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Keywords: Some of pharmaceutical excipients are known to affect oral drug absorption via various mechanisms. Among
Bioequivalence diverse excipients, sugar alcohols (e.g. mannitol and sorbitol) are regarded as critical excipients that significantly
BCS alter drug absorption by osmotic effect. This recognition is based on the previous findings that several grams of
Biowaiver sugar alcohols exhibited clear impact on the bioavailability/bioequivalence of certain drugs. However, com-
Sugar alcohols
monly administered oral drug products contain less amount of sugar alcohol, thus, such a significant impact on
Osmolality
drug absorption is questionable. The purpose of this research was to retrospectively estimate the no-effect dose
of mannitol that may not affect oral absorption of BCS class I and III drugs. Mannitol content in marketed oral
drug products (16 active pharmaceutical ingredients, 132 drug products) was quantified by means of reverse
engineering or questionnaire survey to 11 generic drug manufacturers headquartered in Japan. The transverse
comparison suggested that “practical” amount of mannitol may not have significant impact on oral absorption of
investigated molecules. This implication can be utilized to determine a no-effect threshold of sugar alcohol in the
context of BCS-based biowaiver guideline as well as other guidelines such as formulation change and pharma-
ceutical line extension.
∗
Corresponding author. Sawai Pharmaceutical Co., Ltd., 5-2-30, Miyahara, Yodogawa-ku, Osaka, 532-0003, Japan.
E-mail address: kazuki.matsui@sawai.co.jp (K. Matsui).
1
Current Affiliation: Ono Pharmaceutical Co., Ltd., 3-1-1, Sakurai, Shimamoto-cho, Mishima-gun, Osaka, 618-8585, Japan
https://doi.org/10.1016/j.jddst.2020.101728
Received 5 February 2020; Received in revised form 25 March 2020; Accepted 3 April 2020
Available online 03 April 2020
1773-2247/ © 2020 Elsevier B.V. All rights reserved.
K. Matsui, et al. Journal of Drug Delivery Science and Technology 57 (2020) 101728
recognized as a reliable framework to estimate the rate-determining confirmed to be bioequivalent even though they contain different
processes for oral drug absorption [1]. BCS classifies APIs into four amount of mannitol. Diverse range of mannitol content in marketed
categories considering their solubility across physiological GI pH range drug products may suggest the acceptable range of sugar alcohols that
and intestinal permeability. Highly soluble drugs, which are classified does not affect BE study outcomes. In this study, mannitol content in
into BCS class I (high permeability) or III (low permeability), are less marketed drug products of BCS class I and III drugs was robustly in-
likely to show solubility-limited absorption, and thus, are expected to vestigated by means of reverse engineering and questionnaire survey to
have low solubility-derived risk. Therefore, in certain circumstances, a 11 generic drug manufacturers headquartered in Japan. This transverse
waiver of human bioavailability/bioequivalence (BA/BE) study can be comparison of mannitol content in marketed oral drug products enables
granted for these highly soluble drugs (BCS-based biowaiver) [2–4]. us to estimate a threshold which may or may not impact on oral drug
This BCS-based biowaiver approach permits applicants to waive human absorption.
clinical study to demonstrate BE of test formulation against reference
formulation, provided that reference and test formulation contain BCS 2. Materials and methods
class I or III drugs and fulfill certain criteria for dissolution profiles and
excipient changes [5]. 2.1. Chemicals
Depending on the magnitude of concerns about false-positive risk,
requirement for BCS-based biowaiver differs by BCS classes. With re- D-Mannitol (purity >98%) was purchased from Sigma Aldrich
spect to the requirement for excipient changes, drug formulation con- (Tokyo, Japan). Acetonitrile (HPLC grade) was obtained from Fujifilm
taining BCS class I drug accepts wide range of difference except for Wako Pure Chemical (Osaka, Japan) and used as received. Innovator
certain excipients which may affect oral drug absorption. Whereas, BCS drug products of amlodipine besylate ODT 5 mg (AMLODIN® ODT
class III formulation must fulfill restricted excipient changes criteria 5 mg), donepezil hydrochloride ODT 5 mg (ARICEPT® D 5 mg), done-
(i.e. qualitatively the same and quantitatively very similar, according to pezil hydrochloride dry syrup 1% (ARICEPT® dry syrup 1%), mon-
US FDA guidance) to be eligible for BCS-based biowaiver [4]. The telukast sodium ODT 10 mg (KIPRES® ODT 10 mg), and olopatadine
narrower eligibility for BCS class III drugs may reflect the concerns that hydrochloride ODT 10 mg (ALLELOCK® ODT 10 mg) were purchased
drug absorption of lowly permeable APIs can be fairly impacted by from Japanese drug market.
