Series 90 42cc Pump - PM - 520L0838 - Rev BB - April 2008

Series 90
42 cc Axial Piston
Pump
Parts Manual
Series 90 42 cc Axial Piston Pump
Service Parts Manual
© 2004, 2007, 2008 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in this
material are properties of their respective owners.
Front cover illustrations: P100 609, P100 681, P100 680, P100 679
2 520L0838 • Rev BB • April 2008

Contents
General Information Service parts identification.................................................................................................................. 4

Nameplate................................................................................................................................................. 4
Date code................................................................................................................................................... 5
Service bulletins...................................................................................................................................... 5
Procedure to identify a part................................................................................................................ 5
Order code................................................................................................................................................. 7
VARIABLE Common parts...................................................................................................................................8-15

displacement PUMP Special hardware............................................................................................................................ 10-15
Displacement limitation.............................................................................................................. 16-17
End cap.............................................................................................................................................. 18-19
Charging system............................................................................................................................. 20-21
Auxiliary mounting........................................................................................................................ 22-25
Charge pressure setting............................................................................................................... 24-25
Shaft.................................................................................................................................................... 26-27
Control............................................................................................................................................... 28-37
Filtration............................................................................................................................................ 38-39
High pressure protection............................................................................................................ 40-41
Orifice................................................................................................................................................. 42-45
service bulletin Overhaul seal kit....................................................................................................................................46
SB-1988-023 (piston improvement)...............................................................................................47

SB-1989-002 (incorporation of adjustable charge relief valve)............................................48
SB-1991-007 (servo system change)..............................................................................................49
SB-1992-008 (pump redesign).................................................................................................. 50-51
SB-1993-002 (HDC gasket change).................................................................................................52
SB-1993-012 (removal of valve plate from cylinder block kit)..............................................53
SB-1993-015 (servo arm/speed ring interference)....................................................................54
SB-1994-018 (side cover washer elimination).............................................................................55
SB-1995-002 (charge pump shaft key change)..........................................................................56
SB-1995-003 (MDC w/electric solenoid override manifold change)..................................57
SB-1995-004 (charge pump design change)........................................................................ 58-59
SB-1995-005 (obsolete servo system parts)................................................................................60
SB-1995-006 (end cap screw size change)...................................................................................61
SB-1995-026 ((valve plate part number change).......................................................................62
SB-1996-004 (side cover design change).....................................................................................63
SB-1997-014 (charge pump shaft part number change)........................................................64
SB-1999-041 (side cover insert material change)......................................................................65
SB-2002-016 (swashplate change)..................................................................................................66
SB-2002-011 (auxiliary flange charge pump cover).................................................................67
520L0838 • Rev BB • April 2008 3

General information
Service parts The following information and procedure is used to identify the module group, item
indentification number, manufacture date, part number, and part name of the parts included in the
Series 90, 42 cc variable displacement pumps.
The parts listed include all parts which may be used when performing either “Minor
Repairs”,“Major Repairs” or “Conversions” on the Series 90, 42 cc pump.
nameplate Each unit will have a nameplate affixed to

the housing. The nameplate will include the
following information.
Model Code
The Sauer-Danfoss model code completely
defines the specific unit and must be used
when ordering parts to service this product.
Neumünster/Germany
Model Number Model No./Ident No. 9321530
The Sauer-Danfoss model number is used by Model Code 90R042 MA 1 NN
the factory in manufacturing. On repeat orders, 80 R 3 C3 C 03
GBA 32 32 24
a complete unit can be ordered by the model Serial No. N-01-16-23456
number.
Serial Number
Made in Germany
The Sauer-Danfoss serial number is used to
identify the manufacture date and the unit
sequence in the build. The serial number is also
used to identify the units warranty time period.
The letter code indicates the location of original

manufacture (assembly). “N” indicates the
unit was originally assembled in Neumunster,
Germany.
The first number (2 digits) indicates the year of

manufacture. (“01” would indicate the unit was
manufactured in 2001)
The second number (2 digits) indicates the

calendar week of manufacture.
The third number (5 digits) is a sequential

number used to identify a specific unit.
4 520L0838 • Rev BB • April 2008

General information
date code The date code is defined as the year and week of manufacture. The same item number
may list more than one part number. This indicates that there is more than one
configuration for that item number. You will see that there are different date codes
for the different part numbers. Find the date code of your unit from the nameplate to
determine which service part number you need to order.
EXAMPLE: The service part desired is Item E30

Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
GBA E30 96-03 506369 Guide post 1
“ 87-42 96-02 344465 Guide post (SB-1995-006) 1
All units using this order code with a date code of 87-42 and up to and including 96-02,
must use part number “344465”. All units with a date code of 96-03 and newer must use
part number “506369.”.
service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you
desire. You must read that Service Bulletin prior to ordering that part. The information
contained in these Service Bulletins, as of the print date of this bulletin, are included
at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add
additional Service Bulletins to this manual as you recieve them.
procedure to identify General

a part The modular design of Series 90 units results in a simplified service parts list and part
number identification procedure.
The same item numbers are used for same part names on all units within a product type.
(Example: The lip seal - Item L40 has the same item number on all pumps.)
A part number that has another number following it in parentheses is done to make this
a world wide manual. The first number is sold in Germany. The number in parentheses is
sold in the United States. (Example: 9008000-0118, customers would order 9008000-0118
if ordering the part in the United States.)
Example of a Part Identification

The nameplate on a Series 90 pump has an Order Code of 90R042 MA 1 NN 80 R 3 C3
C 03 GBA 32 32 24. Use the following procedures to determine the part number of the
drive shaft used on this pump.
1) Referring to the input shaft module in the Order Code (see page 7), the input shaft
option for this pump is identified by the code “C3”. (90R042 MA 1 NN 80 R 3 C3 C 03 GBA
32 32 24)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that
relates to this unit, which is “C3”. The shaft is found to be item L100 and part number
340521.
520L0838 • Rev BB • April 2008 5

Notes
6 520L0838 • Rev BB • April 2008

Order code
series displacement
M P J G N F L H T W Y Z K
9 0 R 0 4 2 MA 1 NN 8 0 R 3 C 3 C 0 3 G B A 3 2 3 2 2 4
rotation
control
pressure regulation
auxiliary mounting pad
end cap
filtration
displacement limitation
shaft
charging system
control orifice
special hardware features
high pressure setting port a
high pressure setting port B
charge pressure setting
P100 678E
520L0838 • Rev BB • April 2008 7

Variable displacement pump
L35
L40 L60
L70
L70
L50 L40
L20
L50 L25
L10
B80
B80A B90
B90 B70
B72
B70A
B72A
D55 M14
B50
D65
F20
D10
D75 B50
D95
D70 D60
D85
B30
D80
D50
E100 686E
Enlarged bold type item

numbers are recommended
part to stock for servicing.
8 520L0838 • Rev BB • April 2008

common parts
B30 87-42 345124 Bearing assembly 1
B50 87-42 9004800-3708 Pin 2
B70 87-42 140644\ Plug assembly 1
B70A 87-42 085043 (9004201-3700) O-ring 1
B72 87-42 140644 Plug assembly 1
B72A 87-42 085043 (9004201-3700) O-ring 1
B80 87-42 315325 (9005110-8700) Plug assembly 1
B80A 87-42 001149 (9004201-6200) O-ring 1
B90 87-42 9803390 Control filter screen 3
D10 87-42 502976 Servo arm assembly (SB-2003-015) 1
D50 87-42 516199 Swashplate (SB-2002-016) 1
D55 87-42 648436 Screw 1
D60 87-42 766014 Swashplate guide 1
D65 87-42 354373 Fillister head screw 1
D70 87-42 9009625-0146 Washer 1
D75 87-42 326637 Spiral head pin 1
D80 87-42 648402 Cage locator 1
D85 87-42 509527 Screw 1
D95 87-42 648675 Spring 1
F20 87-42 648303 Slider block 1
L10 92-16 11018482 Bearing 1
L10 87-42 92-15 690305 Bearing (SB-1992-008) 1
L20 92-16 9006300-0137 Retaining ring 1
L20 87-42 92-15 392134 Retaining ring (SB-1992-008) 1
L25 92-16 510013 Seal carrier assembly 1
L35 87-42 92-15 689521 Seal carrier (SB-1992-008) 1
L40 92-16 9008000-0118 Lip seal 1
L40 87-42 92-15 510390 Lip seal (SB-1992-008) 1
L50 92-16 780247 O-ring 1
L50 87-42 92-15 552224 (9004104-0360) O-ring (SB-1992-008) 1
L60 92-16 516763 Retainer plate (SB-1992-008) 1
L70 92-16 745208 Screw 3
L70 87-42 92-15 672493 (9007210-0604) Screw (SB-1992-008) 3
520L0838 • Rev BB • April 2008 9

