INTERACTIVE SCHEMATIC

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 RENR8997-05
August 2014

938H/IT38H Wheel Loader

Hydraulic System
938H: IT38H:
MCC1-UP JNJ1-UP
MJC1-UP
JKM1-UP
LKM1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Implement System
Accumulator Gp - Pilot 275-7875 1 C-4, F-3
Accumulator. Gp - Ride Cntrl (Attch) 259-4685 2 D-1, F-1
Cylinder Gp - Lift 254-9037 3 C-3, F-2
Cylinder Gp - Tilt 346-1093
4 C-4, F-3
Tilt, High Lift 346-1094
Filter Gp - Pump Case Drain 285-2235 5 C-8
Manidfold Gp - Relief 277-9660 6 D-8
Plate - Orifice 317-5574 7 B-4, F-3
Pump Gp - Implement / Steering 304-9308 8 D-8
Screen 9T-9227 9 C-7
Tank Gp - Hydraulic Oil 255-2421 15 B-6, C-7
Valve - Breaker Relief, Vacuum 258-2829 16 C-8
Valve Gp - 2 Function 336-3818
2 Function w/ Ride Control (Attch) 336-3819
3 Function (Attch) 336-3820 17 B-2, E-1
3 Function w/ Ride Control (Attch) 336-3821
4 Function (Attch) 336-3822
Valve Gp - Ball, Dead Engine 112-1817 18 C-4, F-3
Valve Gp - Mntng, Power Control 286-8970 19 D-7
Valve Gp - Pilot, 2 Funct. (Attch), 1 Joystick 261-8653
Pilot, 2 Funct., 2 Levers 261-8654
Pilot, 3 Funct. (Attch), 1 Joystick 261-8655
20 F-5
Pilot, 3 Funct. (Attch), 3 Levers 261-8656
Pilot, 4 Funct. (Attch), 1 Joystick 261-8657
Pilot, 4 Funct. (Attch), 4 Levers 261-8658
Valve Gp - Ride Cntrl (Attach) 314-4008 21 C-1
Valve Gp - Tank Drain 245-5943 22 C-7
Steering System
Cylinder Gp - Steering 314-9340 23 F-8
Pump Gp - HMU 322-4638 24 F-8
Pump Gp - Sec. Steer (Attch) 313-5855 25 E-8
Screen Gp 306-4025 26 D-8
Valve Gp - Check 128-6847 27 E-8
Valve Gp - Check 303-5974 28 C-8
Valve Gp - Check, Sec. Steer (Attch) 9T-1013 29 E-8
Valve Gp - Priority, Steering 317-0953 30 D-8
Valve Gp - Shuttle, Load Sense 8J-6875 31 D-7
Fan / Brake System
Accumulator Gp - Brake (Charged) 279-0093 51 C-6
Cooler - Oil 282-2024 32 D-6
Control Gp - Foot Brake 271-0260 52 D-5
Filter Gp - Fan Return 244-1031 33 D-6
Manifold Gp - Brake / Fan 309-4907 34 C-6
Motor Gp - Fan 265-4925
35 D-6
Fan, Cold Start Attachment 330-0826
Pump Gp - Fan 254-5145 36 C-7
Sensor Gp - Position (Left Brake Pedal) 267-5222 53 D-5
Switch As - Limit (Stop Light) 105-6117 54 D-5
Valve Gp - Ball, Dead Engine 112-1817 37 C-6
Valve Gp - Brake Control (Service) 279-5719 55 C-5
Valve Gp - Check 175-0447 38 D-6
Valve Gp - Check, Cooler Bypass 145-8983 39 D-6
Valve Gp - Shutoff (Cold Start Attachment) 332-1166 40 D-7
Axle Hydraulic System (Attachment)
Accmltr. Gp - Diff. Lck. (Attch) 245-2975 41 B-7, F-7
Manifold Gp - Mntng, Man. Frnt Diff. Lck. 244-7139
42 B-7, F-7
Mntng, Auto. Frnt / Rear Diff. Lck. 244-7140
Pump Gp - Axle Oil Cooling (Attch) 273-1807 43 E-6
Screen Gp - Magnetic, Front Axle Cooling 251-6351 44 D-6
Screen Gp - Magnetic, Rear Axle Cooling 251-6351 45 E-6
Valve Gp - Relief,Axle Oil Clr Bypass 130-5202 46 E-6
Valve Gp - Shuttle, Diff. Lck 8J-6875 47 D-8
Quick Coupler (Attachment)
Cylinder Gp - Quick Coupler (Attch) 311-1463 48 A-3, D-3
Manifold Gp - Cntrl, Quick Coupler (Attch) 180-8585 49 A-4, D-3
Valve Gp - Ball, Dead Engine 112-1817 50 A-4, D-3
TAP LOCATION

