Professional Documents
Culture Documents
Review
art ic l e i nf o a b s t r a c t
Article history: There are economic and ecological incentives for developing novel green chemicals from renewable
Received 23 November 2015 resources in order to reduce the environmental impact of mineral processing. Cellulose, the most
Received in revised form abundant natural polymeric source, is a promising green alternative that could replace the synthetic
7 January 2016
chemicals currently used. In this study, linear alkyl aminated nanocelluloses with increasing chain
Accepted 25 January 2016
Available online 5 February 2016
lengths were used for the selective flotation of aluminium oxide and quartz. Methylamine, ethylamine,
n-propylamine, n-butylamine, n-pentylamine and n-hexylamine were introduced into a cellulose back-
Keywords: bone using combined periodate oxidation and reductive amination in an aqueous environment. The
Alumina hydrophobicity of the nanocelluloses was found to be increased by extending the alkyl chain length of
Collector
the amino groups. Flotation experiments proved that alkyl aminated nanocelluloses can be both effective
Flotation
and selective collectors for quartz in a flotation system if they are sufficiently hydrophobic to allow the
Nanocellulose
Quartz particles to effectively attach to the air bubbles. In the case of flotation with a known quartz and alumina
Selectivity mixture, the successful separation solution used aminated nanocelluloses at a pH of around 7.5.
& 2016 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
2. Materials and methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
2.1. Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
2.2. Synthesis of alkyl aminated nanocelluloses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
2.3. Transmission Electron Microscope (TEM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
2.4. Microflotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
2.5. Hydrophobicity of alkyl aminated nanocelluloses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
2.6. Zeta potential measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
2.7. Chemical analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
3. Results and discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
3.1. Morphology and hydrophobicity of alkyl aminated nanocelluloses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
3.2. Quartz flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
3.3. Aluminium oxide flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
3.4. Zeta potential measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
3.5. Selectivity of nanocellulose collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
4. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
n
Corresponding author. Tel.: þ 358 503504960.
E-mail address: ossi.laitinen@oulu.fi (O. Laitinen).
http://dx.doi.org/10.1016/j.ces.2016.01.052
0009-2509/& 2016 Elsevier Ltd. All rights reserved.
O. Laitinen et al. / Chemical Engineering Science 144 (2016) 260–266 261
Table 1
XRF component analysis of aluminium oxide (Al2O3) and quartz (SiO2).
Component (%)
SiO2 MgO Al2O3 P2O5 SO3 Cl K2O CaO TiO2 Fe2O3 CuO ZnO BaO Na2O
Quartz 98.28 0.068 0.563 0.017 0.048 0.021 0.091 0.612 0.017 0.162 0.058 0.002 0.007 –
Alumina 0.038 0.154 99.37 0.003 0.018 0.014 0.009 0.046 0.011 0.048 0.006 0.023 0.009 0.436
2.3. Transmission Electron Microscope (TEM) The hydrophobicity of the fabricated nanocelluloses was eval-
uated by applying a static sessile-drop contact-angle measure-
The morphological features of the functionalized nanocellu- ment, for which Milli-Q water was used as a probe liquid at room
loses were analysed with a Tecnai G2 Spirit transmission electron temperature. For the measurements, self-standing films were
prepared from diluted cellulose suspensions. The suspensions
microscope (FEI Europe, Eindhoven, the Netherlands). Samples
were dispersed using an Ultra-Turrax mixer (IKA T25, Germany) at
were prepared by diluting each nanocellulose suspension with
a 10,000 rpm rotational speed for 3 min, after which the suspen-
Milli-Q water. A small droplet of the dilution was dosed on top of a
sions were vacuum-filtrated in a glass filter funnel (7.2 cm dia-
Butvar-coated and glow-discharged copper grid, and excess sam-
meter) using a filter membrane (polyvinylidene fluoride, 0.65 μm,
ple was removed from the grid by touching the droplet with the
Millipore Durapore, France). Prepared films were dried in a drying
corner of a filter paper. The samples were negatively stained by
cabin. The measurements were carried out with a Krü ss DSA100
placing a droplet of uranyl acetate (2% w/v) on top of each speci- (Germany) system. For each sample, three droplets in different
men. The excess uranyl acetate was removed with filter paper locations were studied, the results were averaged, and the stan-
as described earlier. The grids were dried at room temperature dard deviations were calculated.
