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A Reliability Analysis and Comparison of Battery

Energy Storage Systems


Haiyang Liu Mathaios Panteli
School of Electrical and Electronic Engineering School of Electrical and Electronic Engineering
The University of Manchester The University of Manchester
Manchester, UK Manchester, UK
Email: haiyang.liu@student.manchester.ac.uk Email: mathaios.panteli@manchester.ac.uk

Abstract—Several studies highlight the contribution of battery and CAIDI) were also improved. Also based on the economic
energy storage systems (BESS) to the reliability of power systems, analysis in [8], a positive net present value (NPV) was caused
as BESS can provide a wide range of services. However, less focus by installing batteries for utilizing the automatic peak-shaving
has been given on evaluating the reliability of BESS and its effect strategy, which means the battery energy storage was proved
on the reliability of the overall power system. With this context, valuable with specific electricity rates and appropriate dispatch
this paper presents a methodology for assessing and analyzing the control (for example, automated peak-shaving).
reliability of BESS, considering different BESS configurations. In
particular, the proposed methodology considers the reliability of A BESS contains several components, mainly including
the BESS components as well as evaluates the state of health battery cells, converter system, supervisory system, and battery
(SOH) of the BESS. Such an analysis can be beneficial to system management system (BMS). As several studies were carried out
operators and planners on long term decision making about the to find out how the BESS would improve the reliability of
installation of BESS and component selection. The results clearly power systems, only few studies focus on the reliability of
highlight that the reliability of BESS may be influenced by BESS per se. In studies [4-5], the battery systems were
different configurations and, critically, different parts of BESS modelled in a similar way with distributed generators (DGs),
have different impacts on the reliability of BESS. where, however, the reliability of these DGs was neglected.
Also, for different BESS, different configurations and
Index Terms—Battery energy storage systems (BESS), power
technologies may be applied, which may have different impacts
systems, reliability, resilience, state of health (SOH).
on the reliability of BEES and in turn on the overall power
I. INTRODUCTION system reliability. Moreover, a systematic reliability evaluation
and assessment is also beneficial for optimizing the efficiency
Planning and operating current electric power systems are of BMSs, as detailed information on the health and status of the
challenging as the generation needs to meet the demand at any batteries will support the improvement and optimal control of
time. The main reason is that the generation has to meet the the BESS performance, and the battery life can also be
costumers’ demand while the demand is varying all the time. prolonged [1,9]. The study in [10] shows a reliability study on
As a result, adequate generation needs to be planned for to meet BESS, and it proves that parallel configuration is more reliable
this demand variability and to ensure system security [1]. In than series configuration. However, regarding the reliability
order to meet the real-time demand, the operating capacity evaluation of each battery cell and state of health (SOH)
should be, for example, 20% higher than the estimated demand, evaluation, it uses a Monte Carlo stochastic approach that does
but only 55% of the capacity is utilized each year [2]. not capture the complete picture of the problem since the
Energy storage seems an attractive solution to support a stochastic process can only give a fuzzy evaluation.
secure electricity supply. The surplus generation (e.g., from In this light, a systematic reliability evaluation of BESS
renewable energy sources) can be stored into battery energy should be carried out not only for an accurate determination of
storage systems (BESS) and then connected to the grid. Then the impact on power systems but also to evaluate how much
relevant ancillary services can be provided when required, such reliable information about the battery state can be accessed and
as frequency and voltage regulation, congestion management, utilized by the BMSs. This paper proposes a comprehensive
etc. reliability analysis considering both the failure rates of the
From the studies in [4-7], it is evident that by installing individual components and their state of health (SOH). Several
energy storage, the reliability of power systems can be comparisons among different topology configuration settings
improved. From the results in [6,7], the duration of power are carried out to find out how different topology configurations
outages was reduced and the reliability indices (ENS, SAIDI would influence the reliability of a BESS. Also, a sensitivity

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study on the components' failure rates is performed to From [12], the reliability of a battery would decrease as the
determine how the components of each configuration would usage increases, and an example of such reliability degradation
affect the reliability of BESS. Such an evaluation would be is shown in Fig.1.
beneficial for the system operators’ decision-making on the
most reliable configuration selection. Also, the sensitivity B. State of Health (SOH) Evaluation
analysis would be helpful to system operators and planners The usage of the battery has an impact on the capacity of
about long term strategy selection about system reliability the battery over a long period. SOH is used to describe this
improvement. Compared with previous studies, SOH is capacity fade (i.e., capacity degradation). SOH represents the
considered in this study, which enables the system operator to percentage of the current battery capacity compared with the
realize the influence of different usage strategies to the capacity original capacity as shown by equation (3) [14].
of batteries. Then the well-informed decision-making on = / (3)
battery allocation and BESS configuration setting can be
determined so that a proper strategy about battery dispatch and The capacity fade is related mainly to temperature, C-rate
maintenance can be determined. (discharging rate) and the usage of the battery. It can be
The structure of this paper is as follows: the reliability calculated by equation (4) [14].
analysis procedure is presented in Section II. In Section III, the −31700 + 370.3 × (4)
proposed methodology is applied and demonstrated using ∆ = ∙ exp( ) ∙ ( ℎ)
different BESS configurations. Finally, Section IV concludes
the paper. where B is the pre-exponential factor, T (K) is the absolute
temperature, R is the gas constant which is equal to 8.31
II. METHODOLOGY J/mol·K, z is the power law factor which is equal to 0.55
This section introduces the main BESS reliability approximately and Ah is the Ah-throughput which is equal to
evaluation procedure and how to calculate the state of health (cycle number)×(depth of discharging)×(full cell capacity). ∆Q
which can be used to determine the status of the battery represents the percentage of capacity fading compared with the
capacities. full capacity.

