Professional Documents
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CONCRETE SAW
PARTS LIST
MODEL
CC2500
(Revised August 2004)
Part #1800418
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CAUTION: Do not exceed Bladeshaft speed (RPM) shown for each blade size. Excessive
Blade Speed could result in blade breakage and serious personal injury.
14” 2,625 4.12” 3,600 3.00 14” 2,625 4.12” 3,600 3.00
18” 2,625 4.12” 3,600 3.00 18” 2,625 4.12” 3,600 3.00
20” 2,625 4.12” 3,600 3.00 20” 2,625 4.12” 3,600 3.00
24” 2,025 4.75” 3,200 3.00 24” 2,275 4.75” 3,600 3.00
26” 2,025 4.75” 3,200 3.00 26” 2,275 4.75” 3,600 3.00
CAUTION: When changing blade size, use chart shown below for selecting items
that must be changed.
Transmission Group…….……………………………………………...… 16 - 17
Accessories/Options Group……….………………………………………22 – 23
Decal Group………………………………………………………………24
Wiring Diagram……………..…………………………………………… 25
Warranty………………..…………………………………………………28
1 2600161 1 Engine, 20HP Honda (20H) 19 2500792 4 V-Belt, 3VX400 (For 20 & 24H)
2600056 1 Engine, 22HP Hatz Diesel (22HD) 2500793 5 V-Belt, 3VX425 (For 27KC)
2600103 1 Engine, 24HP Honda (24H) 2500794 4 V-Belt, 3VX450 (For 22HD)
2600338 1 Engine, 27HP Kohler Command (27KC) 20 6047908 1 Engine Base
2 2900223 4 Cap Screw, Hex Hd., M10 x 30mm (For 22HD) 21 2900332 2 Set Screw, Sq. Hd., M12 x 100mm
2900317 4 Cap Screw, Hex Hd., M10 x 45mm 22 6047909 2 Engine Base Mount
(For 20H, 24H, 27KC) 23 2900333 6 Cap Screw, Hex Hd., M10 x 25mm
3 2900014 12 Flat Washer, 3/8" SAE 24 2900330 4 Cap Screw, Hex Hd., M12 x 30mm
4 2900304 10 Lock Nut, M10 Nylon 25 2900084 8 Lock Washer, 1/2" Split
5 6047974 1 Oil Drain Hose Ass'y (For 27KC) 26 2900058 8 Flat Washer, 1/2" SAE
(Includes #6 - #9) 27 6047940 1 Blade Shaft Assembly for Saws
6047975 1 Oil Drain Hose Ass'y (For 20 & 24H, 22HD) with 14" - 20" Blade Guard
(Includes #6 - #9) (Includes #25, #26, #28 - #43)
6 3200093 1 Fitting, M14 x 1.5mm Male to 1/4" Push Lock 6047941 1 Blade Shaft Assembly for Saws
(For 20H, 24H, 22HD) with 26" Blade Guard
3200070 1 Fitting, 3/8" Male Pipe to 1/4" Push Lock (Includes #25, #26, #28 - #43)
(For 27KC) 28 6047905 1 Blade Shaft
7 6047955 1 Oil Drain Hose, 1/4" I.D. x 12" 29 6047959 1 Key, 3/8" Sq. x 2-1/4"
8 3200040 1 Fitting, 1/4" Male JIC to 1/4" Push Lock 30 6047978 2 Key, 3/16" Sq. x 27/32"
9 3200006 1 Cap, 1/4" JIC 31 2500731 2 Pillow Block Bearing, 1-1/2"
10 6047977 1 Key, 1/4" Sq. x 3" (For 20 & 24H) 32 6047903 2 Blade Shaft Bearing Spacer, 7/8"
6047959 1 Key, 3/8" Sq. x 2-1/4" (For 27KC) 33 2900264 2 Grease Fitting, 1/8" NPT x 1-3/4"
11 2500817 1 Sheave, 3.00-4 Groove 34 2900106 4 Cap Screw, Hex Hd., 1/2-13 x 2"
(For 20 & 24H) 35 6047947 1 Sheave, 4.12-5 Groove for Saws
12 2500029 1 Taper Bushing, 1-1/8" with Set Screws with 14" - 20" Blade Guard
(For 20 & 24H) 6047948 1 Sheave, 4.75-5 Groove for Saws
12A 2900484 2 Set Screw, Soc. Hd., 3/8-16 x 5/8" with 26" Blade Guard
13 6048195 1 Accessory Drive Pulley, 1-1/8" Bore 36 2900418 6 Set Screw, Soc. Hd., 5/16-18 x 5/8"
