Rabu, 22 September 2021

MINING RESILIENCE SUSTAINABILITY

CONCEPT IN MINING
CASE STUDY:COAL & NICKEL MINING
INDUSTRY GREEN SUSTAINABILITY
FUNDAMENTALLY CONCEPT
Ir. Rahmat Muallim, ST
Acting Director PT Asindo Internasional Perdana
Geological, Mining & Smelter Development Researcher
Present on GEO SUMMIT HMG FT UH
CASE STUDY: PT MEGA ALAM SEJAHTERA, BERAU, EAST OF KALIMANTAN,
INDONESIA (2014 – 2017)

“Green Mine Optimization Strategy of Acid Mine Drainage Protection;

Fundamentally Scenario of Sustainable Water Contaminant Management &
Free Energy in Coal Mining Project
Case Study: South Block Area Lamin Site PT Mega Alam Sejahtera
East of Kalimantan Indonesia”
Why we should be optimized Green energy in the protection of AMD in Coal ?

water volume
Uncontrolled
calculation
of Rainfall
based on
water (run
sustainable of
off)
mining project

Create the
Potential Acid
Bore hole Forming (PAF)
geological and Neutral
composition Acid Forming
(NAF) scheme
The Fundamental
pH Saline Sustainability of water
pH acid water water (+ 6) contaminant management
on < 6 and and Total on coal mining area
Total Dissolved Dissolved
Solid (TDS) on Solid (TDS) on
=> 300 mg/l < 300 mg/l on
on pit area human life
area

water
The occurred of contaminant
Water flow system
contaminant sustainable
parameter on strategy &
mining location Create Free
Energy For
activity Human
Overview of the water contaminant impact from AMD

AMD on Drainage AMD on River AMD on lake or coastal areas

AMD will be damaging every area which can be enemy for environmental and human live if
the effect more bigger and bigger
General Overview of Indonesia Coal Mining Area and location of coal mining project

East of Kalimantan:
1441 KP and 23 KK/PKP2B
(2016 : KESDM)

KP (1.000 – 15.000 HA) KK/PKP2B (15.000 > HA)

Green Mine Optimization Strategy Methods

Vadoze zone Run off water of

coal water Encapsulation
contaminant

Water
Monitoring
Point
Management

The scenario of sustainable water

contaminant on South Block Project Area
Water flow system on mining operation
Description of water flow system on South Block Project
 The formulation of AMD Reaction on mining industry

General sequences of AMD Reaction (Rx) in Mining Area

Rx of AMD by pH 5 ≤ Normal if
1 Normally Rx of AMD biotic or abiotic

AMD RX of
2 Rx of AMD by pH < 4.5 if forming on
project
the spot if AMD area identified

3 Rx of AMD by pH ≥ 3.5 if forming on

the spot by a lot of acid water

4 Rx of AMD with combining Rx 1 & 4

 Rainfall data input on sustainable water contaminant in south block project
Annual Rainfall calculation plan on South Block project period 2015
Run off parameter Jan Feb March April Mey June July Aug Sept Okt Nov Dec Total rainfall Year
Rainfall water (M3) 10619 3956 1886 3498 5406 5971 3719 1141 4329 2056 3855 7196 53631
Rainfall lost time (hour) 125 112 30 77 71 74 68 15 50 40 62 81 806 2015
Water debt (M3/hour) 4 2 3 2 4 4 3 4 4 3 3 4 67
Total water during annual plan on south block project 43231992.02 M3/year

Rainfall plan on south Block project on 2015

12000 5

5
10000
4

4
8000
3

6000 3

2
4000
2

1
2000
1

0 0
Jan Feb March April Mey June July Aug Sept Okt Nov Dec

Rainfall water (M3) Rainfall lost time (hour) Water debt (M3/hour)
Identification of AMD based on bore hole of material description
Vadoze Zone Coal Water Contaminant

identification of AMD area Section of AMD area

AMD data who has occurred on Vadoze zone area

AMD actual Parameter

Sample
Maximal Plan Inpit area Actual Inpit area Summary
pH 6 4.36 Acid water
TDS (Mg/l) 300 78 TDS was normal
Waste management of water contaminant on South Block Area