certain excipients [6]. In the current BCS-based biowaiver guidelines,
several excipients are regarded as “critical excipients” which alter oral 2.2. Selection of target APIs
drug absorption. For these critical excipients, restrictive criteria for
allowable difference are applied regardless of BCS classes, making it Since this study was intended to investigate the effect of sugar al-
difficult to change the type, grade, and amount of these excipients in cohols on oral absorption of BCS class I and III drugs, other BCS classes
oral dosage forms to maintain eligibility for BCS-based biowaiver. (BCS class II and IV drugs) were excluded from analysis. BCS class I and
As one of such critical excipients, sugar alcohols (e.g. sorbitol and III drugs were picked up from BCS database provided by Drug Delivery
mannitol) are reported to reduce oral bioavailability of certain drugs Foundation (DDF, http://www.ddfint.org), and only APIs, of which
[7]. According to the previous findings, significant effect of sugar al- generic drug products are available in Japanese market, were chosen
cohols on drug absorption has been reported only when huge amount of for analysis.
sugar alcohols was used in their investigations [8–11]. Table 1 sum-
marizes the scientific literatures which report the effect of sugar alcohol 2.3. Reverse engineering of mannitol content
on drug absorption. These observations indicate that more than 2 g of
sugar alcohols may have some impact on the absorption of BCS class I Reverse engineering technology was applied to innovator drug
and III drugs. However, conventional solid oral dosage forms such as products which are labeled to contain mannitol in the medication
tablet, capsule, and fine granules have less sugar alcohol content in package inserts. Mannitol content was quantified by HPLC-RID (re-
most cases. Therefore, it is questionable whether “practical” amount of fractive index detector) method as previously described [13]. Briefly,
sugar alcohols in marketed oral dosage forms may have any impact on each drug product was suspended in distilled water for over 30 min.
drug absorption. After that, 1 mL of suspension was filtered through 0.45 μm PVDF
Among sugar alcohols, mannitol is a frequently employed pharma- membrane filter (GL Sciences, Tokyo, Japan), and an aliquot of 300 μL
ceutical excipient [12]. Mannitol enables very rapid disintegration due of each filtrate was diluted by 700 μL of acetonitrile. After sufficient
to its highly soluble property, thus, is a preferable filler for orally dis- mixing, 100 μL of the reconstituted sample was injected into HPLC-RID
integrating (orodispersible) tablet (ODT). In Japan, ODTs are often system consisted of a pump (Agilent 1290 Infinity, G4220A, Agilent
developed not only by innovator drug industries but also by generic Technologies, CA, USA), an auto injector (Agilent 1290 Infinity,
drug industries as a pharmaceutical line extension strategy. Therefore, G1316C), and a refractive index detector (Agilent 1260 Infinity,
there are many drug products on the market, and all of them are G1232A). The chromatographic peak of mannitol was separated and
Table 1
Reported effect of sugar alcohols on oral drug absorption.
Target drug (BCS class) Investigated excipient Weight dose of excipient (g) Pharmacokinetic parameters (dosage form) Reference
AUC Cmax
Cimetidine (III) Mannitol 2.264 −28.7% (solution) −54.3% (solution) Adkin et al. [9]
−30.5% (tablet) −48.8% (tablet)
Ranitidine hydrochloride (III) Sorbitol 1.25 −7% (solution) −7% (solution) Chen et al. [10]
2.25 −25% (solution) −30% (solution)
5 −44% (solution) −51% (solution)
Metoprolol tartrate (I) Sorbitol 5 −7% (solution) −23% (solution)
Theophylline (I) Sorbitol 10 +7% (tablet) +5% (tablet) Fassihi et al. [8]
Lamivudine (III) Sorbitol 3.2 −19.7% (solution) −27.6% (solution) Adkison et al. [11]
10.2 −39.2% (solution) −52.1% (solution)
13.4 −44.3% (solution) −54.6% (solution)
2
K. Matsui, et al. Journal of Drug Delivery Science and Technology 57 (2020) 101728
tios of log-normalized AUC and Cmax fall within 80–125%) [16]. All a
, BCS class was estimated based on the DDF database (http://www.ddfint.org)
clinical studies were approved by Ethics Committees at each facility.
otherwise noted.
