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The objective of this study is to develop an efficient turbine that can be used to extract
micro hydropower potential of a water supply system. For the case of high head and critical
low flow rate rangae of micro hydropower resources, it requires very low specific speed tur-
bines which are lower than conventional impulse turbines' specific speed. For this purpose,
we develop a new Positive Displacement Turbine (PDT). In order to reveal the performance
characteristics of the new turbine, one conventional impulse turbine, which is used for auto-
matic water faucet system, was tested for comparison. The test results show that the PDT was
much more efficient than a conventional turbine and it can sustain high efficiency under the
wide range of operating conditions. In addition, the ef ciency of the PDT is much improved
when reducing its side clearance. The pressure pulsations at the inlet and outlet of the PDT
can be considerably minimized by using simple dampers.
Key Words : Turbomachine, Water Turbine, Positive Displacement Turbine, Water Supply
System, Performance Improvement
able. In the case of high head and critical low fiow rate
1. Introduction micro hydropower resource, it requires very low specific
There are many available micro-hydropower re- speed turbines which are lower than conventional impulse
sources surrounding us for extraction, such as rivers, mu- turbine particularly the Pelton type, which works best at
nicipal water supply systems of towns, drainage water high head and low fiow rate (known as lowest specific
from houses, irrigation canal and so on. The least expen- speed turbine).
sive small hydropower systems are those that utilize the The pressure in the water supply system (WSS) is
pipe systems(1). These systems only require the placing normally much higher than required. There is a lar.ae
of a turbine on the pipe and no major/no civil works are amount of dissipated energ'y due to a high pressure dif-
required. Recently,' several types of turbines have been ferential at the inlet and outlet of water faucets. A simple
used for extracting the energy from micro hydropower re- calculation reveals, that each time we use a water faucet,
sources(2) (4). The selection of the best turbine for any l O to 80 W of power is dissipated. A simple calculation for
particular hydro site depends on the site characteristics(4) , selecting an appropriate turbine within the water supply
the dominant factors being the head and fiow rate avail- system can be used. For example: if an overall e :ciency
about 60%, turbine is connected to a generator with a
Received 26th September. 2005 (No. 05-4 1 68) speed of I OOO min t , for every maximum available power
" ivision of Systems Integration, Graduate School of Engi- points of water faucets (for pressure > O. 10 Mpa), the spe-
neering, Yokohama National University, 79-5 Tokiwadai, cific speed (ns = nPl/2/H5/4) wil-1 be in the range of 2.2 to
Hodogaya-ku. Yokohama 240 8501, Japan. 4.8 and the average specific speed is about 3.7 [min I m,
E-mail: dousith @ mach.me.ynu.ac jp
kW]. For this specific speed, there is no suitable turbine
"" ivision of Systems Research, Faculty of Engineer-
type, because the impulse turbine has the specific speed
ing, Yokohama National University, 79-5 Tokiwadal,
range of 10 to 70(4)-(6). To realize the present requirement
Hodogaya-ku. Yokohama ('-40-850 1 . Japan.
E-mail: kuro@post.me.ynu.acjp; ydchoi @mach.me.ynu. of specific speed, we proposed a new turbine type, which
ac jp is a Positive Displacement Turbine (PDT).
""' ngineerin_,_a Group, CATV Products Division, URO The objective of this study is two-fold: First, we want
ELECTRONICS IND. CO., LTD., 5-27-lO Minami-Ohi, to study the characteristics of the WSS and estimate its
Shinagawa-ku, Tokyo 140-0013, Japan_ micro hydropower potential for power generation at the
E-mail : nakajima-noboru @uro.co jp
I
water faucets. Secondly, we want to develop the new tur-
,
- l -'- , Locationl @ BN0.3 IB
0.5 'It* O¥ -O-MA Location 2 -A-B N.'0.3 IF
t
bine which has very low specific speed, simple structure
¥
-O- LLA Locatbn ! 1- 5 N0.3 2F
¥
¥
It I ,
l
-e-B N0.3 5F
'
ol
L
-- t -1-; *¥?o.: IP -JL-B Noi 6F
,,
:
t:
Nomenclature
'L o .4
r -V-B N02 IF -Cl-B N0.3 7F
.
