IOP Conference Series: Materials Science and Engineering

PAPER • OPEN ACCESS

The prediction of fatigue crack growth of rotary kiln shell welded under
cyclic loading
To cite this article: Hasan Basri et al 2019 IOP Conf. Ser.: Mater. Sci. Eng. 620 012115

View the article online for updates and enhancements.

This content was downloaded from IP address 27.56.213.8 on 29/09/2021 at 13:50

 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



7KHSUHGLFWLRQRIIDWLJXHFUDFNJURZWKRIURWDU\NLOQVKHOO
ZHOGHGXQGHUF\FOLFORDGLQJ

+DVDQ%DVUL ,<DQL0<DQLV$73UDNRVR

'HSDUWPHQWRI0HFKDQLFDO(QJLQHHULQJ)DFXOW\RI(QJLQHHULQJ8QLYHUVLWDV
6ULZLMD\D,QGUDOD\D.DEXSDWHQ2JDQ,OLU,QGRQHVLD


&RUUHVSRQGLQJDXWKRUKDVDQBEDVUL#XQVULDFLG

$EVWUDFW,QWKLVSDSHUIDWLJXHFUDFNSURSDJDWLRQLQWKHNLOQVKHOOZHOGHGXQGHUF\FOLFORDGLQJ
KDVEHHQHVWLPDWHGXVLQJFRPSXWHUL]HGILQLWHHOHPHQWDQDO\VLV69HUVLRQ)(0%\XVLQJWKH
6)(0WHFKQLTXHLWPDNHVWKHORFDOPHVKZKLFKLVUHPHVKHGDXWRPDWLFDOO\WKHQLWEHFRPHV
HDVLHUWRPDNHDQXPHULFDOVWXG\RIFUDFNJURZWKRQWKHZHOGHGNLOQVKHOO9LUWXDOFUDFNFORVXUH
LQWHJUDO PHWKRG 9&&0 XVHV WKH VWUHVV LQWHQVLW\ IDFWRU HYDOXDWHG )URP WKH UHVXOWV LW ZDV
REVHUYHGWKDWWKHFUDFNGHSWKJURZVIDVWHUDVWKHQXPEHURIF\FOHVLQFUHDVHG,WZDVIRXQGWKDW
WKHLQLWLDOFUDFNRIZHOGHGVKHOOSURSDJDWHVVORZO\DQGEH\RQGîF\FOHVLQFUHDVHTXLFNO\
,Q DGGLWLRQ WKH HIIHFW RI VWUHVV GLVWULEXWLRQ DQG VWUHVV LQWHQVLW\ IDFWRU RQ FUDFNLQJ KDYH EHHQ
GLVFXVVHGDQGHYDOXDWHG7KHOLIHRIWKHFRPSRQHQWGHSHQGVRQWKHLQLWLDOFUDFNGHSWKVWUHVV
LQWHQVLW\IDFWRUVDQGFUDFNLQFOLQDWLRQDQJOH