Material composition of mine development plan Volume of Material composition by precentage

The correlation among Volume of Material (Bcm), Porosity (%), and Hydraulic Conductivity (m/s)

Mate rial Composition of mining Se que nce s Plan South Block are a
Mate rial Volume (BCM) Porosity (%) Hydroulic conductivity (m/s)
Soil (NAF) 52684.32 40 0.00001
Clay (NAF) 170669.7 25 0.000001
Sand (PAF) 341339.4 50 0.001
Mud (PAF) 86882.75 65 100
Waste Management modelling based on run off water contaminant by using an encapsulation method

The correlation graphic between porosity and hydraulic conductivity

Encapsulation process on South Block Project in Lamin site East of Kalimantan
Water flow system parameter on mining area

Pumping specific parameter to control water on sump to transfer in catchment area (WMP)

Water flow In PT Mega Alam Sejahtera

Type Debit m3/day Debit m3/detik Debit liter/detik

Multiflow MF400/PU-3011 9,504 0.11 110

 Pumping ability parameter on WMP management system

How to use
this resources of AMD???

Multi Flow Pumping Ability

Out Flow of Pumping Duration from in pit to catchment area
Volume target of pumping (M3) Multi flow (m3/hour)
Second Hour day statement
43225170.98 396 109154.47 1819.24 75.80 acid water maximize pumping time
WATER & PUMPING CHALLENGING COST IN COAL MINING? HOW TO RESOLVE IT?
REMAIN WATER FLOW CONTAMINANT & ELECTRICAL MODEL DEVELOPMENT
Water Electrical Charging To Use Flow Water of AMD of Void
All Process of Water Contaminat Determination Green Concept in Coal Mining Project
CASE STUDY: PT GENBA MULTI MINERAL, MOHONI, NORTH MOROWALI,
CENTRAL OF SULAWESI, INDONESIA (2018 – 2020)

Mining Resilience Infrastructure Plan; The Fundamentally Of Mining Scenario

Sustainable Optimization Strategy Into Determining Smelter Allocation
Modelling Investment System in Nickel Mining Project
(Case Study: PT. Genba Multi Mineral, Mohoni Nickel Project,
North Morowali, Center of Sulawesi, Indonesia)
 Research Project Background

Technology

Mining
Resilience
Infrastructure
Environmental Plan Mining
fundamentally
concept

Human

Resolving of Mining Human

Disaster
Methodology of Research Project

2. Water Electrical 1. Green Mining

Power Supply Optimization of
Monitoring system smelter Process
and Electrical Plant
Charging in EAF
Model

3. Industrial
Investment
Socio-
Economic
Efficiency

Mining Resilience
Infastructure Plan in Nickel
Project
Overview Location PT Genba Multi Mineral for Mining Resilience Infrastructure Plan Concept
River EFO Smelter point

Overview:
There are some point of view correlation among mining area, river location, Main Haul
Road Location, Supply Chain Management point in Jetty, Smelter Plan and Mining Crycle
Societies Who have been Involved in Mining Resilience Infrastructure plan Calculation in
PT GMM
Green Mine Optimization Strategy by Resource Based Industrilzation in Smelter Process Plant
COG:1,7 Recovery Smelter Product
25_spc Total Material
Nickel Ore (Ni %) nickel melting
Hole_ID (Wet Metric Ton) Ni Co Fe SiO2 MgO (Dry Kiln Product/DKP(ton)) (Kg)
F052063 ore 2,13 0,03 24,17 39,81 4,09 98,30% 18 - 20

