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    Promat fittings cagalogue

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    92 views68 pages

    Promat Book

    Uploaded by

    Paul
    Promat fittings cagalogue

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 68
    r setting the standard wr for integrity, safety and veliahility © ONE WELDING OPERATION © ONEN. © REDUCED SEF UP TIME, © ONE SET OF MATERIAL CERTIFICATES ‘© REDUCES TOTAL FABRICATION WEIGHTS: © CONTINUOUS SYMETRICAL FORGED GRAIN FLOW (© DESIGN CODE APPROVED © BNHANCED SYSTEM INTEGRITY © COST EFFECTIVE, SPECIFIED WORLDWIDE RUN PEPE THE “OV WER’’ WAY | CONVENTIONAL THREE PIECE BRANCH ASSEMBLY ? © INTERRUPTED GRAIN FLOW © HEAT AFFECTED ZONE (MAY NEED STRESS RELIEF) © DISSIMILAR METALS © DIFEERENT WALL THICKNESSES TE. Scus0 WITH Sco'80 © N.D.T. INSPECTION (100% CATEGORY. 1.) BORE TO BE CLEARED OVER PENETRATION ROOT-RUN CAUSES INTERNAL TURBULENCE ANGE TO NIPOLET SET UP/OLE CENTRES ‘TO RUN PIPE ALIGNMENT DIFFICULTIES RUN PIP ® PROMAT TRODUCTION ‘The Promat Technical Manual now in your possession, has been compiled as a “handston” aid for project, design, construction and maintenance engineers. The Promat fittings featured i.e. WELDOFLANGE / NIPOFLANGE etc. are designed to eliminate stress problems and reduce cost to industry. Included in the manual you will find components as applied within engineering design and fabrication of piping systems and pressure vessels, i.e. lightweight fittings, vent - drain spacers extended weld neck flanges, pad flanges, bulkhead flanges, swept outlet, weld neck / slip-on / blind flanges etc, which are within the capacity of Promat manufacture and supply (see index page iii). Note: Promat can and will accommodate any variations which may be required with regards to material / dimensions etc. at the client’s request for the products shown. In conclusion, should you, the user, find any errors in the document, or feel that you can input any suggestions to increase the usefulness by additional information within the manual please do not hesitate to contact Promat (Dundee). DEX TO APPENDICE i ABOUT THE FITTING. ii FITTINGS INDEX. iii | BRANCH SCHEDULE X HEADER RANGE. iv INSTALLATION INFORMATION. vy WELD DETAILS. vi ORDERING INFORMATION. ® PROMAT conrovrep sopmp FLANGE BRANCH FITTINGS PROMAT FITTINGS REPRESENT A NEW GENERATION OF FLANGED BRANCH CONNECTIONS - A UNIQUE SINGLE FORGING WHICH COMBINES THE COMPONENTS OF A CONVENTIONAL BRANCH ASSEMBLY INTO A SINGLE FITTING. REDUCED FABRICATION COSTS As a single fitting, only one weld is required to complete the Promat contoured bodied flanged branch connection. ‘This eliminates the need for one, possibly two, extra welds and so reduces the welding time and associated labour, material and N.D-T. inspection costs. INCREASED STRENGTH AND SAFETY ‘Manufactured from close tolerance forgings, Promat fittings offer substantial advantages over conventional assemblies. As the number of welds are reduced, Promat fittings significantly increase the overall strength and safety of the branch connection, one of the most vulnerable points in piping networks. IMPROVED INTEGRITY ‘The single, close-tolerance forgings provide a uniform grain flow which increases the inherent integrity of the fitting and overall integrity of the branch connection. PRODUCTION AND TESTING Promat fittings have been developed by experienced piping engineers using the latest computer-aided design facilities. This combination of practical experience and high technology has produced a range of fittings which ‘will withstand the pressure, vibration, erosion, corrosion and fatigue induced stresses which occur in, piping systems. In addition, Promat fittings are easier to install than conventional assemblies, and therefore save on tallation costs. In order to ensure that the