Tap Schematic
Description
Number Location
G1 Fan Motor Supply Pressure D-7
G2 Fan Pump Load Sense Pressure C-7
G3 Implement / Steering Pump Load Sense D-8
G4 Implement / Steering Pump Discharge D-8
G5 Steering Supply Pressure D-8
G6 Schedule Oil Sampling (SOS) D-6
G7 Implement Pilot Supply Pressure F-3, C-4
G8 Brake Accumulator Pressure D-6
G9 Implement Supply Pressure E-3, B-4
G10 Fan / Brake Pump Discharge Pressure C-7
G11 Implmnt / Str Pump Case Drain Airbleed C-8
G12 Fan Motor Case Drain Airbleed D-6
G13 Differential Lock Pressure F-7
G14 Differential Lock Accumulator Pressure F-7
G15 Rear Brake Pressure C-5
G16 Front Brake Pressure C-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

ENGINE END FRAME

(17) VALVE GP
336-3818: 2ND FUNCTION
(3) CYLINDER GP 336-3819: 2ND FUNCTION W/ RIDE CONTROL (ATCH)
(4) CYLINDER GP LIFT
(23) CYLINDER GP TILT: 346-1093 336-3820: 3RD FUNCTION (ATCH)
REAR AXLE (20) VALVE GP 254-9037 336-3821: 3RD FUNCTION W/ RIDE CONTROL(ATCH)
STEERING STEERING
314-9340
PILOT (1) ACCUMULATOR GP
PILOT
TILT, HIGH LIFT (ATCH): 346-1094
NOTE E NOTE E
261-8654: 2ND FUNCTION, 2 LEVERS
(2) ACCUMULATOR GP
261-8653: 2ND FUNCTION (ATCH), 1 JOYSTICK 275-7875
RIDE CONTROL (ATCH)
(41) ACCUMULATOR GP
DIFF. LOCK AXLE
261-8656: 3RD FUNCTION (ATCH), 3 LEVERS
261-8655: 3RD FUNCTION (ATCH), 1 JOYSTICK, 1 LEVER
(18) VALVE GP RAISE LIFT 259-4685
RESERVOIR DEAD ENGINE
(ATCH)
245-2975
DIFFERENTIAL
LOCK
261-8658: 4TH FUNCTION (ATCH), 4 LEVERS
261-8657: 4TH FUNCTION (ATCH), 1 JOYSTICK, 2 LEVER
112-1817 RACK
F (24) PUMP GP NOTE F F
HMU DIFFERENTIAL LOCK NOTE E
322-4638 PROPORTIONAL LEVER MOTION HEAD END RIDE 3RD FUNCTION
L R SOLENOID G14 REAR DIFFERENTIAL
FORE AFT PILOT SHUT OFF HEAD END RIDE

PR
LOCK ON-OFF
SOLENOID SOLENOID
DUMP TILT LOWER CONTROL SOLENOID RIDE CONTROL
(ATTACHMENT)
CONTROL SOLENOID
(ATTACHMENT)
A
T A1 B1 a2 a3
a1 A2 B2 LOWER B3 A3
RH RH
CO
G13 LIFT
LH
LIFT
LH DUMP FLOAT
OPEN/RAISE
DUMP RACK LOWER/
FLOAT
RAISE ARM
LIFT
ARM ARM
LIFT
ARM G7 C1
C2