A. Reliability Evaluation of Batteries III. CASE STUDIES

From recent studies [11,12], the reliability of the batteries In this section, the reliability analysis described in Section
can be mainly evaluated by their failure rates, and the number II is firstly demonstrated through a reliability analysis
of charging/discharging cycles. comparison among five different configuration topologies to
illustrate the impact of different configuration topologies on the
If the failure rate of a component is known, the reliability of reliability of BESS. Then a redundancy case is shown to
this component can be calculated as follows [13]: demonstrate the impact of redundant branches on the reliability
= (− ) (1) of BESS. A study of SOH is also carried out to compare the
battery usage strategies.
where R is the reliability of the component, λ (/hour) is the
failure rate, and t (hours) is the cycle life duration of the A. Reliability analysis of a BESS consisting of 40 cells
component. considering different BESS configurations
Different interfacing configurations may impact the
In order to improve the reliability of a system, redundant
reliability of BESS. The reliability comparison is made among
branches are usually used. When there are redundant battery
five different topology configurations which include three
branches, an ‘m out of n’ strategy is used which means among
common configurations (single-stage, two-stage and three-
n branches, m of them must remain operational to ensure the
stage) and two fault-tolerant configurations (Cascaded
efficient and uninterruptible functionality of the system. Then
Multilevel Converter based topology and Cascaded Multilevel
the reliability of such BESS configurations can be calculated by
Converter based topology with integrated DC-DC converter).
equation (2):
The circuits of the five different topologies are shown in Fig. 2
(2) to Fig. 6.
( , )= (1 − )
A single-stage converter topology (referred to as ‘single-
stage’ later on) connects the batteries through a DC/AC
where is the reliability of one branch. converter. The advantage of this configuration is that it can
reach a high-level converter efficiency of over 95% [11]. Based
100%
on the circuit shown in Fig.2, the failure rate of this
Reliability (%)

80%
60%
configuration can be calculated by equation (5).
40% =( ∙ )+( )+ (5)
20%
0% where N is the total number of battery cells, is the failure
0 100 200 300 400 500 600 700
Number of Cycles rate of a battery cell, is the failure rate of the DC-AC
converter and is the failure rate of the filter circuit.
Fig.1 The reliability of the battery changes as the usage increases

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The two-stage converter topology (referred to as ‘two-
stage’ later on) configuration shown in Fig.3 is widely used to
connect the batteries to the main grid. Compared with the
single-stage configuration of Fig. 2, it connects the batteries to
the grid through a DC-DC boost converter firstly, which
reduces the voltage level of the battery side and ensures a stable
DC link voltage. In this way, the number of batteries connected
in series is reduced.

The failure rate of this configuration can be calculated by


equation (6).
=( ∙ )+( )+( )+ (6)
The three-stage converter topology (referred to as ‘three-
stage’ later on) shown in Fig. 4 is most widely used in
transmission networks. Compared with the previous two Fig.5 Cascaded Multilevel Converter based topology
configurations, it has a high-frequency transformer to boost the
voltage from the battery side. Its failure rate can be calculated
by equation (7).
Fig. 5 and Fig. 6 show the two Cascaded Multilevel
Converter based topologies (referred to as ‘CMC-base’ and
‘CMC-DCDC’ as abbreviations later on), which are fault-
tolerant configurations. The main advantage is that the inherent
modularity design can increase the reliability of the BESS [15].
The failure calculations are shown in equation (8) and (9).
=( ∙ )+( )+( )+ (7)

Fig.6 Cascaded Multilevel Converter based topology with integrated


DC-DC converter
=( ∙ )+( ) (8)
=( ∙ )+( )+( ) (9)