and analysed at 100 kV under standard conditions. Images were
captured with a Quemesa CCD camera, and iTEM image analysis 2.6. Zeta potential measurements
software (Olympus Soft Imaging Solutions GMBH, Munster,
Germany) was used to measure the width and length of the The surface (zeta) potential of each mineral and nanocellulose
individual particles. was measured as a function of pH value with a Zetasizer Nano ZS
O. Laitinen et al. / Chemical Engineering Science 144 (2016) 260–266 263
(Malvern Instruments Ltd., England). The samples were diluted in contact angles of over 100°, so they can be characterised as
an electrolytic solution of 5 mM KCl. The pH levels of the solutions moderately hydrophobic. The hydrophobicity results indicate, in
were adjusted using 0.1 M HCl or NaOH, and the solutions were practice, that the ability of the alkyl aminated nanocelluloses to
stirred for 10 min and then allowed to settle. Finally, approxi- serve as quartz collectors (since amines are utilised as quartz
mately 2 mL of the suspension was transferred to the measuring collectors) is increased when the alkyl chain of the functional
cells. Each measurement was repeated three times, and the aver- group was longer, due to higher hydrophobicity.
aged values were reported.
3.2. Quartz flotation
2.7. Chemical analysis
The results of the pure quartz flotation are presented in Fig. 4,
The chemical compositions of the flotation mixture samples where the performances of different alkyl aminated nanocelluloses
were characterised with XRF (PANalytical AxiosmAX). Flotated
overflow and underflow samples were filtrated and dried, and the Table 2
amounts of different metals were determined in order to calculate Alkyl aminated nanocelluloses and contact angles including standard deviations
(Sirviö et al., 2016).
the recovery of different minerals (especially aluminium oxide and
quartz) after microflotation. Alkyl aminated nanocellulose Abbreviation Contact angle [°]
Fig. 3. Example of TEM images of (a) MAC and (b) BAC nanocelluloses. The white dots in (a) are artefacts associated with sample preparation.
264 O. Laitinen et al. / Chemical Engineering Science 144 (2016) 260–266
charged below that pH level (Fig. 7). At a higher pH, the alumina
charge became negative.
Fig. 7 also shows that the zeta potential of quartz was negative
in the entire measurement range (pH 3–11). Consequently, it is
likely that at a pH value of approximately 7.5, the surface charges
of the two minerals are sufficiently different from each another to
enable the selective adsorption of charged alkyl aminated nano-
cellulose onto the quartz surfaces. Furthermore, it must be noted
that at a pH value of 7.5, quartz and alumina do not carry strong
opposite charges. This means that in practice, they will not form
aggregations due to electrostatic forces if they are placed together
in an aqueous suspension. Xia et al. (2009) observed that the
interactions between the minerals and the ionic collectors were
affected both by electrostatic effects and by hydrogen bonds
(Xia et al., 2009), and the present results support this finding.
4. Conclusions
the hydrophobicity of the modified nanocelluloses, and increased Laitinen, O., Kemppainen, K., Ämmälä, A., Sirviö, J.A., Liimatainen, H., Niinimäki, J.,
hydrophobicity can be achieved by extending this length. The 2014. Use of chemically modified nanocelluloses in flotation of hematite and
quartz. Ind. Eng. Chem. Res. 53, 20092–20098. http://dx.doi.org/10.1021/
increased particle–bubble attachment probability leads to an ie503415t.
overall increase of selective quartz particle floatability. The results Liimatainen, H., Sirviö, J., Haapala, A., Hormi, O., Niinimäki, J., 2011. Characteriza-
show that alkyl aminated nanocelluloses can be both effective and tion of highly accessible cellulose microfibers generated by wet stirred media
milling. Carbohydr. Polym. 83, 2005–2010. http://dx.doi.org/10.1016/j.
selective collectors in a flotation system, if they are sufficiently carbpol.2010.11.007.