fittings meet the highest standards of safety, performance and reliability they have undergone a rigorous test programme including: DESTRUCTIVE TESTING METALLURGICAL ASSESSMENT STRESS ANALYSIS FINITE ELEMENT ANALYSIS STRESS INTENSIFICATION ANALYSIS PROMAT MANUFACTURE TO AND ARE ACCREDITED TO BS EN ISO 9002 THE RANGE “4 Promat produce a range of fittings to sult different applications. WELDOFLANGE - short length 90 degree branch connection. NIPOFLANGE ~ extended length 90 degree branch connection. REINFORCED NIPOFLANGE - self reinforcing fixed length 90 degree branch connection. ELBOFLANGE — centre line branch connection for pipe bends. LATROFLANG! connection. = 45 degree angular branch CALCULATIONS Promat can produce area replacement calculations for the range of fittings which comply with the standards of the design codes stated below. ‘If required, full design criteria must be supplied at time of order. TECHNICAL DETAILS Promat contoured bodied flanged branch fittings have Lloyds type approval for the following applications: Marine, Offshore and Onshore Oil and Gas Petrochemical Plant, Power Generation, General Process Plant, Nuclear Industry, Pressure Vessels and Associated Equipment. Approval covers the following design codes: ANSIB311. Power Generation Piping. ANSIB313. Chemical Plant and Petroleum Refinery Piping, ANSIB3L4, Offshore Piping. ANSI B38. Gas Transmission Pipelines. ASME 8. American Pressure Vessel Code. BS 806 British Piping Code. BS 5500 British Pressure Vessel Code. IT IS THE RESPONSIBILITY OF THE. PURCHASER TO DECIDE THE SUITABILITY OF EACH PRODUCT FOR HIS APPLICATION, For further information and advice contact: PROMAT ENGINEERING SERVICES LTD Unit 3, Tom Johnstone Road ‘West Pitkerro Industrial Estate, Dundee DD4 8XD. Scotland. ‘Telephone : +44 (0)1382 732999 Fax : 444 (0)1382 73266 Email: promat@sol.co.uk Website: www.sol.co.uk/p/promat ® PROMAT (FITTINGS INDEX) 'YPE OF FITTING Weldoflange Nipoflange Reinforced Nipoflange Elboflange Latroflange ightweight Weldoflange Lightweight Nipoflange Lightweight Elboflange Lightweight LatroNlange Reducing Flanged Fitting Promat Contoured set in Flanged Fitting Promat Extended Weld Neck Flange Pro-(Clamp Type) Hubs Branch Welding Outlet Branch Welding Outlet (Socket, Threaded & Nipple) Branch Welding Outlet (Elbow & Lateral) Swept Radial Outlet Branch Vessel Insert Connections Vent-Drain Spacer (Plain) 150#/300# Vent-Drain Spacer (Bolted) 150#/300# Vent-Drain Spacer (Bolted) 150%#/2500# Pad Flange - Studded Outlet (Radial) Pad Flange ~ Studded Outlet (Parallel) Bulkhead Flange 150# - 2500# SAE Type Flanges Anchor Flanges Swivel Ring Flanges Orifice Flanges Weld Neck Flanges Slip-on Flange 150# - 2500# Blind Flange 150# - 2500# Fitting Applications for Valves FLANGE / HUB RATING ANSI 150# ANSI 3004 ANSI 600# ANSI 9004 ANSI 1500# ANSI 25004 APT 2000 API 3000 APT S000 APT 10000 API 15000 APT 20000 BS/DIN FLANGES ORDERED BY PN. RATING EG. BS.PNI6 Pro-(Clamp Type) Hub BRANCH SIZE. As specified by purchaser Pages 11-12, Page 13. Page 14. Page 15. Page 16. Page 17. Page 18, Page 19, Page 20. Page 21. Pages 22-23. Page 24 Page 25. Page 26. Pages 27-29. Page 30. Page 31. Pages 32-33. Page 34. Page 36. Page 37. Page 38. Page 39. Page 40. Page 41. Pages 42-48, Page 49. Pages 50-51. Pages 52-54. Pages 55-57. Page 58. Page 59. Pages 60-63. MATERIAL MATERIAL ASTM A350/LF2/LF3 + CARBON STEEL Eanes’ * moe erm AIST 4130 cate ASTM A182 F304/L_ * SUPER DUPLEX seek: en ASTM A182 F51 Lo ASTM A182 FS3 * HASTELLOY ASTM A182 F5 ASTM A182 F9 OTHER MATERIALS ASTM A182 FIL UPON REQUEST ASTM A182 F12 ELANGE FACING TYPE Raised Face Smooth BRANCH(/ RUN PIPE SCHEDUL 1H 108/10 SCH 20 SCH 30 SCH 40/STD SCH 40s SCH 80S/XS SCH 80 SCH 100 SCH 120 SCH 160 SCH Xxs. BORE SIZES CAN ALSO BE MANUFACTURED SPECIFIC TO CLIENTS REQUIREMENTS. RUN PIPE SIZE As specified by purchaser ® PROMAT BRANCH SCHEDULE X HEADER RANGE BRANCH BRANCH cd NOM. BORE SCHEDULE, NOM. BORE SCHEDULE’ | 12" 40 112" 40 2" 12" 40 112" 40 ay 2" 40 112" 40 a" 12" 80 1172" 40 6" 12" 12" 80 112" 40 14" - 36" 12" 80 112" 80 2 12" 160 1" 112" 80 3" 12" 160 11/2" - 36" 112" 80 a" in" XXS 1" 112" 30 6" 12" 12" XXS 11/2" - 36" 112" 80 14" - 36" 112" 160 2" 112" 160 3".a" 112" 160 6" 36" 3/4" 40 112". 