C20
S07 C30
C40
C05 C50
C70
C13
C14
C15
C16
C80
B10
E30
E30
E22
E20
E82 E22
E80 E82
E24
E80
E24 E50
E90
E10
E100 687E
E70A
Enlarged bold type item E60
E70
numbers are recommended E40
10 520L0838 • Rev BB • April 2008

common parts
C13 87-42 647925 Spring seat 1
C14 87-42 762369 Cylinder block spring 1
C15 87-42 647909 Spring retainer 1
C16 87-42 9006250-0169 Retaining ring 1
C20 87-42 706101 Piston assembly (SB1988-023) 9
C30 87-42 735472 Slipper guide 1
C40 87-42 321612 Slipper guide bearing 2
C50 87-42 367631 Spacer 4
C70 87-42 648477 Screw 4
E10 96-03 501570 Side cover 1
E10 92-16 96-02 506380 Side cover kit (SB-1992-008 & SB-1996-004) 1
E20 87-42 731984 Leveler 1
E22 87-42 720920 Spring seat 2
E24 87-42 359034 Shim 2
E30 96-07 506369 Guide post (SB-1996-004) 2
E30 87-42 96-07 344465 Guide post 2
E40 87-42 517862 Seal nut 2
E50 87-42 517376 O-ring 1
E60 87-42 517229 Screw (SB-1994-018) 6
E70 87-42 315325 (9005110-8700) Plug assembly 1
E70A 87-42 001149 (9004201-6200) O-ring 1
E80 87-42 332684 Spring 2
E90 96-02 513885 Insert assembly (SB-1996-004 & SB-1999-041) 1
special hardware
FAB B10 95-15 510142 Housing (SB-1992-008 and SB-1995-006) 1
C05 87-42 763920 Cylinder block assembly without speed ring 1
C80 87-42 11017476 Valve plate 1
E82 87-42 706853 Spring 2
S07 87-42 510303 (80520S07) Cylinder block kit (SB-1993-012) 1
FAC B10 95-15 510142 Housing (SB-1992-008 and SB-1995-006) 1

C80 87-42 737452 Valve plate 1
E82 87-42 706853 Spring 2
FAD B10 95-15 510142 Housing (SB-1992-008 and SB-1995-006) 1

C80 87-42 11015183 Valve plate 1
E82 87-42 706853 Spring 2
520L0838 • Rev BB • April 2008 11

C20
C30
S07
C40
C05 C50
C70
C13
C14
C15
C16
B83
B83A B82
C80 B82A
B800
B800A B10
E30
E30
E22
E20
E82 E22
E80 E82
E24
E80
E24 E50
E90
E10
E100 868E
E70A
E70
12 520L0838 • Rev BB • April 2008

common parts
C13 87-42 647925 Spring seat 1
C16 87-42 9006250-0169 Retaining ring 1
C50 87-42 367631 Spacer 4
C70 87-42 648477 Screw 4
E10 96-03 501570 Side cover 1
E20 87-42 731984 Leveler 1
E22 87-42 720920 Spring seat 2
E24 87-42 359034 Shim 2
E30 96-07 506369 Guide post (SB-1996-004) 2
E30 87-42 96-07 344465 Guide post 2
E40 87-42 517862 Seal nut 2
E50 87-42 517376 O-ring 1
E60 87-42 517229 Screw (SB-1994-018) 6
E70 87-42 315325 (9005110-8700) Plug assembly 1
E70A 87-42 001149 (9004201-6200) O-ring 1
E80 87-42 332684 Spring 2
special hardware
FAL B10 95-15 510143 Housing (SB-1992-008 and SB-1995-006) 1
B82A 95-15 085043 (9004201-3700) O-ring 1
B83A 95-15 085043 (9004201-3700) O-ring 1
B800 95-15 519414 Reducer plug assembly 1
B800A 95-15 012567 (9004201-5000) O-ring 1
C80 95-15 11017476 Valve plate 1
E82 95-15 706853 Spring 2
FAY B10 95-15 510142 Housing (SB-1992-008 and SB-1995-006) 1

C80 87-42 11015183 Valve plate 1
E82 87-42 706853 Spring 2
520L0838 • Rev BB • April 2008 13

C20
S07 C30
C40
C05 C50
C70
C13
C14
C15
C16
C80
B10
E30
E30
E22
E20
E80
E22
E24
E80
E24
E50
E90
E10
E100 870E
E70A
E70
14 520L0838 • Rev BB • April 2008

common parts
C13 87-42 647925 Spring seat 1
C16 87-42 9006250-0169 Retaining ring 1
C50 87-42 367631 Spacer 4
C70 87-42 648477 Screw 4
E10 96-03 501570 Side cover 1
E20 87-42 731984 Leveler 1
E22 87-42 720920 Spring seat 2
E24 87-42 359034 Shim 2
E30 96-07 506369 Guide post (SB-1996-004) 2
E30 87-42 96-07 344465 Guide post 2
E40 87-42 517862 Seal nut 2
E50 87-42 517376 O-ring 1
E60 87-42 517229 Screw (SB-1994-018) 6
E70 87-42 315325 (9005110-8700) Plug assembly 1
E70A 87-42 001149 (9004201-6200) O-ring 1
E80 87-42 332684 Spring 2
special hardware
GBA B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1
C80 87-42 11015183 Valve plate 1
GBE B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

C80 87-42 11015183 Valve plate 1
GBH B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

C80 87-42 11015183 Valve plate 1
GBV B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

C80 87-42 11015183 Valve plate 1
GCA B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

C80 87-42 737452 Valve plate 1
520L0838 • Rev BB • April 2008 15

F01
F113
F112
F111
F01
F111
F40
F50
F40
F50
F10
F12 F11
F11
F12
F50
F40
F50 F211
F40
F02
F213
F212
E100 688E F211
Enlarged bold type item F02

16 520L0838 • Rev BB • April 2008

displacement limitation
1 F01 01-01 8052F004-B Servo sleeve kit, adjustable 1
F02 01-01 8052F003-B Servo sleeve kit, non-adjustable 1
F10 01-01 509277 Servo piston assembly 1
F11 01-01 350397 (9004100-1220) O-ring 2
F12 01-01 507796 Piston ring 2
F40 01-01 706242 O-ring 2
F50 01-01 338517 O-ring 2
F111 01-01 508438 Screw 3
F112 01-01 505412 (9003509-0008) Seal nut 1
F113 01-01 304352 (9007712-0814) Set screw 1
F211 01-01 508438 Screw 3
3 F01 90-51 8052F003-B Servo sleeve kit, non-adjustable 1

F01 87-42 90-50 8510089 Servo sleeve/servo piston kit (SB-1995-005) 1
F02 90-51 8052F003-B Servo sleeve kit, non-adjustable 1
F11 90-51 350397 (9004100-1220) O-ring 2
F11 87-42 90-50 315242 (9004100-1210) O-ring (SB-1991-007) 2
F12 90-51 507796 Piston ring 2
F12 87-42 90-50 648345 Piston ring (SB-1991-007) 2
F111 87-42 508438 Screw 3
F211 87-42 508438 Screw 3
4 F01 90-51 8052F004-B Servo sleeve kit, adjustable 1

F02 90-51 8052F004-B Servo sleeve kit, adjustable 1
F11 90-51 350397 (9004100-1220) O-ring 2
F11 87-42 90-50 315242 (9004100-1210) O-ring (SB-1991-007) 2
F12 90-51 507796 Piston ring 2
F12 87-42 90-50 648345 Piston ring (SB-1991-007) 2
F111 87-42 508438 Screw 3
F112 87-42 505412 (9003509-0008) Seal nut 1
F113 87-42 304352 (9007712-0814) Set screw 1
F211 87-42 508438 Screw 3
F212 87-42 505412 (9003509-0008) Seal nut 1
F213 87-42 304352 (9007712-0814) Set screw 1
520L0838 • Rev BB • April 2008 17

