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Proceedings of the 2009 IEEE International Conference on

Networking, Sensing and Control, Okayama, Japan, March 26-29, 2009

Virtual Sensing Techniques and Their Applications


Lichuan Liu, Member, IEEE, Sen M. Kuo, Senior Member, IEEE, MengChu Zhou, Fellow, IEEE

Abstract— Developing new sensing technologies to obtain a broad frequency range, but they become expensive and are
desired and accurate information more effectively from the ineffective for low-frequency noises. The drawbacks of
limited sensor positions is one of the critical challenges that passive techniques have motivated the development of active
scientists and engineers aspire to undertake in the 21st century. noise control (ANC) [Nelson1992] [Kuo2001] based on the
This paper surveys applications of virtual sensing in different principle of superposition. ANC systems improve
fields, e.g., transportation, wireless communication, sensor low-frequency noise control with potential benefits in size,
networks and active noise control. It reviews the existing
weight reduction, and lower system cost.
methods used to infer virtual sensing information. The virtual
sensing techniques and their application in active noise control In many ANC applications, global noise reduction is very
are especially discussed. expensive and difficult to realize. Thus the objective of many
Index terms: Virtual sensing, active noise control. practical ANC systems is to reduce noise at certain desired
locations called “quiet zones,” which are often generated
I. INTRODUCTION around the physically installed so-called “error sensors”.
However, for many real-world applications, it is impractical
I n many practical applications, obtaining the sensing data by
placing the sensors at the optimal (virtual) locations is
difficult or even impossible. Physical sensors are widely
to place such error sensors very close to the desired locations,
such as human ears. The challenge is to create quiet zones
around the target points without actually placing error sensors
used in many applications and products, such as control, at those desired virtual locations. The goal of many
communication, bioengineering, medical, industry, and researches is to design effective virtual sensing techniques.
chemical engineering, to measure and monitor physical Therefore, in ANC systems, one can place error sensors at
phenomena, such as temperature, humidity, pressure, speed, physically practical locations and process the sensor signals
chemical components, and emissions from motor vehicles. to make them equivalent to the signals obtained from the
Physical sensors often take direct measurements of the virtual sensors at desired locations. Such techniques would
physical phenomena and convert these measurements into provide dramatic improvements over current ANC schemes
sensing data for further processing. They are usually costly, operating under real-world constraints.
need to be maintained and are sometimes unreliable. Further, The paper is organized as follows. In Section II, virtual
when control systems rely on physical sensors to operate sensor and virtual sensing are introduced. Section III
properly, a failure of a physical sensor may render such investigates the application of virtual sensors and sensing
control systems inoperable. Instead of direct measurements, techniques in different areas. Virtual sensor network is also
virtual sensors are developed to process various physically discussed in this section. Section IV, a case study illustrates
measured data and to produce values that are previously how the virtual sensing technology is used in ANC systems.
measured directly by physical sensors [Grichnik2007]. Section V offers conclusion.
Virtual sensors and virtual sensing have many applications in
different areas, such as computer science, wireless
II. VIRTUAL SENSOR AND SENSING
networking, communication, remote sensing, and chemistry.
Recently, virtual sensing techniques and their applications A sensor is a device that measures a physical quantity and
in noise control have intensively attracted many interests converts it into a signal which can be read by an observer or
from researchers and industry [Elliott1992]. Noise problems by an instrument [wiki_sensor]. For example, a microphone
have become more and more evident through the increasing converts the measured acoustic pressure into an electrical
amount of industrial equipment in use. The growth in signal that can be read by a scope. A digital thermometer
high-density housing increases the exposure of populations to converts the temperature into voltage signal that can be read
noise sources. At the same time, cost constraints have resulted by human beings. The sensors can be divided into two
in a tendency to use lighter materials, which results in an categories: physical sensors and virtual sensors. Physical
increase in unwanted noise problems. Noise can be reduced sensors (PS) often take direct measurement of the physical
using passive techniques such as enclosures, barriers, and phenomena near the place to be sensed. Virtual sensors (VS)
silencers. These passive techniques can attenuate noises over are also known as soft sensors, smart sensors or estimators;
they are used in place of the real sensors [Wilson1997]. VS
take readings for real physical sensors and calculate the
L. Liu and S. Kuo are with the Electrical Engineering Department, outputs by using some process models.
Northern Illinois University, DeKalb, IL 60116 USA (email: Physical sensors and associated hardware are often costly,
Lichuan@ceet.niu.edu and Kuo@ceet.niu.edu)
M. Zhou is with Electrical and Computer Engineering Department, New sometimes unreliable and need to be maintained. Furthermore,
Jersey Institute of Technology, Newark, NJ 07102 USA. (e-mail: physical sensors often provide periodical sensing data at fixed
zhou@njit.edu). locations and cannot be deployed in every position need to be

