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Front. Mech. Eng.

DOI 10.1007/s11465-015-0344-z

RESEARCH ARTICLE

Elvia ALVA R., Marquidia PACHECO P., Fernando GÓMEZ B., Joel PACHECO P., Arturo COLÍN C.,
Víctor SÁNCHEZ-MENDIETA, Ricardo VALDIVIA B., Alfredo SANTANA D., José HUERTAS C.,
Hilda FRÍAS P.

Non-thermal plasma for exhaust gases treatment

© Higher Education Press and Springer-Verlag Berlin Heidelberg 2015

Abstract This article describes a study on a non-thermal Mexico, as well as other developing countries, has
plasma device to treat exhaust gases in an internal severe air pollution problems. The main contributors to the
combustion engine. Several tests using a plasma device country’s air pollution are mobile and stationary sources.
to treat exhaust gases are conducted on a Honda GX200- Cars, heavy trucks, buses, and motorcycles are major
196 cm3 engine at different rotational speeds. A plasma sources of air pollution, contributing 71% of the total
reactor could be efficient in degrading nitrogen oxides and gaseous emissions [1,2]. In Mexico, the daily amount of
particulate matter. Monoxide and carbon dioxide treatment vehicles moving along roads is around 15 million. This
is minimal. However, achieving 1%–3% degradation may sector represents 56% of the energy in Mexico, which is
be interesting to reduce the emission of greenhouse gases. equivalent to 95 million liters of gasoline used daily [2].
The contribution of Mexico City to the national
Keywords plasma treatment, NOx, CO, CO2, particulate inventory of pollutants is very significant. The motorcar
matter, vehicle sector has a significant contribution of nitrogen oxides
(NOx), with 31% of the total emitted, 62% of carbon
monoxide (CO), and 22% of volatile organic compounds
1 Introduction
(VOC). By contrast, this sector has a primary role in the
emission of hydrocarbons (HC) and particulate matter,
An elementary component for human welfare and wildlife
whose noxious effects are notorious on human welfare [3].
is air quality. Some natural disasters like volcanic eruptions
European regulations [4,5] are now focused on reducing
and forest fires have an effect on air quality and may alter
greenhouse gases, mainly carbon dioxide (CO2). Subse-
its chemical balance. The effects from human activities are
quently, modifications in vehicles have been applied to
greater than those from nature. Air quality is poorer in
diminish CO2 emission. A major result of these modifica-
major cities where there is a high concentration of vehicles
tions is the improvement in diesel consumption.
in a determined zone, especially during daily rush hours.
Although the use of diesel successfully diminishes CO2
Air pollution has no boundaries and has harmful effects
emissions, the emissions of NOx and particulate matter
on everybody. It can alter the ozone concentration in the
increase, and the use of conventional catalytic converters
atmosphere, thus producing the greenhouse effect. For this
are no longer adequate [6].
reason, many environmental agreements have been signed
The main gases produced from an internal combustion
to prevent, reduce, and gradually control greenhouse gases.
engine are CO, CO2, and HC. For this reason, developing a
system to reduce air pollutants from motorcars is
Received March 11, 2015; accepted July 1, 2015
important. In this research project, a dielectric barrier

Elvia ALVA R., Marquidia PACHECO P. ( ), Joel PACHECO P., reactor (DBD) is proposed to reduce gaseous emissions
Ricardo VALDIVIA B, Hilda FRÍAS P. from a Honda GX200-196 cm3 engine. The non-thermal
Instituto Nacional de Investigaciones Nucleares, Ocoyoacac 52750, plasma manufactured in this reactor produces active
México radicals capable of treating gaseous pollutants.
E-mail: marquidia.pacheco@inin.gob.mx

Elvia ALVA R., Arturo COLÍN C., Víctor SÁNCHEZ-MENDIETA


Universidad Autónoma del Estado de México, Toluca 50000, México 2 Fundamentals
Fernando GÓMEZ B., Alfredo SANTANA D, José HUERTAS C.
Instituto Tecnológico y de Estudios Superiores de Monterrey, Campus The current effects of air pollution on the environment and
Toluca 50110, México on human health have forced the automotive industry to
2 Front. Mech. Eng.

prevent, reduce, and control the emission of pollutants. 3 Methodology


The most used device to treat gaseous pollutants is the
three-way catalytic converter. However, because of the low In this work, a plasma reactor is proposed to reduce gases
performance of the converter under the presence of sulfur from an internal combustion engine.
compounds and particulate matter, the exploration of other The experimental setup is depicted in Fig. 1. Pollutants
techniques has become essential. Table 1 [7–9] presents the generated by the Honda GX200-196 cm3 engine are
different post-combustion systems. analyzed with the HORIBA PG-250 analyzer, which can
In this research project, a non-thermal plasma device is detect NOx, SO2, CO2, CO, and O2. A Fluke 883 counter is
used. The main energy is focused to generate highly used to measure particulate matter. The plasma reactor is
energetic electrons, with approximately 1–3 eV of kinetic set to operate at 20 W and 18 kHz, and an electrical power
energy (1 eVffi 11600 K). The electrons transfer their analyzer is used to monitor its operating conditions.
energy to the toxic gases to form radicals. During this The specifications of the instruments used in the
process, toxic gases are transformed into simpler com- experimental setup to measure gas and particle concentra-
pounds [10,11]. tion are described in Table 2, where ppm is the
The kinetic model consists of the interaction of energetic abbreviation for parts per million.
electrons (e–) with neutral molecules (water and air). Free Several samples are taken from the exhaust tube of the
radicals (N, O, and OH) result from this interaction; engine at the inlet and outlet of the reactor to determine its
these radicals are very active and allow the treatment of air removal efficiency.
pollutants and particulate matter. Figure 2 shows the plasma reactor during the treatment
Non-thermal plasma technology has the following process of exhaust gases. The dielectric wall is made of
advantages: quartz 212 mm in length, 26.6 mm in outside diameter, and
1) Low energetic requirements during operation; 1 mm in thickness. The internal dielectric glass beads are
2) High electronic temperature; approximately 1 mm in diameter. The outer electrode is
3) Ability to work at atmospheric pressure; stainless steel mesh 152 mm long. In the quartz tube,
4) Non-thermal plasma temperature at room temperature several glass pellets uniformly distribute the plasma.
[12,13]; Spherical pellets are chosen because the electric field is
5) Ability of the plasma to sulfur compounds, particulate concentrated and numerous filamentary discharge channels
matter, NOx, and VOC. are formed along the pellet surface, enabling better