G45
G45A
G94
G93
G30
G95
G20
G97
G40
G04
G98
G46A
G46
E100 689E

18 520L0838 • Rev BB • April 2008

end cap
80 G04 92-16 506785 End cap, twin ports (SB-1995-006) 1
G20 92-16 343830 Jounal bearing (SB-1992-008) 1
G20 87-42 92-15 648030 Jounal bearing 1
G30 89-17 512833 End cap gasket 1
G30 87-42 89-16 328781 End cap gasket (SB-1995-006) 1
G40 87-42 648055 Bushing 1
G45 89-17 140644 Plug assembly 1
G45A 89-17 085043 (9004201-3700) O-ring 1
G46 89-17 140644 Plug assembly 1
G46A 89-17 085043 (9004201-3700) O-ring 1
G68 89-17 None
G68 87-42 89-16 689109 (Obsolete) Valve housing 1
G78 89-17 None
G78 87-42 89-16 694356 (9007314-0608) Screw 4
G88 89-17 None
G88 87-42 89-16 689117 Gasket 1
G93 89-17 511930 Spacer 1
G94 89-17 713818 (8800565) Lifting bracket 1
G95 89-17 086637 Washer 1
G97 92-16 511937 Screw 1
G97 89-17 92-15 508994 Screw 1
G98 89-17 354407 Screw 1
520L0838 • Rev BB • April 2008 19

H25
H70
H90A
H50
H25 H90
H80
H70 H60
H50
H40
H80
H05
H70
H80
E100 690E

20 520L0838 • Rev BB • April 2008

charging system
B H05 92-16 501990 Charge pump set, 11 cc (SB-1995-004) 1
H40 87-42 9004875-0013 Pin 1
H50 92-16 513438 Charge pump shaft (SB-1995-002 & SB-1997-014) 1
H50 87-42 92-15 715243 Charge pump shaft (SB-1992-008) 1
H60 92-16 9003310-1206 Key (SB-1995-002) 1
H70 88-27 516761 Retaining plate 1
H80 88-27 648451 Screw 6
C H05 92-16 501991 Charge pump set, 14 cc (SB-1995-004) 1

H40 87-42 9004875-0013 Pin 1
H60 92-16 9003310-1206 Key (SB-1995-002) 1
H80 88-27 648451 Screw 6
L H25 92-16 342543 (8800466-0042) Charge pump spacer 1

H80 88-27 648451 Screw 6
H90 88-27 664524 (9005110-9000) Plug assembly 1
H90A 88-27 001156 (9004201-7500) O-ring 1
N H25 92-16 342543 (8800466-0042) Charge pump spacer 1

H80 88-27 648451 Screw 6
H90 88-27 664524 (9005110-9000) Plug assembly 1
H90A 88-27 001156 (9004201-7500) O-ring 1
520L0838 • Rev BB • April 2008 21

J15
J30
J10
J60
J70
J80
J50
J
J90
J92
J95
J15
J30
J10
J60
J70
J80
J50
J
J90
E100 691E
J92 Enlarged bold type item

J95 part to stock for servicing.
22 520L0838 • Rev BB • April 2008

Auxiliary mounting
AB J 92-16 8052J00A-A Aux. mounting kit, A flange (SB-1992-008) 1
J10 92-16 341016 Coupling, 9 tooth (SB-1992-008) 1
J15 92-16 8800832 Cover assembly, CW (SB-1995-004 & SB-2005-011) 1
J15 92-16 8800833 Cover assembly, CCW (SB-1995-004 & SB-2005-011) 1
J30 92-16 664771 (8700008) Bushing (SB-1992-008) 1
J30 87-42 92-15 648055 Bushing 1
J40 87-42 92-15 680892 (9004104-0440) O-ring (SB-1992-008) 1
J50 87-42 056739 (9004104-1580) O-ring 1
J60 87-42 511040 Flange adaptor (SB-1995-006) 1
J70 95-15 506753 Washer 4
J70 87-42 95-14 294462 Washer (SB-1995-006) 4
J80 95-15 507585 Screw, M12 x 110 4
J80 87-42 95-14 321893 Screw, M10 x 110 4
J90 87-42 726950 (9004104-0420) O-ring 1
J92 87-42 9802336 Cover plate 1
J95 87-42 9007200-3714 Screw 2
AC J10 93-47 787937 Coupling, 11 tooth 1

J30 93-47 664771 (8700008) Bushing 1
J50 93-47 056739 (9004104-1580) O-ring 1
J70 95-15 506753 Washer 4
J70 93-47 95-14 294462 Washer (SB-1995-006) 4
J80 95-15 507585 Screw, M12 x 110 4
J80 93-47 95-14 321893 Screw, M10 x 110 4
J90 93-47 726950 (9004104-0420) O-ring 1
J92 93-47 9802336 Cover plate 1
J95 93-47 9007200-3714 Screw 2
BB J 92-16 8052J00V-A Aux. mounting kit, B-B flange (SB-1992-008) 1

J10 87-42 92-15 664060 Coupling, 15 tooth 1
J30 92-16 664771 (8700008) Bushing (SB-1992-008) 1
J30 87-42 92-15 648055 Bushing 1
J40 87-42 92-15 680892 (9004104-0440) O-ring (SB-1992-008) 1
J50 87-42 056739 (9004104-1580) O-ring 1
J60 87-42 92-15 664094 Flange adaptor (SB-1992-008) 1
J70 95-15 506753 Washer 4
J70 87-42 95-14 294462 Washer (SB-1995-006) 4
J80 95-15 507585 Screw, M12 x 110 4
J80 87-42 95-14 321893 Screw, M10 x 110 4
J90 87-42 726935 (9004104-0450) O-ring 1
J92 87-42 4460370 Cover plate 1
J95 87-42 9007200-5021 Screw 2
520L0838 • Rev BB • April 2008 23

J15
J30
J10
J60
J70
J80
J50
J
J90
K50 K
J92
J95
J70
J80
J15
J30
H70
J40
E100 692E
H80
24 520L0838 • Rev BB • April 2008

Auxiliary mounting
BC J 92-16 8052J00B-A Aux. mounting kit, B flange (SB-1992-008) 1
J30 92-16 664771 (8700008) Bushing (SB-1992-008) 1
J30 87-42 92-15 648055 Bushing 1
J40 87-42 92-15 680892 (9004104-0440) O-ring (SB-1992-008) 1
J50 87-42 056739 (9004104-1580) O-ring 1
J60 87-42 92-15 664094 Flange adaptor (SB-1992-008) 1
J70 95-15 506753 Washer 4
J70 87-42 95-14 294462 Washer (SB-1995-006) 4
J80 95-15 507585 Screw, M12 x 110 4
J80 87-42 95-14 321893 Screw, M10 x 110 4
J90 87-42 726935 (9004104-0450) O-ring 1
J92 87-42 4460370 Cover plate 1
J95 87-42 9007200-5021 Screw 2
NN J15 92-16 8800834 Cover assembly, (SB-1995-004) 1

J30 92-16 664771 (8700008) Bushing (SB-1992-008) 1
J30 87-42 92-15 648055 Bushing 1
J40 87-42 680892 (9004104-0440) O-ring (SB-1992-008) 1
J70 87-42 95-14 294462 Washer (SB-1995-006) 4
J80 95-15 506800 Screw, M12 x 110 4
J80 87-42 95-14 321661 Screw, M10 x 110 4
Charge pressure setting

10-28 K 87-42 8002K000-A Charge relief valve kit, 10-30 bar (SB-1989-002) 1
K50 87-42 001149 (9004201-6200) O-ring (SB-1989-002) 1
32-42 K 94-13 8510269 Charge relief valve kit, 30-42 bar 1

K50 94-13 001149 (9004201-6200) O-ring 1
520L0838 • Rev BB • April 2008 25

L90
L500
L90
L200
L100
L61
L90
L200 L500
L100
L80 L90
L100
L100 L61
L100
E100 693E

26 520L0838 • Rev BB • April 2008

shaft
C3 L100 92-16 340521 Shaft, 15 tooth spline (SB-1992-008) 1
C5 L100 93-26 742775 Shaft, 19 tooth spline 1
T3 L61 92-16 716761 (9004600-1224) Cotter pin 1

L80 87-42 91-39 532432 (9003310-2514) Key 1
L90 87-42 9003575-0071 Slotted nut 1
L100 92-16 342915 Shaft, 15, tapered (SB-1992-008) 1
T8 L90 98-48 512472 Nut 1

L100 98-48 511778 Shaft, tapered without keyway 1
L500 98-48 512473 Washer 1
TB L61 04-50 716761 (9004600-1224) Cotter pin 1

L90 04-50 9003575-0071 Slotted nut 1
L100 04-50 342915 Shaft, tapered 1
L200 04-50 753848 Flange 1
TL L90 98-48 512472 Nut 1

L100 98-48 511778 Shaft, tapered 1
L200 98-48 753848 Flange 1
L500 98-48 512473 Washer 1
520L0838 • Rev BB • April 2008 27

