INTERACTIVE SCHEMATIC

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 RENR8828-04
January 2012

966H and 972H Wheel Loader

Hydraulic System
966H: 972H:
A6D1-UP GTA1-UP
RYF1-UP LCC1-UP
A6G1-UP A7D1-UP
A6J1-UP A7G1-UP
TAL1-UP A7J1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Machine Schematic
Description
Number Location Location
Implement System
Accumulator Gp - Pilot 355-9981 1 E-1
Accumulator. Gp - Ride Control 325-7131 2 F-2
Breather 258-2829 3 C-7
Cylinder Gp - Lift (LH) 242-4274 4
Lift (RH) 242-4275 5 F-2
Cylinder Gp - Tilt (966 Standard) 356-2219 6
F-3
Tilt (972 Standard) 356-2220 7
Cylinder Gp - Tilt - (966 High Lift - Atch) 358-5189 8
F-3
Tilt - (972 High Lift - Atch) 358-5190 9
Cylinder Gp - Tilt - 966 Logger (Atch) 356-2220 10 F-3
Filter Gp - Pump Case Drain 337-4102 11 C-8
Pump Gp - Implement 292-8768 12 D-7
Screens - Return 9T-9227 13 C-7,8
Tank Gp - Hydraulic Oil 340-5659 14 C-7
Valve Gp - 2 Function w/o Ride Control 261-3945 15
2 Function w/ Ride Control (Atch) 261-2337 16
3 Function w/o Ride Control (Atch) 261-3972 17 F-1
3 Function w/ Ride Control (Atch) 261-2338 18
3 Function w/ Ride Control (Logger Atch) 256-3644 19
Valve Gp - Backpressure 353-7179 20 E-7
Valve Gp - Dead Engine Lower 112-1817 21 E-7
Valve Gp - Relief (Auxiliary Function) 272-2334 22 E-1
Valve Gp - Relief (Load Sense) 346-0474 23 E-3
Valve Gp - Relief (Make-Up - Lift) 234-4869 24 E-3
Valve Gp - Relief (Margin) 328-0730 25 E-1
Valve Gp - Relief (Ride Control) 4T-7581 26 E-2
Valve Gp - Relief (Tilt) 332-1985 27 F-3
Valve Gp - Relief (Tilt - Logger Atch) 332-1986 28 F-3
Valve Gp - Shuttle 235-6157 29 E-2
Valve Gp - Solenoid (Anti-Drift) 328-4314 30 E-3
Valve Gp - Solenoid (Pressure Reducing) 335-1074 31 E-1
Valve Gp - Solenoid (Pressure Reducing) 313-7668 32 E-1
Valve - Manual Pump Case Fill 8T-6907 33 C-7,8
Steering System
Cylinder Gp - Steering (CCS Atch) 314-9336 34 B-5
Cylinder Gp - Steering HMU 314-9336 35 C-1
Neutralizer - HMU 296-5662 36 C-3
Neutralizer - (CCS Atch) 321-5283 37 A,B-6
Orifice 108-2144 38 B-3
Pump Gp - HMU Metering 349-6093 39 B-3
Pump Gp - Secondary Steering Pump/Motor (Atch) 275-8544 40 C-7
Pump Gp - Steering 241-9157 41 D-6
Screen - (Atch) 154-2883 42 B-5
Valve Gp - Check 141-2597 43 C-7
Valve Gp - Check (CCS Atch) 111-7775 44 B-6
Valve Gp - Pilot (CCS Atch) 164-4116 45 A-6
Valve Gp - Pressure Reducing (Atch) 114-1267 46 A-5
Valve Gp - Shuttle (Atch) 8J-6875 47 A-6
Valve Gp - Steering: Backup Relief 132-5258 48 C-2
Valve Gp - Steering (CCS Atch) 133-1728 49 B-5
Valve Gp - Steering: Cross-Over Relief 129-8222 50 C-1
Valve Gp - Steering: HMU 142-3996 51 C-2
Fan / Brake System
Accumulator - Brake 198-9841 52 E-7,8
Actuator - Parking Brake 154-8042 53 F-6
Breaker - Vaccum 220-0814 54 C-7
Cooler - Hydraulic Oil 244-4498 55 D-8
Filter Gp - Kidney Loop 330-9358 56 D-8
Motor Gp - Fan 161-8919 57 D-8
Motor Gp - Fan (Atch) 334-6234 58 D-8
Pump Gp - Fan 254-5147 59 D-8
Valve Gp - Charge (Fan Drive and Brake) 352-1587 60 E-8
Valve Gp - Check (Filter Anti-Drainback) 307-5393 61 D-8
Valve Gp - Cooler Bypass Check 244-1426 62 D-8
Valve Gp - Foot Brake 210-5587 63 F-7
Valve Gp - Park Brake 106-1774 64 F-6
Valve Gp - Sampling Port 8C-3451 65 D-8
Axle Cooler System
Valve Gp - Diverter (Atch) 237-8180 66 C-8
Quick Coupler (Attachment)
Cylinder Gp - Quick Coupler (Atch) 311-1463 67 F-5
Valve Gp - Quick Coupler (Atch) 180-8585 68 E-5
Miscellaneous
Pump Gp - Transmission 241-8686 69 D-7
SAMPLING PORT LOCATION TABLE