(For 20 & 24H) 37 6047906 2 Inner Flange, 5"
14 2900036 6 Set Screw, Soc. Hd., 5/16-18 x 1/4" 38 6047907 1 Outer Flange, 5" with Pin (Includes #39)
15 6047914 1 Sheave, 3.00-3V-5 Groove/4L-1 39 2900197 1 Drive Pin, 3/8" Dia. x 2"
Groove x 1-7/16" (For 27KC) 40 2900146 1 Cap Screw, Hex Hd., 5/8-11 x 4" Right Hand
16 6047915 1 Sheave, 3.00"-Taper Bore 41 2900130 1 Cap Screw, Hex Hd., 5/8-11 x 4" Left Hand
(For 22HD with 26" Blade Guard) 42 2900133 2 Lock Washer, 5/8" Split
6047939 1 Sheave, 3.65"-Taper Bore 43 2900002 2 Flat Washer, 5/8" SAE
(For 22HD with 14" - 20" Blade Guard) 44 (REF) 1 Engine Control Box (For 22HD only)
17 2900356 1 Cap Screw, Hex Hd., M18 x 1.5 x 45mm 45 6047951 1 Control Box Mount (For 22HD only)
(For 22HD) 46 2900310 3 Cap Screw, Hex Hd., M6 x 20mm
18 2900367 1 Lock Washer, M18 Split (For 22HD) 47 2900302 3 Lock Nut, M6 Nylon
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CC2500 Parts List
Drawing 2
Engine and Blade Shaft Group
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48 2900314 2 Cap Screw, Hex Hd., M10 x 20mm 77 6047916 2 Fuel Tank Mount Bar
49 2900321 2 Lock Washer, M10 Split 78 2500649 1 Fuel Tank Cap with Gauge
50 6047958 1 Battery Assembly (Includes #51- #61) 79 2500205 1 Fuel Tank Grommet
51 2700208 1 Battery, 12 Volt Group Size 34 80 2900031 4 Lock Washer, 5/16" Split
52 2800073 1 Battery Cable, Positive (Red) 81 3200206 1 Pipe Plug, 1/4" NPT (For 20 & 24H, 27KC)
53 2800072 1 Battery Cable, Negative (Black) 82 2900360 4 Cap Screw, Hex Hd., M8 x 25mm
54 6010016 1 Battery Pad 83 2500377 1 Choke Cable (For 20 & 24H, 27KC)
55 6047920 1 Battery Holder 2500186 1 Shut-off Cable (For 22HD)
56 6047922 1 Battery Strap 2500462 1 Plug, 3/8" Hole (For Electric, Hydraulic))
57 6048077 1 Rubber Strip 84 2800262 1 Rocker Panel Plug
58 6047921 1 Battery Support Brace 85 2800260 1 Rocker Mounting Panel
59 2900329 12 Cap Screw, Hex Hd., M8 x 20mm 86 2700430 1 Ignition Switch with Key (For 20 & 24H)
60 2900022 17 Flat Washer, 5/16" SAE 2800431 1 Wiring Harness (For 20 & 24H) Not Shown
61 2900303 8 Lock Nut, M8 Nylon 2700892 1 Ignition Switch with Key (For 27KC)
62 2800256 1 Battery Boot (Red) Large 2700885 1 Wiring Harness (For 27KC) Not Shown
63 2800197 1 Battery Boot (Red) Small 2500694 1 Plug, 5/8" Hole (For Diesel, Electric, Hydraulic)
64 2800257 1 Battery Boot (Black) Large 87 2800461 1 Emergency Stop Button (For 20 & 24H, 27KC)
65 2800198 1 Battery Boot (Black) Small 2500549 1 Plug, 7/8" Hole (For Diesel, Electric, Hydraulic)
66 6047960 1 Fuel Tank Assembly (For Gasoline Engines) 88 2800463 1 Contact Block N.O. (For 20 & 24H, 27KC)
(Includes #59, #60, #67, #70, #72- #75, #77- #82) 89 2500810 1 Throttle Control (fFor 20 & 24H, 27KC)
6047961 1 Fuel Tank Assembly (For Diesel Engines) 2500752 1 Throttle Control (For 22HD)
(Includes #59, #60, #67- #75, #77- #80, #82) 90 2900309 2 Cap Screw, Hex Hd., M5 x 20mm
67 2500776 1 Fuel Tank, 5 Gallon 91 2900016 2 Flat Washer, #10 USS