978-1-4244-3492-3/09/$25.00 ©2009 IEEE 31


sensed. In many applications, virtual sensors are used to: 1) Dailey and Cathey [2006] develop a virtual sensor system
Replace a temporarily installed sensor; 2) Provide continuous in Washington State’s Traffic Management System. This
outputs based on periodic physical sensor measurements; 3) system provides real-time congestion information by using
Predict in advance the sensing data for a system, which allows intelligent transportation systems. For the areas already
predictive control; and 4) Provide robustness when physical deployed with sensors, the real-time data can be collected
sensor fails or is under maintenance. Virtual sensors need from the physical (real) sensors and transmitted to the control
system models or transfer functions to process the data form center. These raw data are then processed to obtain the virtual
real sensors. Therefore the model accuracy is critical. Wilson traffic data for those roadways where presently there are no
proposed to use neural network to establish the system model physical sensors. The real and virtual traffic data are then
[Wilson97]. provided to Washington State Department of Transportation.
In computer science, virtual sensors are software entities,
Input Real sensor outputs which abstract sensing functionality of real sensors. Virtual
Real sensors sensors here hide hardware dependencies [Hardy99] and
provide consistent and reconfigurable software modules to
Virtual
sensor
the upper-level applications. Virtual sensors offer some
Virtual sensor
outputs
advantages. They are easier to be maintained and upgraded
processing because the lower-level interfacing and the upper-level
application are decoupled. Virtual sensors are easier and
Use dynamical model of system or
“transfer function”
simpler to use because upper-layer applications can use
consistent and relevant application programmer interfaces
Fig. 1. Concept of virtual sensors.
(API) to access different sensors.
In chemistry, gas sensing systems with high sensitivity and
Sensing is to grasp the nature, significance, or meaning of a
selectivity are required for such applications as air quality
physical phenomenon or stimulus. Generally, physical
control, leak detection, and explosion warning. Ankara et al.
sensing or real sensing obtains direct measurement of the
[2004] design a low-power virtual sensor array based on
physical phenomena. However, it is well known that
micro-machined gas sensors for fast discrimination between
gathering information from a location by a physical or
H2, CO and related humidity. Schütze and Gramm [2004]
intimate contact sensor is a necessary, but by no means
propose to design high-performance virtual multi-sensory
sufficient condition. Over the last decades, especially the last
systems for a wide variety of applications. They extract
few years, an alternative sensing method, know as ‘virtual
steady-state values and time constraints for different gas
sensing’ or ‘virtual sensor’, enables the faithful collection of
concentrations and sensor temperatures, and then predict the
data from virtual locations (the location far away from the
virtual sensor output. The virtual sensing systems can be
sensor’s physical location).
individually adapted.
At the heart of the new approach is one crucial
Bellas et al. [2000] use virtual sensing in mobile robot
observation. The information, for example, acoustic signal is
design. Mobile robots’ controller manages explicit
propagated, reflected, attenuated, and/or amplified in and by
information in different levels. Real sensors and virtual
the medium. The signal at one place is the modified copy with
sensors are utilized at the sensing level to improve the
delay, interference and distortion of the signal at another
precision of the sensing information. They establish an
location. Therefore, the information at one place can be
artificial neural network, and then use it with time delays as
recovered by information at other location(s). In modern
virtual sensors. The virtual sensor outputs are estimated
sensing techniques, remote sensing can be viewed as ‘virtual
through a temporal correlation of real sensing values. This
sensing’. For example, aircraft, satellites or ship craft
scheme can increase the response precision of mobile robots.
equipped with sensing devices acquires information from a
given area. Virtual sensing techniques are broadly applicable B. Virtual Sensing
and enable one to predict or estimate information at one In this section, we introduce virtual sensing techniques and
location from the information obtained at other location(s). In their applications in wireless networking, mechanical
short, virtual sensing is to use physical sensing data and a engineering and remote sensing.
suitable model to grasp the information of interested areas In wireless networks, virtual carrier sensing is widely used.
without putting real sensors there and/or physically Carrier sensing (CS) mechanisms are used to identify the
contacting the object directly. channel availability for transmission and avoid packet
collision. The physical CS is performed at the physical layer,
III. APPLICATION OVERVIEW which senses the carrier directly and determines the channel
We briefly review different virtual sensor and virtual availability based on the level of interference and noise
sensing applications in this section. around the user. The virtual carrier sensing (VCS) is an
alternative mechanism to the physical CS and performs at the
A. Virtual Sensor Medium Access Control (MAC) sublayer [Hung2007]. It
Virtual sensors are widely used in many application areas, does not sense the carrier directly. It often uses RTS (request
such as: intelligent transportation systems, computer science, to send) and CTS (clear to send) control frames to predict the
chemistry and automation. channel’s status based on the sequence of received frames