.H\ZRUGV6WUHVVLQWHQVLW\IDFWRUIDWLJXHFUDFNJURZWKZHOGHGVKHOOILQLWHHOHPHQWDQDO\VLV
VXUIDFHFUDFN

 ,QWURGXFWLRQ
376HPHQ%DWXUDMD,QGRQHVLDKDVDODUJHVFDOHZHOGURWDU\NLOQZLWKPOHQJWKZLWKDQLQQHUGLDPHWHU
RIP7KHVORSHRIWKHNLOQLVVOLJKWO\RDQGVORZO\URWDWHVDERXWLWVF\OLQGULFDOD[LVDWUSP,WLV
PDQXIDFWXUHG E\ GRXEOH ³Y´ JURRYH ZHOGLQJ RQH E\ RQH RI WKLQ F\OLQGULFDO VWHHO SODWH WKDW LV
LQWHUFRQQHFWHGWKHQWKHSDGGHGSODWHVDUHVROGHUHGWRWKHURWDU\NLOQVKHOORQWKHVXSSRUWLQJUROOHUVDUHD
WRUHGXFHWKHVWUHVVFRQFHQWUDWLRQ7KHVHYHUDOOD\HUVRIUHIUDFWRU\EULFNVLQWKHLQQHUNLOQVKHOODUHXVHG
WRPLQLPL]HWKHKHDWORVVGXULQJRSHUDWLRQDQGWRSUHYHQWWKHNLOQVKHOOIURPKHDWGDPDJH
,QJHQHUDODURWDU\NLOQLVVXEMHFWHGWRPHFKDQLFDODQGWKHUPDOORDGGXULQJRSHUDWLRQKDVWKHSRWHQWLDO
WRJHQHUDWHIDWLJXHORDGLQJ&RPSOH[F\FOLFORDGLQJFRQGLWLRQVRIWKHNLOQVKHOOZHOGHGFDQLQFUHDVH
IDWLJXHFUDFNVDQGFUDFNVSURSDJDWHXQWLODFDWDVWURSKLFIUDFWXUH2QWKHZHOGHGVKHOONLOQFUDFNRIWHQ
LQLWLDWHGLQZHOGHGMRLQWV$QGRQQHDUWKHVXSSRUWLQJW\UHFLUFXPIHUHQWLDOFUDFNVDUHDSSOLHGDWZHOG
MRLQWV,QSUDFWLFHIDWLJXHFUDFNJURZWKDORQJWKHZHOGHGNLOQVKHOOPD\RFFXUDVVKRZQLQ)LJXUH
0DQ\ FRPSDQLHV LQ WKH FHPHQW LQGXVWU\ KDYH D VHULRXV DWWHQWLRQ WR OHVVHQ WKH ULVN LQ WKLV DUHD
REVHUYHGFUDFNVSHFLILFDOO\WKHRYHUORQJFLUFXPIHUHQWLDOFUDFNVDSSOLHGDWWKHZHOGHGMRLQWLQWKHVKHOO
NLOQ)DWLJXHFUDFNJURZWK)&*LQWKLVSDUWLVWKHIRFXVRIDWWHQWLRQEHFDXVHH[SRVXUHWRF\FOLFREMHFWV
LQJHQHUDOFDQQRWEHDYRLGHG7KLVPDNHVWKHRYHUDOOIDWLJXHDQDO\VLVRIWKHZHOGHGVKHOOLQWKHFUDFN
SURSDJDWLRQVWDJHQHFHVVDU\WRDVVHVVWKHORDGFDUU\LQJFDSDFLW\DQGWKHVHUYLFHOLIH7KHQWKHSUHGLFWLRQ
RI IDWLJXH FUDFN JURZWK RQ WKH VKHOO ZHOGHG NLOQ FRPSRQHQWV LVVR VLJQLILFDQW WR NHHS WKH VWUXFWXUDO
LQWHJULW\RIWKHURWDU\NLOQFHPHQW SODQWDQG)(0DVDSRZHUIXOPHWKRGKDV EHHQXVHGE\SUHYLRXV
UHVHDUFKHUVIRUWKLVSXUSRVH6RPHPHWKRGVZLWKILQLWHHOHPHQWDQDO\VLVEDVHGDSSURDFKHVKDYHEHHQ

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution
of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
Published under licence by IOP Publishing Ltd 1
 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



UHJLVWHUHGWRVXFFHVVIXOO\GHILQHFUDFNJURZWKWKDWLVVRDFFXUDWH>@


)LJXUH&LUFXPIHUHQWLDOFUDFNRQWKHURWDU\ZHOGHGVKHOONLOQQHDUWKHVXSSRUWLQJW\UH
)DWLJXHFUDFNJURZWKUDWHRQZHOGHGVWUXFWXUHKDVEHHQLQYHVWLJDWHGDVRXWOLQHGLQDUHFHQWSDSHU>
@,QWKLVFDVHIDWLJXHFUDFNJURZWKSHULRGLVIUHTXHQWO\VHHQWREHUHSUHVHQWDWLYHRIDOPRVWDOOZHOG
IDWLJXHDJHVLQWKHFRPSRQHQWEHFDXVHLWFDQEHVHHQWKDWWKHFUDFNLQLWLDWLRQSHULRGRIWKHZHOGHGMRLQW
KDVDFRPSDUDWLYHO\VKRUWVZLPPLQJ>@
$OWKRXJKWKHIDWLJXHFUDFNJURZWKDQDO\VLVRIZHOGHGVWUXFWXUHKDVEHHQSHUIRUPHGDOLWWOHHIIRUW
UHJDUGLQJPRGHOLQJDFWLYLW\RQWKHURWDU\NLOQVWUXFWXUHKDVEHHQXQGHUWDNHQ$VSURSRVHGLQWKHSUHYLRXV
VWXG\<36KHQHWDOXVLQJDILQLWHHOHPHQWPHWKRGWRHYDOXDWHWKHSURSDJDWLRQOLIHWLPHLQZHOGHGNLOQ
VKHOO>@(YHQWKRXJKIDWLJXHFUDFNVJURZWKPHFKDQLVPRIURWDU\NLOQH[DFWO\LQWKHZHOGHGVKHOOXQGHU
F\FOLFORDGLQJKDVQRWEHHQIRXQGLQGHHSO\GHWDLOH[SODLQHGEXWLWDOVRQHHGVWREHPXFKFRPSUHKHQVLYH
VWXG\ DQG WKHQ WKH )&* DUHD DORQJ WKLV UHPDLQGHU VHFWLRQ PDLQO\ XQH[SORUHG LQ UHVHDUFK ILHOGV
)XUWKHUPRUHWKHHYROXWLRQRIFUDFNOHQJWKDQGFUDFNSDWKRQWKHVXUIDFHRIWKLVVHFWLRQLVQRWFOHDUO\
XQGHUVWRRG
,QWKLVSUHVHQWDWLRQRIWKHPDQXVFULSWDIDWLJXHFUDFNJURZWKPRGHOLQJZDVDQDO\]HGXVLQJILQLWH
HOHPHQW DQDO\VLV EDVHG WR GHWHUPLQH WKH IDLOXUH PHFKDQLVP RQ ZHOGHG VKHOO NLOQ 7KLV DLP RI WKLV
UHVHDUFKLVWRVWXG\WKH)&*EHKDYLRUSUHGLFWLRQRIWKHVHPLHOOLSWLFDOVXUIDFHFUDFNRIZHOGHGVKHOONLOQ
XQGHUF\FOLFORDGLQJLQRUGHUWRHVWLPDWHWKHIDWLJXHOLIHEHIRUHLWUHTXLUHVWRUHSDLU

