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BETRIEBSANLEITUNG

OPERATOR'S MANUAL
NOTICE D'UTILISATION
BRUGSANIIISNING
INSTRUKTIONSBOK
KAmOOHJE
INSTRUKSJONSBOK
MANUAL DE INSTRUCCIONES
LIBRETTO D'USO
MANUAL DE INSTRUCOES
GEBRUIKSJIJINWIJZING
HASZNALATIC UTASITAS

CLAAS DOMINATOR 58 S
CLAAS DOMINATOR 48 S
CLAAS DOMINATOR 38 S
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CONVERSION FACTORS

Length
millimetres(mm) X 0.03937 = inches (in)
millimetres(mm) X 0.00328 = feet (ft)
centimetres(cm) X 0.3937 = inches (in)
metres(m) X 3.2808 = feet (ft)
kilometres(km) X 0.6214 = miles

Area
square metres(m2) x 1550 = square inches (sq in)
square metres(m2) x 10.764 = square feet (sq ft)
hectare(ha) x 2.4710 := acres

Weight
kilogrammes(kg)x2.2046 = pounds Ob)

Torque
metre kilopond(mkp) x7.233 = foot pounds {ft lb)
newton metres(Nm) x0.7376 = foot pounds (ft lb)
metre kilopond(mkp) x9.81 = newton metre (Nm)

Pressure
bar x14.5O4 = pounds per square inch (psi)
kg/sq cm(at) x0.980665* = bar
kg/sq cm(at) x14.223 = pounds per square inch (psi)
* Where feasible and for practical reasons, this factor is rounded to a whole unit to equal kg/sq cm (at) and bars.

Volume and capacities


cubic centimetres(cm3) x0.06102 = cubic inches (cu in)
liters(I) x0.2201 = Imperial gallons (Imp. gal)
liters(0 x0.8798 = Imperial quarts (Imp. qt)
liters(I) x 0.2642 = U.S. gallons (U.S. gal)
liters0) x1.05668 = U.S. quarts (U.S. qt)
liters0) x0.0275 = Imp. bushels
liters(I) x0.02838 = U.S. bushels

Velocity
kilometres/hour(km/h)x0.6215 = miles per hour (mph)

Temperature
To convert Celsius (Centigrade) temperature into Fahrenheit: multiply by 9, divide the result by 5 and add 32.
+27° C= 9x27 = 48.6 + 32 = 80.6° F
5

- 24° C = - 11.2° F
+ 2° C = + 35.6° F
+ 1° C = + 33.8° F
Whilst great care has been taken to ensure accuracy in the compilation of the conversion factors, CL.AAS cannot be held respon­
sible for any errors or ormissions.

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Introduction This manual is intended'to give the machine operator
information on setting, using and servicing the
DOMINATOR 58 S, DOMINATOR48 S and DOMINATOR 38 S.
Text and pictures apply, in general, to all four combine models
and the information given applies equally, except where
reference is made to a particular model in captions to the
pictures or in the main text.
Operation and maintenance of important ancillary equipment
is also covered by this manual. Please read the instructions
which apply to the appropriate ancillary equipment on your
combine.
Provided you follow the advice on the care and servicing of
your machine you will be rewarded with reliable and long
service from your Combine Harvester.
We recommend that you allow your authorized CLAAS Dealer
to carry out the regular maintenance. Omissions of parts of
the maintenance schedule or incorrect operation lead to a
drop in performance and cost valuable time. By correct
servicing and operation you can make full use of our sound
experience and of the latest technical knowledge in Combine
Harvesting with which your combine has been designed and
thereby insure reliability of your Combine Harvester.
This Operator's Book can be ordered from your CLAAS Dealer
as well as the manuals listed below:
• Threshing Instructions for special crops.
• Fitting and Operating Instructions for ancillary
equipment.

CLAAS Service Department

IMPORTANT

The instructions contained in this manual should be


carefully read and observed by all persons who are
concerned with the operation, maintenance and
inspection of this machine, in order to prevent accidents.
Especially the SAFETY RULES and the group PRIOR TO
OPERATION in this manual should be read with the
utmost care and adhered to.

The use of spare parts, accessories and ancillary


equipment, which are not originally manufactured by
CLAAS, can change the specified design characteristics
of the CLAAS machine or can detract from its functional
performance, with a possible adverse affect on the active
and/or passive operational safety of the machine and its
occupational safety standards (accident prevention).
CLAAS are in no way liable for any damage or personal
injury caused through the use of other than original or
approved CLAAS parts, accessories and ancillary
equipment.