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[IEEEsandard99], For example, IEEE 802.11 MAC uses RTS disadvantage of this approach is that an end-user cannot
and CTS for virtual CS. In [Ko2000], researchers also focus directly access each individual sensor node. Fall [2003]
on directional virtual carrier sensing (DVCS). propose another gateway-based approach by deploying a
The injection modeling industry has continuously sought bundle layer in different networks. This layer stores and
precision and quality molding. Once the important variables forwards packets. It is easy to integrate with several different
related to the molding process are determined, how to obtain networks but the entire deployment cost increases since a new
those variables accurately becomes a crucial factor. It is bundle layer needs to be inserted into the existing protocols.
difficult to obtain all these variables due to lack of proper The second one is called overlay-based approach. It can be
sensing mechanisms because of cost, inaccessibility, and further categorized into TCP/IP overlay sensor network
sometimes, appearance concerns. Cheng et al. [2004] propose approach and sensor network overlay TCP/IP approach. The
a virtual sensing approach to on-line monitoring and former implements IP stack on each sensor node, and then
regulation of process variables in an injection modeling different sensor networks can work together through IP
process. Based on the nonlinear observer theory, virtual addresses. Its drawbacks are the extra protocol overhead and
sensors estimate process behavior using easily obtained implementation difficulties for recourse-limited sensors. The
measurements. Then these virtual sensing data are used to latter deploys the sensor network protocol stacks are over
improve the molding process. TCP/IP. Therefore, each Internet host can be viewed and
The remote sensing system is the transfer of the observable
works as a sensor node. Its disadvantage is the increased
phenomena through different channels like a sensor system,
protocol header overhead to TCP/IP networks [Dai2004].
decision system, and delivery system. In practice, satellite is
the most widely used way for large-scale remote sensing
because it can cover relatively large area. The deployment of IV. APPLICATION IN ACTIVE NOISE CONTROL
state-of-the-art new satellites allows one to provide a Traditional ANC systems can minimize the measured
tremendous amount of data for remote sensing users. It is acoustic pressure at the physical error sensor (microphone)
important for user community to find the suitable data set for location and generate quiet zone with limited size around the
testing their algorithm and methodology. Virtual remote physical sensor. However, it is difficult or even impossible to
sensing is a system developed for simulating and testing place the physical sensors at the optimal locations, for
different data and algorithms instead of using the huge example, human ears. Moreover, when the optimal location is
amount of data from the modern satellites. Users can test the mobile, it is necessary to catch the spatial-varying error signal
atmosphere, scene and sensor parameters [Guerrero2007]. In and generate a moving quiet zone. A number of virtual
this virtual system, some existing models used for real remote sensing algorithms have been developed for ANC.
sensing systems are modified, coupled with each other, in
A. Background
order to generate the new model for simulation usage.
In short, virtual sensing is to use physical sensing data and a ANC systems use secondary sources to produce anti-noise
suitable model to grasp the information of interested areas that has the same amplitude but opposite phase to cancel out
that is difficult or impossible to reach. the undesired primary noise. As illustrated in Fig. 2, a
single-channel broadband ANC system uses the reference
C. Virtual Sensor Network sensor to pick up the primary noise source. The reference
Sensor networks have been widely used for monitoring, signal x(n) is processed to generate the secondary sound
space exploration, sensing and control applications. (anti-noise) y(n). The residual noise e(n) is picked up by the
Generally, a sensor network is deployed and designed for a error sensor and used to update the adaptive filter W(z) in the
specific application. Compared with wired network and ANC system. P(z) and S(z) are the primary and secondary
mobile ad-hoc network, the tiny sensors have limited path transfer functions from the primary and secondary
resources, such as energy, power and memory. Therefore, it is sources to the error sensor. The adaptive ANC filter is
difficult and sometimes impossible to deploy the whole
updated by the least-mean square (LMS) algorithm to
layered protocols stack in sensor networks [Marco2003]. It is
minimize the error signal e(n).
important that multiple sensor networks are capable of
sharing physical network resources and information for a Therefore, an important design issue in ANC systems is to
wide variety of conditions. In [Marco03], the concept of place error sensors at optimal locations to create and
virtual sensor network (VSN) is introduced. VSN can provide maximize the noise reduction at desired zones. However, it
protocol support for the formation, usage, adaptation and may not be possible to place the error sensors at the optimum
maintenance of subsets of sensor collaboration on specific locations determined by acoustic theory and user
tasks. specifications. For example, in electronic mufflers used for
The VSN research can be divided into two classes. The reducing engine noise, it is difficult to place error sensors at
first one is called a gateway-based approach. It uses the outlet of an exhaust pipe since we have to protect the error
application-level gateways to integrate several sensor sensors from high temperature, fast airflow, and corrosive
networks into an external network [Marco2003]. This environment.
gateway can relay packets for different networks. Each sensor
network can select its own communication protocol based on
the network constraints and its specific application. The