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
B Front Brake Pressure F -8
C Rear Brake Pressure B -8
D Park Brake Pressure F -6
G1 Brake Accumulator Pressure E -8
G2 Implement Pump Discharge Pressure E-4
G3 Implement Pump Load Sense Pressure D-7
G4 Steering Pump Discharge Pressure D-7
G5 Steering Pump Load Sense Pressure B -3
G6 Fan Pump Discharge Pressure D-7
G7 Fan Pump Load Sense Pressure D-8
G8 CCS Steering Neutral Pilot Pressure A-7
G9 CCS Steering Left Pilot Pressure B-5
G10 CCS Steering Right Pilot Pressure E -1
G11 CCS Steering Resolved Pilot Pressure A-6
G12 Case Drain Air Bleed D-8
SOS Fluid Sampling Port D-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

AXLE OIL COOLER SUPPLY

(67) CYLINDER GP
QUICK COUPLER
TO BRAKE (63) VALVE GP (64) VALVE GP 311-1463
LIGHTS
OUTPUT PARK BRAKE
AXLE TO TRANSMISSION
CONTROL PRESSURE 106-1774
(53) ACTUATOR AS
210-5587 PARK BRAKE
RELEASE
NO
154-8042
RESERVIOR APPLY (2) ACCUMULATOR PORT B LEVER FORWARD,
(4) CYLINDER GP (5) CYLINDER GP
TILT CYLINDER RIDE CONTROL RIGHT HAND LINE ON BOOM
F LIFT - (RH)
F
NC
LIFT - (LH) (WHEN VIEWED FROM CAB)
FRONT AXLE C C
(6) 966 STANDARD 356-2219 242-4274 242-4275 325-7131
NC
(7) 972 STANDARD 356-2220 PORT A LEVER REARWARD,
NO
(8) 966 HIGH LIFT 358-5189 LEFT HAND LINE ON BOOM
(9) 972 HIGH LIFT 358-5190 (WHEN VIEWED FROM CAB)
(10) 966 LOGGER 356-2220
C (28) VALVE GP
RELIEF (22) VALVE GP - RELIEF
B D TRANSMISSION (LOGGER ATCH)
(AUX FUNCTION)
332-1985 (30) VALVE GP IMPLEMENT VALVE GP
CONTROL (32) VALVE GP 272-2334
(30) VALVE GP (27) VALVE GP (30) VALVE GP (32) VALVE GP SOLENOID (15) 2 FUNCTION W/O RIDE CONTROL 261-3945
SOLENOID RELIEF (TILT) SOLENOID SOLENOID (ANTI-DRIFT) SOLENOID (16) 2 FUNCTION W/ RIDE CONTROL (ATCH) 261-2337
AXLE OIL COOLER RETURN (ANTI-DRIFT) 332-1985 (ANTI-DRIFT) (PRESSURE 328-4314 (PRESSURE (17) 3 FUNCTION W/O RIDE CONTROL (ATCH) 261-3972
328-4314 328-4314 REDUCING) REDUCING) (18) 3 FUNCTION W/ RIDE CONTROL (ATCH) 261-3338
313-7668 313-7668 (19) 3 FUNCTION W/ RIDE CONTROL (LOGGER ATCH) 256-3644
A1 B1 A2 B2 A3 B3 B4 A4