M1
M1
M90 M90
M87
M87
W701A
M11
M11
M14
E100 898E

28 520L0838 • Rev BB • April 2008

control
CA M1 87-42 8002M0CA-A Control cover plate kit 1
M11 87-42 8800520 Control gasket 1
M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
CB M1 87-42 8002M0CA-A Control cover plate kit 1

M14 87-42 648600 (8100052) Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
DC M1 87-42 8002M0DC-A 3-position control kit, 12 volt 1

M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
W701A 87-42 048413 O-ring 4
DD M1 87-42 8510314 3-position control kit, 24 volt 1

M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
W701A 87-42 048413 O-ring 4
520L0838 • Rev BB • April 2008 29

M9
M87
M90 M95
M96
M90
M95
M97 M87 M1
M1
M11
M11
M14
E100 694E

30 520L0838 • Rev BB • April 2008

control
EA M1 87-42 8002M0EA-B EDC kit, MS connector 1
M9 87-42 MCV110A1017 PCP, MS connector 1
M14 87-42 648600 (8100052) Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
M95 87-42 318337 (9004104-0120) O-ring 2
M96 87-42 011304 (9004104-0140) O-ring 1
M97 87-42 318345 (9004104-0240) O-ring 1
EP M1 87-42 8002M0EP-B EDC kit, Packard connector 1

M9 87-42 MCV110A1058 PCP, Packard connector 1
M14 87-42 648600 (8100052) Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
M95 87-42 318337 (9004104-0120) O-ring 2
M96 87-42 011304 (9004104-0140) O-ring 1
M97 87-42 318345 (9004104-0240) O-ring 1
EX M1 87-42 8002M0EX-B EDC kit, Metri-pack connector 1

M9 87-42 MCV110A1090 PCP, Metri-pack connector 1
M14 87-42 648600 (8100052) Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
M95 87-42 318337 (9004104-0120) O-ring 2
M96 87-42 011304 (9004104-0140) O-ring 1
M97 87-42 318345 (9004104-0240) O-ring 1
HF M1 87-42 8002M0HF-A HDC kit, 3-11 bar 1

M11 87-42 K11419 Control gasket (SB-1993-002) 1
M14 87-42 648600 (8100052) Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
HK M1 87-42 8002M0HK-A HDC kit, 1-11 bar 1

M14 87-42 648600 (8100052) Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
HM M1 87-42 8002M0HM-A HDC kit, 1-6.7 bar 1

M14 87-42 648600 (8100052) Feedback link 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
520L0838 • Rev BB • April 2008 31

M9
M87 M1 M72
M90 M71
M96
M87 M70
M90
M96
M97 S40
M96
M1
M11
M11
M14
E100 695E

32 520L0838 • Rev BB • April 2008

control
KA M1 95-26 8510177 EDC3 kit, MS connector, dual coil 1
M9 95-26 MCV116G4201 PCP, MS connector 1
M14 95-26 648600 (8100052) Feedback link 1
M87 95-26 592386 Seal washer 1
M90 95-26 692889 (9007314-0611) Screw 6
M96 95-26 011296 (9004105-0120) O-ring 3
M97 95-26 9004105-0130 O-ring 1
KN M1 95-51 8510354 EDC3 kit, MS connector, single coil 1

M9 95-51 MCV116A3501 PCP, MS connector 1
M14 95-51 648600 (8100052) Feedback link 1
M87 95-51 592386 Seal washer 1
M90 95-51 692889 (9007314-0611) Screw 6
M96 95-51 011296 (9004105-0120) O-ring 3
M97 95-51 9004105-0130 O-ring 1
KP M1 95-26 8510355 EDC3 kit, Weather-pack connector, dual coil 1

M9 95-26 MCV116G4204 PCP, Weather-pack connector 1
M14 95-26 648600 (8100052) Feedback link 1
M87 95-26 592386 Seal washer 1
M90 95-26 692889 (9007314-0611) Screw 6
M96 95-26 011296 (9004105-0120) O-ring 3
M97 95-26 9004105-0130 O-ring 1
MA M1 87-42 8002M0MA-A MDC kit 1

M14 87-42 648600 (8100052) Feedback link 1
M70 87-42 9800916 Control handle 1
M71 87-42 9009660-3100 Toothlock washer 1
M72 87-42 040642 (9003513-0800) Nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
MB M1 87-42 8002M0MB-A MDC kit, with neutral start switch 1

M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
S40 87-42 80020S40 Neutral start switch kit 1
520L0838 • Rev BB • April 2008 33

M1
M76
M78
M75
M77
M72
M71
M87 M70
S40
M90
M11
M14
E100 696E

34 520L0838 • Rev BB • April 2008

control
MC M1 87-42 8002M0MC-A MDC kit w/12 volt solenoid, single pole 1
M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M75 87-42 505022 Control manifold (SB-1995-003) 1
M76 87-42 9700803 Solenoid valve, 12 volt, single pole 1
M77 87-42 8800882 Manifold gasket 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
MD M1 87-42 8002M0MD-A MDC kit w/12 volt solenoid, high force nss 1
M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M76 87-42 9700886 Solenoid valve, 12 volt, 2 pole 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
S40 87-42 709014 (8510027) Neutral start switch kit, high force 1
MF M1 87-42 8002M0MF-A MDC kit w/24 volt solenoid, 2 pole 1

M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M76 87-42 711028 (8700087) Solenoid valve, 24 volt, 2 pole 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
520L0838 • Rev BB • April 2008 35

M1
M76
M78
M75
M77
M72
M71
M87 M70
S40
M90
M11
M14
E100 696E

36 520L0838 • Rev BB • April 2008

control
MG M1 87-42 8002M0MG-A MDC kit w/24 volt solenoid, 2 pole, nss 1
M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
MK M1 87-42 8002M0MK-A MDC kit w/wide deadband, nss 1

M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
ML M1 87-42 8510356 MDC kit w/wide deadband, high force nss 1

M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
MR M1 87-42 8002M0MR-A MDC kit w/24 volt solenoid, 2 pole, high force nss 1
M14 87-42 648600 (8100052) Feedback link 1
M72 87-42 040642 (9003513-0800) Nut 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
520L0838 • Rev BB • April 2008 37

N40
N00M
N10
N40
N35A
N35
N20
N15
N36 N36A N25
N00R
N10
N36A N20
N36
N15
N25
N37A
N37 N10A
N10
E100 697E

38 520L0838 • Rev BB • April 2008

filtration
D None
L N00M 87-42 8052N00M-A Intergal filtration kit 1

N10 87-42 516640 Filter manifold 1
N15 87-42 001156 (9004201-7500) O-ring 1
N20 87-42 9002863-1200 Nut 1
N25 87-42 509928 Tube 1
N35 87-42 140644 Plug assembly 1
N35A 87-42 085043 (9004201-3700) O-ring 1
N36A 87-42 085043 (9004201-3700) O-ring 1
N40 87-42 11004921 Filter, long 1
P N00M 87-42 8052N00M-A Intergal filtration kit 1

N15 87-42 001156 (9004201-7500) O-ring 1
N20 87-42 9002863-1200 Nut 1
N25 87-42 509928 Tube 1
N35A 87-42 085043 (9004201-3700) O-ring 1
N36A 87-42 085043 (9004201-3700) O-ring 1
N40 87-42 11004920 Filter, short 1
R N00R 87-42 8052N00R-A Remote filtration kit 1

N15 87-42 001156 (9004201-7500) O-ring 1
N20 87-42 9002863-1200 Nut 1
N25 87-42 509930 Tube 1
N36A 87-42 085043 (9004201-3700) O-ring 1
S N10 87-42 671990 (9002842-1206) Reducer assembly 1

N10A 87-42 001156 (9004201-7500) O-ring 1
N37A 87-42 085043 (9004201-3700) O-ring 1
520L0838 • Rev BB • April 2008 39

P80 P80
P70 P70
p70a p70a
P70 P70
p70a p70a
View “A” with View “A” with

pressure limiters pressure limiters
left hand rotation right hand rotation
Options 1, 5, & 6 Options 1, 5, & 6
P80 P80
P70 P70
p70a p70a
P80 P80
View “A” without View “A” with

pressure limiters pressure limiter port A
Option 2 & 7 right hand rotation
Option B
pa2B
p02
View “a”
p06
p13
p02
p06
pa2a p13
E100 698E

40 520L0838 • Rev BB • April 2008

High pressure regulation

P02 87-02 141564 (9004100-0170) O-ring 2
P06 87-02 000836 (9004100-0200) O-ring 2
P13 87-02 544742 (9004105-0190) O-ring 2
1 P2A1 87-02 8510022-1 Multi-function valve kit 1