)_' : t ¥ :" t*t -V-3
-:o:
+1t l=
_ _b:BN'a;0.
e" 2F
B No
3F It-e-
-e-BBB N0-4 6F :JL" Ii' ¥ ::¥¥¥ ' _e_B
'_ 4F
-It - B N0.4 2B
-e -B N0-4 7F
B : Height of rotor [m]
c" 1!X-B Nlo'2 -L -O - B + B No') SF
1_ ¥ 6F
-O-B N0.4 IaF
it
0.3 tl :1 ¥ 10 ¥¥It:
: -(: BB No.4 15F
¥
D : Diameter [m]
---
'L -- f4: 't *, H t! ¥f¥ ,Lb *¥¥
o
+ t .L
- J
'
f : Frequency [Hz] ic '¥ ,1F¥ ' : :L, 'L't
; 0.2 $Jb , $ .
' It 1,L¥ )a L o¥¥*,L
¥
( 1!,¥111 I
l
H : Head [m] ' - _l ¥ ' 1'b ¥t ,L tb
L ,L¥ IL., ¥
,L
-_r--O
. _ ¥'
llL
It,L t V : ;L L L¥
LON : Number of the lobe order
- ll: '* -1L
¥'1'1
l',t , ,1Ll,' :L,
L I " 'L 'b
0.1 e*r:"'bllt ; t""': t "L:'t : "I
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--_ __ LAO
,L,
1""'I '
-- t'-- L ':L " :,, A
.,. t
;
'L¥
n : Revolution speed [min I J J:'1E V
Jtititt
ILa
-J-
1
ILt :'¥ ' 'L I 'b"' 'b
1*
'L' 'bILIL 'b
'
' l ",L' , ,L ,L,t -It ""b
ns : Specific speed [min 1 m, kW] L ll i¥
'Lr :b" ¥x' "Lt q+ F,,' LL 7
,;
LL
OJ'
o
N,, : Unit speed [min 1 J *
L
tt
o
a
p : Pressure [MPa]
P : Power [W]
Flow Rate. Q [1/minj
B = Buildhlg MA = Mountain Areah LLA - Low Land Area
20 3
P** : Unit power [W] Fig. l Inlet pressure and fiow rate relationship of water faucet
Q : Flow rate [m3/s] of water supply systems
T : Mechanical toque [Nm]
Vd : Volumetric displacement [m3/rad]
t lft t l I I tf , I I , I i I l li ttI t, li
L ':,
, : ;S , -' - MA bocation l
;
t , i' ? 1,, --- -O - MA Lccatiol' 2
Greek symbols l OO
I : 'e':?..,
I F ; fl :S -O - LLA LQcatian I
tJ -A- LLA Location 2
: Efficiency I / / l . 8 .:! "' IL -A- LLA Location 3
l
t '// t
, ・ / -l-BNo.1 Ir
1 t
p : Density [kg/m3]
,
_ 80
t
-V-B INc-2 IF
t t
d ILI 'S: F.
'L
-V- B No.2 ・-F
.*
t
l'll /a .L¥
'bL ,'
-+- B N0.2 SF
Subscripts
Sl
1' .'. /// -1 IL
¥ L -X- 8 N0.2 6F
o J ;. t / t -@-BN.io_3 IB
60
1
-
l/ ¥
o i ' .1 ,1 / //' t
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. t1 - l
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: : BN0-3 3P
o : Output 1'b
L'L tL
It It B N0.3 4P
l
1 'b a
_ l- Lt L1 l' t -O-BN0.3 5F
tl
1
:
1 It t l
l'J!!' t' t t tt Il D-BN0.3 IF
-. t*
'! 1F . SLItht
I'tI tl
:':t ,t?