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Reference Secondary Error location, and qs is the secondary source strength.
Noise loudspeaker microphone
microphone
source Similarly, the sound pressure at a VS location can be
expressed as
P(z) y(n) S(z) pv = pb + Z v + q s [2]
ANC where pb is the sound pressure at the virtual location due to
x(n) W(z) e(n)
the noise source, and Z v is the transfer impedance from the
Fig. 2. Single-channel broadband ANC system in a duct. secondary source to the physical sensor location.
B. Algorithm Overview and Engineering Problems Assuming that the spatial rate of change of the primary
field is generally small at low frequencies, the sound pressure
In conjunction with ANC algorithms, virtual sensors
at the VS location can be estimated as
have successfully moved the location of maximum noise
attenuation away from the physical error sensor in a headset pˆ v = pa − ( Z a − Z v ) + qs [3]
[J. Garcia-Bonito1996], in a free field [Kestell2001], in This equation shows the estimated sound pressure pˆ v at the
narrow ducts [Munn2003], and in large confined spaces
[Roure1999]. The virtual sensing technologies used for ANC VS location can be canceled by introducing the secondary
can be divided into two classes: 1) requiring preliminary (or source using only measurements pa from the physical sensor.
offline training) stage setup and 2) not requiring preliminary
Therefore, the output from the physical sensor, pa , can be
identification stage.
1) Class 1- requiring preliminary identification processed by a digital signal processing algorithm to obtain
The first type algorithms are based on the assumption pˆ v if Z p , Z v , and qs are available. Knowing pˆ v , we can
that the spatial rate of pressure change in the primary field is
design ANC system to drive it to zero, thus producing a quiet
small, thus the primary sound pressure can be regarded as the
zone around the VS location.
same at both the virtual and actual locations. During the
The ANC system can be modeled with the primary and
preliminary stage, the transfer functions can be derived by an
secondary sources represented as point monopoles with
extrapolation of the signals measured by physical sensors.
spherical pressure amplitude radiation pattern as follows
Secondary
Noise loudspeaker
[Kestell2001]:
source Mv − jkr
jωρ 0 qe
pr = [4]
Canceling e’(n) Mp 4π r
Reference signal
where p is the pressure amplitude measured at a distance r
signal
ANC Virtual sensing e(n) from the source, ρ 0 is the air density, q is the source signal
e’(n) algorithm strength, and k is the wave number.
The remote microphone technique [Roure1999] is an
Fig.3. Concept of using VS for electronic mufflers
extension to virtual microphone arrangement and estimates
the virtual sensing data from the physical sensor by a
Virtual microphone arrangement is the first virtual sensing
transform matrix. Similar to the virtual microphone
technique used in ANC application proposed by Elliot and
arrangement, it requires the accurate model of the transfer
David [1992]. In this method, if the primary sound field does
function that can be obtained from the preliminary
not change significantly between physical and virtual
identification stage. It achieves better performance than the
microphones, the authors assume that the primary sound
virtual microphone arrangement method. This method can be
pressures at the physical and virtual locations are equal
used for a remote moving microphone technique. Peterson et
[Elliott1992] [Kuo2003]. Hence, the primary sound at the
al. [2006] propose a method to estimate moving virtual
virtual location is used as the primary sound at the virtual
location sensing data. They first estimate several
location. For the secondary sound, the transfer functions for
spatially-fixed virtual location data by remote microphone
the physical and virtual locations are obtained in the
technique, and then any moving virtual location in this region
preliminary identification stage and modeled as
confined by those fixed locations can be detected by spatial
finite-impulse response (FIR) or infinite-impulse response
interpolation.
(IIR) filters.
The adaptive least mean square (LMS) virtual microphone
As shown in Fig. 3, the sound pressure at the physical
technique [Munn2004] uses a microphone array to predict the
error sensor location may be expressed as
virtual sensor output in which the weights for microphone
[Garcia-Bonito1997]
outputs are adapted by the LMS algorithm. The performance
p p = pa + Z p + q s [1]
of this method decreases when the sensor array is far away
where pa is the sound pressure at the physical location from the virtual location. Similar to the moving remote
microphone technique, this method can be extended to
due to the noise source, Z is the transfer impedance
p
moving LMS virtual microphone technique [Peterson2007].
from the secondary source to the physical microphone