 0DWHULDOVDQG0HWKRG

2.1. Finite element modeling

)LQLWHHOHPHQWDQDO\VLVLVDQXPHULFDODSSURDFKWRDQDO\]HIDWLJXHFUDFNJURZWKRIWKHZHOGHGNLOQVKHOO
XVLQJD'YLUWXDOPRGHO%\XVLQJ)(0WKHFUDFNLQLWLDWLRQJURZWKDQGLWVORFDWLRQRIURWDU\NLOQVKHOO
FDQ EH HVWLPDWHG $W WKH EHJLQQLQJ RI ILQLWH HOHPHQW DQDO\VLV )($ VWUXFWXUDO VWUHVV DQDO\VLV RQ D
PHVKHGPRGHORIWKHURWDU\NLOQVWUXFWXUHLGHDOL]HGIURPLWV'&$'PXVWEHGRQHILUVWEHIRUHWKH)&*
HYDOXDWLRQLVFRQGXFWHG,QWKLVUHVHDUFKZHKDYHSHUIRUPHGD)(0DQDO\VLVRIWKHZHOGHGNLOQVKHOO
XQGHUJRLQJRSHUDWLQJORDGLQJFRQGLWLRQ,QRSHUDWLRQZHOGHGNLOQVKHOOLVVXEMHFWHGWRF\FOLFORDGLQJ
FDXVHGE\WKHUDZPDWHULDOORDGDQGVWUHVVHVGXHWRWKHUPDOJUDGLHQWV

2.2. Geometric discretization

7KH NLOQ VKHOO DQG SDUWV KDYH EHHQ GHYHORSHG XVLQJ &$' VRIWZDUH 7KH WKLFNQHVVHV RI WKH VKHOOV
WKURXJKRXWWKHGLIIHUHQWOHQJWKVHFWLRQVRIWKHURWDU\NLOQDUHVHWLQ7DEOH,WLVVKRZQLQ7DEOHWKDW
WKHµ,QOHW,¶WHUPLVFDOOHG]HURSODFHGDWWKHWRSHQGRIWKHURWDU\NLOQ7KHVSDFHEHWZHHQVXSSRUWVLQ
PLOOLPHWHUVLVVHWLQ7DEOHZKHUHµ,,,2XWOHW¶WHUPLQGLFDWHVWKHORZHUHQGRIWKHURWDU\NLOQ
5RWDU\NLOQFRPSRQHQWFRQVLVWVRIDORQJLWXGLQDOVKHOODVKHOOZKLFKKDVDIHHGHQGF\OLQGULFDOD
EXUQHUSLSH DQGDQ RSSRVLWHGLVFKDUJH 7KHNLOQLV SRVLWLRQHGWRIRUPDQ DQJOHZLWK DFHUWDLQ VORSH
ZKLFKPDNHVWKHHQGRIWKHGLVFKDUJHDWDORZHUSRVLWLRQWKDQWKHHQGRIWKHEDLWWRSURFHVVUDZPDWHULDO
LQWRFHPHQW7KHVWDJHVSDVVHGWKURXJKWKHSURFHVVLQJ]RQHRSHQXQWLOWKHHQGRIWKHGXPS7KHVKHOO
NLOQKDVVXSSRUWXQGHUWKHIRUPRIULGLQJULQJVRUW\UHVLQYROYLQJVWHHOUROOHUVZKLFKDUHVXSSRUWHGRQ

2
 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



FRQFUHWHSROHVDQGVWHHOIUDPHV7KHURWDU\NLOQJHRPHWULFPRGHOKDVEHHQRSWLPL]HGXVLQJ6ROLG:RUNV
VRIWZDUHDVVKRZQLQ)LJXUH
7DEOH7KLFNQHVVHVYDULDWLRQRIWKHVKHOOVHFWLRQV
6HFWLRQ 7KLFNQHVV 6HFWLRQ 7KLFNQHVV
PP PP PP PP
± 
± 
± 
± 
± 
± 
± 
± 
± 
± 
± 
± 
± 
7DEOH'LVWDQFHVEHWZHHQVXSSRUWV
6XSSRUWV 'LVWDQFHPP
,QOHW±, 
,±,, 
,,,,, 
,,,±2XWOHW 