11/2" XXS 2 3a" 40 4" 36" 112" XXS 3.4" 3a" 80 112" -3" 112" XXS 6" - 36" 3/a"" 80 4". 36" 3a" 160 11/2" - 36" 3/4" XXS 11/2" - 36" 2" 40 3" 1" 40 112" a 40 a" 1" 40 an 2" 40 6" - 10" 1" 40 3".a" 2" 40 12" - 36" iy 40 6" - 36" 2" 80 3" 1" 80 112" 2" 80 4" ” 80 2" 2" 80 6" 10" 1" 80 3" ea" 2" 30 12" - 36" 1" 80 6" - 36" 2" 160 3".4" 1” 160 112" ay 160 o" = 10" iy 160 2" ea" 2" 160 12" - 36" 1" 160 6" - 36" 2" XXS 3-4" ig XXS 112" 2" XXS 6" - 10" 1" XXxs, 2"-4" a XXS 12" - 36" fi XXS 6" -36" NOTE! (1) Branch sizes 3" & greater to individual header size Note : To provide minimum weld requirement, full design criteria to be specified. ® PROMAT INSTALLA’ ON INFORMATION Promat contoured bodied flanged branch fittings are designed to comply with current legislation and standards governing all aspects of the fittings and their applicati ‘The fittings are manufactured to the relevant legislation, standards and purchasers requirements, specifications regarding fitting type, branch size, run size, flange type and rating, branch schedule and material type as detailed in the ordering information section. The design and manufacture of Promat contoured bodied flanged branch fittings affords optimised use of labour and equipment required for the fitting’s installation and avoids the need to employ sp equipment for alignment ete. ‘The base of each fitting can be profiled du manufacture to match the run pipe diameter specified by the purchaser and therefore is self aligning on the run pipe thereby avoiding the need for site adjustments (figure 1). Refer to note (3) ordering information. ig (tT It should be noted that in accordance with ———— normal practice flange bolt holes are drilled two holes square as standard. When installing a Promat contoured bodied flanged branch fitting the fitting itself can be used to determine the opening to be made in the run pipe. This is achieved by positioning the fitting on the run pipe and marking around the fitting base. The fitting landing edge (figure 2) should then be deducted and the opening in the run pipe can be made by burning or drilling as site procedures and restrictions dictate. ' roma conrounan Depending on the fitting application the i i T ! Banca nirve. penetration of the run pipe can be achieved i 1 i i i after installation of the fitting has been coat completed by use of “hot tapping equipment.” ® PROMAT (WELD DETAILS) PROMAT CONTOURED BODY FLANGED FITTINGS. SINGLE BE a SINGLE Vee-GROOVE GROOVE WELD \ WELD L Vi sme ms J xoorwa oo wn squenera, wenn sequence m LONGITUDINAL — TRANVERSE. NOT Every “Promat” fitting is shaped to fit the pipe and is self-aligning. “Longitudinal Section”, wide base at crotch section distributes internal and external stresses. Gradual changes of section eliminates stress concentrations. Cone shaped opening gives improved flow conditions. “Transverse Section”, note the blending of the welding end to the run pipe to avoid sudden change in the intersection. The throat of the weld at this point is designated by the weld end bevel. To prepare the fitting for welding the fitting is positioned over the hole cut in the run pipe and the weld gap set, as dictated by the weld procedure being used. The fitting can then be mechanically fixed in position by means of tack welds and the weld gap spacers removed. Using a weld procedure approved for the application, the fittin; is then fully welded out, Firstly the root weld is formed followed