- r-BN0.42B
,.l / l t IL¥ h It 8 _e_BNo.4 6F
l l
* t 'L lL L,LI tt
t -O-Bl¥'o_4 tOf
J-
1
tt
Potential 20 - -t Ll. tA tl { -0-3N0.4 ISF
- t 'LI 1ltt t tt
t e:O'-hi・ $?e
L t I It i t ,
/ tii
*,bI ti ,LI
Lt l t t
The normal fiow rate range at the outlet of the faucets
, ll t
o
¥lL L t t I tt l
o
!
( I )water tank ({o) outlet pressure gauge
(2)Mutti stage pump (1 1) Disc arccre valve (9) (8) Bearings
¥
(3)Filter (12) pressure controi valve 1 L s 1 17)
i
( o)
(4 ) Piow meter
If
(s) pump control unit ! r jvl
!" I n (6)1r'c ._
({ 1)
'i
:1bc・!L; cPhr:sur _
il '4 ; *: ' - fl ! I
; ___
{:)TD: :gau:e j: j '! lJtii:J( 2;?: :;: s f r : r :t: {TJ':L- -= ) {
i
i I
1 I
;Ti LI s :
I t'l-: I t'
t; _ "i _Il J
(;) I !: [] :i :i
f '
i! *
Ij
( )
w ., i '
:i
+.,
'l -- (5 {
I
L
I?1 't
{
i
c* -
Rotors
's :e
Casina_
¥
Ill
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Turbine
l
' r Ti r'
!
I - T< , '-
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'1 _ .'
l
'"*
. i iiel-
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:IE
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I
J: __ {
s
i
s
plotted in the form of ef ciency against revolution speed, Positive displacement turbine
CF D _ . - 6Vm rl
l
o -g 4lfmin
power against revolution speed, flow rate against revolu-
A a _AIQ- A 8linh
tion speed etc. It is common practice in turbo-type ma- :fs ¥ -o l 1'-Vmh
Q I Ollmin
chine to use the unit speed and unit power which are de- a tAt
t Conventio! l turbhe
t
,
. e Q 3Vivlin
rived from the similarity law to reveal the performance
-o ¥ t tlt tO A Q 4V n
characteristics of turbines(7).
o
OF¥ ¥ tt
cf Q 4_SVtnin
IJL l
' v' O:=5VhliD
Unit speed and unit power are expressed as follows:
.
::) c 0.5
S I ttt,) at
L tt
tt 't
t -
Q::6Vhlin
o O : 1Vhlin
Lt LtIIltlLt"
tt
nD L
t I ItQ
4 t
lI LI It
LL tt Itl
tlt
P
O
P,, = D2 3/-? (for conventional turbine) (2) a : 1
L LL
O I O ・_O 40
30
P = Po (for new turbine (PDT)) (3) Unit speed, iV*,
tOIL
;bo
Conventional turbine
o t( AJL :'
This turbine has two nozzles and each of them has a jet at l
li¥ ! 31/min
area of 3.14mm2. The turbine runner has a diameter of oc 0.4
'S
¥ ¥ lL t JL Q 4Vmin
4.5Vmin
¥4:LJLt L
v Q 5Vrnin
22 mm, which is nearly equal to the PDT's diameter, with Q
¥ L I 6Vmin
14 buckets. L.QtIt ttttl:!
o o 7umin
_
Both the Turgo impulse turbine and new turbine were
0.2
v oI¥¥ ¥LLLq
lL o oo r
t t 01
tested using a constant fiow rate test-method. As it was t 1 IL
L tLL
oovolP
1 1L LItL
L
O
Due to the pressure pulsations in the positive dis- In addition, the efficiency of the PDT increases when
placement turbine, the effective head is calculated by the it is operated at higher fiow rates. The optimum efiicien-
time average of the inlet and outlet pressure. cies of the PDT and Turgo turbines appear at different unit
speeds. This is primarily because the revolution speed
4. Experimental Results (Turbine Performances)
of the Tur_ o turbine is much higher than PDT (about six
4. I Positive displacement turbine versus Turgo times at the same fiow rate).
ilnpulse turbine The results also show that the highest efficiency of
Figures 6 and 7 show the comparison of performance the PDT is obtained when it operates at a fiow rate of
characteristics of the Turgo impulse turbine with the new 1 2 L/min, which is 2 times higher than average fiow rate
turbine. It is clear that the new turbine has much better ef- of water faucets. Because the fiow rate is proportional to
ficiency and much higher output power than the Turgo im- the displacement volume of the rotors, therefore, the new
pulse turbine when they are operated under the same con- turbine size should be smaller of current size for use at
ditions. The maximum efficiency of the Tur*"o impulse tur- the water faucets, and/or be bigger size for using in other
bine is 25% when it is operated at a fiow rate and head in pipin*a systems which have higher fiow rate range.