2.3. Boundary condition model for simulation

,QRUGHUWRGHWHUPLQHWKHVWDWLFVWUXFWXUDODQDO\VLVLQWKHNLOQVKHOOLHVWUHVVGXHWRFOLQNHUDQGWKHUPDO
ORDG WKH ERXQGDU\ FRQGLWLRQ RI WKH ILQLWH HOHPHQW DQDO\VLV LV GHYHORSHG LQ WKLV VWXG\ E\ XVLQJ
FRPPHUFLDOVRIWZDUHRI6ROLG:RUNVVLPXODWLRQ>@7KHERXQGDU\FRQGLWLRQRIVWDWLFVLPXODWLRQLV
VKRZQLQ)LJXUH,QDGGLWLRQWKHPHFKDQLFDOSURSHUWLHVRIWKHNLOQVKHOOZHUHGHILQHGIRUQXPHULFDO
VLPXODWLRQSXUSRVHVLQFOXGHߪ௬ ൌ ʹ͸Ͳ‫ܽܲܯ‬E =*3D X  U NJPFRHIILFLHQWRI
OLQHDUH[SDQVLRQߙ îι&>@DQGLWZDVDVVXPHGLVRWURSLFVROLGPRGHO

)LJXUH6QDSVKRWRID'PRGHORIWKHNLOQVKHOO )LJXUH0HVKDQGVFKHPDWLFGLDJUDPRI
XVLQJ&$'VRIWZDUH ERXQGDU\FRQGLWLRQVDSSOLHGLQWKHQXPHULFDO
DQDO\VLV

2.4. Mesh sensitivity study

:HZRUNHGRQPHVKVHQVLWLYLW\VWXGLHVE\UXQQLQJVWUXFWXUDOVWDWHPHQWVRQWKHVKHOONLOQPRGHOWKDWKDG
EHHQPDGHSUHYLRXVO\6WXGLHVRIPHVKLQGHSHQGHQFHDUHQHHGHGEHIRUHVWXG\LQJWKHSUHVVXUHRQWKH
VNLQRIWKHNLOQWKURXJKVLPXODWLRQ7KLVVWXG\LVXVHIXOIRUGHWHUPLQLQJKRZPDQ\RSWLPDOHOHPHQWV
ZLOOEHXVHGODWHULQWKHVLPXODWLRQ,QWKLVZRUNWKHVWDWLFVWUXFWXUDOLVXVHGDQGWKHPRGHOPHVKHGZLWK
VHYHUDOWHWUDKHGUDOHOHPHQWV¶VL]HVLHNNNNNNNNDQGN7KH
UHVXOWRIWKHPHVKUHILQHPHQWVWXG\ZDVLOOXVWUDWHGLQ)LJXUH

3
 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



)LJXUH0HVKVHQVLWLYLW\VWXG\RIWKHNLOQVKHOO
%DVHGRQWKHLQSXWFOLQNHUORDGDQGWHPSHUDWXUHGDWDIURPFDPVFDQQHUVWUHVVGLVWULEXWLRQRIWKHNLOQ
VKHOOGXHWRFOLQNHUORDGDQGWHPSHUDWXUHKDVEHHQREWDLQHGLQ)LJXUH7KHPD[LPXPYRQPLVVHVVWUHVV
RQWKHNLOQVKHOOLVORFDWHGDWWKHPHWHUVIURPWKHRXWOHWRIWKHNLOQVKHOO,QWKLVVWXG\WKHUPDO
VWUHVVPD\DULVHGXHWRWKHGLIIHUHQFHRIWHPSHUDWXUHNLOQVKHOOEHWZHHQRXWHUDQGLQQHUZKLFKKDVEHHQ
UHSRUWHG E\ SUHYLRXV ZRUNV DV LQ >@ )XUWKHUPRUH WKH WHPSHUDWXUH RI WKH VKHOO NLOQ LQ DFWXDO
RSHUDWLQJFRQGLWLRQVFDQUHGXFHWKHPHFKDQLFDOSURSHUWLHVRIWKHPDWHULDODVSURSRVHGLQUHIHUHQFH>@
:HDVVXPHGWKHFUDFNLQLWLDOORFDWLRQRQWKHZHOGHGVKHOODWWKHPHWHUVIURPWKHRXWOHWE\PHDQVRI
VLPXODWLRQDQGILHOGREVHUYDWLRQUHVXOW