Resource Based Industrilzation Model above has been represented adding values
implementation concept in number of points were:
1. Material Change from Wet metric ton (Wmt) by 1.7 Ni% to be Dkp Product (ton) on 18 –
20 Kg which total target in PT GMM namely 4.000.000 Wmt = 80.000 Dkp (ton)
2. Price change from Wmt by 1.7 Ni% export on 27 – 32 $/ton to be Dkp Product (ton) on
14310 $/ton 0,002 % from nickel export than Dkp Product Price on board
3. Material Collaboration for smelter process will need limestone for calcination Process
which 1 ton Dkp product need 166 Kg Limestone (another reserve will be adding on
smelter plant)
Water Electrical Power Supply Monitoring system and Electrical Charging in EAF Model
Waterdebt electrical Parameter PT GMM Based on Catchment area Limitation paramter number Remarks
Gravity force (M/s2) 9,8
All Water Debt in PT GMM (M3/s) 126,1
water electrical looses analysis
Height of waterfall (M) 5
Submersible pump drainage (%) 0,7
Total energy Estimation Electrical charging for smelter Kwh/ton 762 Electrical for smelter process Plant /ton dkp
Total Energy Estimation by Water Resource Estimation Electrical charging (kwh) 4324,8 (fullfilled water electrical supply by coal electrical plant )

Type of energy Specification electrical Supply (Kwh/dkp (ton)) Energy Composition (%)
Coal Power Plant Energy Low Grade Coal (4000-5000) 467 61,2
a) Oxygen Burners 70 9,2
b) Exothermic/Chemical Reactions 201 26,4
Exotermic & Oxy-Burned Energy
c) Electrodes 16 2,1
d) Combustibles 8 1,1
a) Cooling 114 15
b) Electrical Looses 35 4,6
Energy Looses
c) Slag 42 5,6
d) Misc.Looses/Other Looses 7,6 7,6
Energy Recyling to Energy Konversion Off-Gas/Flue Gas 121 15,9
General Overview Water Electrical Power Supply Monitoring system and Electrical Charging in
EAF Model in PT GMM Investment Model System

Upstream – Downstream Process among mining – Technology – Enviromental –

Human on nickel Cycle Process in PT GMM Scenario Model
Industrial Investment Socio-economic Efficiency Mutualism system

Material Parameter Distance (Km) Material Supply Cost/ton or Kwh ($) Production Cost ($)
Coal Spec: 4000 - 5000 (Kcal/Kg) (East Borneo) - Smelter IUP PT GMM (ton) 1326 24907 60 $ 1.494.400
River Water Flow - Smelter Plant (M3/s) 20 126 3,8 $ 479
Limestone salonsa (ton) - Smelter Plant 12,3 13280 15 $ 199.200
Active block Pit PT GMM (wmt) - Smelter Plant 16,3 4000000 11 $ 44.000.000
Total Production Cost for Smelter Supply Chain Mangement Plant $ 45.694.079

Mining Operational Cost of Material Supply and energy Charging in PT

GMM
Industrial Investment Socio-economic Calculation Model for Smelter Plant
Mining Cost Parameter for Economical Smelter Cost
Marketing Price in LME (dkp/ton) 14310
Target per year dkp/ton 80000
Income Cost ($) $ 1.144.800.000
Production Cost Supply Chain $ 45.694.079
Net Income $ 1.099.105.921
Control point
Exchange in IDR 14043
for
Net Income Rp 15.434.744.446.708
stokeholders
Corporate Social Responsibility (2%) Rp 308.694.888.934
(regulation,
Health, Safety and Environmental Obligation and monitoring (5%) Rp 771.737.222.335
Environmenta
Royalty (Tax)(5%) Rp 771.737.222.335
l and Human
Net Present Value of Smelter Schenario Investment model Project (IDR) Rp 13.582.575.113.103
Impact)
Net Present Value of Smelter Schenario Investment model Project ($)/1 Year $ 967.213.210
Total Reserve PT GMM (Wmt) 28000000
Life of Mine PT GMM 7 Years
Alternative Ore Purchasing Around Central of Sulawesi to Fulfilled Ore Smelter
Future Value Rate 5% For Excalation Rate in Smelter Model system during 7 Years operation Rp1.360.966.117,10