the range of 4 - 5 L/min and 8 - 12 m, respectively. More- 4. 2 Performance improvement by modification of
over, the specific speed is 9.5. In contrast, PDT has the the turbine side clearances
maximum ef ciency of about 62% and the specific speed The new turbine is desi_ :ned to have both side and
l0
['8[ lO lOO
Side cleara ce of60p m Side ciearaR c oflOll t"
17
- if. 0 41!min -o - ,7. 0 _ 4lhnin
3 : ,.,_,d ,tL -"-_"''O" ' d- ,7. 2 61!min -A- if' 0 '_ 61lmia
:lF::; e:' a:1'1Ll" " 'PO-"
8 i a - if. 8Vmin 7. :
EI :-8V'njn
4 1"'Id JL-"!1: !:';:ilO
%
-h i7. O*lOl,min -1r - '7. _-lOtimin 17 ( c=10// m)
., ,.,.., 80 H - p. i2tlmin -<'- 7. Q 12iiTnin
eO
I O OO 9L HI if. l41/min
/. 1 ::.. -X- '7. Q 14Vmiu
ee
c:
., sl. AA'a'L'
r F
JL
:e 0'6L :
1'O"".
.
. I
Ot ' l V
6 ',iA, iJb"t
A. _ c
i
I
60 8 iA
C,,
,
?
1!' s5
cf "bt . .
(, Oa X
oeo
:'
A' l
:: - "0'1' ia
s
t
:'
.5
Q
e:_ e 4
le . . JO"'
,
:::
:: 0'4
t
I't s) 40
v
i77( C=6 m) t
!:
i
)!Cl I
JO
Ql
2
n
0.2 -c-Q-41'trin
- dF - Q--6rhlir
- d - 0+8Vtrirt 20
t It t,
oo
-1b-O'iOy ll
o
*} - Q* 12 R
t
I
l
o
500 1500 2000 2 OO
Differential pressure, Ap [Mpa] l OOO 3000
Revolution speed, n Imin t]
(a) Side clearance of 60 um
Fig. 9 Variation of eficiency with revolution speed
l
lO
e :: 't・' el'
IELtda',A'AO:':a:"'O"e :-t 1'1 IF'
oQ.t,t ' 'epJ"
':iA"JL' a" _ _ dt ' a 0.8
8
oo -e. .・・・・・・,sr"_
_ .
n
0.8 '. _,,jt?tO:_1 t .1.
1 : ::'J LCF ' - 'Jl" " ' Sidecieara!'ce Qf 01lm
.. . OR t'r . . V 1'
:p c-- :'r_- ie lF_:
i a,1,'_ _ _ ・--;;
< IL'-"-- -F. Q [!inir
dF IJ": J9' t. ' -- _ : -e-p. Q liuia
S
d":' .J'- "". "t-....._ c rlf. QnjViuh
5 s
1
, ';'f cr 'r ' $. 4f . _A _ lr -Lp. Q*lOVinh
. 06 6 ' /' l'l." 17 t _ 706 i.-- l - -if. Q-i2P:,1'i,
s'
t4!Cf I "- nlF . L
*1 1 dh ,r. O*Wlftnin
S
-*
tl
: A T. 6uhl ]
)
,1; s } rQ 8L'h'h
./
?
:'4Ft'h.