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Contents Threshing mechanism ......................... 3.13
Stone trap................................. 3.13
Identification plate, Combine serial number, Engaging the threshing mechanism ............. 3.13
Engine serial number ............................. 7 Disengaging the trashing mechanism ........... 3.14
Cutterbars, Straw chopper, Cab .................... 8 Concave adjustment ........... . ............ 3.14
Cutterbar trailer ................................. 9 Threshing drum ............................ 3.15
Safety rules.................................... 1 0 Cleaning the threshing parts................... 3.15
Drum variable speed pulleys
1. General information (DOMINATOR 58S / 48 S) .............. . ...... 3.16
Specifications DOMINATOR 58S ................ 1. 1 Slow speed threshing drum drive kit
Specifications DOMINATOR 48S ................ 1. 6 (chain drive)
Specifications DOMINATOR 38 S ................ 1.12 (DOMINATOR 58 S/48 S) ..................... 3.16
Sectional view of combine ...................... 1.18 Drum step pulley drive
Description and function of the combine ........... 1.19 (DOMINATOR 38 S) ......................... 3.17
Considerations before combining ................ 1. 2 0 Changing the speed of the drum ............... 3.17
Unslugging the threshing drum ... . ............ 3.18
2. Prior to operation Disawning
Prior-to-operation check list and instructions ....... 2. 1 (DOMINATOR 58S/48 S) ..................... 3.18
Operator's platform ........................... 2. 3 Two stage disawning divice
Cab ........................................ 2. 4 (DOMINATOR 38S) ......................... 3.19
Cab with ventilating system ................... 2. 5 Impeller................................... 3.19
Cab with ventilating system and heating ......... 2. 5 Deflector curtain ................ ............ 3.19
Cab with ventilating system and air conditioner .... 2. 5 Straw walkers and cleaning ........ ............. 3.20
Steering column ............................ 2. 7 Straw walkers .............................. 3.20
Combined instrument gauge .................. 2. 7 Intensive separation system ................... 3.20
Central terminal compartment ................. 2. 8 Straw walker drive .......................... 3.21
Hydraulic control unit ........................ 2. 8 Drive to intensive separation system ............ 3.21
Control levers .............................. 2. 8 Cleaning the straw walkers.................... 3.21
Swinging the grain tank unloading tube .......... 2. 9 Audible warning signal ....................... 3.22
Cutterbar height indicator..................... 2.10 Preparation floor.................. . ......... 3.22
Seat adjustment ............................ 2.10 Sieve pan ....................... ·.......... 3.23
Platform ladder ............................. 2.11 Cleaning fan ............................... 3.23
Driving the combine ........................... 2.11 Adjusting the frogmouth sieves ................ 3.24
Cold weather starting aid ..................... 2.12 Lower sieve ............................... 3.25
Starting the engine .......................... 2.12 3-D cleaning ............................... 3.26
Transmission of power ....................... 2.13 Returns ................................... 3.26
Gear selection and clutch ..................... 2.14 Combine performance monitor ................ 3.27
Stopping the combine ....................... 2.14 Adjusting monitor to crop type ................. 3.28
Steering .................................. 2.15 Grain delivery .............................. 3.29
Brakes ................................... 2.15 Augers and auger troughs .................... 3.29
Stopping the engine ......................... 2.16 Elevators.................................. 3.30
Functions monitor .......................... 2.16 Adjusting tension of elevator chains ............. 3.30
Wheel chock ............................... 2.16 Grain tank ................................... 3.31
Towing ................................... 2.17 Hydraulic swing of grain tank unloading tube...... 3.32
Straw flap ................................. 2.17 Swinging the grain tank unloading tube in or out ... 3.33
Safety stand ............................... 2.17 Engaging the grain tank unloading augers ........ 3.33
Safety feature ............ .................. 3.33
3. Cutterbar Safety device adjustment ..................... 3.34
Cutterbar ................................... 3. 1 Disengaging the grain tank unloading augers ..... 3.34
Dividers................................... 3. 1 Mechanical unloading tube swing .............. 3.34
Outer deflector ............................. 3. 1 Clean-out door on grain tank unloading tube ...... 3.35
Inner deflector ............................. 3. 1 Shear bolt - grain tank unloading system ........ 3.35
Grain lifters ................................ 3. 1 Sieve chart .................................. 3.37
Knife ..................................... 3. 2 Suggested combine adjustments................. 3.38
Cutterbar skids ............................. 3. 3 Special notes on threshing various crops........... 3.44
Reel ..................................... 3. 3 Special threshing equipment and auxiliary equipment . 3. 45
Mechanical fore and aft reel adjustment ......... 3. 4 Special crop divider ......................... 3.45
Hydraulic fore and aft reel adjustment ........... 3. 5 Straw walker fishbacks....................... 3.45
Variable reel speed .......................... 3. 6 CLAAS straw chopper ....................... 3.46
Main table auger ............................ 3. 6 3-D cleaning system ......................... 3.46
Feeder housing............................. 3. 7 Combine performance monitor ................ 3.46
Cutterbar reverse drive ....................... 3. 8 Functions monitor .......................... 3.46
Adjustment of cutterbar cylinders .............. 3. 8 Hydraulic fore and aft reel adjustment ........... 3.47
Adjustment of cutterbar floatation springs ........ 3. 9 Fan shutters for combining grass seed and other
Attaching the cutterbar....................... 3. 9 special crops .............................. 3.47
Levelling the cutterbar ....................... 3.11 Cab ...................................... 3.47
Cutterbar clutch ............................ 3.12 Sun roof .................................. 3.47

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Work lights ................................ 3.48 Oil filler neck ............................... 5. 7
Slow speed threshing drum drive kit (chain drive) .. 3.48 Cooling system ............................... 5. 7
Additional speed for drum step pulley drive Fan and alternator belts ...................... 5. 7
(DOMINATOR 38 S) ......................... 3.48 Cooling water .............................. 5. 8
Cutterbar reverse drive ...................... 3.49 Protection against corrosion .................. 5.1O
Cutterbar trailer ............................ 3.49 Warning notice ............................. 5.10
Cooling water temperature .................... 5.10
4. Maintenance Warning signal ............................. 5.10
Important maintenance instructions ............... 4. 1 Radiator screening .......................... 5.11
Maintenance schedule ......................... 4. 3 Cleaning rotor .............................. 5.11
Lubricants chart .............................. 4. 5 Overpressure .............................. 5.11
Safety features ............................... 4. 6 Dry-type air cleaner ........................... 5.12
Hydraulic system ............................. 4. 7 Cleaning the air cleaner intake screen ........... 5.12
Lift hydraulic system ......................... 4. 7 Cleaning the air cleaner ...................... 5.12
Changing hydraulic oil ....................... 4. 7 Dry-type air cleaner with dust cup .............. 5.12
Bleeding the hydraulic steering system .......... 4. 8 Dry-type air cleaner with safety filter cartridge ..... 5.14
Bleeding the reel cylinders .................... 4. 9 Cleaning the dry-type air cleaner with dust
Adjustment of the ground drive clutch ............. 4. 9 extractor unit .............................. 5.14
Setting the by-pass valve ..................... 4.9 Battery ..................................... 5.16
Gear shift control adjustment .................... 4.10 Alternator ................................... 5.17
Transmissions ............................... 4.10 Engine problems and remedy .................... 5.18
Change-speed transmission .................. 4.1O Engine winter storage .......................... 5.20
Final drives ................................ 4.10
Changing variable speed belts ................... 4.11 6. Wiring diagrams
Drum and ground drive varialbe speed belts ...... 4.11 Wiring diagram ............................... 6. 1
Ground drive belt ........................... 4.12
Special tool ............................... 4.12 7. Auxiliary equipment
Cleaning fan variable speed belt ............... 4.13
Adjustment of ground drive belt .................. 4.15 8. Special notes
Threshing mechanism drive adjustment ............ 4.17
Cutterbar drive adjustment ...................... 4.18 Lubrication Chart supplied extra
Adjusting the V-belt clutch of unloading auger drive .. 4.19
Adjustment of step pulley drum drive .............. 4.20
Diagram of sieve pan drive belt .................. 4.21
Foot brakes, brake fluids ....................... 4.22
Speed of straw walker crankshaft ................ 4.22
Functions monitor ............................ 4.22
Fire extinguisher .............................. 4.22
Feeder housing ..................... . ......... 4.23
Cab ........................................ 4.23
Cleaning the filters .......................... 4.23
Compressor-type air conditioner system preventive
maintenance during prolonged shut-down ......... 4.24
Putting the compressor-type air conditioner system
into operation ................................ 4.24
Problems and remedy ......................... 4.25
Cutterbar ................................. 4.25
Threshing equipment ........................ 4.26
Straw walkers .............................. 4.27
Cleaning .................................. 4.27
3-D cleaning unit ........................... 4.28
Returns ................................... 4.28
Elevators .................................. 4.29
Grain tank ................................. 4.29
Grain losses ............................... 4.29
Winter storage instructions for combines ........... 4.31