Collected information was listed in a blinded manner to mask the b
, Elimination half-life and dissolution profile were obtained from medical
manufacturer of each drug product. For this blind purpose, drug pro- package insert or drug interview form. VR indicates very rapid dissolution
ducts that are launched only by one or two generic industries were (>85% in 15 min), whereas, R indicates rapid dissolution (>85% in 30min) in
excluded from analysis. both pH 1.2 and pH 6.8 media (900 mL) at the paddle revolution speed of
50 rpm otherwise noted.
a
3. Results , Biernacka et al. [17].
b
, Jung et al. [18].
c
In total, 16 APIs, 132 drug products were investigated in this study. , Ono et al. [19].
BCS class of these APIs was estimated based on the DDF database or
other published literatures. It was revealed that 5 APIs are classified cetirizine hydrochloride, losartan potassium, nizatidine, and suma-
into BCS class I, and 11 APIs are BCS class III. The list of investigated triptan contains mannitol. Since eight out of nine drug products of ce-
APIs along with physicochemical and pharmacokinetic properties was tirizine hydrochloride, all four products of losartan potassium, all four
presented in Table 2. Since these APIs are highly soluble, innovator of nizatidine, and all four of sumatriptan are not ODTs but conventional
drug products of each API exhibited very rapid or rapid dissolution dosage forms (immediate release tablets (IRTs) or capsules), mannitol
profiles in overhead paddle dissolution apparatus with 900 mL of test was not blended for the purpose of instant disintegration. Besides these
media. four APIs, wide range of mannitol content was observed no matter
Reverse engineering by HPLC-RID well quantified the actual man- whether investigated APIs are BCS class I or III (Figs. 1 and 2). As ex-
nitol content in certain drug product in which mannitol content is al- pected, all oral solid dosage forms contain less than 250 mg of mannitol
ready known (127 ± 4.0 mg as measured value and 121.5 mg as actual as a filler in order to fit within patient-friendly tablet size. These
content), indicating the acceptable accuracy (+4.5%) of the assay. This amounts are clearly lower than previously examined dose (i.e. several
quantification method was successfully applied to estimate the man- grams of mannitol which exhibited clear impact on oral drug absorption
nitol content in 5 innovator drug products. Mannitol content in in- as shown in Table 1). As for other dosage forms (fine granules, oral
novator drug products of amlodipine besylate (AMLODIN ® OD 5 mg), jelly, and dry syrup), several hundred milligrams of mannitol was
donepezil hydrochloride (ARICEPT ® ODT 5 mg and 0.5 g of 1% dry blended for their bulky property, but was still low in value.
syrup), montelukast sodium (KIPRES ® ODT 10 mg), and olopatadine
hydrochloride (ALLELOCK ® ODT 5 mg) was determined to be 4. Discussion
84.9 ± 3.3 mg, 158 ± 6.5 mg, 236 ± 4.7 mg, 18.0 ± 0.67 mg, and
196 ± 5.9 mg, respectively. As for the quantitation in generic drug It has been argued that the possible mechanism of impaired drug
products, questionnaire survey was conducted within the framework of absorption by sugar alcohols is not the reduction in intestinal drug
JGA. Pharmaceutical industries participated in this survey launch permeability, but their osmotic effect on the GI physiology [7]. Several
generics of the same APIs, thus, full disclosure of pharmaceutical ex- research groups revealed that sugar alcohol solution retains high os-
cipients in their marketed drug products was not possible due to con- molality, which induces water secretion into the intestinal lumen after
fidentiality reasons. All collected data and measured mannitol content oral intake [20–22]. Increased intraluminal fluid volume dilutes its
in innovator drug products were presented in supplemental material solute, which results in less concentration gradient across intestinal
(Supplemental Tables 1~16). epithelial membrane, and subsequently, impairs intestinal absorption
As shown in Table 3, diverse range of mannitol content in in- rate of the solute. In addition, it was also reported that sugar alcohols
vestigated drug products was observed. It was also found that w/w% of reduce intestinal transit time in a dose-dependent manner [23,24],
mannitol diverged from 0 up to 94%, indicating that most portion of which leads to shorten absorption window in the GI tract. By these
formulation weight is derived from mannitol when it is blended as a mechanisms, sugar alcohols exert their suppressive effect on oral drug
main filler. Among investigated APIs, none of drug products of absorption.