by the deposition of weld metal forming the body of the weld (filler weld). On completion of filler weld beads the weld is capped to achieve the desired weld profile. The profile of the weld should present a smooth transition between fitting and run pipe thereby eliminating high stress points which are undesirable. ‘The installation of the fitting is now complete and the assembly ready for NDT and testing as required. ® PROMAT ORDERING INFORMATION TO PROMAT. To ensure an accurate description of the Promat product you require it is suggested that you use the following system. i Fitting [Size Header Rating [Face [ Sehedute Size Schedule Material Quantity EXAMPLE:— Nipoflange - 2” 300# RF Schd. 80 x 6” Schd. 40 ASTM A105N, 2 OFF (1) STATE Q) STAI (3) ST: (4) NOTE:— Weldoflange / Nipoflange / Reinforced Nipoflange / Elboflange / Latroflange / Branch Welding Outlet / Nipple Welding Outlet / Pro-Clamp Type Hub. Flange Face Requirement. Fitting to be supplied scalloped as per Branch Schd. X header range sheet (see page iv) or to customer's requirements. All Promat fittings are designed in accordance with ANSI B31.3. / ANSI B16.5. unless otherwise requested. [@ PROMAT WELD VOLUME 6008 MM" WELD VOLUME 7470 MM" 11/2 3008 RF SCH 10-2 OLET R/R/NIPOFLANGE roma Filings ave designed to edace stress a exten the Iaigue fe on Branch Conetons, This umber of fate: oi (A) Due tothe was body shape of Broa Fitings the stress levels at te tee a the weld are vehced () Prorat Fanings ae designed in accordance wih 165, 3-3 and 16/MSS SPA4 uae able prvide the required weld ara yt avo excenive ‘weld volume, unlike aleve fing, within secognised standard. (©) Provide ta te ot design enter is supped the ime of ander, Proms Engineering could reduce the welding volume by opto 75% and avoid overappieation of welds, thereby rehiing HAZ (Heat AMtoced Zone) nd he posstity oF racking sr eventual fatigue fiir leakage CRINE, Engineering Initiative Promat has develope ne innovion det indy demands. This preduet provides all Pramas features which rede ess level, enend the fatigue life a enhance vcr itprity, “The main benefit incorporates an inweased Ot Connection with reduced ange. resulting i the Following beni: erie oeemesarnae eee PB ov ercing tes cine combina a tote anc ma rene whch wil ines the pte of van, Tiwi ey ‘eos Me eapecan is WN ise bec m0 hen wl stsred ade fl cp oats Sie een tee wt ge stent thei nd ack of age a shown oc iin Provided thatthe fl design niteria is supped at the time of ‘ower Promat Engineering could educe the welding volune by upto 75%and avoid overappicton of welds. thereby redocing the HAZ (Heat Affected Zane) an avoiding the problem ascited with the HAZ. MANUFACTURERS OF BRANCH OUTLET FITTINGS ® PROMA Historically the Long Well Neck Type iting was penealy sed on Pressure Vessels incorporating & Compensation Pa Ring. This soften eontaed a dec eplacement fo a Forge Branch O"let and Weld Neck Flange or Proms Contoured Body Flange Branch Ping. 11 portant recognise the flowing regarding LWN’s beter specifying 11/2 3008 RF SCH 10 LONG WELD NECK FLANGE (1) They require excess welding which increases th affected zone and related costs whilst deeveasing joint inept @ When subjected to increased bending moments n or (Our of Pane bending the EWN astute high sesses the ioe ofthe weld und back ol Tange, ©) There we proven cise sties showing that where Increased vibration and eyes los exis the Fatigue lies reduced to les than the life expetaney of the plant design when LWAN's ae wed (They are outwith he codes of pretce within ANSI 6s and 313, (8) Ityou specify LWN's ealeslations shouldbe essential as they are out he codes on ema uce ne ASME /ANSI STANDARD USED MINIMUM WELD DESIGNED ‘TO STANDARD R/NIPOFLANGE, CUSTOMERS REQUIREMENTS 1) 150# S|S SCH 40 1) 150# S]S SCH 10 APPROX APPROX, (WELD VOLUME WELD VOLUME 7540? 