GRADE 9

TLE:
Shilded Metal Arc
Welding
Quarter 1
(Basic Hand Tools)

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Most Essential Learning Competency
1.1 Apply the proper use of Personal Protective Equipment PPE during welding operation.

EXPECTATIONS
1. Identify the different kinds of hand tools that are commonly used in Shielded
Metal Arc Welding (SMAW) works,
2. Understand the importance of using proper hand tools and equipment in safety
working practices with SMAW, and
3. Appreciate the safety practices using proper hand tools and equipment
during the performance of activities in SMAW

What you already know

I. Multiple Choice – Directions: Choose the letter of the best answer and
write your answer in a separate sheet of pad paper
1. A tooth cutting tool usually with the solid and adjustable frame.
A.Hacksaw C. Hammer
B.Screwdriver D. Wrench

2. A tool used for loosening and tightening light and heavy nuts and bolts.
A.Hacksaw C. Hammer
B.Screwdriver D. Wrench

3. This tool is used to tighten and loosen screws by pushing or pulling

screws in a rotating manner.
A.Hacksaw C. Hammer
B.Screwdriver D. Wrench

4. A flexible tool that is used to measure the length of material used in SMAW
works.
A.Hacksaw C. Push pull rule
B.Screwdriver D. Wrench

5. A tool that is used to hold materials when being bended, pulled, adjusted or
welded.
A.Plier C. Push pull rule
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B.Screwdriver D. Wrench

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 BRIEF INTRODUCTIONS

This lesson will provide you information as to the importance of

using proper hand tools and equipment for a best output of activities and to
protect you from any hazard. Working with the proper hand tools and
equipment when working with shielded metal arc welding can produce the best
possible product out of the activities undertaken by the learner and could
eliminate the risk of injury and to avoid dangers on part of performing learners
and teachers arising therein. Be will be familiarized yourself with the different
kinds and types of basic hand tools and equipment which you should use at all
times when performing tasks and activities relating to SMAW.

HAZARDS RELATED TO THE SMAW WORKS

Shielded Metal Arc Welding or SMAW involves cutting, filing,

shaping, bending, and holding of metals and other materials which are exposed
to hazards caused by sparks, spatter, radiations, slags, high temperatures,
fumes, fumes and different gases, and even shocks. To prevent from incurring
these hazards that may lead to physical injury, damage to property or even
death, proper hand tools and equipment when working with SMAW are high
required always.

INFORMATION SHEETS

A list of different common hand tools and their uses relative to Shielded
Metal Arcs Welding with photo illustration are provided in the following for
your better comprehension.
Classifications of Hand tools
1. Measuring Tools
2. Cutting Tools
3. Driving Tools
4. Holding Tools
5. Boring Tools
6. Markings Tools
7. Crimping Tools
8. Testing Tools
9. Stripping Tools
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Each classification has different types and uses.

1. MEASURING TOOLS

Measuring tools are those that used for checking the length, width or
thickness of an objects for the shape of objects things like the flatness,
straightness, roundness or squareness. Below are some of the measuring
tools that can be found in a tool room and commonly used in SMAW
activities:
a. Push-Pull Rule – This flexible rule when extended will support
itself, but may also be used to measure curved, irregular surfaces.
Steel tape rule blade is usually ½ inch wide and 72 inches long.
The graduation is sixteenths, except for the 6 inches which are
graduated I thirty-seconds of an inch.

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b. Steel Tape – similar to a steel tape rule except for its flexible
number of feet that are marked on the tape. The tape is 3/8-inch-
wide and available in lengths from 25 to 100 feet.

c. Steel Rule – This is the most common tool used in tool room. It is
made of tampered steel about 1/8 inch thick and ¾ inch wide and
6 to 12 inches long. The same style maybe obtained in length
from 1 to 48 inches.

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d. L- Square – is an instrument used to measure the square of an objects.

e. Combination Square – a tool that serves several purposes in

woodworking, stonemasonry, and metal working. It is composed
of a ruler and one or more interchangeable heads that may be
affixed to it. The most common head is the standard or square
head, which is used to lay out or check right and 45° angles.

f. Micrometer Caliper – is a precision measuring instrument

used to measure dimension in thousandths of an inch.

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 g. Vernier Caliper – is a precision measuring instrument used
to measure inside, outside diameter, as well as depth of hole
and slot.

h. Dividers – These are used for measuring or setting of distances,

and to lay out arcs and circles.

2. CUTTING TOOLS

Tools that are used to remove some material from the work piece by means of
shear deformation. Cutting may be accomplished by single-point or multipoint
tools.
Some of the cutting tools can found below:
a. Hacksaw – is a tooth-cutting tool usually with a solid and
adjustable frame. The main parts are handles, blade, tightening
screw and nuts. The tool is mainly used in cutting metals like
plates, pipes, rods, bars, angular, etc. but of minimal thickness,
width, length. Sometimes this tool is used for cutting plastic pipes
and other materials to suit its purpose.
Blade of hack saws are made of thin, high grade steel usually 1.27
mm thick and 30.48 long with an inclined row of teeth serving as
cutter.

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3. DRIVING TOOLS

Any tool used to push (drive) object into another object. Their general
purpose is to connect two pieces of metal or objects together, reshape to fit
the desired output, or to connect metal to another material.
Some of the driving tools can found below:

a. Hammer - a tool consisting of a weighted "head" fixed to a long

handle that is swung to deliver an impact to a small of an object

b. Screw Drivers - A tool, used for screwing and unscrewing

screws. A typical simple screwdriver has a handle and a shaft,
ending in a tip the user puts into the screw head before turning
the handle.

4. HOLDING TOOLS

Tools that are used to firmly holds any material together. