % could be Pt/Al2O3 and observed that the catalyst was stable at 150 °C
achieved with 100 % selectivity to isomerization. (n-heptane/ hydrogen ratio = 4) but deactivated at 180 °C
[96]. At 150 °C the conversion was ca. 40 % and the selec-
We have studied silicotungstic acid supported on SBA-15 tivity to isomerization ca. 90 %. In 2003 Miyaji et al. studied
in presence of platinum on the same particles or on separate also this cesium salt impregnated with platinum or supported
crystallites [102]. In all cases very good selectivities and on silica, also in the presence of platinum [107]. The reaction
activities were achieved but the mechanical mixture led to a was studied at 180 °C but with a high hydrogen/n-heptane
slightly better system in terms of activity even if it was
ratio (around 20). In these conditions the catalysts were sta-
slightly less selective.
ble. The silica supported catalyst was less active than the
There is only one example of isomerization of n-hexane unsupported one but more selective to isomerization (97.1 %
on heteropolyacids different from the silico- and phospho- for a 73.8 % conversion). As expected the amount of di-
12-tungstates, on zirconia [103]. The heteropolyacids and branched compounds increased with the conversion. In terms
platinum were impregnated on the same support. In addition of selectivity, this catalyst compared well to Pt-H-E zeolite,
to H3PW12O40, H5PW11ZrO40, H6P2W18O62 and H6P2W21O71 which is known to be efficient for this reaction, but it was
(H2O)3 were studied. The best system seems to be that ob- less active. Three years later Sugii et al. compared the per-
tained by replacement of one tungsten atom by a zirconium formances of Cs2.5H0.5PW12O40 + Pt (2 wt. %) and
one in the Keggin structure. Cs2.5H1.5SiW12O40 + Pt at 180 °C [108]. The first catalyst
Finally we must cite a paper by Macht et al. published in was more active than the second one but less selective at the
2009 who studied the isomerization of n-hexane on support- same conversion, as observed by us for n-hexane.
ed Keggin heteropolyacids but only in view of mechanistic
The same authors studied also H4SiW12O40 supported on
considerations and comparison with theoretical calculations
silica in the presence of palladium (2 wt. %) [108, 109]. The
[104]. conversion increased with the POM loading but the selectivi-
ty decreased by the same way. The best system contained 10
8. TRANSFORMATION OF HEPTANE
wt. % H4SiW12O40 and was comparable to the Pt-H-E zeolite
The transformation of heptane is also well documented, in terms of selectivity.
for the same reasons than that of hexane (formation of
There are a lot of reports using mesoporous silica, modified
branched products with a higher octane number). Most stud-
ies were made in presence of a noble metal, in order to favor or not, as a support for heteropolyacids and the use of the re-
sulting catalysts for the n-heptane hydroisomerization. In 2009
the isomerization and to suppress the deactivation.
Liu et al. deposited phosphomolybdic acid on mesostructured
In 2010 A. Ouissi studied this reaction over H4SiW12O40 TUD-1 in the presence of 0.5 wt. % Pt [110]. The hydrogen to
pure or supported on alumina [105]. The reaction was stud- heptane ratio was 26 and the temperature was varied between
ied between 240 and 320 °C and it was claimed that the pure 200 and 350 °C. As observed for other molecules, the selectivi-
heteropolyacid did not deactivate after 50 min. of time of ty to isomerization decreased when the activity increased and
stream. This could be due to the fact that the reaction was was ca. 85 % when the conversion was 55 %. In 2012 Yang et
made in the presence of hydrogen. As observed for hexane al. used H3PW12O40 deposited on MCM-41 for this reaction
isomerization there is an optimum value for the reaction [111]. The Pt loading was 1 wt. % and the hydrogen/heptane
temperature, at 300 °C. The selectivity to cracking was ca. ratio was 13. The study was made between 220 and 320 °C and
50 % whatever the temperature but interestingly he observed here also the selectivity decreased when the conversion in-
the formation of cyclized products in a high amount (selec- creased, with for example a selectivity of 74.1 % when the
tivity ca; 40 % at 300 °C). The supported heteropolyacid was conversion was 44.7 %. Later this study was extended to the
found to be less active and less selective to cyclization than use of MCM-41 containing aluminum [112-114] or zirconium
the pure polyacid. A reason can be that when H4SiW12O40 is [115, 116]. In the two cases the main effect of the incorporation
deposited on alumina it reacts with the support by an acid- of the heteroelement in the MCM-41 matrix was an increase of
base reaction leading to the formation of an aluminum salt of the multibranched to monobranched heptane isomers in the
the polyacid which does not have Brönsted acidity. Later this reaction products. More recently phosphotungstic acid has been
study was extrapolated to other pure heteropolyacids, deposited on MCM-48 with nickel in presence of cerium [117].
H3PM12O40 (M = W, Mo), H4PMo11VO40 and Cu1.5PMo12O40 The reaction temperature was 280 °C with a H2 to heptane ratio
[106]. These different compounds were studied at 300 °C in of 12. A conversion of 41 % could be obtained in these condi-
presence of hydrogen. The three heteropolyacids have a quite tions with a selectivity for isomerization of 91 %.
similar behavior: conversion around 7 – 8 % selectivity to
Phosphotungstic acid has also be impregnated on zirconia
cracking around 70 – 80 %, to cyclization ca. 10 % and to
isomerization ca. 15 %. Replacement of the protons by cop- and tested in this reaction [118]. The catalysts were calcined
in air at 750 °C resulting in a partial decomposition of the
per in the phosphomolybdic compound leads to a decrease of
POM as shown by solid-state 31P MAS NMR. It was com-
the conversion (from 8 to 3 %, probably due to the lower
bined to platinum and/or palladium. High conversions could
84 Current Catalysis, 2017, Vol. 6, No. 2 Frédéric Lefebvre

be achieved but here also the amount of cracking products (from 76 % at 30 wt. % to 60 % at 70 wt. %). The same
increased when the conversion increased and could reach study was also made by supporting the heteropolyacid on
more than 80 % at 320 °C. alumina with quite similar results [129]. In the two cases the
performances of the catalysts were also compared to those
Phosphotungstic acid and its cesium salts were also sup-
obtained after sulfidation and the effect of N and S poisons
ported on dealuminated Y zeolite, a solid which can be used
(thiophene and pyridine) was also studied. Later the same
industrially for refining [119-122]. The main interest of the group used acidic cesium salts of phosphotungstic acid sup-
zeolite is the presence of micropores which will increase
ported on silica or alumina in presence of nickel [130, 131].
locally the concentration of reactants and so the catalytic
On silica the best system was obtained with 1.5 Cs per POM
activity. Here also high selectivities could be achieved at (conversion 90.5 % selectivity to C5+ isomers 80.3 %) while
250 °C but increasing the conversion increased also the
on alumina the best loading seemed to be with one cesium
cracking amount. When using the cesium salt a very good
ion per POM. In all cases, in presence of thiophene and pyri-
selectivity was achieved (95.7 %) for high conversions (65.4 dine, the performances were better than those of an industrial
%). In contrast to the results on other molecules, the best
catalyst. Finally, H4SiW12O40 was supported, instead of
system contained two cesium ions per POM. Addition of a
H3PW12O40, on silica in presence of Ni (5 wt. %) [132]. The
small amount of chromium to the catalyst led to an increase conversion reached 97 - 98 % with a selectivity to C5+ iso-
of both the activity and the selectivity [123].
mers around 85 % in the same conditions than above. These
values decreased to 80 and 78 % respectively in presence of
9. TRANSFORMATION OF C8 AND C10 ALKANES
thiophene (750 ppm) and pyridine (500 ppm).
There are some reports on the transformation of n-octane
catalyzed by heteropolyacids [124, 125]. In 2005 Yori et al. 10. TRANSFORMATION OF HIGH MOLECULAR
studied the reaction at 300 °C in presence of phosphotungstic WEIGHT PARAFFINS
acid pure or supported on carbon, silica and zirconia, with
Jalil reported in 2002 the degradation of polyethylene
and without platinum, in presence of hydrogen [124]. The
over phosphotungstic acid supported on MCM-41 at 420 °C
best system was obtained by supporting H3PW12O40 on zir-
conia in the presence of platinum (1 wt. %), the less active [133]. The results were compared to those achieved by ther-
one being obtained on silica and a slow deactivation was mal degradation. The main difference was a lower amount of
observed in all cases. Unfortunately no selectivities were residue and a higher proportion of gas compounds, mainly
given, only the values of the Research Octane Numbers isobutane and isobutene. More recently Hernandez et al.
(RONs) being given. In the second paper [125], the hydro- studied also the transformation of low density polyethylene
conversion of n-octane was studied over nanoscale HZSM-5 on quite the same catalyst in batch at 450 °C (reaction time
zeolites promoted by phosphomolybdic acid (ca. 15 wt. %) 40 min.) [134]. They observed that the thermal cracking pro-
and nickel (ca. 2 wt. %). The reaction was studied between duced nearly 90 % of solid products (waxes) while the sup-
280 and 340 °C with a hydrogen/octane ratio of 2.0 in moles. ported heteropolyacid converted ca. 50 % of the polymer
At 320 °C the conversion reached 94.8 % (76.8 % in absence into gas and liquid products. The gas products were mainly
of nickel). The distribution of products showed only a small ethane, propane and pentane with only a small amount of
amount of isooctane (3.5 %), the main reaction products be- butane in contrast to the above study while the liquid fraction
ing butanes (28.6 %) and pentanes (32.5 %). Non-negligible contained mainly gas oil (34 %) and fuel oil (25 %). The
amounts of aromatics were also detected (11.8 %). These discrepancy between the two studies is probably related to
aromatics are formed by oligomerization of the olefins fol- the different experimental conditions.
lowed by naphthalene cyclization [126].
Lee et al. reported in 2010 the production of middle dis-
The transformation of n-decane is more documented. tillate through hydrocracking of paraffin wax (formed by
There is only one report of the use of platinum, all other cat- Fischer-Tropsch synthesis) over Pd0.15CsxH2.7-xPW12O40 cata-
alysts comprising nickel in combination with the POM. In lysts [135]. The reaction conditions were T = 400 °C, P = 60
2009 Gagea et al. have reported the synthesis of phospho- bar and reaction time 2 h. The best conversion (ca. 60 %)
tungstic acid incorporated into SBA-15 and its use in the was obtained for x = 2.5 and 2.7 with a selectivity for C5-C9
transformation of decane after addition of platinum (0.5 wt. of ca. 60 % and for middle distillate (C10-C20) of ca. 13 %.
%) [127]. They compared the results to those achieved on There is a linear correlation between the conversion and the
samples prepared by direct impregnation. The reaction was surface acidity of the catalyst.
studied between 170 and 300 °C where the conversion
reached ca. 100 %. The selectivity to isomerization was More recently, in 2014, Eom et al. have reported the hy-
greatly improved by direct incorporation of the POM in the drocracking of extra-heavy oil (vacuum residue, boiling
SBA-15 and reached ca. 70 % for a 80 % conversion. In temperature > 525 °C) by cesium salts of phosphotungstic
2008 Qiu et al. reported the use of Ni-H3PW12O40 supported acid [136]. The reaction conditions were T = 420 °C, P = 70
on silica in the hydrocracking of n-decane [128]. The nickel bar and reaction time 4 h. Various systems were studied with
loading was 5 – 15 wt. % (the best system being obtained a cesium content x varying between 0.0 (H3PW12O40) and 2.9
with 5 wt. %) while the POM loading was varied between 30 per POM. The best system was obtained with x = 2.2. In
and 70 wt. %. The reaction was studied at 300 °C with a hy- terms of liquid oil yield, the yield was higher than that ob-
drogen/decane ratio of 1500. The best conversion (89 %) tained with commercial NiMo catalyst, the fraction being
was obtained for 50 wt. % POM while the selectivity to C 5+ slightly heavier.
isomers decreased continuously when the loading increased
Acid Catalysis by Heteropolyacids: Transformations of Alkanes Current Catalysis, 2017, Vol. 6, No. 2 85

Table 2. General table with reactants, products, catalysts and references.

Alkane Catalyst Main Reaction References


product

Propane Cs3-xHxPW12O40 cracking [21, 22]

Butane Cs3-xHxPW12O40 isomerization [22, 24-29]


Cs3-xHxPW12O40 + Al(Ga) isomerization [30, 31]
Supported Keggin polyacids isomerization [32-38]
Cs3-xHxPW12O40 + Pt or Pd isomerization [39-46]

Isobutane Acidic salts of H3PW12O40 alkylation by butenes [47-64]


Cs3-xHxPW12O40 + HF alkylation by butenes [65-67]

n-pentane H3PW12O40/SiO2 + Pd isomerization [68]


Cs3-xHxPW12O40 + Pt or Pd isomerization [23, 43, 69-74]
H3PW12O40/SiO2 or MCM-41 + Pt or Pd isomerization [78]
H3PW12O40/ZrO2 +Pt isomerization [77, 79-81]
H4SiW12O40/SiO2 + Pd isomerization [82]

n-hexane Polyacids on silica cracking [83-87]


H3PW12O40/MCM-41 cracking [88-90]
Keggin polyacids on SBA-15 isomerization [91, 92]
Cs3-xHxPW12O40 isomerization [21, 22]
H3PW12O40/ZrO2 isomerization [93]
H3PW12O40/Al2O3 or SiO2 +Pt isomerization [94, 95]
Cs3-xHxPW12O40 + Pt isomerization [73, 96]
H3PW12O4/SiO2 + Pt/ Al2O3+ Ce isomerization [97-100]
H3PW12O40/MCM-41 + Pt isomerization [101]
H4SiW12O40/SBA-15 + Pt isomerization [102]
Keggin polyacids on ZrO2 isomerization [103]

n-heptane Keggin polyacids on Al2O3 cyclization [105, 106]


Cs3-xHxPW12O40 with or without Pt isomerization [96, 107, 108]
H4SiW12O40/SiO2 + Pd isomerization [108, 109]
H3PMo12O40/TUD-1 isomerization [110]
H3PW12O40/MCM-41 + Pt or Ni isomerization [111-117]
H3PW12O40/ZrO2 + Pt cracking [118]
H3PW12O40/Y zeolite isomerization [119-123]

n-octane supported H3PW12O40 with or without Pt iso-octanes [124]


H3PMo12O40/ZSM-5 cracking [125]

n-decane H3PW12O40/MCM-41 + Pt isomerization [127]


H3PW12O40/SiO2 + Ni cracking [128]
H3PW12O40/Al2O3 + Ni cracking [129]
Supported cracking [130, 131]
Cs3-xHxPW12O40 + Ni cracking [132]
H4SiW12O40/SiO2 + Ni

Polymers H3PW12O40/MCM-41 cracking [133, 134]


Pd0.15CsxH2.7-xPW12O40 cracking [135]
Cs3-xHxPW12O40 cracking [136]
Cs3-xHxPW12O40 + Co/Al2O3 cracking [137]
86 Current Catalysis, 2017, Vol. 6, No. 2 Frédéric Lefebvre

Finally Wang et al. have reported in 2015 that the com- valorize them in gasoline. In this case no noble metal is added
bination of a classical Fischer-Tropsch synthesis catalyst and the reaction is made in batch at a high temperature where
(Co/Al2O3) and an acidic cesium salt of phosphotungstic acid thermal cracking is not negligible. In most cases the POM is
led to an increase of the gasoline selectivity, due to hy- the Keggin phosphotungstic acid or its salts. If the first works
drocracking of the heavier hydrocarbon products on the were made on light alkanes the most recent publications report
POM [137]. The effect of the amount of POM was studied, the valorization of heavy paraffins into more valuable fractions
the best result being obtained with 20 wt. % for petroleum chemistry. It should also be noticed that as the
Cs2.5H0.5PW12O40. In these conditions, the selectivity to gaso- POM reacts easily with the alkane, it could be used not only for
line could reach 46.4 % while it was only 21.3 % on the cracking/isomerization but also for the valorization of alkanes
catalyst without POM. into more valuable molecules, for example by reaction with
carbon monoxide. The reaction occurs stoichiometrically and it
11. GENERAL DISCUSSION could be made catalytic by a proper choice of the conditions.
Regarding the two reactions occur simultaneously, isom-
CONFLICT OF INTEREST
erization and cracking. The catalysts which will be used will
not be the same in the two cases: If cracking is needed, for The author confirms that this article content has no con-
example for heavy molecules, the POM will be used alone. If flict of interest.
the desired products are branched isomers, the POM will be
used in combination with platinum or palladium in presence ACKNOWLEDGEMENTS
of hydrogen. For heavy molecules and cracking, it will be
Declared None.
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