P2B1 87-02 8510022-1 Multi-function valve kit 1
P70 87-02 681817 (8800188) Check valve 2
P70A 87-02 001123 (9004201-2500) O-ring 2
P80 87-02 508655 (9005475-0004) Special plug 2

P70 87-02 327007 (9005110-4400) Plug (SB-1989-003) 1
P70A 87-02 001123 (9004201-2500) O-ring 1
P80 87-02 508655 (9005475-0004) Special plug 3
5 P2A1 87-02 8510240 Multi-function valve kit 1

P2B1 87-02 8510240 Multi-function valve kit 1
P70 87-02 681817 (8800188) Check valve 2
P70A 87-02 001123 (9004201-2500) O-ring 2
P80 87-02 508655 (9005475-0004) Special plug 2

P70 87-02 681817 (8800188) Check valve 2
P70A 87-02 001123 (9004201-2500) O-ring 2
P80 87-02 508655 (9005475-0004) Special plug 2

P70 87-02 327007 (9005110-4400) Plug (SB-1989-003) 1
P70A 87-02 001123 (9004201-2500) O-ring 1
P80 87-02 508655 (9005475-0004) Special plug 3
B P2A1 95-22 8510022-1 Multi-function valve kit 1

P70 95-22 681817 (8800188) Check valve 1
P70A 95-22 001123 (9004201-2500) O-ring 1
P80 95-22 508655 (9005475-0004) Special plug 1
520L0838 • Rev BB • April 2008 41

View “A”
T50 T70 T80 T60
T T30
T40
View “A”
E100 699E

42 520L0838 • Rev BB • April 2008

orifice
00 None
01 T 87-42 8002T001-A Control orifice kit, .018” 1

T30 87-42 679506 (8700007) Spring 1
T40 87-42 8801303 Spring retainer 1

T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1
T50 87-42 639104 Orifice plug, 0.7mm, M5 x 6 1
T60 87-42 639104 Orifice plug, 0.7mm, M5 x 6 1
33 T50 87-42 639153 Orifice plug, 1.3 mm, M5 x 6 1

T60 87-42 639153 Orifice plug, 1.3 mm, M5 x 6 1
520L0838 • Rev BB • April 2008 43

T50
T70 T80
View “B”
View “A”
View “B”
T T30
T40
View “A”
Options ‘50, G4, GB, and GF’
View “A”
T70 T50 T80 T60
T T30 View “A”

T40
Option ‘78’
T80 T70
E100 700E
T50 Enlarged bold type item

Option ‘B4’ part to stock for servicing.
44 520L0838 • Rev BB • April 2008

orifice
T30 87-42 679506 (8700007) Spring 1

T30 87-42 679506 (8700007) Spring 1
B4 T50 87-42 507042 Orifice plug, 1.5 mm, M6 x 8 1

G4 T 87-42 8002T001-A Control orifice kit, .018” 1

T30 87-42 679506 (8700007) Spring 1
GB T 87-42 8002T003-A Control orifice kit, .032” 1

T30 87-42 679506 (8700007) Spring 1
GF T 87-42 8002T004-A Control orifice kit, .040” 1

T30 87-42 679506 (8700007) Spring 1
520L0838 • Rev BB • April 2008 45

overhaul seal kit

87-42 80520S30 Overhaul seal kit 1
B70A 87-42 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
C70 87-42 648477 Screw 4
E40 87-42 517862 (9003509-0006) Seal nut, M6 2
E50 87-42 767962 O-ring, 4.487 x .103, viton, 80D 1
E60 87-42 517229 Screw (SB-1994-018) 6
E70A 87-42 001149 (9004201-6200) O-ring, .755 x .097, nitrile, 90D 1
F11 90-51 350397 (9004100-1220) O-ring, 1.112 x .103, nitrile, 70D 2
F11 87-42 90-50 315242 (9004100-1210) O-ring (SB-1991-007) 1.049 x .103, nitrile, 70D 2
F12 90-51 507796 Piston ring 2
F12 87-42 90-50 648345 Piston ring (SB-1991-007) 2
F40 87-42 706242 O-ring, 1.65 x .0787, viton, 75D 2
F50 87-42 338517 O-ring, 1.50 x .0787, viton, 75D 2
F112 01-01 505412 (9003509-0008) Seal nut, M8 1
F212 01-01 505412 (9003509-0008) Seal nut, M8 1
G30 89-17 512833 End cap gasket 1
G46A 87-42 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
G46A 87-42 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
J40 87-42 680892 (9004104-0440) O-ring, 3.789 x .070, viton, 75D 1
J50 87-42 056739 (9004104-1580) O-ring, 4.737 x .103, viton, 75D 1
J90 87-42 726935 (9004104-0450) O-ring, 3.989 x .103, viton, 75D 1
J90 87-42 726950 (9004104-0420) O-ring, 3.239 x .070, nitrile, 70D 1
K50 87-42 001149 (9004201-6200) O-ring, .755 x .097, nitrile, 90D 1
L40 92-16 9008000-0118 Lip seal 1
L40 87-42 92-15 510390 Lip seal (SB-1992-008) 1
L50 92-16 780247 O-ring, 2.614 x .070, viton, 75D 1
L50 87-42 92-15 552224 (9004104-0360) O-ring (SB-1992-008), 2.364 x .070, viton, 75D 1
M87 87-42 592386 Seal washer 1
M95 87-42 318337 (9004104-0120) O-ring, .364 x .070, viton, 75D 2
M96 87-42 011304 (9004104-0140) O-ring, .489x .070, viton, 75D 1
M96 95-26 011296 (9004105-0120) O-ring, .364 x .070, viton, 90D 3
M97 95-26 9004105-0130 O-ring, .426 x .070, viton, 90D 1
M97 87-42 318345 (9004104-0240) O-ring, 1.114 x .070, viton, 75D 1
N15 87-42 001156 (9004201-7500) O-ring, .924 x .116, nitrile, 90D 1
N35A 87-42 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
N36A 87-42 085043 (9004201-3700) O-ring, .468 x .078, nitrile, 90D 1
P02 87-02 141564 (9004100-0170) O-ring, .676 x .070, nitrile, 70D 2
P06 87-42 000836 (9004100-0200) O-ring, .864 x .070, nitrile, 70D 2
P13 87-42 544742 (9004105-0190) O-ring, .801 x .070, viton, 90D 2
P70A 87-42 001123 (9004201-2500) O-ring, .351 x .072, nitrile, 90D 2
W701A 87-42 048413 O-ring, 10.0 x 1.50, nitrile, 90D 4
46 520L0838 • Rev BB • April 2008

Service Bulletin: SB-1988-023
products affected Series 90 pumps and motors
subject Piston improvement
description Product Information Bulletin PIB-8801 (March, 1988) announced the incorporation
of fabricated (welded) piston assemblies, replacing non-fabricated (hollow) piston
assemblies, in the cylinder blocks of all Series 90 pumps and motors. This change
increases the overall efficiency of the Series 90 product line.
To simplify service parts inventory for all Series 90 units, only individual welded piston
assemblies will be available as spare parts. The hollow pistons will be obsoleted. Part
numbers for individual welded piston assemblies are listed in this bulletin.
Since all Series 90 pumps and motors have nine (9) pistons, welded pistons being used to
replace hollow pistons during repair MUST be install in the cylinder block symmetrically,
in multiples of three (3).
Welded Piston Hollow Piston