(21) VALVE GP E13

E12 E9
MANUAL LOWER (24) VALVE GP (1) ACCUMULATOR
(20) VALVE GP 112-1817 RELIEF PILOT
(52) ACCUMULATOR BACKPRESSURE (MAKE UP LIFT) E5 355-9981
BRAKE 353-7179 (32) VALVE GP 234-4869
198-9841 SOLENOID E6
(PRESSURE
REDUCING) E8 E3 E10
(68) VALVE GP 313-7668 RACK (26) VALVE GP - RELIEF PORT
(21) VALVE GP - LOWER QUICK COUPLER BACK RAISE (RIDE CONTROL) A
(DEAD ENGINE) 180-8585 4T-7581
112-1817

A1 A2
RACK RAISE
G10
E E
BACK PORT
A

G1 G2 HOLD HOLD
E4
PS HOLD

(60) VALVE GP LOWER PORT

DUMP (31) VALVE GP
B
CHARGE (FAN PRESSURE
E14
DRIVE AND E1 FLOAT REDUCING
BRAKE) 335-1074
352-1587

MOTOR GP - FAN
(57) 161-8919
(58) 334-6234 (ATCH)

LOWER/ PORT
(62) VALVE GP F DUMP FLOAT B
CHECK
E7 E2 E11
(COOLER IMPLEMENT RETURN
BYPASS)
244-1426 QUICK COUPLER SUPPLY
LS P T (23) VALVE GP (32) VALVE GP (32) VALVE GP (29) VALVE GP - SHUTTLE (32) VALVE GP (25) VALVE GP
(59) PUMP GP LOAD SENSE PRESSURE PRESSURE 235-6157 PRESSURE MARGIN
FAN IMPLEMENT LOAD SENSE SIGNAL RELIEF REDUCING REDUCING REDUCING RELIEF
G3 346-0474 313-7668 313-7668 313-7668
254-5147 328-0730
(55) COOLER IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN
G7 G6
HYDRAULIC OIL
244-4498 IMPLEMENT PUMP DISCHARGE
X

(61) VALVE GP (12) VALVE GP

D (65) VALVE GP CHECK (FILTER IMPLEMENT
292-8768
G4 PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT D
SAMPLING PORT ANTIDRAINBACK)
8C-3451 307-5393 LS

SOS
(56) FILTER GP (69) PUMP GP
KIDNEY LOOP TARNSMISSION
B
330-9358 241-8686

(51) VALVE GP
STEERING (HMU)
L S LS 142-3996
LS
LS (50) VALVE GP
STEERING
CROSSOVER RELIEF
129-8222
G12 (41) PUMP GP
STEERING
241-9157
(66) VALVE GP
DIVERTER
237-8180 (11) FILTER GP PB
CASE DRAIN B (35) CYLINDER GP
337-4102 STEERING
A 314-9336
M PA
P
(33) VALVE - MANUAL
P
PUMP CASE FILL
8T-6907 (40) PUMP GP P

C (54) BREAKER
SECONDARY
STEERING (ATCH)
(43) VALVE GP
CHECK
C
VACUUM 275-8544 141-2597
220-0814

(3) BREATHER P
258-2829
T
T
T HMU

(48) VALVE GP
C STEERING
(14) TANK GP
BACKUP RELIEF
(13) SCREEN - RETURN HYDRAULIC
132-5258
9T-9227 340-5959
(36) NEUTRALIZER
HMU
296-5662
(34) CYLINDER GP
STEERING
REAR AXLE
314-9336 (38) ORIFICE
AXLE
108-2144

L R (39) PUMP GP
HMU METERING
RESERVIOR 349-6093
(49) VALVE GP - STEERING
B (50) VALVE GP - STEERING
CROSSOVER RELIEF
(CCS ATCH) B
133-1728
111-7775