:5
(
h
$5 O*6t'it'h T. Q t2Vt,I l
"til
Il
A
_ .. O r Writlh
,,
ll
8 't,h
d
o:
1' : 0.4
dlt A lOVblir
esf ea A,'A
,,, t l, Side cl earance of IQP m
O 12}'iut ,:;
2
,,tt ,
IAQ
l
,t,1 , - o -J7.
t 4}'nt, $::
l
0.2 /
l
- L-F' Q lm!"
fyL L 'pAqle IP"
// - '-p. Q 8 h'h
s' - -!7. Q:'1QVmh
-C-Jr. Qsl2VhliR
//
o
/,
O 0.2 0.4 0.6 Dif crential pressure, p tMpa] T
ee f.l
1:!= vy8L"w]PP
1 u'l
o r. Q 10Vl P
oo
A r. Q t2pltil l
QI r. O=14Vtah
(b) Side clearance of 10 t-m
l o 20 30 Effective
40 )ohead,60H Cmj
70 80 90 1 oo
Fig. 8 Variation of eficiency and leakage with effective head
Fig. lO Variation of e ciency and torque with effective head
of two major torque losses in PDT: first, the torque pro- torque (head) . In contrast, relatively small changes of the
portional to the turbine speed, because torque is required revolution speeds are recognized in the small side clear-
to shear the fiuid in the small tip clearance in relative mo- ance case. At the same torques, the revolution speed of
tion and second, torque required to overcome all the fric- PDT with a small side clearance is much higher than PDT
tion such as seal friction, side disks, bearings, and so on. wrth a large slde clearance. Figure 12 reveals that PDT
The actual torque (Ta) delivered to the load is computed with a smaller side clearance can obtain much higher out-
by Ta = Tth - T! = PVd - Tl' The torque efi ciency is cal- put power and consequently higher efficiency than PDT
culated by qt = T*lT!h' From Fig. 8 (a) and (b) the torque with a lar,_',_e side clearance at the same head and flow rate,
efiioiency of small side clearance is decreased noticeably particularly when turbine operates at high head.
in the range of low pressure region. This may be caused 4.3 Pressure pulsations
by the increasing of the viscous torque of the side ends of In the PDT, the intermittent fiow of the fiuid through
the rotors. However, the improvement of the volumetric the inlet and outlet of the turbine generates pressure pul-
e ciency of the turbine with small side clearance is much sations. Pressure pulsations have two important character-
higher than the torque efficiency reduction. Thus the over- istics: frequency and amplitude. The comparison of fre-
all efficiency is increased significantly, see Figs. 9 and 10. quency and amplitude of pressure pulsations are shown in
As the torque losses are small and change a little, the tur- Fig. 13. The results measured at 60 mm far from the in-
bine's torque is only dependent on the pressure, is shown _let and outlet ports of the turbine. The pressure pulsations
in Fig. I O that the torque of PDT is directly proportional measured at 200 mm, upstream and downstream sides of
to the pressure (effective head) and is independent of the the turbine, they did not show any significant differences
fiow rate. in value.
The measured torques and mechanical output power Figure 13(a) shows the amplitude of the pressure
in the large side clearance case and small side clearance
case are compared in Figs. 1 1 and 12. We can see from 0.2
Fig. I I that, the revolution speeds of the PDT with big・ger Turbine Qpe!ation at aveTage pressure ot
- - - -
l
- ::$
:
* Q tanin
- 8Vmin
- -Q Vmiu
-Gh - Q lVmin
-
O
-r ! OL'min - . * Q l Oumin
Q*12V!ni!t -- Q l 2Vmi't
F Q l 41/min -OF- Q l4Vmin
' s_ 0.4
e (P
S
< -O. 1
e
e A
.
E
It,
'
::,
e
・*
A
e
e
0.2
(
Q
*
A Q1 -0.20
0.02 0.04 0.08 0.06 O.
l
tD
e AA
Time [s]
O
] !
o
c': 0.2
,
Q d .L .
Q
c
:)
-:'cL 60
4
e' t
:s
o
'
O
'
l I
(
l ,
_1,1t -//,N,b
ILIItI_・_l
ll
/lL
g 40 iG q 'L
tt
,l
l , I
(?
,It
tI ,1
J
It
dr
,
,
J: 1 A : A o , )
,
t l
* ... ]
,
oo H * .