hydrophobic to effectively attach to air bubbles. Based on this Liimatainen, H., Sirviö, J., Sundman, O., Hormi, O., Niinimäki, J., 2012. Use of
work, a pH of around 7.5 and an alkyl aminated cellulose dosage of nanoparticular and soluble anionic celluloses in coagulation–flocculation
treatment of kaolin suspension. Water Res. 46, 2159–2166. http://dx.doi.org/
0.05% ww 1 enable the successful flotation of known alumina and 10.1016/j.watres.2012.01.035.
quartz mixtures. With the investigated alkyl aminated nanocellu- Liu, G., Zhong, H., Hu, Y., Zhao, S., Xia, L., 2007. The role of cationic polyacrylamide
loses, selectivity comparable to that of a commercial ether amine in the reverse flotation of diasporic bauxite. Miner. Eng. 20, 1191–1199. http:
//dx.doi.org/10.1016/j.mineng.2007.05.003.
collector can be achieved.
Massola, C.P., Chaves, A.P., Lima, J.R.B., Andrade, C.F., 2009. Separation of silica from
bauxite via froth flotation. Miner. Eng. 22, 315–318. http://dx.doi.org/10.1016/j.
mineng.2008.09.001.
Acknowledgements Ma, X., Marques, M., Gontijo, C., 2011. Comparative studies of reverse cationic/
anionic flotation of Vale iron ore. Int. J. Miner. Process. 100, 179–183. http://dx.
doi.org/10.1016/j.minpro.2011.07.001.
Sylvain Goenvic, Risto Aho and Anna Tenhunen are recognised Miettinen, T., Ralston, J., Fornasiero, D., 2010. The limits of fine particle flotation.
Miner. Eng. 23, 420–437. http://dx.doi.org/10.1016/j.mineng.2009.12.006.
for their contribution to the experimental part of the study. This
Ou, L., Feng, Q., Chen, Y., Lu, Y., Zhang, G., 2007. Disintegration mode of bauxite and
work was conducted as part of the ERA-MIN CELMIN-project selective separation of Al and Si. Miner. Eng. 20, 200–203. http://dx.doi.org/
supported by the Finnish Agency for Technology and Innovation 10.1016/j.mineng.2006.09.009.
(TEKES); the Portuguese National Funding Agency for Science, Sahoo, H., Sinha, N., Rath, S.S., Das, B., 2015. Ionic liquids as novel quartz collectors:
insights from experiments and theory. Chem. Eng. J. 273, 46–54. http://dx.doi.
Research, and Technology (FCT); the Executive Agency for Higher org/10.1016/j.cej.2015.03.050.
Education, Research, Development and Innovation Funding, Sirviö, J.A., Visanko, M., Laitinen, O., Ämmälä, A., Liimatainen, H., 2016. Amino-
Romania (UEFISCDI); and several companies (Agnico-Eagle, Haarla, modified cellulose nanocrystals with adjustable hydrophobicity from combined
regioselective oxidation and reductive amination. Carbohydr. Polym. 136,
Sojitz Beralt Tin & Wolfram and Sibelco). 581–587. http://dx.doi.org/10.1016/j.carbpol.2015.09.089.
Sirviö, J., Hyvakko, U., Liimatainen, H., Niinimaki, J., Hormi, O., 2011. Periodate
oxidation of cellulose at elevated temperatures using metal salts as cellulose
activators. Carbohydr. Polym. 83, 1293–1297. http://dx.doi.org/10.1016/j.
References carbpol.2010.09.036.
Suopajärvi, T., Liimatainen, H., Hormi, O., Niinimäki, J., 2013. Coagulation–floccu-
Araujo, A.C., Viana, P.R.M., Peres, A.E.C., 2005. Reagents in iron ores flotation. Miner. lation treatment of municipal wastewater based on anionized nanocelluloses.
Eng. 18, 219–224. http://dx.doi.org/10.1016/j.mineng.2004.08.023. Chem. Eng. J. 231, 59–67. http://dx.doi.org/10.1016/j.cej.2013.07.010.