(7) PLATE
ORIFICE
317-5574
4TH FUNCTION A PORT PILOT SEE 4TH FUNCTION WITH RIDE CONTROL
3RD FUNCTION A PORT PILOT T
LOWER/FLOAT PILOT
a1 b1 a2 b2 a3 b3 a4 b4
DUMP PILOT
FLOAT
IMPLEMENT PILOT SUPPLY

T LS P
P C2 TC2 C1 TC1
IMPLEMENT RETURN G9 DUMP LOWER
IMPLEMENT VALVE SUPPLY
FRONT DIFF. A T RH LIFT
(42) MANIFOLD GP LOCK ON-OFF IMPLEMENT LOAD SENSE
HOLD B
LS HOLD ARM
MOUNTING SOLENOID C1
VALVE DRAIN
AUTO FRONT / REAR DIFF. LOCK C0
(45) SCREEN GP P P
244-7140 RACK BACK PILOT RACK HOLD
MAGNETIC BACK
MANUAL FRONT DIFF. LOCK RAISE PILOT RAISE
251-6351
244-7139 LH LIFT
NOTE E 3RD FUNCTION B PORT PILOT ARM
E NOTE E E
4TH FUNCTION B PORT PILOT SEE 4TH FUNCTION WITH RIDE CONTROL
(29) VALVE GP
CHECK AXLE OIL COOLING RETURN

M SEC. STEER AXLE OIL COOLING SUCTION

(ATCH)
QUICK COUPLER SUPPLY
9T-1013 (31) VALVE GP 4TH FUNCTION A PORT PILOT
SHUTTLE (43) PUMP GP (46) VALVE GP QUICK COUPLER RETURN
LS OUT
3RD FUNCTION A PORT PILOT NOTE A
LOAD SENSE AXLE OIL COOLING RELIEF AXLE OIL FRONT DIFFERENTIAL LOCK
8J-6875 (ATCH) COOLER BYPASS LOWER/FLOAT PILOT
273-1807 130-5202
(27) VALVE GP NOTE C NOTE E DUMP PILOT
CHECK NOTE E
4TH FUNCTION B PORT PILOT
(25) PUMP GP 128-6847 DR
SEC. STEER G5 3RD FUNCTION B PORT PILOT
b1 RACK BACK b2 RAISE b3 CLOSE/LOWER
(ATCH)
313-5855 RAISE PILOT
NOTE E RACK BACK PILOT

(26) SCREEN GP IMPLEMENT PILOT SUPPLY

306-4025 LS CF EF
IMPLEMENT RETURN (49) MANIFOLD GP
(19) VALVE GP CONTROL
MOUNTING IMPLEMENT VALVE SUPPLY QUICK COUPLER (48) CYLINDER GP
(47) VALVE GP QUICK COUPLER (ATCH) (ATTACHMENT) QUICK COUPLER (ATCH)
POWER CONTROL IMPLEMENT LOAD SENSE 180-8585
SHUTTLE (35) MOTOR GP 311-1463
(30) VALVE GP 286-8970 POWER CONTROL NOTE E
DIFF. LOCK FAN: 265-4925 NOTE E
SOLENOID VALVE DRAIN
PRIORITY, 8J-6875 (ATCH FAN: 330-0826) QUICK COUPLER
STEERING
NOTE E QUICK COUPLER RETURN SOLENOID (50) VALVE GP AXLE
317-0953 RESERVOIR DIFFERENTIAL
DEAD ENGINE
(6) MANIFOLD GP G4 (40) VALVE GP
SHUT OFF
AXLE OIL COOLING RETURN
112-1817
LOCK
RELIEF COLD START (ATCH) (32) COOLER QUICK COUPLER SUPPLY NOTE E
D D
277-9660 G3 332-1166
(39) VALVE GP
COOLER
OIL
FRONT DIFFERENTIAL LOCK
FRONT AXLE
282-2024
BYPASS
145-8983 AXLE OIL COOLING SUCTION
(53) SENSOR GP (54) SWITCH AS
POSITION LIMIT
G12 (LEFT BRAKE PEDAL) (STOP LIGHT)
(52) CONTROL GP
G6
NON-ENGINE END FRAME - 2ND AND 3RD FUNCTION
(8) PUMP GP (44) SCREEN GP 267-5222 FOOT BRAKE
105-6117
IMPLEMENT/ MAGNETIC 271-0260
STEERING 251-6351
304-9308 G1 (38) VALVE GP NO