68 3200012 1 Street Elbow, 1/4" NPT (For 22HD) 92 2900301 2 Lock Nut, M5 Nylon
69 3200210 1 Fitting, 1/4" Male Pipe to 3/16" Hose Barb 93 2800120 1 Tach/Hour Meter (For 20 & 24H, 27KC)
(For 22HD) 93A 2900206 2 Screw, Self-Tapping, #8-32 x 3/8"
70 3200062 1 Hose Clamp (3 Req'd for 22HD) 94 2500381 1 Plug, 2-5/8" Hole (For Electric, Hydraulic)
71 6047942 1 Fuel Line, Return 3/16" I.D. (For 22HD only) 95 2900148 1 Hex Nut, 3/8-24
72 3200108 1 Fuel Shut-off Valve 96 6047963 1 Air Cleaner Assembly For Hatz Diesel
73 3200057 1 Elbow, 1/4" Male Pipe to 1/4" Male JIC (Includes #97- #106)
(For 20 & 24H, 27KC) 97 2500831 1 Air Cleaner 4" Plastic Body Style
3200012 1 Street Elbow, 1/4" NPT (For 22HD) 98 2500832 1 Band, 4.80" Dia Mounting
74 3200091 1 Fitting, 1/4" Female JIC to 1/4" Push Lock 99 2500833 1 Hood, 1-3/4" Inlet
(For 20 & 24H, 27KC) 100 2500848 1 Hose Reducer, 2" ID - 1-3/4" ID
3200202 1 Fitting, 1/4" Male Pipe to 5/16" Push Lock 101 2500423 1 Restriction Indicator
(For 22HD) 102 3200156 1 Street Elbow, 1/8" Brass
75 6047956 1 Fuel Line Hose, 1/4" I.D. x 14" Long 103 3200096 2 Hose Clamp #40
(For 20 & 24H, 27KC) 104 6047964 1 Air Cleaner Mount Bracket
6047957 1 Fuel Line Hose, 5/16" I.D. x 48" Long 105 3200117 1 Close Nipple, 1/8" Brass
(For 22HD) 106 2501184 1 Air Filter
76 2500201 1 Fuel Filter with Clamps (For 20 & 24H only)
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CC2500 Parts List
Drawing 3A
Electric Motor Group
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1 2600202 1 Electric Motor, 15HP-3 PH, 230/460V, Leeson 19 6047987 1 Frame Lift
2600377 1 Electric Motor, 15HP-3 PH, 575V, Baldor 20 2900321 4 Lock Washer, M10 Split
2 6047908 1 Engine Base 21 2900333 4 Cap Screw, Hex Hd., M10 x 25mm
3 2900316 4 Cap Screw, Hex Hd., M10 x 40mm 22 2900105 1 Cap Screw, Hex Hd., 1/2-13 x 2-3/4"
4 2900014 20 Flat Washer, 3/8" SAE 23 2900084 1 Lock Washer, 1/2" Split
5 2900304 14 Lock Nut, M10 Nylon 24 2900058 2 Flat Washer, 1/2" SAE
8 2900036 4 Set Screw, Soc. Hd., 5/16-18 x 1/4" 28 2900022 4 Flat Washer, 5/16" SAE
10 6047947 1 Sheave, 4.12"- 5 Groove for 30 2900019 3 Cap Screw, Hex Hd., 5/16-18 x 3/4"
Saws with 14"-20" Blade Guards 31 6047973 1 Alternator Drive Pulley, 1-3/8" Bore
Saws with 26" Blade Guards 33 2900223 2 Cap Screw, Hex Hd., M10 x 30mm
11 2900418 4 Set Screw, Soc. Hd., 5/16-18 x 5/8" 34 2900037 1 Hex Nut, 1/2-13
14 2900311 4 Cap Screw, Hex Hd., M6 x 25mm 37 2900332 2 Set Screw, Sq. Hd., M12 x 100mm
15 2900009 8 Flat Washer, 1/4" SAE 38 2900333 6 Cap Screw, Hex Hd., M10 x 25mm
17 2900314 2 Cap Screw, Hex Hd., M10 x 20mm 40 2900084 4 Lock Washer, 1/2" Split
18 6047935 1 Starter Box Assembly, 230V 41 2900330 4 Cap Screw, Hex Hd., M12 x 30mm
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CC2500 Parts List
Drawing 3B
Starter Box Assembly
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(Includes #2 - #12, #19, #19A, #23 - #28) 1800811 1 Voltage Label, 460V
4 2901414 4 Cover Screw, Starter Box 19A 2701327 1 Coil, Furnas 230V