28150" | | I | 1 iol 48014, l| AL exo. || Loon. | [iiiiafexeeresanne Te aboveitiions sow conan, when et he fling design ian ASME ANS anc No DESIGN CRITERIA SPECIFIED DESION CRITERIA SUPPLIED ASME /ANSI Design Stzndards Ure, ‘Actual Operating Pressure, Operating Temperature Corrosion Allowance, Wall Thickness and Material Grade, ® PROMAT CASE STUDY © 1500#RT J SCH XXS X 24” SCH 160 WELDOFLANGE STANDARD WELDOFLANGE APPROX WELD VOLUME 848318mm* las IGN CRITERIA MATERIAL BRANCH PIPE ] CORROSION A10SN ‘A106 GRB ‘TOLERANCE 0.8mm 12.5% ALLOWABLE STRESS: 160.695 Nimm* 137.931 N/mm* ~| (ASME B31.3) DESIGNED TO CUSTOMER REQUIREMENTS | APPROX WELD VOLUME 407543mm’ sia m8 10 | ® PROMAT CONTOURED BODIED WELDOFLANGE 1/2" - 2" NOTES:- Provided that a fll design erteria 1. Flange dimensions to ANSI is supplied at the time of the order, isies Promat Engineering could reduce ee the welding volume by up to 75% 2p ienenioae Dacor) and avoid over-appligation of modified to suit purchaser's Welds thereby yeducing HAZ. requirements (Heat Affected Zone) and the 3. Dimensions ‘BY & «D* possibilty of eracking and includes raised face thickness eventual fatigue failure or leakage. 4. Bore (ch) ‘C’ purchaser to Design Criteria to include = specify + Actual Operating Pressure 5. Larger outlet sizes are : ‘Temperature available on application : Allowance 6 Parallel bores are available + Wall Thickness ‘on request. Material Grade ANSI 150# ANSI 300# BRANCH FLANGE] OVERALL LENGTH FLANGE ]weiGnt] | [BRANCH ]FLANGE] OVERALL LENGTA — |FCANGE [wEIGHT| Ne | oD B mk | Ke xB | op B THK | Kg K : D_|avrrox| A - D APPROX] | 89 [6s | 65 [75 Ta] 10 |/fiay | 96 | 70 | 70 | 80 [143] 10 [3/4" g9 | 75 | 75 | 85 | 12.7] 15 |} [3"@m | 117 | 80 | 80 | 90 | 158 | 20 | res | 108 | 85 | 85 | 95 | 143 | 20 |} les) [124 | 90 | 90 | 100 | 175 | 20 nie aol 127 | 95 | 95 | 15 | 17.5 | 3.0 |} [ive] 156 | 100 | 100 | 120 | 206 | 40 20 _] 152 [ 105 | 105 | 120 | 19.0 | 4.0 | [2-0 | 165 | 110 [10 | 125 | 224 | so ANSI 600# ANSI 900# BRANCH FLANGE] OVERALL LENGTH —|FLANGE |weiGHt] | [ BRANCH [FLANGE] OVERALL LENGTH [FLANGE |weicHt| ns | op B THK | Ke xe | op B THK | ky A | p_|aerxox' A D_|APrRox weras) | 96 | 80] 80 | 90 [206] 10 || fimay [121 [85 | a5 | 95 [287 | 25 ava" 20) | 117 | 85 | 85 | 95 | 22.1 | 2.0 |] {sao | 130 | 100 | 100 | 110 | 31.8 | 30 jas) | 124 | 95 | 95 | 105 | 23.9] 2.0 |Ifiras) | 149 | tos | 105 | 120 | 348 | 45 liv" ao| 156 | 110 | 110 | 130 | 28.7 | 45 178 [125 [125 | 141 [38.1 | 7.0 | 2" so) _| 165 | 120 | 120 | 135 | 318] 65 | loco | 216 | 145 | 145 | 165 | 44s [125 ANSI 1500# ANSI 2500# [BRANCH [FLANGE] OVERALC LENGTH [FLANGE [weicar] | [ BRANCH [FLANGE] OVERALL LENGTH JPLANGE |warcir] Ns | op B THK | Ke np | op B THK | Ke A —- + D_ |APPROX A D__ APPROX) vai | 3s | 85 | 95 | 287 | 25 |} {ics | 133 | 100 | 100 | 110 | 366] 35 130 | 100 | 100 | 110 | 31.8 | ~3.0 || {s4"2 | 140 | 110 | 110 | 120 [38.1 | 40 149 | 105 [105 | 120 | 34.8] 45 |Ifir@s | 159 [125 | 125 [135 | 414 | 60 178 | 125 | 125 | 140 | 38.1 | 7.0 |} {112 @o| 203 | 150 [150 | 170 | 50.8 | 12.0 2" (so) | 216 | 145 | 14s | 165 | 44.5 | 125 |] [2"Go. | 235 | 170 | 170 | 190 | 574 [200 PATENTS HELD INTERNATIONALLY DESIGN REGISTERED COPYRIGHT uw ® PROMAT CONTOURED BODIED WELDOFLANGE 3" - 12" NOTES: Provided that a full design criteria 1, Flange dimensions to ANSI is supplied atthe time ofthe order, ies Promat Engineering could reduce 2, Dimensions ‘Ban be te wen ature modified to suit purchaser's welds, thereby reducing HAZ, requirements (Heat Affected Zone) and the aoe possibilty of eracking and includes raised face thickness eventual fatigue faiure oF leakage. 