Fig.2 Single-stage converter topology configuration The reliability of the different topologies can be estimated
based on equation (1). The failure rate of a battery cell is
assumed to be equal to 7.7 × 10 /ℎ [11], and the failure rates
of other components are assumed here based on the Military
Handbook MIL-HDBK217F [16] (Table 1). The batteries are
assumed to be constantly online, and series configuration and
parallel configuration are also considered. The total number of
batteries is assumed to be 40. For the parallel configuration, 2-
branch and 4-branch configurations are considered to compare
the impact of increasing the number of branches. The reliability
comparison is shown below in Fig.7 (where ‘-2branch’ means
Fig.3 Two-stage converter topology configuration the parallel configuration with 2 branches, ‘-4branch’ means
the parallel configuration with 4 branches and ‘-series’ means
the series configuration).
Table.1 The failure rates of components of BESS
Component λ(/h)
switch (400V, 30A) 1.386
switch (200V, 30A) 0.924
boost inductance(1mH) 0.0002
DC-link capacitor (10mF, 400V) 0.0121
filter inductances (5mH and 1mH) 0.0002
filter capacitance (100μF) 0.0042
Fig.4 Three-stage converter topology configuration transformer 0.0502

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94% 93% 92%
100% 80.00% 61% 58%
56%
Reliability

Reliability
80% 60.00%
60% 40.00%
42% 43% 42%
20.00% 7% 1% 6%
40%
0.00%
20% 6% 6% 6%
0%

Fig.9 The reliability comparison with considering redundancy (t=1 year)

approach is to use redundant branches to ensure power supply


continuity in case of potential branches’ failures.
Fig.7 The comparison of different topology configurations (t=1 year)
To proceed with the redundancy study, several assumptions
For a fixed number of cells, the parallel configuration need to be developed to set the BESS modelling data. The
improves the BESS reliability significantly, and more branches following input data is assumed:
will lead to higher reliability. Also, it can be found that the
impact of using different topologies on the reliability is much •The battery cell: Lithium Ion, 6V, 250Ah, maximum C-
smaller than the impact of using different number of branches. rate=4C
In order to investigate how each component of the BESS •Switches: 400V (70 DC-AC cells), 200V (40 DC-DC cells)
may affect the reliability of BESS, a sensitivity study is carried
out. In this analysis, the reliability of each component of the •Redundancy strategy: double the cells and assume 10 cells
BESS is changed as / , where λ is the failure rate assumed each module (i.e. 140 cells for CMC-base and 80 cells for two-
for each component (Table 1) and x is an integer number used stage and CMC-DCDC) then for the reliability ’m out of n’
to change the failure rates. In this analysis, x is varied in the calculation, 40 out of 80 for TWO-stage configuration and
range of [0, 15]. Then its impact on the overall BESS reliability CMC-DCDC, 70 out of 140 for CMC-base
is calculated. The comparison is made between changing the
The redundancy cases were applied to different topologies
reliability of battery cells and the reliability of circuit
in order to thoroughly quantify the effect of redundancy. Three
connection components (excluding the batteries) so that the
topologies are chosen arbitrarily to apply the redundancy study
dominant part on reliability can be determined. From the
(i.e., the two-stage topology, CMC topology (CMC) and CMC
results in Fig.7, different topology selections only have a small
topology with DC-DC converter (CMC-DCDC)) since it has
influence on the reliability of BESS, so only two topologies
been shown that using different topologies has a very small
(i.e., single-stage and double-stage) are chosen to make the
impact on the reliability of BESS. The results are shown below
comparison. The comparison results are shown in Fig.8.
in Fig.9 (‘-R’ represents the setting with redundancy).
It can be found from Fig.8 that the results of changing the
reliability of battery cells (Fig. 8.b) are similar to the results of It can be clearly found that compared with the impact of
changing the reliability of all components (Fig. 8.a). Thus, for redundant branches, the impact of different topologies is much
the reliability of the whole BESS, the reliability of battery cells smaller. The reliability will be improved with redundant
takes the dominant influence. Hence, these results show that branches added. Also, if a component has been used for a long
improving the reliability of battery cells would be an attractive time, the reliability fades very fast as Fig.9 shows the reliability
solution for improving the overall BESS reliability. of the BESS system used for one year. With redundant branches
B. Assessing the impact of redundancy on the reliability of installed, the components using becomes flexible. However, the
BESS cost will also increase since there will be more cells and other
components so the balance should be considered.
In order to improve the reliability of BESS, a common
single two-series two-2branch two-4branch
100% 100% 100%
80% 80% 80%
Reliability

Reliability
Reliability

60% 60% 60%


40% 40% 40%
20% 20% 20%
0% 0% 0%
0 5 10 15 0 5 10 15 0 5 10 15
x x x
a. Change the reliability of all components b. Change the reliability of batteries c. Change the reliability of circuit connection
components
Fig.8 The statistical reliability analysis

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Table.2 The SOH of different configuration when reliability of all the can be determined more accurately within a certain level of
cells reduce to 50%
confidence.
SOH (%)
C-RATE
1 branch 2 branches 4 branches
Acknowledgment
0.1 95.87 96.46 96.95 The authors would like to acknowledge the partial financial
96.83 97.46 98.56 support provided by the EU H2020 project CROSSBOW
1
(Contract No. 773430).
2 97.07 97.84 98.27
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