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Pressure-balanced Boom Suspension

Description
This is a self-contained hydraulic integrated circuit built to enhance stability and provide
dynamic ride control in loaders while travelling with a loaded bucket. The boom suspension
systems works with an external accumulator and engages during travel to cushion the boom
from jarring shocks and bouncing that can spill the load. This system uses load-balancing
technology to keep the accumulator charged at a level dynamically matching the load, and
can be disengaged when scooping, lifting, or dragging. It allows smooth engagement and
disengagement without the momentary load movement that troubles other systems.

Operation
Solenoid valves SV1 and SV2 connect the boom cylinder(s) piston end (BASE) to the
accumulator, and rod end (ROD) to the reservoir through orifice ORF2. Pressure-balance
valve PB1 charges the accumulator to the appropriate level based on pilot signal from the
boom cylinder(s). Disengaging the solenoid valves isolates the accumulator from the boom
cylinder(s), but allows it to continue to maintain a load-based charge when not in use. This
prevents unexpected sudden load movement as the system is engaged. Pressure balance
valve PB1 also discharges the accumulator as needed to match the load.

Features
• Smoother ride control with the bucket loaded and elevated
• Can be disengaged when lifting, scooping, or dragging
• Secure load-holding
• Load does not move when engaged
• Continually balances the accumulator load
• Suitable for most compact wheel loaders, skid-steer loaders, and tractor/loader/backhoe machines

Ratings
Flow Ratings
Accumulator Fill: 38 lpm (10 gpm)
Ride Control Exchange: 65 lpm (17 gpm)

Pressure Rating: 207 bar (3000 psi)

Performance
Accumulator to Base Rod to Tank
Pressure Drop vs. Flow Pressure Drop vs. Flow
32 cSt/150 sus oil at 40°C (104°F) 32 cSt/150 sus oil at 40 °C (104 °F)
10.3/150
PRESSURE DROP bar/psi

8.6/125
PRESSURE DROP bar/psi

6.9/100

6.8/100 5.2/75

3.4/50

3.4/50 1.7/25

7.5 15.1 22.7 30.2


2 4 6 8
15.1 30.2 45.4 60.6 FLOW lpm/gpm
4 8 12 16
FLOW lpm/gpm

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Pressure-balanced Boom Suspension
Schematic Diagram

Tank Acc

SV2 CV3

PB1

ORF3

ORF4
SV1

ORF1
ORF1

CV2 ORF2 CV1

Rod Base Pump

Dimensions
mm (in) 125.22 (4.930)
116.33 (4.580)
Port Information
Port Style
PUMP SAE #6 ORB
ROD, BASE, SAE #8 ORB
ACC, TANK

8.89 (0.350)
0.00
2x 8.74 (0.344)
Dia. through
0.00

31.75 (1.250)

90.93 (3.580)

mounting hole

Provision for 45.85 (1.805)


ORF2 plug 3/8-16
13.97 (0.550) Provision
for CV2

0.00 0.00 0.00


16.51 (0.650) 1.40 (0.550)

Provision 40.13 (1.580) 37.59 (1.480)


42.67 (1.680)
for CV2
61.72 (2.430) Provision
for CV2
0.00

63.75 (2.510)

19.05 (0.750)

64.34 (2.533)

99.82 (3.930)
101.40 (3.992)
25.40 (1.000)

0.00

0.00
82.93 (3.265)

50.55 (1.990)

Provision for
ORF4 plug 3/8-16

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Pressure-balanced Boom Suspension
Ordering Information
Note: This manifold is available with the following options.

ES2710-A-BB-CC-DD-EE-FF
A Port option:
T: SAE
B: BSPP
J: JIS
BB Acumulator fill orifice:
00: Omit
35: 2.794 mm (0.110 in)
50: 1.778 mm (0.070 in)
60: 1.016 mm (0.040 in)
CC Accumulator drain orifice:
00: Omit
60: 1.016 mm (0.040 in)
68: 0.7874 mm (0.031 in)
76: 0.508 mm (0.020 in)
DD Suspension damping orifice:
00: Omit
50: 1.778 mm (0.070 in)
60: 1.016 mm (0.040 in)
76: 0.508 mm (0.020 in)
EE Coil voltage:
12: 12 volts
24: 24 volts
FF Coil termination:
EY: Metri-Pack® 150
ER: Deutsch DT04-2P
EL: Leadwires 45 cm (18 in)
EJ: Amp Jr. Timer
EG: DIN 43650

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