5 6011305 1 Start Pushbutton Assembly 20 6010363 1 Starter Assembly, 460V & 575V
6 2701392 1 Contact Block N.O. 21 2800277 1 Coil, Furnas 575V (Replaces #20A)
8 2701390 2 Push Button Operation Body 2701425 3 Heater # E61 for 460V
(Includes #8, #9, #11, #12) 24 2900707 2 Machine Screw, Pan Hd., #10-32 x 1/4"
11 2800200 1 Contact Block N.C. 25 2900708 1 Machine Screw, Rd. Hd., #10-32 x 1/2"
13 2800253 1 Amp Meter, 0-40 AC (3-PH, 230V) 27 6040301C 1 Starter Box, Back Panel
2800252 1 Amp Meter, 0-20 AC (3-PH, 460 & 575V) 28 2900676 4 Machine Screw, Pan Hd., M4 x 8mm
14 2900090 2 Machine Screw, Rd. Hd., #6-32 x 1/2" 29 2800547 2 Connector, 1" Non-Met, 90 Degree
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CC2500 Parts List
Drawing 4
Hydraulic Motor Group
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1 2600064 1 Hydraulic Motor, Danfoss 1.94 cu. Inch 25 6047908 1 Engine Base
2 2900357 2 Cap Screw, Soc. Hd., 3/8-16 x 1-1/2" 26 2900521 2 Tap Bolt, Hex Hd., 3/8-16 x 2-1/2"
3 2900006 8 Lock Washer, 3/8" Split 27 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
4 6048229 1 Key, 3/16" Sq. x 1-1/4" 28 2900014 8 Flat Washer, 3/8" SAE
5 6047985 1 Pillow Block Assembly (Includes #6 - #14) 29 2900033 2 Hex Nut, 3/8-16
13 2900235 4 Cap Screw, Flat Hd., 3/8-16 x 1" 37 2900024 4 Lock Washer, 1/4" Split
14 3200004 1 Seal, 1-1/8" x 2" x 1/4" 38 2900009 4 Flat Washer, 1/4" SAE
15 6048195 2 Accessory Drive Pulley, 1-1/8" Bore 39 6048214 1 Hose, 3/4" x 34" Return
16 2900036 4 Set Screw, Soc. Hd., 5/16-18 x 1/4" 40 6048136 1 Hose, 3/4" x 28" Pressure
17 2500849 1 V-Belt, 4L-500 41 3200110 1 Elbow, Male 3/4" JIC to 1/2" Pipe
18 2500621 1 Sheave, 3.65-4 Groove Taper Style for 42 3200111 1 Elbow, Male 3/4" JIC to 1" Pipe
2500817 1 Sheave, 3.00-4 Groove Taper Style for 44 6047972 1 Adjustment Arm
19 2500031 1 Taper Bushing, 1-1/8" with Set Screws for 46 6047953 1 Frame Lift Brace
14" and 20" Blade Guards 47 2900315 1 Cap Screw, Hex Hd., M10 x 35mm
2500029 1 Taper Bushing, 1-1/8" with Set Screws for 48 2900304 3 Lock Nut, M10 Nylon
26" Blade Guard 49 2900019 1 Cap Screw, Hex Hd., 5/16-18 x 3/4"
19A 2900484 2 Set Screw, Soc. Hd., 3/8-16 x 5/8" 50 2900031 1 Lock Washer, 5/16" Split
20 2500621 1 Sheave, 3.65-4 Groove Taper Style 51 2900022 1 Flat Washer, 5/16" SAE
21 2500363 1 Taper Bushing, 1-1/2" with Set Screws 53 2900192 1 Cap Screw, Hex Hd., 1/2-13 x 2-1/4"
for 14" and 20" Blade Guards 54 2900084 1 Lock Washer, 1/2" Split
21A 2900484 2 Set Screw, Soc. Hd., 3/8-16 x 5/8" 55 2900058 1 Flat Washer, 1/2" SAE
22 6047947 1 Sheave, 4.12-5 Groove for 26" Blade Guard 56 2900037 1 Hex Nut, 1/2-13
23 2900418 4 Set Screw, Soc. Hd., 5/16-18 x 5/8" 57 6047971 1 Alternator Mount Bar
24 2500792 4 V-Belt, 3VX400 58 2900223 2 Cap Screw, Hex Hd., M10 x 30mm
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CC2500 Parts List
Drawing 5
Transmission Group
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1 6047923 1 Transmission Platform Weldment 29 2900310 6 Cap Screw, Hex Hd., M6 x 20mm