)LJXUH&RQWRXUSORWVRIVWUHVVGLVWULEXWLRQRIURWDU\NLOQVKHOOXQGHUVWDWLFORDGLQJWKHDUURZVKRZV
WKHORFDWLRQRIPD[LPXPVWUHVV

2.5. Fatigue crack growth simulation

,QRUGHUWRGHWHUPLQHWKHFUDFNJURZWKRIZHOGHGVKHOONLOQWKHVLPXODWLRQZDVFRQGXFWHGXVLQJWKH
)$67 VRIWZDUH 7KH VWUHVV LQWHQVLW\ IDFWRU DQG FUDFN JURZWK GDWD REWDLQHG WKURXJK FDOFXODWLRQV DUH
H[SODLQHGDVDIXQFWLRQRIORDGF\FOHV1DQGFUDFNGHSWK7RDQDO\]HFUDFNJURZWKEHKDYLRU6YHUVLRQ
)(0LVXVHG9&&0>@WRREWDLQWKHVWUHVVLQWHQVLW\IDFWRUUHVXOW>@

2.6. The boundary condition of fatigue crack growth simulation

7RDFKLHYHWKHVLPXODWLRQRIWKHFUDFNJURZWKRQZHOGHGVKHOONLOQZDVGLVFUHWL]HGZLWKDQXPEHURI
HOHPHQWV)RUWKLVVLPXODWLRQSURFHGXUHWKHUHLVDV\PPHWU\H[LVWVWRVLPSOLI\WKHPRGHO7KH
NLOQZDVPRGHOHGIURPWRPHWHUVIURPWKHRXWOHW7KHPRGHOZDVUHVWULFWHGE\DIL[HGUDGLDODQG
D[LDOGLUHFWLRQFRQVWUDLQWRQWKHW\UH,DQG,,7KHPRGHOLQFOXGHGWKHLQLWLDOFUDFNLVORFDWHGPHWHUV
IURPWKHRXWOHW7KHLQLWLDOFUDFNLVDVHPLHOOLSWLFDOVKDSHZLWKDFUDFNGHSWKUDWLRDRDQGKDOIFUDFN
OHQJWKDWWKHVXUIDFHFRZDVVHWWRDRFR 7KHGHWDLORIWKHILQLWHHOHPHQWPHVKDQGWKHERXQGDU\
FRQGLWLRQRIWKLVDQDO\VLVFDQEHVKRZQLQ)LJXUH,QDGGLWLRQWKHFRQVWDQWVRI3DULVODZPDQGFDUH

4
 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



DGRSWHGRXWRIH[SHULPHQWDOUHVXOWVDQGLWLVDVVXPHGWKHVDPHZRUWKIRUDOODUHD& îm 
>@WRGHWHUPLQHWKHIDWLJXHFUDFNJURZWKUDWH

 
)LJXUH$VHFWLRQDOYLHZRIDQLQWHUQDOFLUFXPIHUHQWLDOVHPLHOOLSWLFDOFUDFNDQGERXQGDU\FRQGLWLRQ
RIIDWLJXHFUDFNSURSDJDWLRQDQDO\VLVRIZHOGHGNLOQVKHOO

 5HVXOWVDQG'LVFXVVLRQ
7KHNLOQVKHOOZDVVXEMHFWHGWRWKHLQVLWXILQLWHHOHPHQWWRUHYHDOWKHIDWLJXHFUDFNJURZWKEHKDYLRURI
WKHNLOQZHOGHGVKHOOLQWKHFLUFXPIHUHQWLDOGLUHFWLRQ)DWLJXHFUDFNVZKLFKREVHUYHGZHUHVHPLHOOLSWLFDO
LQVKDSHDQGIDWLJXHFUDFNJURZWKUDWHFRQGXFWZLOOEHGLVFXVVHGLQWKLVVHFWLRQ7KHFUDFNLQFOLQHWR
JURZLQWRDQHOOLSWLFDOVKDSHRIWKHUHVXOWRIWKLVVLPXODWLRQZDVVKRZQLQ)LJXUH'XULQJWKHF\FOLF
ORDGLQJWKHGHSWKRIFUDFNUHDFKHGPPILUVWO\DIWHUîF\FOHVDQGWKHFUDFNSURSDJDWHUDWH
ZDVJURZLQJIDVW)LQDOO\WKHFUDFNGHSWKUHDFKHGWRPPDIWHUîF\FOHV