Responsible Mining Program (CSR) Percentage Composition (%) Budgeting Overview

Education 15% Rp 46.304.233.340
Healthy 15% Rp 46.304.233.340
Working Empowerment 20% Rp 61.738.977.787 Precentage of
Economical Indenpendency 10% Rp 30.869.488.893 Budgeting
social and culture 10% Rp 30.869.488.893 Program for
Mining Sustainable Monotoring System 10% Rp 30.869.488.893 CSR PT GMM
CSR Organization 10% Rp 30.869.488.893 in Responsible
Infrastructure development 10% Rp 30.869.488.893 Mining
Total CSR Budgeting Program Rp 308.694.888.934

Cyrcle Mining Socities Presentage Clasification for CSR Needed Stokeholders sharing
Ronta Village 28% Rp 86.434.568.902 Session for CSR Precentage
Bimor Jaya Village 32% Rp 98.782.364.459 based on Mining Ring in
Mohoni Village 23% Rp 70.999.824.455 Cyrcle mining Societies in
Keuno Village 17% Rp 52.478.131.119 PT GMM
 CASE STUDY: NEW PROJECT IN NICKEL SMELTER DEVELOPMENT PLAN “
MINING RESILIENCE CONCEPT IMPLEMENTATION ON MINING PROJECT ”(2021
- NOW)

1. PT ASINDO INTERNASIONAL PERDANA “ SMELTER ALLOCATION MODEL FOR

SMELTER ALLOCATION PROJECT”
WHY WE SHOULD DEVELOP PT ASINDO INTERNASIONAL PERDANA ???

PT AIP Have Number of Advantages as a strategic mining condition to develop from exploration Overview until operation
production Overview So This Reason Why PT AIP should be offered to by as the best mining alternative to buy for investor (will be
showed detaily in Next Slide review)
General Overview of Mining concession Operation Production (IUP OP) in Around PT AIP
The Corelation Among Exploration Mining Concessions (IUP Eksplorasi) & Operation Productions (IUP OP) in PT AIP Mining Strategic Identification Area

Remarks:
1. There are 13 IUP
(Mining Concession)
around PT AIP So This
Location Could be
Developed as the big
region for nickel
mining industry.
2. PT AIP located in thi
middle of IUP (13
Mining Concession),
this could make PT AIP
as the Core of Mining
Operation and
Industry and beside
that PT AIP has a Jetty
That supported this
Location could run the
strategic mining
activities on this site
Mining Production, Ore Market Simulation (Jetty Review), & Mining Supply Chain Management Around Coastal Areas in PT AIP

PT AIP Represent The Strategic Coastal Mining Development Activities from all mining Concession Around it
Land Use simulation mining scenario in PT AIP

Remarks:
1. PT AIP Located in
Central IUP which
consist of number of
area restriction review
were Hutan Produksi,
APL & Slice of Hutan
Produksi Terbatas
2. All IUP in North
Morowali Represent
number of HGU
(Plantation)
3. All IUP in Banggai
region located Along
coastal area with
Protection forest area
4. Jetty PT AIP could
handle all problems
around mining
concession to run their
production.
Detail Overview Update Mine Infrastructure Analysis in PT AIP (March 2021)
Sample Check Analysis (West Dome Area)
General Overview Supply Chain Management & Smelter Mining Industry Overview In Middle – East Sulawesi – East Indonesia Into
Reconstructing Simulatenoues Nickel Mining Industry main source (Hilirisasi) in Indonesia
 Terminal Khusus (Main Terminal)/Jetty PT AIP