5. Engines
Description of engines ......................... 5. 1
Fuel feed system ............................. 5. 2
Fuel tank .................................. 5. 3
Fuel sediment bowl ......................... 5. 3
Fuel filter .................................. 5. 3
Bleeding the fuel system ..................... 5. 4
Cold weather starting aid ..................... 5. 5
Engine oil change ............................. 5. 5
Oil filter ................................... 5. 6

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Identification plate
The identification plate is located on the right hand side of the
operator's platform (Fig. 1).

Combine serial number


The combine serial number is stamped on the combine frame
underneath the operator's platform on the right hand side of
the machine (Fig. 2).

Mercedes OM 352
Engine serial number
MERCEDES OM 352
The identification plates with the engine serial number are
attached next to the injection pump and on the valve cover.
(Fig. 3)

Perkins 6.3544
Engine serial number
PERKINS 6.3544
The engine serial number is stamped on the injection pump
base (Fig. 4).

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Perkins 4.248/4.236
PERKINS 4.248/4.236
The engine serial number is stamped on the engine block next
to the exhaust manifold (Fig.5).

Cutterbars
The cutterbar serial number is stamped on the left outside end
of the finger bar (Fig.6).

Straw chopper
The chopper serial number is stamped on the I.h.chopper
side plate (Fig.7).

Cab
The cab serial number is located on the left hand side frame at
the top towards the rear (Fig. 8).

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Cutterbar trailer
The trailer serial number is stamped on the r. h. side of the
main tube towards the front. The identification plate is located
at the same place (Fig. 9).

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11
General information

-
General information
SPECIFICATIONS DOMINATOR 58 S

Note: Front, rear, right and left refer to the direction of


travel. Technical data, dimensions and weights are given
as an indication only. Responsibility for errors or
omissions not accepted.

Cutterbar
Cutting widths 2.7 0 m 3.0 0 m 3. 6 0 m
(9 ft) (1 0 ft) (12 ft)
Height adjustment hydraulic
Cutting range from 84 mm below ground level to 86 4 mm
above ground level
Clearance height under cutterbar skids 59 0 mm
Reel drive belt-operated variable speed drive adjustable
from 11 to 45 1 /min (rpm)
Reel height adjustment hydraulic
Feeder housing chain-type feed rake
Cutterbar clutch belt-operated

Threshing Equipment
Stone trap standard
Concave adjustable from operator's platform,
width 1 0 6 0 mm, 12 bars
Disawning 2 concave filler rasp bars,
one is assembled at the factory
Threshing drum width 1 0 6 0 mm
diameter 45 0 mm
six raps bars, five drum discs
speed infinitely variable from 6 5 0 to 15 0 0 1 /min (rpm)
and optional speed adjustment from 5 0 0 to 14 0 0 1 /min (rpm)
Option:
Slow speed threshing drum chain drive provides speeds of
3 0 0, and 43 0 and 55 0 1 /min (rpm) and one additional speed
of 2 6 0 1 /min (rpm) with extra sprocket

Straw Walkers
Type step-type walkers
No. of walker racks 4
No.of walker shafts 2
Speed of walker shafts _ 1 /min (rpm)
2205
No. of tine crankshafts 1
No.of tines per crankshaft 4
Walker area 4.13 m2
Separation area 4.80 m2

Cleaning
Type forced air cleaning fan
Wind volume control by infinitely variable fan speed
Total cleaning area 3.0 0 m2

Grain Tank
Capacity 27 0 0 litres (approx. 2. 1 tonnes of wheat)
Unload auger swing hydraulic

DOMINATOR 58 S - 38 S 1.1
General intarmatian
SPECIFICATIONS DOMINATOR 58 S

Engines Mercedes Perkins Perkins


OM 352 6.3 544 4. 2 48
Cubic capacity cm3 567 5 580 0 406 0
Maximum speed - no load 2 6 0 0 rpm 2 6 0 0 rpm 2 6 0 0 rpm
Maximum speed - full load 2 5 0 0 rpm 2 5 0 0 rpm 2 5 0 0 rpm
Idle speed 115 0 rpm 115 0 rpm 115 0 rpm
kW (DIN H. P.) 7 4 (1 0 0) 7 4 (1 0 0) 63 (85)