(42) SCREEN (ATCH) B A

154-2883

(44) VALVE GP
CHECK LS LS
(CSS ATCH)
111-7775 G9
G10 T P
(45) VALVE GP G5 G5
PILOT (CSS ATCH)
164-4116
PA
HMU STEERING (STANDARD CONFIGURATION)

PB
(37) NEUTRALIZER HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
CCS (ATCH)
321-5283 T IMPLEMENT PILOT SUPPLY OIL
IMPLEMENT PUMP OUTPUT
TRANSMISSION PUMP
PRIMARY STEERING PUMP CIRCUIT
P IMPLEMENT PUMP LOAD SENSE CIRCUIT
STEERING CIRCUIT
FAN PUMP CIRCUIT
SUPPLY LINE
SOLENOID VALVE REFERENCE QUICK COUPLER CIRCUIT
SOLENOID LOCATION SOLENOID NAME LINE PATTERNS BRAKE CONTROL CIRCUIT
(46) VALVE GP - PRESSURE (48) VALVE GP - RELIEF
A P T REDUCING (ATCH) STEERING BACKUP Pressure Line
AUXILIARY CIRCUIT
MAIN RELIEF VALVE LOAD SENSING CIRCUIT
A
G11 114-1267 132-5258
E1 FAN / BRAKE VALVE DEMAND SPEED FAN SOLENOID
E2 IMPLEMENT VALVE - LIFT LOWER SOLENOID DRAIN / RETURN LINE
G8 Pilot / Load Sensing Pressure TILT CYLINDER CIRCUIT
E3 IMPLEMENT VALVE - LIFT RAISE SOLENOID
LIFT CYLINDER CIRCUIT
E4 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL BALANCE SOLENOID Drain / Return Lines
(47) VALVE GP SECONDARY STEERING CIRCUIT
E5 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL HEAD END CHECK SOLENOID
SHUTTLE (ATCH) BRAKE COOLING CIRCUIT
8J-6875 E6 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL ROD END CHECK SOLENOID Component Group ELECTRICAL CIRCUITS
E7 IMPLEMENT VALVE - TILT DUMP SOLENOID
COMMAND CONTROL STEERING (ATTACHMENT) E8 IMPLEMENT VALVE - TILT RACK BACK SOLENOID CALLOUTS THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER HYDRAULIC SYSTEM
E9 IMPLEMENT VALVE IMPLEMENT PILOT SUPPORT SOLENOID
E10 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT A SOLENOID YY Taps (Pressure, Sampling, Sensor - by letter) MEDIA NUMBER: RENR8828-04
E11 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT B SOLENOID
E12 IMPLEMENT VALVE - LIFT LOWER ANTI-DRIFT SOLENOID Callout Number Component SCHEMATIC PART NUMBER: 242-0337, CHANGE: 10, VERSION: -
(Machine Location from (52) VALVE GP - CONTROL Name Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E13 IMPLEMENT VALVE - TILT DUMP ANTI-DRIFT SOLENOID Component LocationsTable)
138-1234 Part Number in neutral and with parking brake set.
E14 QUICK COUPLER VALVE ENABLE SOLENOID
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
LEFT SIDE REAR VIEW

VIEW ALL CALLOUTS

54

62

20
43

58
59

40 60
LEFT SIDE FRONT VIEW (HMU)

31 22 VIEW ALL CALLOUTS

30
25
27
6 7 8 9 10 1
23 64 36 38
29

32

35
2
16
18 68 53
19
17
15
LEFT SIDE FRONT VIEW (CCS)
VIEW ALL CALLOUTS

6 7 8 9 10
44 37

49 50 35
D 42 46
G11 2
53
19 68 45
15 16 17 18
RIGHT REAR VIEW
VIEW ALL CALLOUTS

3
13 33 65 41
57 14
G12
55
59

51
G7
G6
60

69 12 34 52 11 56 61 64
RIGHT SIDE FRONT VIEW (HMU)
VIEW ALL CALLOUTS

24 26
30
G5 G10
63 28 6 9 10
7 8
36
22
32 39
4

51

G2
G3
21
2 68
15 16
17 67
18
19
RIGHT SIDE VIEW (CCS)
VIEW ALL CALLOUTS

C B
SOS
G4 G1
47

66 48 G8 G9