4. Bore (ch) *C* purchaser to Design Criteria to include : specify + Actual Operating Pressure 5. Larger outlet sizes are + Operating Temperature available on application + Corrosion Allowance 6. Parallel bores are available ; on request. Material Grade ANSI 150# ANSI 300# BRANCH ]FLANGE] OVERALL LENGTH [FLANGE [wercu] | [BRANCH [FLANGE] OVERALL LENGTH [FLANGE [waxGnT| xs | op B THK | Kg xp | op B THK | kg A |p |anpnox A . Dp |arrrox ‘so _| tor | 115 | [14s [23.9 | 75 || [3 210 | 125 | 125 | 150 | 285 | 100| a" 100) | 229 | 130 160 [23.9 [115 |} {a coo) [254 | 140 [140 | 170 | 16.0 e150) | 279 | 150 195 [25.4 [235 |} [eras | 318 | 160 | 175 | 205 | 32.0 8" 200) | 343 | 175 215 | 28.5 | 32.0 ||{s* on) | 381 | 180 | 210 | 220 | 41.2 | 45.0 10" 250) | 400 | 130 230 | 30.2 | 44.5 ]{{10" so | 445 | 195 | 210 | 240 | 62.0 12" 00 | 483 [200 [250 131.8 | 64.0 || [12" Goo) | 521 | 215 | 235 | 265 91.0 ANSI 600# ANSI 900# TRANGH [FLANGE] OVERALL LENGTN jwazon) | [DRANGHT JHANGE] OVERALL LENGTH’ LANGE wna] xe | op B Ke xa | op B Tak | Ke a APPROX A : Dp |sPrRox 210 | 135 | 135 | 165 | 382 | 135 || [so | 241 | 155 | 155 | 180 | 445] 170 273 | 160 | 160 | 195 | 44.5 | 24.0 |][4* 100) | 292 | 170 | 170 | 205 | sos | 28.0] 356 230 | 54.1 | 49.5 |||6"aso) | 381 | 210 | 225 | 250 | 62.0 | 62.5 [3*<00)_| 419. [250 {62.0 | 69.0} |e" 200) [470 | 240 | 265 | 280 | 62.9 | 88.0 10° 250) | 508 285 | 69.9 [107.0 || 10" @s0) | 546 | 270 | 285 | 315 | 76.2 [1390 12 00) | 559 i 300 [72.9 [130.0 || [12" Goo) | 610 | 295 | 310 | 340 | 85.6 [179.0 ANSI 1500# ANSI 2500# TRANG [FLANGE] OVERALL LENGTH’ FLANGE | wan) | [BRANCH ]ilaNGE] OVERALL LENGHT LANGE wna xp | op B THK | ky xp | op a THK | Ke | A TD |APPROX| Ab — —| pp APPROX} {3* @)_| 267 | 170 | 200 | 54.1] 25.0]]/3"c@o) | 305 | 220 | 220 | 250 | 72.91 45.5 [4" oo) | 311 | 180 | 215 | 60.2| 38.0 ||[4" wom | 356 | 250 | 250 | 281 | 82.4] 70. lo" iso) | 304 | 240 _ 285 | 88.9 | 97.5 |} [ois | 483 | 340 | 360 | 385 | 1143 |" c2o0)_[ 483 [290 330 | 98.3 [139.0 |} |" 200) | 553 | 395 | 425 | 435 [133.4 10° (250) | 584 | 340 385_| 114.3 [227.0 || 10" 250) | 673 [505 | 520 | 550 |171.5 | 508.5 12" 00) | 673 [375 425 [130.3 [340.5 || [12" 300) | 762_| 555 [575 | 605 |190.5 |719.5 PATENTS HELD INTERNATIONALLY DESIGN REGISTERED COPYRIGHT 2 c n my @ PROMAT CONTOURED BODIED NIPOFLANGE NOTE Provided that a full design criteria 1, Flange dimensions to ANSI is supplied at the time of the order, nice Promat Engineering eould reduce 2. Dimensions “Bean be stem modified to suit purchaser's rae heat ee An requirements (Heat Affected Zone) and the 3. Dimensions “BY & —D* Dostbiliyof cracking and includes raised face thickness eventual fatigue flare or leakage. 4, Bore (sch) ‘C’ purchaser to Design Criteria to include : specify ‘Actual Operating Pressure 5. Larger outlet sizes are + Operating Temperature available on appliation | + Corrosion Allowance 6 Parallel bores are available 7 + Wall Thickness on request Pak, Material Grade ANSI 150# ANSI 300# BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT | | {BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT np | Op. | LENGTH) THK | Kg xp | op |LENGTH| THK | Ke APPROX APPROX A B D A B D 1/2" (15) 89 140 11.2 1.0 1/2" (15) 96 140 14.3 1.0 3/4" (20) 99 145 12.7 i} 3/4" (20) wT 150, 15.8 2.0 res) 108 145 | 143 | 20 [I ies) 124 | __150 175 2.0 11/2" (40) 127 150_ 175 3.5 11/2" (40) 156 160 | 206 45 2"(50) 152, 155 19.0 5.0 2" (50) _ 165 | :160 22.4 6.0 ANSI 600# ANSI 900# BRANCH | FLANGE |OVERALL| FLANGE | WEIGHT BRANCH | FLANGE |OVERALL| FLANGE | WEIGHT NB op |iencrn) THK | Ke Np | op |encrn| THK | Kg APPROX APPROX A B D A B D | 12" 5), 96 150 20.6 1.0 12" (15) 121 155 28.7 | 2.5 3/4" (20) 7 155 22.1 2.0 | 3/4" (20) 130 165 318 3.0 (25) 124 160 23.9 2.0 | 1" @5) 149 170 34.8 45 11/2" (40) 156 _ 165 28.7 5.0 |] 11/2" 0) _178 180 | 38.1 75 | 2" (50) 165 170 318 75 2°50) | 216 200 44.5 13.5 ANSI 1500# ANSI 2500# BRANCH [FLANGE [OVERALL] FLANGE | WEIGHT || {GRANCH | FLANGE [OVERALL] FLANGE | WEIGHT NB | op) |Lencru| THK | Kg NB | OD) |LENGTH| THK | Kg APPROX APPROX A B D A B D v2" (sy "| 121 155 28.7 2.5 U2" (15) 133 _170 36.6. 