Cooling water water water


(approx. 2 2 litres) (approx. 24 litres) (approx. 15 litres)

Fuel Tank Capacity 2 0 0 litres

Battery 12 Volts, 11 0 Ah 12 Volts, 11 0 Ah 12 Volts, 88Ah


(6 cylinder engine) (6 cylinder engine) (4 cylinder engine)

Mechanical Ground Drive variable ground speed, hydraulically controlled


Clutch dry single disc clutch
Transmission three forward, one reverse gear

Speed range 18.4 - 26 R1 tyres


1. Gear 1.3 to 3. 6 km /h
2. Gear 2.7 to 7. 2 km /h
3. Gear 7. 0 to 19.1 km /h
R.-Gear 2. 9 to 8. 0 km /h

Traction Wheel Drive via final drive gears in oil bath

Steering hydrostatic

Brakes Foot brake hydraulic, designed to work independently


when the pedal lock is removed
Hand brake mechanical, independent of foot brake

Tyres and Tyre Pressures

Minimum tyre pressures


Maximum Grain cutterbars
Tyre sizes tyre 3. 6 0 m 3. 0 0 m 2.7 0 m
pressures 12 ft 1 0 ft 9 ft

18. 4 - 2 6 8PR 1.8bar 1. 4 bar 1. 4bar 1.3 bar


11. 5 /80 - 15.3 6 PR 2.7 bar 1.8bar 1.8bar 1.8bar
11. 5/80 - 15.3 8PR 3.7 bar 1.8bar 1.8bar 1.8bar
12. 5 /80 - 18 6 PR 2.7 bar 1.3 bar 1.3 bar 1.3 bar

Torque Setting of Wheel Bolts Front wheels with countersunk collar nuts M 18 x 1. 5
and Wheel Nuts = 31 0 Nm ( 2 24 ft b)
Rear wheels M 14 x 1. 5 wheel bolts
= 15 0 Nm (1 08ft lb)

1.2 DOMINATOR 58S - 38 S


General lntormatlan
SPECIFICATIONS DOMINATOR 58 S

Weights
Combine equipped with 1 8.4 - 26 R 1 and 1 1 .5/80 - 1 5.3 lmpl. tyres, full fuel tank, 4-cylinder engine.
Determine the total weight of the machine by adding the weights of the options used on the machine to the
weight of the basic machine.

Basic machine without cutterbar 5240 kg


With cutterbar:
2.70 m ( 9 ft) + 660 kg
3.00 m (1 0 ft) + 720 kg
3.60 m (1 2 ft) + 780 kg
Two complete short divider assemblies + 37 kg
Two complete long divider assemblies + 45 kg
Two special divider assemblies + 10 kg
With straw chopper + 289 kg
With cab and ventilating system + 260 kg

Combine Dimensions
Wheel Tread front on 1 8.4 - 26 tyres 21 80 mm
rear narrow rear axle 1 650 mm
wide rear axle 2050 mm
Width over Tyres on 1 8.4 - 26 tyres 2630 mm
Wheel Base 3370 mm
Ground Clearance on 1 8.4 - 26 tyres
to elevator boot 400 mm
to fan housing 41 5 mm
Turning Diameter left 1 5050 mm
conforming to DIN 70020 right 1 4300 mm

DOMINATOR 58 S - 38 S 1.3
General information
SPECIFICATIONS DOMINATOR 58 S

� B- L ___________.,

Operating Position

WIDTH B Cutting width 2.7 0 m 3. 0 0 m 3. 6 0 m


( 9 ft) (1 0 ft) (12 ft)
Overall width 42 0 0 mm 457 5 mm 5185 mm
Overall widths are with deflectors set out 6 0 0 mm on each side
of the cutterbar

HEIGHT H to top end of silencer tail pipe 3 280 mm


to top edge of grain tank 3 2 6 0 mm
when grain tank lid is open 3 59 0 mm
to top edge of comfort cab 3 6 5 0 mm
to bottom edge of grain tank unloading tube from 280 0 mm
to 3 25 0 mm

LENGTH L without dividers 814 0 mm


with long dividers 9 23 5 mm
with short dividers 89 6 0 mm
with special dividers 852 5 mm
with straw chopper add 2 0 0 mm

1 .4 DOMINATOR 58 S - 38 S
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