Remarks:
1. Shipping Experience PT AIP on 2011 was a proved that this jetty has been used for shipping activity, by see ROA Document on 2011 & Exportir for Mining
Product in 2012.
2. Jetty will be conducted in export in 2018 – 2019 but the mining contractor didn’t finish the target because average data on 1.5 – 1.7 Ni% & Export Has been
Closed on 2019 so this IUP (Concession) die and need to in charge for running
3. Jetty was actively and already to conducted another activity for FOB & CIF Ore Selling Market or Smelter Allocation Investment
Smelter Alocation Investment Plan in PT Asindo Internasional Perdana

Remarks:
1. Smelter Allocation Model Need
Number of Parameter, Consist of River
for Water Electrical Charging, Ore
Model Scenario for Smelter Exercise
on Dry Kiln Product, and Jetty Access
For Infrastructure Materials and Ore
Supply Chain Management Which PT
AIP Have number of parameter
include on one package on the
concession.
2. Extention Area Between Mining &
Smelter Infrastructure Should Be
Calculated Precision Which This IUP
Has Number Of Rivers So in Case We
Could build Dam by try to connect
number of river in one drain to
collarated the energy in one package
to fulfill electrical charging in smelter
plan.
3. Location in Banggai Regency was very
rare of socities so in to develop
industry is very suitable to invest.
Ore Selling Market in Nickel Supply Chain Management PT AIP in East Coastal Mining Areas on Indonesia

Remarks:
1. East Costal Sulawesi Smelter Plan Has Developed by Number of Strategy namely smelter allocation plan model, Number of IUP (concession) in Near of Smelter
Plan, Contract and Legalize of Smelter to another IUP To sell all raw materials, and smelter technology enhancement in hiliritation spirit to adding value of mineral.
2. Smelter Competition has been brought all investor to create a best technology and efficiency model to reconstruct saprolite zone in 9 mineral such as ni, fe, al,
c, co, cr, mg, mn, sio2 how to separate all this minerals to be economic in hiliratition product in smelter industry until to be a useful product ex: electrical cars and
electrical batery.
Mining Parameter Analysis PT AIP

Mining Overview Location For All Distances in PT Asindo Internasional Perdana

Location
No Distance (m) Remarks
From to
1 West Boundary IUP Exploration PTAIP Jetty 14359 Mining Evaluation
2 West Boundary IUP OP (Operasional Produksi/Production Operational) PT AIP Jetty 2632 Mining Evaluation
3 Open Pit Area Jetty 1081 Mining Evaluation
4 General Road (Trans Sulawesi Road) Jetty 453 Mining Evaluation
5 Jetty AIP PT GNI 88893 Market Evaluation
6 Jetty AIP PT Harita Obi 616275 Market Evaluation
7 Jetty AIP PT IMIP 136205 Market Evaluation
8 Jetty AIP PT OSS/VDNI 265213 Market Evaluation

Mining Area Evaluation in PT Asindo Internasional Perdana

No Location
1 IUP Eksplorasi (Exploration Concession Area)
2 IUP OP (Operasional Produksi)/Operational Production Concession Area
3 Open Pit Area in Boundary IUP PT AIP OP & Exploration
4 Open Pit Area in Boundary IUP PT AIP OP
5 Opening Area for GNI Smelter in North Morowali Near With PT AIP
6 Exploration Development Before River in IUP
7 Jetty
Area (Ha) Remarks
3919 Need to Develop For Kind of Exploration Detail Area
199 Need to Develop by Bore Hole Evaluation to Validated of Feasibility Study in PT AIP
14,2 Warning Area to Develop
8,1 Warning Area to Develop
255 Smelter Example Area for smelter plan Location
502 Exploration Detail & Bore Hole Schema Scenario To Develop (Sustainable Exploration Plan in PT AIP)
4,59 Preparation For Ore Sellling Market and Smelter Plan, Need to Evaluation about debth and legality
 Mining Unit & Mineral target Scenario
Keterangan Unit Satuan
Loading Nickel Ore PC 200 Jam
Hauling Nickel Ore HT 10 Roda Jam
Density Ore 1,5 mg/l
Minimum Bucket Fill Factor (Medan Lapangan) 1,15 Bcm
Bucket capacity 1,725 Mt
Fuel Consumption PC 200 18 L/Jam
Fuel Consumption HT 10 Roda 18 L/Jam
Fuel Consumption Dozer D85 32 L/Jam
Fuel Price 11000 Rp/Liter
Jam Kerja 8 Jam/Day
Target Cadangan 30000 Month
Harga Jual Ore sesuai 33,44 $/mt
Wet Metric Ton 1.8 Ni%