NOTE B CHECK (51) ACCUMULATOR GP

VTL
175-0447 BRAKE NC

(CHARGED) (2) ACCUMULATOR GP

G8 279-0093 C C RIDE CONTROL (ATCH)
259-4685
(33) FILTER GP
FAN RETURN
G15 NOTE E
LS
F 244-1031 PS PS1

HEAD END RIDE

CONTROL SOLENOID
(16) VALVE GP HEAD END RIDE
BRKR RELIEF FAN CONTROL CONTROL SOLENOID
VACUUM SOLENOID
258-2829 (5) FILTER GP
LS
G16
CASE DRAIN C1
(3) CYLINDER GP (21) VALVE GP
285-2235 A1 LIFT
(36) PUMP GP RIDE CONTROL (ATCH)
FAN (22) VALVE GP G10 G2 (55) VALVE GP
254-9037 C2
314-4008
254-5145 NOTE E
(28) VALVE GP
CHECK
G11 NOTE B
TANK DRAIN BRAKE CONTROL
(1) ACCUMULATOR GP
(4) CYLINDER GP
TILT: 346-1093
245-5943 P (SERVICE)
C
303-5974 (15) TANK GP A2 279-5719 (18) VALVE GP PILOT TILT, HIGH LIFT (ATCH): 346-1094 RAISE LIFT C
DEAD ENGINE 275-7875 NOTE E
HYDRAULIC OIL
255-2421 112-1817
NOTE F
(34) MANIFOLD GP
CONTROL
RACK (17) VALVE GP
(9) SCREEN GP 4 FUNCTION (ATCH)
9T-9227 BRAKE / FAN TO SERVICE BRAKE 336-3822
309-4907 T TOP PORT (FRONT AXLE)
LOWER 3RD FUNCTION
(ATTACHMENT)
NOTE E
T1 (37) VALVE GP
DEAD ENGINE TO SERVICE BRAKE VALVE PILOT SHUT OFF
SOLENOID DUMP TILT 4TH FUNCTION
112-1817 (REAR AXLE) (ATTACHMENT) RIDE CONTROL
A1 B1 a1 A2 B2 a2 LOWER B3 A3 a3 B4 A4 a4 (ATTACHMENT)
DUMP OPEN/RAISE OPEN/RAISE
G7 FLOAT