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The Kalman filtering virtual sensing method The stochastically optimal diffuse field virtual sensing
[Peterson2008] use Kalman filtering theory to predict the method [Moreau2007] is proposed for pure tone diffuse
virtual sensing data. The whole virtual sensing system is sound fields. This method does not require a preliminary
modeled by a state-space system, the physical sensor output is identification stage nor the transfer functions between the
used to estimate the virtual sensor output and update the plant error sensors and the sources. In this environment, physical
state. One advantage of this method is the relationships sensors measure the pressures and pressure gradients. Then
between the secondary sound and physical/virtual sensor are the pressure and pressure gradient at a virtual position is
modeled by the state-space system instead of two different estimated by the weighted sum of those measurements. This
FIR/IIR filters. The main disadvantage of this method is that method works well when the distance between the virtual one
it is only suitable for low-order systems. Peterson [2007a] and physical ones is smaller than a certain value (e. g. λ/2).
used the spatial-interpolating method to extend this method Most of these algorithms are only applicable to cases
for moving virtual location scenario. where the frequency of the primary noise is very low or the
2) Class 2-not requiring preliminary identification distance between the virtual and actual sensor is very small,
The second class includes the forward difference such as in headsets. For those schemes that do not have the
prediction method and stochastically optimal diffuse field limitation above, the system performance depends heavily on
virtual sensing method. The preliminary identification stage the system model and is very sensitive to the locations of the
is not needed for these two methods. The forward difference physical sensors.
prediction technique is developed by Gawron [1992]. This Table I. Comparison for different virtual sensing
technique uses microphone array to estimate the virtual algorithms for ANC
location output. A polynomial is fit to the existing sensor Off- Transfer
array, and then the signal at the virtual location can be line Static Moving Function
estimated by extrapolating the polynomial. model or state model
e p 2 ( n) Virtual
ev (n) Y Y Y
e p1 (n) microphone
Remote
Y Y Y Y
microphone
Adaptive
Y Y Y
LMS
Kalman filter Y Y Y Y
Forward
Y
difference
e p 2 ( n) e p 3 (n) Diffuse field Y
e p1 (n)
ev (n) C. Future Research
One important area of the future research is the theory
and techniques of virtual sensing for ANC to effectively
reduce low-frequency noises at the desired virtual error
sensor locations. While the existing algorithms can
successfully obtain virtual sensing data for ANC use, the
Fig. 4. Forward difference extrapolation, (a) two physical constraints discussed above limit the practical usability to real
microphones are used, and (b) three physical microphones are applications. To overcome this problem, we are currently
used investigating a method to predict the virtual sensing data
based on the collaboration among a bunch of physical
As shown in Fig. 4 (a), the pressure at the virtual location sensors. Those spatially-fixed or mobile physical sensors
can be estimated by two physical microphones via linear communicate and share sensing data with each other. A
forward extrapolation, subset of sensors is selected to work together. Different
ev ( n) = e p 2 ( n) +
( e p 2 ( n) − e p1 ( n) ) x [5]
combinations can generate different virtual sensor arrays with
variety of sensor number, delay taps and array shape. The
2h
sensor array is used to estimate the virtual sensing data.
This pressure can be also estimated by a second-order finite
Finally, we need to integrate ANC systems with virtual
difference estimate if we have three physical microphones, as
sensing algorithms for the maximum noise reduction and
shown in Fig. 4 (b).
verify the performance using real-time experiments. The
x( x + h) x ( x + 2h) ( x + 2h )( x + h)
ev ( n) = e p1 ( n) + e p 2 (n) + e p 3 (n) integrated system must have fast convergence and tracking
2 2 2
2h 2h 2h capability to cope with the time-varying parameters of the
[6] systems.
The advantage of this method is that the preliminary setup
is not required [Cazzolato1999]. The drawbacks are that it V. CONCLUSION
can only be used for low-frequency sound fields and the
This paper has surveyed virtual sensors, virtual sensing
distance between the virtual location and the sensor array
techniques and their applications in different areas and
must be less than the wavelength λ.
focused on the active noise control (ANC). The ANC

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