Table 1 Technologies to reduce emissions from vehicles using post-combustion processes


Technology Pollutant Effects Application
Catalytic oxidation Particle, HC, and CO HC: 90% reduction Useful as a retrofit, inexpensive
CO: 88% reduction
Particles: 15% reduction
Particle filter Particle, HC, and CO HC: 58%–82% reduction Retrofit and new vehicle technology
CO: 90% reduction
Particles: 92% reduction
NOx adsorbers NOx NOx: 78%–90% reduction Lightweight and heavy vehicles
Catalytic reduction NOx NOx: 80%–85% reduction Possible to incorporate into heavy
vehicles
Poisoning problems: Requires periodic maintenance
Three-way catalytic converter CO, NOx, HC HC: 90% reduction New vehicle technology
CO: 80% reduction
NOx: 85% reduction
Poisoning problems with sulfur
Non-thermal plasma NOx, SOx, HC, CO, and HC: 95% reduction Possible to apply in light and heavy
CO2 vehicles and as retrofit
CO and CO2: 80% reduction
NOx: 98% reduction
SOx: 90% reduction
Compact, stable, similar to the costs of catalytic converters
Research process
Elvia ALVA R. et al. Non-thermal plasma for exhaust gases treatment 3

Fig. 1 Experimental setup to evaluate the performance of non-thermal plasma technology for treating the pollutants generated by an internal
combustion engine

Table 2 Specifications of equipment used in gas analysis


Equipment Specification
Gas analyzer Range
Horiba PG-250 NOx: 0–2500 ppm. Chemiluminescence
SO2: 0–3000 ppm. Non-dispersive infrared absorption
CO2: 0–20%. Non-dispersive infrared absorption
CO: 0–5000 ppm. Non-dispersive infrared absorption
O2: 0–25%. Galvanic cell.
Repeatability: 0.5%
Fluke 983 6 size channels: 0.3, 0.5, 1.0, 2.0, 5.0, and 10.0 μm
particle counter Flow rate 2.83 L/min controlled by internal pump
Counting efficiency 50% at 0.3 μm; 100% for particles > 0.45 μm
Relative humidity 7%, 20% to 90% non-condensing

interaction between the plasma and the gas to be treated mately 97% is measured, 90% at 2000 r/min, 48% at 2500
[14]. Note that pellets in the reactor can result in r/min, 53% at 3000 r/min, and finally, 92% at 3200 r/min.
backpressure at an elevated flow [15]. However, the Generally, the best decomposition process is observed at
study on this phenomena is beyond the scope of the present low and high rotate speed.
work. Figure 4 shows a trend of CO2 decomposition at
different rotate speed. Generally, CO2 decomposition is
enhanced at low and high speeds, whereas at regimes
4 Results and discussion between 2000 and 3200 r/min, no significant degradation is
observed.
Individual tests are conducted several times during At a low rotate speed, the composition of humidity is
different days following the same procedure. Measure- adequate to enhance the production of energetic radicals
ments are repeatable and steady. Figure 3 shows the that improve CO2 transformation. From simulations
decomposition of NOx at different rotational speeds. It performed in a previous work [13], the CO2 treatment is
shows the average value of 5 and 10 measures, along with strongly influenced by water and obtains mostly formic
their respective intervals of 95% confidence. acid. Therefore, an activated carbon filter at the plasma
At 1500 r/min, air pollutant decomposition of approxi- reactor outlet is recommended.
4 Front. Mech. Eng.

Fig. 2 DBD plasma reactor. (a) Plasma reactor during the treatment process; (b) schema of the plasma reactor

Fig. 3 Degradation of NOx at different rotate speeds Fig. 4 Degradation of CO2 at different rotate speeds

Figure 5 shows the influence of plasma during the the treatment of particulate matter remove 1 and 2 µm
CO treatment. The main CO degradation is observed at particles better. A possible reason for such results is that at
3500 r/min. these experimental conditions, concentrations of O and O3
Figures 3, 4 and 5 show that at intermediate regimes are more important. These chemical species are very
(between 2000 and 3200 r/min), the removal efficiencies of reactive with carbonaceous materials [17].
NOx, CO2, and CO are lower. This fact can be explained by
the physical effect of water accumulation in the plasma
reactor; liquid water diminishes the plasma volume and, 5 Conclusions
subsequently, the removal of pollutants.
The emissions of NOx, CO2, and CO are unstable Non-thermal plasma is suitable for particulate matter and
(Figs. 3, 4 and 5) and are explained by the pressure drop NOx treatment.
[16] originated by the pellets in the plasma reactor. Regarding CO and CO2 treatment with the plasma
Particulate matter treatment is only studied at reactor, decomposition rates are lower by 1%–3%. These
1500 r/min. Figure 6 shows that the results obtained from results, however, are encouraging for the reduction of
Elvia ALVA R. et al. Non-thermal plasma for exhaust gases treatment 5

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