NOTE A : RESOLVER OMITTED FROM LAST SECTION IN VALVE

STACK

NOTE B : FAN / IMPLEMENT / STEERING PUMP

FRONT AXLE (7) PLATE DRIVE : ENGINE DRIVE RATIO = 1 : 1
ORIFICE
317-5574 NOTE C : AXLE OIL COOLING PUMP
DRIVE : ENGINE DRIVE RATIO = 1.5748 : 1
H H
T NOTE D : HIBERNATE ENGINE SPEED : 600 RPM
LOW IDLE ENGINE SPEED : 800 RPM
RATED ENGINE SPEED : 2100 RPM
4TH FUNCTION A PORT PILOT HIGH IDLE ENGINE SPEED : 2340 RPM
FLOAT
FROM STEERING/ 3RD FUNCTION A PORT PILOT
G9
NOTE E : OPTIONAL ATTACHMENT
IMPLEMENT PRIORITY VALVE LOWER/FLOAT PILOT DUMP LOWER
NOTE F : DEAD ENGINE LOWER VALVE
(41) ACCUMULATOR GP DUMP PILOT
A T RH LIFT RH LIFT
DIFF. LOCK IMPLEMENT PILOT SUPPLY LS HOLD ARM ARM HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HOLD B C1
(ATCH) IMPLEMENT AND STEERING PUMP OUTPUT
B 245-2975 IMPLEMENT RETURN C0 PILOT CIRCUIT B
P RACK P HOLD HOLD
IMPLEMENT VALVE SUPPLY FAN CONTROL CIRCUIT
BACK RAISE SECONDARY STEERING PUMP OUTPUT
IMPLEMENT LOAD SENSE LH LIFT LH LIFT 4TH FUNCTION CONTROL CIRCUIT
C1 TC1 C2 TC2
P A PR
VALVE DRAIN
ARM ARM
SUPPLY LINE
RACK BACK PILOT DRAIN / RETURN LINE
BRAKE COOLING CIRCUIT
RAISE PILOT STEERING CIRCUIT
(15) TANK GP 3RD FUNCTION B PORT PILOT COUPLER CYLINDERS AND CONTROL CIRCUIT
HYDRAULIC OIL TILT CYLINDER CONTROL CIRCUIT
4TH FUNCTION B PORT PILOT
255-2421 LS OUT 3RD FUNCTION CONTROL CIRCUIT
AXLE OIL COOLING RETURN LIFT CYLINDERS AND RIDE CONTROL CIRCUIT
AXLE OIL COOLING SUCTION NOTE A DIFFERENTIAL LOCK CONTROL CIRCUIT
HYDRAULIC QUICK COUPLER SUPPLY
BRAKE CONTROL CIRCUIT
IMPLEMENT AND FAN PUMP LOAD SENSE CIRCUIT
1
TANK QUICK COUPLER RETURN IMPLEMENT LOAD SENSE CIRCUIT
FRONT DIFFERENTIAL LOCK
DR
2 3
CO b1 RACK BACK b2 RAISE b3 CLOSE/LOWER b4 CLOSE/LOWER LINE PATTERNS
T
Pressure Line

(42) MANIFOLD GP Pilot / Load Sensing Pressure

MOUNTING
AUTO FRONT / REAR DIFF. LOCK Drain / Return Lines
244-7140
MANUAL FRONT DIFF. LOCK
Component Group
QUICK COUPLER QUICK COUPLER (48) CYLINDER GP
244-7139 (ATTACHMENT) QUICK COUPLER (ATCH)
H H SOLENOID Attachment
(49) MANIFOLD GP 311-1463
CONTROL NOTE E Air Line
A QUICK COUPLER (ATCH) AXLE A
180-8585 (50) VALVE GP RESERVOIR DIFFERENTIAL
NOTE E DEAD ENGINE LOCK CALLOUTS
112-1817
NOTE E FRONT AXLE
YY Taps (Pressure, Sampling,Sensor) by letter
REAR AXLE
THIS SCHEMATIC IS FOR THE 938H/IT38H WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: RENR8997-05
SCHEMATIC PART NUMBER: 258-8893, CHANGE: 06, VERSION: -

DIFFERENTIAL LOCK CIRCUIT SCHEMATIC PART NUMBER: 310-3567, CHANGE: 01, VERSION: -

NON-ENGINE END FRAME - 4TH FUNCTION WITH RIDE CONTROL ATCH

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

9 15 16 25 26 28 29 30 31 46 24 49 23 3 21 7 17 4

43

39
50
32
48
35
1
40
3
45

6
8 44 36 19 34 42 47 33 37 22 38 41 51 20 18 2
DIFFERENTIAL LOCK AND AXLE COOLING
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

21

43

46

41
44
45

G14
42

G13
FAN / BRAKE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

36

53 52
33 G6 G12 54

G2 38
39
37 G15
34

47
G8 40 G16
G10 55
35
G1
32

RIGHT SIDE, CENTER VIEW RIGHT SIDE, REAR VIEW LEFT PEDAL
IMPLEMENT COMPONENT LOCATIONS
VIEW ALL CALLOUTS

16
20 4 50
3
48
15
G11
9
17

5
49
1
G3
7
G14
G7
G4
6 G13 G9
18
19
22
RIGHT SIDE, CENTER VIEW RIGHT SIDE, FRONT
STEERING COMPONENT LOCATIONS
VIEW ALL CALLOUTS

24 27 29
LOWER, LEFT SIDE, CENTER

28

30

26
23
25

31 G5