Assembly Assembly
When replacing hollow pistons with

welded pistons, it is mandatory that
the welded pistons be incorporated
symmetrically in multiples of three.
models affected All series 90 pumps and motors: 93-xxxx, 94-xxxx, 95-xxxx, and 96-xxxx pumps
serial numbers Welded pistons will be incorporated into all series 90 pumps and motors by the end of
the first quarter of 1998.
part numbers Part number Description

affected 706101 Piston assembly, welded - 42 cc
367672 Piston assembly, welded - 55 cc
parts disposition Interchangeable
520L0838 • Rev BB • April 2008 47

products affected Series 90 pumps
subject Incorporation of adjustable charge relief valve
description As a product improvement Sauer-Danfoss is incorporating an adjustable charge relief

valve on all series 90 variable displacement pumps. This design replaces the previous
shim adjustable charge relief valve. The new design valve provides a range of pressure
adjustment which covers the available charge pressure options of 290, 348, and 406 psi
[20, 24, and 28 bar].
Note: This improvement changes the design of the charge relief valve poppet and plug.
The new style charge relief may protrude from the pump end cap approximately
0.27 in [6.9 mm] farther than the shim adjustable design.
To adjust the new design valve, first install a gauge to measure charge pressure as
described in the series 90 service manual. Loosen the adjustment lock nut with a 1-1/16
in hex wrench. Operate the pump at an input speed of 1700 to 2000 rpm and turn the
adjustment plug with a large screwdriver while observing the charge pressure. Clockwise
rotation of the plug increases the setting, while counterclockwise rotation decreases the
setting at a rate of approximately 50 psi [3.4 bar] per turn. Once the desired setting is
achieved, torque the lock nut to 34-41 lbf·ft [46-55 Nm], and remove the charge pressure
gauge.
Sauer-Danfoss will offer an adjustable charge relief valve kit for sale as a service part. This
kit can be used to service any vintage series 90 variable pump. Since the new and old
style charge relief valves are interchangeable as an assembly, the old style parts will no
longer be available as service parts.
Adjustable Charge
Charge Pressure Pressure Relief Valve Poppet
Gauge Connection
(Typical) O-ring
Lock Nut
Spring
Plug
Adjusting Charge Relief Valve Charge Relief Valve Assembly
models affected All 93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx pumps
serial numbers Due to the interchangeability of the charge relief valve assemblies, this is a running
change. It will be incorporated into all series 90 variable pumps by March of 1989.
part numbers Part number Description

affected 8002K000-A Adjustable charge relief valve kit - new style
(includes poppet, spring, plug, O-ring, and nut)
parts disposition Interchangeable (as an assembly)
48 520L0838 • Rev BB • April 2008

products affected Series 90 42 cc variable pumps
subject Servo system change
description The servo piston diameter (area) has been increased on series 90 42 cc pumps. This
improvement will lower the servo pressure required to stroke the pump.
This change creates non-interchangeability of servo sleeves, servo sleeve kits, servo
pistons, and servo piston seal rings.
Old style parts will remain available as service parts.
S01
S03
S10
F12
F11
F11
F12
S02
S04
models affected All 93-2xxx variable pumps
serial numbers Change incorporated at serial number N-90-51-xxxxx
part numbers Old style p/n New style p/n

affected Item Description (Prior to N-90-51) (N-90-51 & later)
S01 & S04 Servo sleeve kit - adjustable 8052F004-A 8052F004-B
S02 & S03 Servo sleeve kit - No limitation 8052F003-A 8052F003-B
S10 Servo piston kit 80520S10 80520S10-A
F11 O-ring 9004100-1210 9004100-1220
F12 Piston ring 648345 350454
parts disposition Non-interchangeable
520L0838 • Rev BB • April 2008 49

products affected Series 90 pumps
subject Incorporation of adjustable charge relief valve
description As part of our overall series 90 product improvement program, numerous components
are being redesigned. This redesign is referred to as a “block point” change. The objective
of the block point change is to minimize the number of times we change the units while
we convert to high volume tooling at various plant sites. These design improvements
will provide increased reliability and more application flexibility. The nature of these
changes makes customer requalification unnecessary. Old style (pre-block point) variable
housings and end caps will no longer be available as spare parts.
models affected All 93-2xxx pumps
serial numbers N/A
part numbers Refer to next page of this bulletin for specific part numbers
affected Housing: Thickness adjacent to the side cover has been increased
Side cover: Thickness increased to match change in housing.
End cap: Match housing change.
Input shaft: A 19 tooth option, thus a larger shaft roller bearing. Shaft seal hardware
changed to accommodate new bearing and commonize the design
with larger displacement units.
Charge pump: Charge pump shaft and cover changed for commonality with the larger
displacement units
SAE “B” pad New charge pump shaft accommodates revised auxiliary pad drive
couplings
parts disposition Not Applicable
50 520L0838 • Rev BB • April 2008

frame size: 042 - parts affected

Pre-block point New part number
Item Description part number 92-12 & later
Common parts group, 42 cc
B10 Variable housing 325050 (O) 503422
E10 Side cover 671602 (I & O) 751305
E20 Leveler 673897 731984
L10 Bearing 690305 357616
L20 Retaining ring 392134 9006300-0137
L30 Seal carrier N/A 340356
L35 Seal carrier 689521 Deleted
L40 Lip seal 656280 9008000-0118
L50 O-ring 9004104-0360 780247
L60 Retainer plate N/A 340349
L70 Screw 9007210-0604 746208
End cap group: G
G048 End cap, twin ports 333179 (O) 769562
G20 Journal bearing 648030 343830
G958 Screw 508994 500641
G968 Screw 36178 (I) 354407
Charging system group: H (affects options B, C, and L)
H50 Charge pump shaft 715243 340364
Auxiliary mounting, ‘A’ flange, 9 tooth
J10 Coupling 323972 341016
J15 Cover assembly 347542 347567
J30 Bushing 648055 8700008
Auxiliary mounting, ‘B’ flange, 13 tooth
J10 Coupling 324228 341024
J30 Bushing 648055 8700008
J60 Flange adapter 664094 340539
Auxiliary mounting,none
J15N Cover assembly 717264 347559
J30 Bushing 648055 8700008
Auxiliary mounting, ‘B-B’ flange, 15 tooth
J10 Coupling 664060 342907
J30 Bushing 648055 8700008
J60 Flange adapter 664094 340539
Input shaft: L
L1C3 Shaft, 15T 16.32 689414 340521
L1T3 Shaft, 1.0 taper 309088 342915
Special hardware: W
B83 Speed pickup plug N/A 9005110-5600
(I) Interchageable
(O) Obsolete
520L0838 • Rev BB • April 2008 51

products affected Series 90 pump: All frame sizes
subject Control gasket changes for MCV115 hydraulic displacement control
description In October of 1992, Sauer-Danfoss began offering a new style hydraulic displacement
control (MCV115) that is a direct replacement for the MCV112,
The control gasket also changed, and the new style gasket must be used with the
MCV115 control. The old style gasket is to be used with the MCV112 control, all manual
displacement controls, and MCV111 electric displacement controls.
warnInG
failure to use the appropriate gasket may result in uncontrolled pump displacement
30cc/42cc/55cc 75cc/100cc/130cc
8800520 8800521
Do NOT use Do NOT use
with MCV115 with MCV115
K11419 K11420
Use ONLY with Use ONLY with
MCV115 MCV115
models affected All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx pumps
serial numbers October 1992 and beyond
part numbers Control gasket for Control gasket for HDC Control gasket for
affected Frame size EDC (MCV111) (MCV112) (MCV115) MDC (8x02M0Mx)
30/42/55 cc 8800520 8800520 K11419 8800520
75/100/130 cc 8800521 8800521 K11420 8800521
52 520L0838 • Rev BB • April 2008

products affected All Series 90 pumps
subject Removeal of valve plate from cylinder block kit
description Due to the increasing number of valve plate options, the valve plate (item C80) will be no
longer included in the cylinder block kit (item S07) on all series 90 variable pumps. Valve
plates must be ordered separately for service parts. See special hardware features group
in your Service Parts Manual for the appropriate valve plate number.
S07
C80
models affected All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, 97-2xxx variable pumps
serial numbers Not applicable
part numbers Frame size Cylinder block kit

affected 42 cc 80520S07
55 cc 80020S07
75 cc 81020S07
100 cc 82020S07
130 cc 83020S07
parts disposition Not Applicable
520L0838 • Rev BB • April 2008 53

Service Bulletin: SB-1993-015A
products affected Series 90 pump: All frame sizes
subject Servo arm interference with speed sensor ring
description Note: This service bulletin revision adds the 42 cc frame size and the incorporation
date of 55 thru 1000 cc.
A potential interference problem has been identified in series 90 42, 55, 75, and 100 cc
frame size pumps built since early 1992. Interference may occur between the swashplate
hold down bracket on the servo arm and the speed sensor ring, which may be installed
on the cylinder block as an option.
A new hold down bracket has been designed to provide clearance for the speed sensor
ring.
If a cylinder block with speed ring must be installed in one of the subject pumps, a servo
arm assembly with the new hold down will also be required.
Sometime during the first quarter of 1994, all 55, 75, and 100 cc pumps will be equipped
with the new design hold down bracket. The 42 cc pumps will implement the new
design hold down bracket in the second quarter of 1994.
Servo Arm Assembly
Clearance Slot for

Speed Sensor Ring
Swashplate
models affected All 93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx variable pumps
serial numbers 42 cc at serial number 92-16-xxxxx