Q
・_O
O O 0.02 0.04 0.06
E3
0.08
3
oo
'
Time [s]
500l ooo
2000' 3000
1 500 500
Revolution speed, n [min :] (b) Constant pressure (head), p = 0.2MPa
Fig. 12 Output power and revolution speed relationship Fig. 13 Pressure pulsations
pulsations of the turbine operating at different heads but the inlet port of the turbine, it makes the inlet pressure be-
same speed. Figure 1 3 (b) shows the pressure pulsations come nearly stable. However, the pulsation of outlet pres-
when the turbine works at the same head but different sure is increased. Therefore, only 1/2 of the differential
speeds. The frequency of the pressure pulsation is equal pressure pulsation can be reduced. In contrast, when two
to f = n * (LON)/30. From Fig. 13(a), we can see that dampers were installed at both the inlet and outlet of the
when the turbine works at higher head, the maganitude of turbine more than 3/4 of the pressure pulsations were elim-
pressure pulsations of both inlet and outlet of the turbine inated. Consequently, vibration and noise are reduced, re-
increase. From Fig. 1 3 (b), the magnitudes of the pres- sulting smoother operation.
sure pulsations also increase when the turbine operates at
5. Conclusions
higher speeds .
These pulsations are sometimes very severe and can From the results of this study the major conclusions
cause damage to the piping or other components in a hy- are summarized as follows:
draulic system. To eliminate and/or minimize pressure ( I ) A new positive displacement turbine was devel-
pulsations can be achieved by judicious use of acoustic fil- oped. The ef :ciency of new t rbine is much higher than
ters and side branch accumulators(9) or modification of the the small Turgo impulse turbine (about 2.9 times).
rotor shapes . In this study, small bladder pressure tanks ( 2 ) The new turbine, with a smaller side clearance,
were used. The pressure tank is 20 mm in diameter and has much higher efficiency than the turbine with bigger
50 mm in height and charged by air (see Fig. 14(a)). A side clearance and it can sustain the high efficiency under
rubber sheet was used as the bladder in order to prevent the wider range of operation conditions.
the contact between fiuid and charged gas. Figure 14(b) ( 3 ) The maximum efficiency of the new turbine is
shows the coinparison of the pressure pulsations between 72% when it operates at 12L/min and 37 m of fiow rate
turbines operating with and without dampers. The results and head, respectively. To fit for the normal size of water
in Fig. 1 4 show that by installing only one damper close to faucets, the PDT size should be smaller than current size.
( 4 ) The pressure pulsations of this turbine can
be eliminated about 80% by using simple construction
oaO dampers .
( 5 ) The turbine torque of the PDT is proportional to
the effective head and independent of the fiow rate. The
leakage is also depended on the effective head and nearly
independent of the fiow rate.
It is quite clear from the study that the positive dis-
placement turbine is suitable for the micro-hydropower
generation which requires very low specific speed much
lower than impulse turbine specific speed. The new tur-
bine is also applicable for extracting micro-hydropower at
the valves of other piping systems .
0.4
Matsumoto for his continuous help during' research study.
-
'S
l References
:
L-,
ca ( I ) European Renewable Ener*"y Exchange. Small Hy-
O 0.2
(e
dropower Fact Sheet, http://www,earorex.com
ea Without dar!1per wjth one damper
e)
e at Inlet Outlet Pressure ( 2 ) Davis, S.. Microhydro: Clean Power from Water,
('_003), New Society Publishers, Canada.
i ,,
O
(6) Bama,PS。,FI纏idMechanics forEng三neerings,(1964), (1967),JohnW重1ey&Sons,Ipc.,NewYork.
ButterWo曲s,London. (9) Karasslk,U,,Messina,J.P,goopeちR and Heald,
(7) Nag,PK。,Power Plant Eng1neering,(2002),Mc− C。C.,PUMP HANDBOOK,(2001),McGraw−Hi11,
GrawHiH,Singapore. New Ybrk.
(8)Merritt,H』E・,HYDRAULIC CONTROL SYSTEMS,
1S躍E1π‘emα琵oπα」/0琶rπαZ Seripq R V湖 4.q.Nn ウ つno6