)LJXUH7KHIDWLJXHFUDFNVJURZWKUDWHIRUZHOGLQJNLOQVKHOODFFRUGLQJWRWKHF\FOH
)LJXUHDVKRZVWKHUHODWLRQEHWZHHQWKHGHSWKRIWKHFUDFNDQGWKHQXPEHURIF\FOHVIURPWKHVXUIDFH
FUDFNWKURXJKWKHFUDFN,WZDVREVHUYHGWKDWWKHFUDFNGHSWKIDVWHUDVWKHQXPEHURIF\FOHVLQFUHDVHG
6WDUWLQJEH\RQGWKHF\FOHVRIîWKHFUDFNGHSWKLQFUHDVHVIDVWHUVLQFHWKHPDWHULDOLVQHDULQJWKH
SRLQWRIXQVWDEOHIUDFWXUH,WREYLRXVO\VKRZVWKHVWURQJDFFHOHUDWLRQLQFUDFNDGYDQFHLQWKHILQDOVWDJH
ZKHQ LPSHQGLQJ LQVWDELOLW\ FRQGLWLRQ 7KLV SKHQRPHQRQ FDXVHG E\ WKH VPDOO LQFUHDVH LQ WKH VWUHVV
LQWHQVLW\DPSOLWXGHDWWKHFUDFNWLSDQGUHDFKHVWKHFULWLFDOVWUHVVLQWHQVLW\IDFWRUIUDFWXUHWRXJKQHVV
WKHVDPHDVFRQGXFWHGE\WKHSUHYLRXVVWXG\>@)LJXUHEVKRZVWKHFUDFNGHSWKDQGDVSHFWUDWLR
DJDLQVW OLIH F\FOHV DQG DV IRUHFDVW E\ WKH IDWLJXH FUDFN JURZWK UDWH JUDSK WKH FUDFN OHQJWK UXQ LQWR
VWXQQLQJJURZWKXQOLNHWKHFUDFNGHSWK


5
 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



 
D E
)LJXUHD7KHSORWVIRUWKHUHODWLYHFUDFNGHSWKYHUVXVF\FOHVDQGEDVSHFWUDWLRDFYHUVXVF\FOHV
7KHIROORZLQJLOOXVWUDWLRQDVVKRZQLQ)LJXUHJLYHVWKHGLVWULEXWLRQRID[LDOVWUHVVHVLQWKHVWUXFWXUH
)LJXUHGHVFULEHVWKHUHVXOWVRIWKH6)(0RQFUDFNSURSDJDWLRQEHKDYLRUEHIRUHPDWHULDOERXQGDULHV
,QWKHGLUHFWLRQRIGHSWKLWZDVIRXQGWKDWWKHFUDFNJURZWKEHFRPHVJUHDWHUDQGJUHDWHULQWKHORQJ
GLUHFWLRQ7KLVLVEHFDXVHRIWKHFUDFNWLSIURPWKHGHHSHVWSRLQWRFFXUVLQWKHDUHDRIWKHZHOGPHWDO
DQG WKH FUDFN JURZWK UDWH RI WKH ZHOG PHWDO LV KLJKHU 7KH FUDFN VSUHDG WRZDUGV WKH GHSWK RI WKH
FRPSRQHQW HVSHFLDOO\ LQ WKH DUHDV RI KLJKHU VWUHVV :H ILQG D FOHDU UHVXOW WKDW FRPSOLFDWHG VWUHVV
SURSDJDWLRQXQGHUF\FOLFORDGVLVVLPXODWHGXVLQJ6)(0DVWKHEHVWPHWKRGDFFXUDWHO\
 㽢 㽢 㽢

㽢 㽢 㽢

ıD[LDO
>03D @

 

)LJXUH&UDFNSURSDJDWLRQEHKDYLRU
7KH VWUHVV LQWHQVLW\IDFWRUWKURXJKRXWWKHHFFHQWULFDQJOHGLUHFWLRQ LV VKRZQ LQ)LJXUH$VWKH
UHVXOWVLQFHWKHORDGLQJZDVDSSOLHGXQLIRUPO\WKH6,)H[WHQGVDQGGHSOR\VWDUWLQJIURPWRGHJUHHV
DVVKRZQLQ)LJXUH:KHQWKHQXPEHURIF\FOHVLVîWKHGLIIHUHQFHRIWKHVWUHVVLQWHQVLW\
IDFWRUVQHDUWKHVXUIDFHEHFRPHVODUJH6WUHVVLQWHQVLW\IDFWRUSURSRUWLRQDOO\LQFUHDVHVWRWKHDQJOHߠ
IURP Ͳι ͻͲι  DQG WKHQ IDOOV DJDLQ ZLWK WKH DXJPHQWDWLRQ RI WKH DQJOH ߠ LQ WKH UDQJH ͻͲι ͳͺͲι  7KLV
SKHQRPHQRQLVFDXVHGE\WKHGLYHUVLW\RIVWUHVVGLVWULEXWLRQDORQJWKHFUDFNWLSZKLFKLVWKHVDPHDVWKH
SUHYLRXVVWXG\>@7KHVWUHVVLQWHQVLW\IDFWRUVDUHWKHKLJKHVWQHDUWRFURVVLQJRIWKHFUDFNZLWKWKH
IUHHVXUIDFH7KH6,)JUDGLHQWVDUHDEVROXWHDVWKHFUDFNJHWVORQJHUWKH6,)LQFUHDVHVDQGWKHUHIRUHWKH
FUDFNSURSDJDWLRQZLOOEHH[SHFWHGWRJHWIDVWHU$WîF\FOHVWKHVWUHVVLQWHQVLW\IDFWRUVQHDU
WKHFUDFNGHSWKDUHKLJK$WWKLVWLPHWKHFUDFNGHSWKLVPP7KHUHIRUHVWUHVVFRQFHQWUDWHVDWWKH
FUDFNWLSDQGWKHVWUHVVLQWHQVLW\IDFWRUWKHUHEHFRPHVKLJK,QDGGLWLRQDVWKHODSF\FOHVLQFUHDVHDVWKH
VWUHVVLQWHQVLW\IDFWRULQFUHDVHV7KHUHVXOWRIPRGLI\LQJWKHVKDSHRIWKHFUDFNRQWKHLQWHQVLWLHVRIWKH
VWUHVVHVDWWKHFUDFNWLSZDVVWXGLHG,WZDVFRQFOXGHGWKDWWKHOLIHRIFRPSRQHQWGHSHQGVRQWKHLQLWLDO
FUDFNGHSWKVWUHVVLQWHQVLW\IDFWRUVDQGFUDFNLQFOLQDWLRQDQJOH