55 cc at serial number 92-06-xxxxx
All 55, 75 and 100 cc pumps built in Ames beginning with s/n A-94-11-xxxxx will have
the new servo arm assembly installed. 100 cc pumps built in Neumunster will also
incorporate on this date. The75 cc pumps built in Neummunster will incorporate on N-
94-14-xxxxx 42 cc pumps will incorporate on N-94-36-xxxxx.
part numbers Old servo arm New servo arm

affected Frame size (no slot in bracket) (with slot in bracket)
42 cc 354282 502976
55 cc 8000191 8000318
75 cc 8100366 8100499
100 cc 8200182 8200268
parts disposition Non-interchangeable - Pumps with speed sensor ring must use the new servo arm.
54 520L0838 • Rev BB • April 2008

products affected Series 90 variable pumps
subject Side cover washer elimination
description The washers located under the side cover screws have been removed on all series 90 42
thru 130 cc variable pumps.
As before, the side cover screws must be replaced if they are removed for any reason.
The special coating, which seals and retains the screws, wears off when the screws are
removed.
The screw length changed on 55 thru 100 cc pumps, so it is important that the washers
are discarded during repair. The proper screw is included in the overhaul seal kits.
Washer - No Longer Used

New Special Screw
models affected All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx variable pumps
serial numbers Change took place during the 2nd and 3rd quarter of 1994
part numbers Pump size Old screw New screw

affected 42 cc 648477 Same part number
55-100 cc 9007276-0115 5000206
130 cc 308700 Same part number
520L0838 • Rev BB • April 2008 55

subject Charge pump shaft key change
description As a product improvement, Sauer-Danfoss has made a design change to the charge
pump shaft and woodruff key used on 42 cc variable pumps
The new key is smaller to eliminate a potential interference problem. The old charge
pump shaft will be obsoleted and no longer available as a service part.
This is an interchangeable change within the affected serial number range, if the charge
pump shaft and key are replaced together.
Width “A” Length “B”

mm (in) mm (in)
Old key 3.14 (0.1235) 12.70 (0.500)
New key 3.09 (0.1215) 9.53 (0.375)
A
B
Woodruff key
Charge pump shaft
models affected All 42 cc variable pumps
serial numbers Serial number N-92-16-xxxxx and beyond
part numbers Description Old part number New part number

affected Woodruff key 9003310-1208 9003310-1206
Charge pump shaft 340364 505202
parts disposition Interchangeable if BOTH charge pump shaft and woodruff key are changed
56 520L0838 • Rev BB • April 2008

products affected Series 90 variable pumps - all frame sizes
subject Manual displacement control (MDC) with DC electric solenoid override
description In order to accommodate our European customers, the manifold which attaches to the
front of the manual displacement control (MDC) housing is being changed.
The European solenoid valve requires a thicker manifold to provide clearance between
the solenoid and the front of the MDC housing. The revised manifold will protrude
closer to the mounting flange of the pump, reducing dimension “A” shown in the
accompanying drawing by approximately 5 mm [0.2 in]. Please see chart below for
specific clearances.
The thicker manifold requires longer screws and may be used with either the U.S. or
European sourced solenoid.
This change will become effective during March of 1995. The old manifold will be
obsoleted and no longer available as a service part.
Solenoid valve
Manifold
"A"
"X"
Neutral Start
Switch (NSS)
Option
Top view Series 90 Front view

Manual displacement control View in "X" direction
with DC solenoid override
Frame size 42 55 75 100 130

Dimension Current 39.9 55.9 54.1 60.2 74.4
“A” [1.57] [2.20] [2.13] [2.37] [2.93]
mm Future 34.9 50.9 49.1 55.2 69.4
[in] [1.37] [2.0] [1.93] [2.17] [2.73]
models affected All series 90 variable pumps using MDC with DC electric solenoid override.
serial numbers Change will take place in March 1995.
part numbers Description Current part number New part number Quantity
affected Manifold 8800365 505022 1
Screw 9007314-0605 9007314-0606 2
parts disposition Interchangeable (new manifold requires longer screws)
520L0838 • Rev BB • April 2008 57

subject Charge pump design change
description To improve efficiency and reliability, the number of charge pump parts in the series 90
42cc pump is being replaced. The charge pump design is being changed to make the
otter port plate an integral part of the charge pump cover and to eliminate the distance
plates.
For auxiliary pad options, the new charge pump cover is rotation dependent. The cover
will be marked either left hand (L) or right hand (R). The non-auxiliary pad cover is not
rotation dependent.
The complete charge pump assembly can be interchanged with corresponding

hardware from 92-16 and beyond. However, piece parts are not interchangeable. For
units prior to 95-16, consult Sauer-Danfoss.
Gear Set
Gear Set
Old Charge
Pump Configuration
New Charge
Pump Configuration
New charge pump cover for

pumps without auxiliary pads
(same cover for left hand or
right hand rotation)
L
Both left hand and right hand charge pump covers for
pumps with auxiliary pads are included in auxiliary pad kits
The new charge pump covers have an 'L' or

'R' stamped on them for easy identification
58 520L0838 • Rev BB • April 2008

serial numbers Units built between N-92-16-xxxxx and N-94-12-xxxxx
part numbers The following information must be known to determine the correct charge pump
affected replacement kit:
1. Charge pump displacement (11 or 14 cc)
2. Auxiliary pad (yes or no)
3. Rotation (LH or RH)
Chg. pump Replacement

Obsolete charge pump parts displacement Auxiliary pad Rotation kit
Gear set Cover
347559 No LH or RH 8510078
8052043 347567 11 cc Yes LH 8510079
347567 Yes RH 8510080
347559 No LH or RH 8510081
8052044 347567 14 cc Yes LH 8510082
347567 Yes RH 8510083
The following information pertains to “L” charge pump option only:
Old cover Auxiliary Replacement

(92-16 to 94-12) pad Rotation cover
347559 No LH or RH 8800834
347567 Yes LH 8800833
347567 Yes RH 8800832
parts disposition Interchangeable for manufacture date 92-16 and beyond. Piece parts are not
interchangeable.
520L0838 • Rev BB • April 2008 59

subject Obsolete servo system parts
description The servo piston diameter was increased on series 90 42 cc pumps in 1990. The old
style parts are being obsoleted and will no longer be available as service parts. A kit
containing the necessary replacement parts has been created. Refer to page two of this
bulletin for the appropriate kit part number.
Servo cylinder
(adjustable)
Servo cylinder
(no limitation)
Servo piston
Servo cylinder
(no limitation)
Servo cylinder
(adjustable)
serial numbers Units built prior to serial number N-90-51-xxxxx
part numbers Description Old style p/n Replacement p/n

affected Servo sleeve kit - No limitation 8052F003-A 8510089
Servo sleeve kit - adjustable 8052F004-A 8510090
Servo piston kit 80520S10 8510089* or 8510090*
* The new servo piston hardware is included in these kits and must be used with the new
servo cylinders. If a servo piston is required, the appropiate displacement limiter must be
ordered.
60 520L0838 • Rev BB • April 2008

subject End cap bolt size change
description As a product improvement, Sauer-Danfoss is changing the screws that fasten the end
cap to the pump housing from M10 to M12.
This change will require a new housing, end cap gasket, end cap, auxiliary mounting pad
flange, and screws.
The new end cap and gasket can be used the old housing if hardened washers are used
with the M10 end cap screws.
The new auxiliary mounting pad flange can be used with the old end cap and housing
if hardened washers are used with the M10 end cap screws. The auxiliary mounting pad
kits will include both the new washers and hardened washers for the M10 screws.
The new housing can only be used with all new style parts.
The old style housing will remain available as a service part as long as inventory lasts. All
other parts will be obsoleted and no longer available.
Pump Housing
Auxiliary Pad
Flange
End Cap Gasket
Screw End Cap
Washer Washer
Screw
serial numbers Units built between serial number N-92-16-xxxxx and N-95-14-xxxxx.
part numbers Description Old style p/n New style p/n

affected End cap 769562 506785
End cap gasket 792937 506698
Screws (with auxiliary mounting pad) 321893 913590
Screws (without auxiliary mounting pad) 321661 506800
Washer 294462 506753
Hardened washer for M10 screws N/A 294462
Pump housing 792705 506740
Note: Auxiliary mounting pad kit part numbers will not change.
520L0838 • Rev BB • April 2008 61
products affected Series 90 42 cc - 130 cc variable pumps
subject Standard valve plate part number change
description As a product improvement, Sauer-Danfoss is changing the standard valve plate used in
series 90 42 thru 130 cc variable pumps. (refer to PIB-9507)
The purpose of this bulletin is notification of part number changes for the order codes
affected. During unit repair, do not replace the new style valve plate with an old style
valve plate. However, the old style may be replace with a new style valve plate.
The old style valve plates will be obsoleted and no longer available as a service part.
models affected All 932xxx, 942xxx, 952xxx, 962xxx, and 972xxx variable pumps
serial numbers This change became effective at serial number N-95-48-xxxxx
part numbers Old order Old valve plate New order New valve plate
affected Unit code part number code part number
42 cc NNN 500337 GBA 758383
55 cc NNN 8000071 GBA 8000431
75 cc NNN 8100145 GBA 501332
100 cc NNN 8200041 GBA 501327
130 cc NNN 700203 GBA 758425
parts disposition Interchangeable - do NOT substitute the old valve plate for the new valve plate
62 520L0838 • Rev BB • April 2008