Collins, R.N., Clark, M.W., Payne, T.E., 2014. Solid phases responsible for MnII, CrIII, Vieira, A.M., Peres, A.E.C., 2007. The effect of amine type, pH, and size range in the
CoII, Ni, CuII and Zn immobilization by a modified bauxite refinery residue (red flotation of quartz. Miner. Eng. 20, 1008–1013. http://dx.doi.org/10.1016/j.
mud) at pH 7.5. Chem. Eng. J. 236, 419–429. http://dx.doi.org/10.1016/j. mineng.2007.03.013.
cej.2013.09.101. Visanko, M., Liimatainen, H., Sirviö, J.A., Heiskanen, J.P., Niinimäki, J., Hormi, O.,
Filippov, L.O., Filippova, I.V., Severov, V.V., 2010. The use of collectors mixture in the 2014. Amphiphilic cellulose nanocrystals from acid-free oxidative treatment:
reverse cationic flotation of magnetite ore: The role of Fe-bearing silicates. physicochemical characteristics and use as an oil–water stabilizer. Biomacro-
Miner. Eng. 23, 91–98. http://dx.doi.org/10.1016/j.mineng.2009.10.007. molecules . http://dx.doi.org/10.1021/bm500628g.
Forbes, E., Bradshaw, D.J., Franks, G.V., 2011. Temperature sensitive polymers as Wang, Y., Hu, Y., He, P., Gu, G., 2004. Reverse flotation for removal of silicates from
efficient and selective flotation collectors. Miner. Eng. 24, 772–777. http://dx. diasporic-bauxite. Miner. Eng. 17, 63–68. http://dx.doi.org/10.1016/j.
doi.org/10.1016/j.mineng.2011.02.003. mineng.2003.09.010.
Fuerstenau, D.W., Pradip, 2005. Zeta potentials in the flotation of oxide and silicate Xia, L., Zhong, H., Liu, G., 2010. Flotation techniques for separation of diaspore from
minerals. Adv. Colloid Interface Sci. 114 115, 9–26. http://dx.doi.org/10.1016/j. bauxite using Gemini collector and starch depressant. Trans. Nonferrous Met.
cis.2004.08.006. Soc. China 20, 495–501. http://dx.doi.org/10.1016/S1003 6326(09)60168-0.
Grano, S., 2009. The critical importance of the grinding environment on fine par- Xia, L., Zhong, H., Liu, G., Wang, S., 2009. Utilization of soluble starch as a depres-
ticle recovery in flotation. Miner. Eng. 22, 386–394. http://dx.doi.org/10.1016/j. sant for the reverse flotation of diaspore from kaolinite. Miner. Eng. 22,
mineng.2008.10.008. 560–565. http://dx.doi.org/10.1016/j.mineng.2009.01.007.
Hartmann, R., Sirviö, J.A., Sliz, R., Laitinen, O., Liimatainen, H., Ämmälä, A., Fabritius, Xu, Z., Plitt, V., Liu, Q., 2004. Recent advances in reverse flotation of diasporic ores––
T., Illikainen, M., 2016. Interactions between aminated cellulose nanocrystals a Chinese experience. Miner. Eng. 17, 1007–1015. http://dx.doi.org/10.1016/j.
and quartz: adsorption and wettability studies. Colloids Surf. Physicochem. Eng. mineng.2004.04.011.
Asp. 489, 207–215. http://dx.doi.org/10.1016/j.colsurfa.2015.10.022. Yu, X., Tong, S., Ge, M., Wu, L., Zuo, J., Cao, C., Song, W., 2013. Adsorption of heavy
Hokkanen, S., Repo, E., Sillanpää, M., 2013. Removal of heavy metals from aqueous metal ions from aqueous solution by carboxylated cellulose nanocrystals. J.
solutions by succinic anhydride modified mercerized nanocellulose. Chem. Eng. Environ. Sci. 25, 933–943. http://dx.doi.org/10.1016/S1001 0742(12)60145-4.
J. 223, 40–47. http://dx.doi.org/10.1016/j.cej.2013.02.054. Zhao, Q., Chen, Q., Yang, Q., 2004. The trends of Chinese alumina production with
Huang, Z., Zhong, H., Wang, S., Xia, L., Zou, W., Liu, G., 2014. Investigations on combined process. In: Proceedings of the Light Metals-Warrendale, TMS,
reverse cationic flotation of iron ore by using a Gemini surfactant: ethane 1,2- pp. 127–130.
bis(dimethyl-dodecyl-ammonium bromide). Chem. Eng. J. 257, 218–228. http:
//dx.doi.org/10.1016/j.cej.2014.07.057.