6
 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



6WUHVVLQWHQVLW\IDFWRU 
K, >03D䞉P@ 




            
(FFHQWULFDQJOHș >GHJ@

)LJXUH6WUHVVLQWHQVLW\IDFWRUGLVWULEXWLRQWKURXJKRXWWKHIURQWRIWKHFUDFNLQWKHNLOQVKHOODFFRUGLQJ
WRWKHHFFHQWULFDQJOHGLUHFWLRQ

 &RQFOXVLRQV
)LQLWH HOHPHQW WHFKQLTXHV IRU DQDO\VLV WKH IDWLJXH FUDFN JURZWK RQ WKH ZHOGHG VKHOO NLOQ KDV EHHQ
SURSRVHG0RGHODQGERXQGDU\FRQGLWLRQVZHUHREWDLQHGVXFFHVVIXOO\&UDFNJURZWKRQZHOGHGVKHOO
NLOQFDQEHVLPXODWHGXQGHUF\FOLFORDGLQJZLWKXVLQJ6)(07KLVVKRZVWKDWFUDFNJURZWKEHKDYLRU
FDQEHHVWLPDWHGFDUHIXOO\WKURXJKWKHPHWKRGXVHG,QWKHHQGWKHNLOQOHQJWKRIWKHVKHOOZHOGHGURWDU\
NLOQFRPSRQHQWZDVDIIHFWHGE\WKHLQLWLDOFUDFNOHQJWKHFFHQWULFFUDFNDQJOHDQGVWUHVVLQWHQVLW\IDFWRU
%HFDXVHWKHHFFHQWULFFUDFNDQJOHLQFUHDVHVWKHFUDFNJURZWKUDWHDQGGHFUHDVHVWKHFRPSRQHQWOLIH7KH
VDPHLVWUXHIRUWKHFUDFNGHSWKVZKLFKLQFUHDVHWKHUDWHRIFUDFNJURZWKE\GHFUHDVLQJFRPSRQHQWOLIH
7KHUHVXOWVDUHVXPPDUL]HGDVIROORZV
 7KH UHVLGXDO VWUHVVHV FDXVHG E\ D FRPSUHVVLRQ F\FOH ORDGLQJ DQG WKH FRUUHVSRQGLQJ VWUHVV
LQWHQVLW\IDFWRUFDQEHHVWLPDWHGE\)($
 7KHGHSWKRIFUDFNUHDFKHGPPILUVWO\DIWHUîF\FOHVDQGWKHFUDFNSURSDJDWHUDWH
ZDVJURZLQJIDVW)LQDOO\WKHFUDFNGHSWKUHDFKHGWRPPDIWHUîF\FOHV
 7KHFUDFNGHSWKIDVWHUDVWKHQXPEHURIF\FOHVLQFUHDVHG
 6WUHVVLQWHQVLW\IDFWRUSURSRUWLRQDOO\LQFUHDVHVWRWKHDQJOHࣂIURP૙ι ૢ૙ι DQGWKHQIDOOVDJDLQ
ZLWKWKHDXJPHQWDWLRQRIWKHDQJOHࣂLQWKHUDQJHૢ૙ι ૚ૡ૙ι 