products affected Series 90 42, 130, 180, and 250 cc variable pumps
subject Side cover design change
description As a product improvement, Sauer-Danfoss is changing the side cover and swashplate
leveler (T-bar) guide post design.
The new design side cover will have two hardened inserts in the machined slot which
serves as a guide for the swashplate leveler, and modified guide posts. The swashplate
leveler does not change.
Old guide posts will remain available for service requirements of pumps with the old
design side cover.
The old style side cover will be obsoleted and no longer available as a service part. A
service kit has been created for replacing the old design side cover. The kit includes the
new side cover, guide posts, and inserts. Piece parts are not interchangeable.
Guide Post
Guide Post
Swashplate Leveler
Inserts
Side Cover
models affected All 42, 130, 180, and 250 cc variable pumps
serial numbers This change became effective at serial number N-96-08-xxxxx.
part numbers Old part numbers New part numbers

affected Description Guide post Side cover Insert ass’y Guide post Side cover kit
42 cc 344465 751305 506916 506369 506380
130 cc 503205 746107 83000004 506368 506289
180 cc 503205 746404 506914 506368 506290
250 cc 503205 746404 506914 506368 506290
parts disposition Interchangeable - piece parts are not interchangeable
520L0838 • Rev BB • April 2008 63

products affected Series 90 42, 130, 180, and 250 cc variable pumps
subject Charge pump shaft part number change
description As a product improvement, Sauer-Danfoss has changed the design of the change pump
shaft used in series 90 42, 130, 180, and 250 cc variable pumps.
The new and old shafts are interchangeable.
The old style charge pump shaft will become obsolete and no longer available as a
service part.
Charge Pump Shaft
models affected All 932xxx, 972xxx, 982xxx, and 992xxx variable pumps
serial numbers See table below
part numbers Frame Old shaft New shaft Effectivity

affected size part number part number date
42 505202 509485 97-06
130 501399 509483 97-06
180 503519 509484 97-12
250 504439 509482 97-12
64 520L0838 • Rev BB • April 2008

Service Bulletin: SB-1999-041A
products affected Series 90 variable pumps
subject Change to side cover insert material
description As a product improvement, Sauer-Danfoss has changed the side cover insert material to
improve wear characteristics. The new material is more wear resistant than the previous
material.
In order to track this change, new part numbers have been created and the old part
numbers will be obsolete.
Side Cover Insert Kit
Side Cover
models affected 93-2xxxx, 94-2xxxx, 95-2xxxx, 96-2xxxx, 97-2xxxx, 98-2xxxx, and 99-2xxxx
serial numbers Frame size NMS effectivity date Ames effectivity date
42 cc N-99-36-xxxxx N/A
55 cc N-00-18-xxxxx A-00-18-xxxxx
part numbers Frame size Old part number New part number
affected 42 cc 506916 513885
55 cc 8000406 513886
75 cc 8000562 513888
100 cc 8200321 513889
130 cc 8300004 513890
180 cc 506914 513891
250 cc 506914 513891
520L0838 • Rev BB • April 2008 65

subject Swashplate change in material heat treatment
description Sauer-Danfoss has changed the heat treatment process of the swashplate in the series
90 42 cc pump. The new swashplate and old swashplate are interchangeable.
models affected All series 90 42 cc variable pumps
serial numbers This change became effective at serial number N-01-43-xxxxx.
part numbers Old part number New part number

affected 509630 516199
66 520L0838 • Rev BB • April 2008

products affected Series 90 42 thru 100 cc pumps
subject Auxiliary flange charge pump cover
description Sauer-Danfoss will no longer mark auxiliary flange charge pump cover with an “R” for
right hand rotation or an “L” for left hand rotation.
The pilot surface has changed on the covers. The right hand rotation charge pump cover
will have 1 step and the left hand rotation charge pump cover will have 2 steps. Refer to
the drawings below for example.
The part numbers of the charge pump covers will not change.
Right hand Left hand

rotation rotation
models affected Series 90 42 thru 100 cc pumps withauxiliary pad options.
serial numbers This change became effective at serial number A-05-17-xxxxx
part numbers None

affected
520L0838 • Rev BB • April 2008 67

OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering
systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electrohydraulic power steering
building, material handling, municipal, forestry, turf care, and many
Closed and open circuit axial piston others.
pumps and motors
Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partnership with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives components to provide vehicle designers with the most advanced
Proportional valves total system design.
Directional spool valves Sauer-Danfoss provides comprehensive worldwide service for its
Cartridge valves products through an extensive network of Global Service Partners
strategically located in all parts of the world.
Hydraulic integrated circuits
Hydrostatic transaxles
Local address:
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Electric motors and inverters
Joysticks and control handles
Displays Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Sensors Ames, IA 50010, USA Phone: +45 7488 4444
Phone: +1 515 239-6000 Fax: +45 7488 4400
Fax: +1 515 239 6618
Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD

Postfach 2460, D-24531 Neumünster Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumünster, Germany 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871-0 Kobe, Hyogo 651-0086, Japan
Fax: +49 4321 871 122 Phone: +81 78 231 5001
Fax: +81 78 231 5004
520L0838 • Rev BB • April 2008

Series 90 42cc Pump - PM - 520L0838 - Rev BB - April 2008

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2 520L0838 • Rev BB • April 2008

General Information Service parts identification.................................................................................................................. 4

VARIABLE Common parts...................................................................................................................................8-15

SB-1988-023 (piston improvement)...............................................................................................47

520L0838 • Rev BB • April 2008 3

nameplate Each unit will have a nameplate affixed to

The letter code indicates the location of original

The first number (2 digits) indicates the year of

The second number (2 digits) indicates the

The third number (5 digits) is a sequential

4 520L0838 • Rev BB • April 2008

EXAMPLE: The service part desired is Item E30

procedure to identify General

Example of a Part Identification

520L0838 • Rev BB • April 2008 5

6 520L0838 • Rev BB • April 2008

auxiliary mounting pad

special hardware features

high pressure setting port a

high pressure setting port B

charge pressure setting

520L0838 • Rev BB • April 2008 7

Enlarged bold type item

8 520L0838 • Rev BB • April 2008

520L0838 • Rev BB • April 2008 9

10 520L0838 • Rev BB • April 2008

FAC B10 95-15 510142 Housing (SB-1992-008 and SB-1995-006) 1

FAD B10 95-15 510142 Housing (SB-1992-008 and SB-1995-006) 1

520L0838 • Rev BB • April 2008 11

12 520L0838 • Rev BB • April 2008

FAY B10 95-15 510142 Housing (SB-1992-008 and SB-1995-006) 1

520L0838 • Rev BB • April 2008 13

14 520L0838 • Rev BB • April 2008

GBE B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

GBH B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

GBV B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

GCA B10 87-42 510142 Housing (SB-1992-008 and SB-1995-006) 1

520L0838 • Rev BB • April 2008 15

E100 688E F211

Enlarged bold type item F02

16 520L0838 • Rev BB • April 2008

3 F01 90-51 8052F003-B Servo sleeve kit, non-adjustable 1

4 F01 90-51 8052F004-B Servo sleeve kit, adjustable 1

520L0838 • Rev BB • April 2008 17

Enlarged bold type item

18 520L0838 • Rev BB • April 2008

520L0838 • Rev BB • April 2008 19

Enlarged bold type item

20 520L0838 • Rev BB • April 2008

C H05 92-16 501991 Charge pump set, 14 cc (SB-1995-004) 1

L H25 92-16 342543 (8800466-0042) Charge pump spacer 1

N H25 92-16 342543 (8800466-0042) Charge pump spacer 1

520L0838 • Rev BB • April 2008 21

J92 Enlarged bold type item

22 520L0838 • Rev BB • April 2008

AC J10 93-47 787937 Coupling, 11 tooth 1

BB J 92-16 8052J00V-A Aux. mounting kit, B-B flange (SB-1992-008) 1

520L0838 • Rev BB • April 2008 23

24 520L0838 • Rev BB • April 2008

NN J15 92-16 8800834 Cover assembly, (SB-1995-004) 1

Charge pressure setting