Ore Selling Market Price In Indonesia & World

Keterangan Unit Satuan Keterangan
Price Wet Metric Ton (WMT) 33,44 $/ton Based on Harga Patok Mineral (Mineral Standard Price) in Indonesia
Price Dry Kiln Producti (DKP) 16379 $/ton Based on London Metal Exchange on 5 March 2021
Mining Contractors 9 - 10 $/ton Based on Contract of Mining in Sulawesi (negotiated)
Smelter Investation Rp12.000.000.000.000 Based on Smelter Contract in Indonesia (negotiated)
Smelter Investation USD 827.586.207 Based on Smelter Contract in Indonesia (negotiated)

Remarks:
All Parameters Could Described The Correlation Among Technically Data, Market, Enviromental and
Future Business Plan From IUP Asindo Internasional Perdana Have Strong recomendation to Invest
CASE STUDY: CASE STUDY: NEW PROJECT IN NICKEL SMELTER DEVELOPMENT PLAN “
MINING RESILIENCE CONCEPT IMPLEMENTATION ON MINING PROJECT ”(2021 - NOW)

1. Kawasan Industry Terpadu Indonesia “Tanjung Buton Industrial Park”

General Smelter Industry In East Indonesia

Remarks:
All Smelter Located on West (PT Haudi Nickel Alloy) North (PT VDNI, PT IMIP, PT GNI) and East (PT Harita) area Than on South Area Smelter
Did Not Exist So Smelter Plan On North Buton is Best Decision Allocation Investment Plan to Develop To Be Strategic Industry
Land Use, Strategic Infrastructure, Socio Economic, & New Development of City Center North Buton Into
Deciding Smelter Plant Future business investment
General Potential Location, Why North Buton Should Be Invest as Nickel Industrial Investment Plan in South???

Remarks:
1. North Buton Smelter Plan
Support by 1 IUP in North
Buton, 1 IUP in Muna, 4 IUP
in South Konawe Aside, 7 IUP
in Buton Regency, Wawoni
Island, Kabaena Island and
Bombana – South Kabaena
Smelter
Coastal Areas.
Plan 2. North Buton Smelter Plan
Butur
is OPK Legality Which All IUP
Could Support The
Sustainable of This Area But
We Should be Look How The
Technology Could Connect
with Industrial Challenge on
Future Business Industry
(lithium Battery, Hiliritation
all mineral in Nickel, and
Electrical Cars)
Coal Industry & Limestone For Refinary Process Plant in Acr Furnace System

Remarks:
1.Coal Volume Was Need For
Smelter Industry To
Accelarate Water electrical
Charging in Butur Smelter
Plant
2. Limestone was a Primary
Materials to Help Calcination
Process in Smelter Which To
Produce 1 DKP/Ton We need
188 Kg Limestone So all
Materials should be prapared
for develop smelter plant in
In North Buton
Zonasi Smelter Plan Industry by Concept Mining Resilience & Sustainable Plan Mining Industry (Pilot Project in North Buton)
North Buton Smelter Plan Pilot Project Development for Mine Resilience & Sustainable Zone Mining Industry
THANK YOU