3.5 | (20) 130 165 | 318 3.0 3/4" (20) 140 175 38.1 40 | 1" Qs) 149 170 34.8 AS 1" (25) 159 185 414 6.0 | | 11/2" (40) 178 180 38.1 75 }]| 12" 40) 203 205 | 50.8 12.5 2" (50) 216 200 44.5 13.5 2" (50) 235 225 57.4 21.0 PATENTS HELD INTERNATIONALLY DESIGN REGISTERED copyRiGut B ® PROMAT CONTOURED BODIED REINFORCED NIPOFLANGE NOTES:- t ity Provided that a full design criteria 1. Flange dimensions to ANST fe TI is supplied at the time of the order, BI6S ! ay the welding volume by up (0 75% : . and avoid over-application of modified to suit purchaser's | welds, thereby reducing’ HAZ, requirements + (Heat Affected’ Z« ud the 3. Dimensions ‘BY & 4 i possibility of cracking and includes raised face thickness \ eventual fatigue failure or leakage 4. Bore (sch) ‘C’ purchaser to ! i t Design Criteria to include + specify + Actual Operating Pressure Operating Temperature Corrosion Allowance Wall Thickness 5. Larger outlet sizes are available on application 6. Parallel bores are available on request, © Material Grade ANSI 150# ANSI 300# [BRANCH | FLANGE [OVERALL] WHGHT] | [BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT NB | OD. | LENGTIE Kg. NB | OD |LENGTH| THK Ke A B APPROX A B D_| APPROX vas) | 89 150 | 112 i mcs) | 96 150 | 143 [115 3a 20) |__ 99° 150 | 12.7 1.65 || sao | 17 | 150 | 158 17 108 150 | 143 22 ras) | 124 150 | 17.5 2.25 127 150 | 17.5 3.85_||[ 112" ao | 156 150_| 206 | 395 152 | 150_| 19.0 42 260 | 165 150 | 24 | 60 ANSI 600# ANSI 900# BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT) | [BRANCH | FLANGE JOVERATI| WaIGhiT NB op) | LENGTH| THK Kg NB op | LENGTH Kg A B D | APPROX iA B APPROX waras) | 96 150 | 206 | 1.25 |\[imas) | 121 150 25 sa a0) | 117 150 | 22.1 1.85 ||| 3° @o) | 130 150 30 1 25) 124 150 | 239 | 24 1" @5) 149 150 [45 [112 4 | 156 150| 28.7 | 4.75 || [unc] 178 150 725 _| 2"(50) | 165 150 | 318 7.0 2" (50) 216 150 ~ 12.0 ANSI 1500# ANSI 2500# BRANCH | FLANGE [OVERALL] WeIGNT || [BRANCH] FLANGE [OVERALL] FLANGE | WEIGHT NB OD. | LENGTH Kg NB op | LENGTH | THK Kg A B APPROX A B Dp | APPROX 121 150 was) | 133 150__|_ 366 __130 150 3a" (20) | 140 150 | 38.1 res | 149 [150 ves | 159 150 | 414 _| liao) | 178 | 150 a | 203 2 (50) 216 150 _| 0) 235 165 | s74_| 195 PATENTS HELD INTERNATIONALLY N REGISTERED. COPYRIGHT “4 NOTES: 1, Flange dimensions to ANSI BIOS Dimensions ‘B? can be modified to suit purchaser's requirements Dimensions ‘B’ & ‘D’ {includes raised face thickness Bore (sch) ‘C’ purchaser to specify Larger outlet sizes are available on application Parallel bores are available on request. ® PROMAT CONTOURED BODIED ELBOFLANGE Provided that a full design criteria is supplied at the time of the order, Promat Engineering could reduce the welding volume by up to 75% and avoid over-application of welds, thereby reducing HAZ. (Heat Affected Zone) and the possibility of cracking and eventual fatigue failure or leakage. Design Criteria to include : © Actual Operating Pressure © Operating ‘Temperature + Corrosion Allowance + Wall Thickness + Material Grade ANSI 150# ANSI 300# BRANCH [FEANGE [OVERALL [FLANGE | watciir || [RANCH] FLANGE | OVERALL | ANGE | whic xa | op LENGTH THK | Ke ns | op LENGTH TK | Ke A |B D__ | arrrox a LB Dp | armox wras) | 89 | as [95 [12 | 125||fieas {96 | 90 | 100 [143] 15 sia" a0) | 99 [100 | 10s 12.7 | 1s |} Ya" ey | i17 | 100 | 0 | 158 | 20 | res | 108 [uo | us [143 [25 |iles | iz [ns | 120 [175 | 30 ua2rao| 127 | 120 [130 [175 | 45 |I{ue@o| is6 | 130 | 140 | 206 | 60 eo | is2 [13s | 145 [190 [55 ||foo [6s [140 | 150 | 224 | 76 ANSI 900# BRANCH | FLANGE WIANGE | weicr ]| [BRANCH | FLANGE | OVERALL | FLANGE] warcuT xe | op mK | ke ne | op LENGTH ma | Ke A Dp | srreox A B D | APPROX juoras) | 96 | 100 | tos [206 | ts |{fianas | i2i | ios | 15 | 287 | 30 sara | 7 | wo [is [221 [25 || [se eam | 130 [120 [130 | 318 | 35 res | 124 | 120 | 125 | 239 | 30 ||fres | 149 | 130 | 135 | 348 | 50 ue ao| 156 | 135 [145 | 287 | 65 ||[1 ao! 178 | 150 | 160 | 381 | 90 2s | 165 | 150 | 160 | 318 | 90 |I[2wo [ 216 | 180 | 190 | 445 | 140 ANSI 1500# ANSI 2500# BRANCH | FLANGE OVERALL | FLANGE ] weicur || [ BRANCH | FLANGE OVERALL LANGE | WEIGHT xe | op LENGTH TUK | Ke xs | op LENGTH THK | kg A L_B D_ | approx A B D | APPRox veras) | i21_ | ios [is [287 | 25 |\fieray | 33 [us | 1s [366 | 35 ava" c20) | 130 | 120 | 130 | 318 | 35 |! [sao | 140 | 130 | 135 | 381 | 45 [rey [149 [130 | 135 [348 [50 |Ifeos [159 | 145 | 150 | 414 65, ural 178 _| 150 | 160 [38.1 | 90 ||fr ao) 203 | 175 | 185 | 508 | 145 20 | 216 | 180 | 190 | 445 | 15.0 |}foro | 235 | 205 | 215 [574 | 225 | PATENTS HELD INTERNATIONALLY IN REGISTERED COPYRIGHT 15 ® PROMAT CONTOURED BODIED LATROFLANGE Nores: Provided that a full design criteria 1. Flange dimensions to ANSI is supplied at the time of the order, BI6S Promat Engineering could reduce 2 pare the welding volume by up to 75% Dimensions ‘B? can be and avoid over appiation of ‘modified to suit purchaser's welds, thereby reducing HAZ, requirements (Heat Affected Zone) and the 3. Dimensions ‘B? & ‘D* possibility of eracking and includes raised face thickness eventual fatigue failure or leakage. 4. Bore (sch) *C? purchaser to Design Criteria to inelude : specify + Actual Operating Pressure 5. Larger outlet sizes are C7 + Operating Temperature available on application + Corrosion Allowance 6. Parallel bores are available Wall Thickness on request. + Material Grade ANSI 150# ANSI 300# BRANCH | FLANGE | OVERALL MANGE | wacur || [RANCH | WANGE ] OVERALL | FLANGE | waicur NB op LENGTH mK | kg NB op LENGTH THK | Kg A B__| p_| arerox A BL D | APPRox so [| 90 | 95 | 2 [ 15 96 100 | 143 [ 15 99 | 100 [| 10 [127 | 15 17 ns | 158 | 20 | 10s | is | 120 | 143 | 25 [][ive@s) [124 125 | 17.5 | 30 127 [130 | 145 | 175 | 45 |} [ue-ao| 156 iso | 206 | 60 1s2_| 145 | 160 | 19.0 | 6.0 |{2"o | 165 | 150 | 165 | 224 | 75 ANSI 600# ANSI 900# BRANCH | FLANGE ‘OVERALL E | weicaT || [ BRANCH | FLANGE ‘OVERALL FLANGE | WEIGHT NB op LENGTH Ky NB op LENGTH THK | Ke im B APPROX A BB |p| arrrox was] 96 | 100 | 110 | 206 | 15 |}firusy] 121 | no | is | 287 | 25 | 34" a | 17_[ io | 120 | 221 | 25 |}\s@m | 130 | 125 | 135 | 318 | 35 | [wresy [124 | 125 | 130 | 239 | 3.0 |/[rren | 149 [135 | 140 [348 | 5.0 12a] 156 | 145 | 155 | 287 | 65 |] {reo 178 | 155 | 170 | 381 | 9.0 | 2s) | 165 | 160 | 175 | 318 | 90 |}[2o | 216 | 190 | 205 | 445 | 15.0 ANSI 1500# ANSI 2500# BRANCH ] FLANGE | OVERALL | FLANGE | weicur || [BRANCH | FLANGE | OVERALL | FLANGE | WRIGHT NB ‘op LENGTH THK | ky NB ‘op LENGTH Tuk | Ke A B D__ | arPRox A B Dp | arrrox vas) | 121 | no | us | 287 [25 133 | 120 | 130 | 366 130 [125 | 135 | 318 | 35 |} [34a | 140 [135 [145 | 38.1 149 | 135 | 140 | 348 | 5.0 |][res | 159 | 155 | 160 | 414 | 65] 178_| 155 | 170 | 381 | 90 || {12-0 203 | 185 | 200 | 508 | 140 | 260) | 216 | 190 | 205 | 445 | 15.0 || [oo | 235 | 215 | 230 | 574 | 225] PATENTS HELD INTERNATIONALLY DESIGN REGISTERED COPYRIGHT 16 ®_ PROMAT LIGHTWEIGHT CONTOURED BODIED WELDOFLANGE| NOTES:- Provided that a full design criteria 1, Flange dimensions to ANST is supplied at the time of the order, BI6S Promat Engineering could reduce the welding volume by up to 75% ‘and avoid over-application of ‘welds, thereby jeducing HAZ, (Heat Affected'Zone) and the possibility of cracking and eventual fatigue failure or leakage. Design Criteria to include : + Actual Operating Pressure + Operating Temperature + Corrosion Allowance + Wall Thickness 2. Dimensions ‘B? ean be modified to suit purchaser's requirements 3. Dimensions ‘B? &

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