5HIHUHQFHV
>@-)LVKDQG60DUNROHIDV$GDSWLYHVPHWKRGIRUOLQHDUHODVWRVWDWLFVComput. Methods Appl.
Mech. Eng.±
>@ 7%HO\WVFKNRDQG7%ODFN(ODVWLFFUDFNJURZWKLQILQLWHHOHPHQWVZLWKPLQLPDOUHPHVKLQJ
Int. J. Numer. Methods Eng.±
>@ +2NDGD6(QGRKDQG0.LNXFKL2QIUDFWXUHDQDO\VLVXVLQJDQHOHPHQWRYHUOD\WHFKQLTXH
Eng. Fract. Mech.±
>@ <36KHQ*)%LQDQG6/:DQJ)DWLJXHSURSDJDWLRQOLIHWLPHSUHGLFWLRQRIURWDU\NLOQZHOG
VKHOOAppl. Mech. Mater.±±
>@ % %DLN . <DPDGD DQG 7 ,VKLNDZD  )DWLJXH FUDFN SURSDJDWLRQ DQDO\VLV IRU ZHOGHG MRLQW
VXEMHFWHGWREHQGLQJInt. J. Fatigue±
>@ -6KLet al.)UHWWLQJIDWLJXHIUDFWXUHRIWKHVXSSRUWLQJVKDIWLQDURWDU\NLOQEng. Fail. Anal.
±
>@ '5DGX7)*DODWDQXDQG'7DXV)DWLJXHDVVHVVPHQWDQGEHKDYLRURIDVKHOOVWHHOHOHPHQW
ZHOGHGMRLQWProcedia Engineering±
>@ */LX<+XDQJ0*DRDQG</L&RPSDULVRQRIWKHVKHOODQGVROLGHOHPHQWVIRUKRWVSRW
VWUHVVDQDO\VLVRIFRPSOH[ZHOGHGMRLQWVIsope±
>@ 0'&KDSHWWLDQG/)-DXUHJXL]DKDU)DWLJXHEHKDYLRUSUHGLFWLRQRIZHOGHGMRLQWVE\XVLQJ
DQLQWHJUDWHGIUDFWXUHPHFKDQLFVDSSURDFKInt. J. Fatigue±
>@ $&KDWWRSDGK\D\**OLQND0(O=HLQ-4LDQDQG5)RUPDV6WUHVVDQDO\VLVDQGIDWLJXHRI
ZHOGHGVWUXFWXUHVWeld. World±±
>@ ))HUURXGML72XDWWDVDQG&.KpOLIL'HVLJQPRGHOLQJDQGILQLWHHOHPHQWVWDWLFDQDO\VLVRI

7
 

Sriwijaya
 international Conference on Science, Engineering, and Technology IOP Publishing

IOP Conf. Series: Materials Science and Engineering 620 (2019) 012115 doi:10.1088/1757-899X/620/1/012115



DQHZWZRD[LVVRODUWUDFNHUXVLQJ6ROLG:RUNV&26026:RUNVAppl. Mech. Mater.±

±
>@ &.KHOLILDQG))HUURXGML6WUHVVDQGIDWLJXHDQDO\VHVXQGHUZLQGORDGLQJRIWKHGXDOD[LV
VXQWUDFNLQJV\VWHPYLDILQLWHHOHPHQWDQDO\VLVJ. Mech. Eng. Sci.
>@ +%DVUL,<DQLDQG$7HJXK3UDNRVR9LEUDWLRQDQDO\VLVRIURWDU\FHPHQWNLOQXVLQJILQLWH
HOHPHQWPHWKRGMATEC Web of Conferences
>@ ;<6RQJDQG4)DQ7KHDQDO\VLVRIURWDU\NLOQWKHUPDOFKDUDFWHULVWLFVEDVHGRQ$16<6
DQG)/8(17Adv. Mater. Res.±
>@ +//L$FRQWULEXWLRQWRWKHRSWLPDOGHVLJQRIULGHULQJVIRULQGXVWULDOURWDU\NLOQV

>@ &3ULHWR&%DUUHQHFKH00DUWtQH]/)&DEH]DDQG$,)HUQiQGH]7KHUPRPHFKDQLFDO
WHVWLQJXQGHURSHUDWLQJFRQGLWLRQVRI$*UXVHGIRU&63VWRUDJHWDQNVSol. Energy Mater.
Sol. Cells±
>@ 0.LNXFKL<:DGD<6KLPL]XDQG</L&UDFNJURZWKDQDO\VLVLQDZHOGKHDWDIIHFWHG
]RQHXVLQJ6YHUVLRQ)(0Int. J. Press. Vessel. Pip.±±
>@ + 2NDGD 0 +LJDVKL 0 .LNXFKL < )XNXL DQG 1 .XPD]DZD  7KUHHGLPHQVLRQDO YLUWXDO
FUDFNVFORVXUHLQWHJUDOPHWKRG9&&0ZLWKVNHZHGDQGQRQV\PPHWULFPHVKDUUDQJHPHQW
DWWKHFUDFNIURQWEng. Fract. Mech.±
>@ $73UDNRVR,<DQL$0DWDUDQ*XQDZDQDQG+%DVUL7KHHIIHFWRIWKHZHOGLQJGLUHFWLRQ
RQ IDWLJXH FUDFN SURSDJDWLRQ UDWH RI ZHOGHG VKHOO NLOQ Symposium of Emerging Nuclear
Technology and Engineering NoveltyWREHSXEOLVKHG
>@ &5/HSRUH0)DWLJXHFUDFNJURZWKE\)(0'%(0DSSURDFKLQDVWHDPWXUELQHEODGHInd.
Eng. Manag.±