3
K. Matsui, et al. Journal of Drug Delivery Science and Technology 57 (2020) 101728
Table 3
Range of mannitol content and w/w% of mannitol in investigated drug products.
Active pharmaceutical ingredients Mannitol Number of investigated drug products
IRT; immediate release tablet (conventional), ODT; oral disintegration tablet, CAP; capsule, FG; fine granules, DS; dry syrup, OJ; oral jelly.
Fig. 1. Mannitol content in innovator and generic drug products of BCS class I
drugs. Black, red, green, blue, and orange circles indicate immediate release
tablet, oral disintegration tablet, oral jelly, fine granules, and dry syrup, re-
spectively. (For interpretation of the references to colour in this figure legend,
the reader is referred to the Web version of this article.)
4
K. Matsui, et al. Journal of Drug Delivery Science and Technology 57 (2020) 101728
in mannitol content was 843 mg, suggesting that typical amount of Investigation, Writing - review & editing. Norihito Shimono:
mannitol does not have significant impact on pharmacokinetic profile Investigation, Writing - review & editing. Machiko Sunada:
of BCS class I drugs having short elimination half-life. Yet, there is still Investigation, Writing - review & editing. Masakane Hayakawa:
some room for further investigation to clarify the acceptable range of Investigation, Writing - review & editing. Tomo Nishida: Investigation,
mannitol content in drug products of BCS class I molecules with ex- Writing - review & editing. Shusei Ito: Investigation, Writing - review &
tremely short elimination half-life (e.g. < 1 h). editing. Masashi Ide: Investigation, Writing - review & editing. Maki
Since this study compared mannitol content across innovator and Seino: Investigation, Writing - review & editing. Masahisa Sugihara:
several generic drug products manufactured by different pharmaceu- Conceptualization, Methodology, Investigation, Writing - review &
tical industries, it should be acknowledged that mannitol content may editing, Supervision. Yasushi Minagawa: Methodology, Investigation,
not be the sole difference between these drug products. For example, it Writing - review & editing, Supervision. Hidehisa Tachiki:
can be anticipated that API particle size distribution may be different as Conceptualization, Methodology, Investigation, Writing - review &
each manufacturer may have purchased API from different suppliers. editing, Supervision, Project administration.
However, in this study, comparative analysis was performed only for
highly soluble drugs (BCS class I and III). Accordingly, most of in- Acknowledgement
vestigated drug products exhibit very rapid (>85% within 15 min) or
rapid dissolution (>85% within 30 min) profiles (Table 2). Therefore, All authors declare no conflict of interest. Authors would like to Dr.
it is not likely that drug dissolution can be altered by API particle size, Shinichiro Hirose for his valuable comments. This research did not re-
indicating that different particle size distribution should be negligible ceive any specific grant from funding agencies in the public, commer-
to investigate mannitol effect in this study. cial, or not-for-profit sectors.
Another limitation of this survey is that each drug product may
contain various types and different amount of excipients besides man- Appendix A. Supplementary data
nitol. Some of pharmaceutical excipients are reported to alter drug
absorption via various mechanisms [6,14,28–31]. In this study, all Supplementary data to this article can be found online at https://
pharmaceutical excipients in each drug product were not disclosed due doi.org/10.1016/j.jddst.2020.101728.
to confidential issues. Nonetheless, two major critical excipients,
PEG400 and SLS, were also quantitatively analyzed in our survey. It References
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K. Matsui, et al. Journal of Drug Delivery Science and Technology 57 (2020) 101728