3 2900319 4 Cap Screw, Hex Hd., M10 x 80mm 32 2500806 1 Speed Control Cable
6 2500017 1 Sprocket, 12 Teeth with Set Screw 35 2900054 1 Cap Screw, Hex Hd., #10-24 x 1"
6A 2900056 1 Set Screw, Soc. Hd., 1/4-20 x 1/4" 36 2900017 1 Lock Nut, #10-24
7 2900068 2 Woodruff Key #404, 1/8" Wide x 1/2" Dia. 37 6047926 1 Shift Lever
9 2900333 2 Cap Screw, Hex Hd., M10 x 25mm 39 6047943 1 Cable Control Bracket
10 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2" 40 2500818 1 Cable Clamp
11 2900058 4 Flat Washer, 1/2" SAE 41 2900010 2 Lock Nut, 1/4-20 Nylon
12 2900037 2 Hex. Nut, 1/2-13 42 2500016 1 Pulley, 6" Dia. with Setscrews
13 6010080 1 Transmission Jackshaft, 15 Tooth 42A 2900101 2 Set Screw, Soc. Hd., 1/4-20 x 3/8"
15 2500011 2 Flange Block Bearing, 3/4" 2500872 1 V-Belt, 4L-520 (For Hatz Diesel Only)
16 2900223 5 Cap Screw, Hex Hd., M10 x 30mm 44 6048085 1 Idler Arm
17 2900061 1 Grease Fitting, 1/4-28 x 90º 45 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
18 2900184 1 Grease Fitting, 1/4-28 x 45º 46 2900321 2 Lock Washer, M10 Split
19 2500018 1 Sprocket, 48 Teeth with Set Screws 47 2900325 2 Hex Nut, M10
19A 2900101 2 Set Screw, Soc. Hd., 1/4-20 x 3/8" 48 2500074 1 Idler Pulley with Bushing (Includes #49)
21 2500780 1 Spring, 1" Dia. x 6" 50 2900337 1 Cap Screw, Hex Hd., M10 x 50mm
24 2900277 1 Clevis Pin, 1/2" Dia. x 1-1/2" 52 2900055 1 Cotter Pin, 3/16" x 1"
25 2900276 1 Hair Pin Cotter, 1/2" 53 2900407 2 Cap Screw, Hex Hd., 7/16-14 x 1"
26 2900315 1 Cap Screw, Hex Hd., M10 x 35mm 54 2900045 2 Lock Nut, 7/16-14 Nylon
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__________________________________ __________________________________
CC2500 Parts List CC2500 Parts List
Drawing 6 Drawing 7
Depth Indicator Assembly Blade Guard Assembly
__________________________________ __________________________________
19
20
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CC2500 Parts List
Drawing 8
Hydraulic Raise/Lower Group
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4 2900393 1 Clevis Pin, 1/2" Dia. x 2" 24 2800197 1 Battery Boot (Red)
5 2900276 2 Hair Pin Cotter, 1/2" 25 6047990 1 Battery Cable, Positive (Red)
7 2900022 6 Flat Washer, 5/16" SAE 27 2900329 1 Cap Screw, Hex Hd., M8 x 20mm
9 6047966 1 Cable Connecting Arm w/Cap Screw 29 2900019 3 Cap Screw, Hex Hd., 5/16-18 x 3/4"
9A 2900620 1 Cap Screw, Soc. Hd., 1/4-28 x 5/8" 30 6047969 1 Rocker Switch Assembly
16 3200312 1 Elbow, 1/4" Male Pipe 36 2900333 4 Cap Screw, Hex Hd., M10 x 25mm
17 3200056 1 Flow Control Valve, 1/4" NPT 37 2900321 4 Lock Washer, M10 Split
18 3200057 1 Elbow, 1/4" Male Pipe to 1/4" Male JIC 38 2900014 4 Flat Washer, 3/8" SAE
19 2900611 1 Cap Screw, Flat Hd., M8 x 20mm 39 6047988 1 Wiring Harness (Not Shown)
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CC2500 Parts List
Drawing 9
Options Group
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Diagram Part
Qty. Req. Description
Number No.
1 6047933 1 Water Pump Kit (Includes #2 - #11)
2 2600200 1 Water Pump (Includes #3)
3 2701694 2 Port Fitting 90° with O-Ring
4 2900311 4 Cap Screw, Hex Hd., M6 x 25mm
5 2900009 8 Flat Washer, 1/4" SAE
6 2900302 6 Lock Nut, M6 Nylon
7 3200016 2 Hose Clamp #8
8 6048167 1 Inlet Hose Assembly, 1/2" I.D.
9 6010302 1 Outlet Hose Assembly, 1/2" I.D.
10 2800062 3 Toggle Switch
11 2800063 3 Switch Boot
12 (REF) 1 Fitting, 1/2" Male Pipe to 3/4" Male Garden Hose
13 (REF) 1 Water Valve
14 (REF) 1 Street Elbow, 1/2" NPT
15 6047934 1 Spot Light Kit (Includes #6, #10, #11, #16 - #20)
16 2500194 1 Spot Light, 12 Volt
17 6010106 1 Light Bar
18 6010107 1 Light Bar Mount Bracket
19 2900310 2 Cap Screw, Hex Hd., M6 x 20mm
20 2400157 2 Hand Lock Knob, 5/16-18
21 6047932 1 Water Safety Switch Kit (Includes #10, #11, #22)
22 2800060 1 Water Pressure Safety Switch
23 (REF) 1 Water Supply Tube
24 6047967 1 Electric Power Raise/Lower Kit (Includes #25 - #48)
25 2500930 1 Electric Linear Actuator
26 2500931 1 Rod End, 1/2-20 Male
27 2900109 1 Jam Nut, 1/2-20
28 6047966 1 Cable Connecting Arm
28A 2900620 1 Cap Screw, Soc. Hd., 1/4-28 x 5/8"
29 2500214 1 Cable Clamp
30 6047968 1 Depth Indicator Cable
31 6047965 1 Actuator Clevis
32 2900393 1 Clevis Pin, 1/2" Dia. x 2"
33 2900276 2 Hair Pin Cotter, 1/2"
34 2900360 2 Cap Screw, Hex Hd., M8 x 25mm
35 2900022 2 Flat Washer, 5/16" SAE
36 2900303 2 Lock Nut, M8 Nylon
37 6047979 1 Circuit Breaker Assembly (Includes #38 - #42)
38 2800363 1 Circuit Breaker, 20 Amp
39 2800364 1 Circuit Breaker Boot
40 2900309 2 Capscrew, Hex Hd., M5 x 20mm
41 2900016 2 Flat Washer, #10 USS
42 2900301 2 Lock Nut, M5 Nylon
43 6047969 1 Rocker Switch Assembly (Includes #44 - #47)
44 2800259 1 Rocker Switch Actuator
45 2800258 1 Rocker Switch Body
46 2800261 1 Rocker Panel Gasket
47 2800260 1 Rocker Mounting Panel
48 2900354 1 Clevis Pin, 1/2" Dia. x 1-3/4"
23
Decal Group
24
25
26
27
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects
in workmanship or materials for a period of one (1) year from the date of
shipment to Customer.
28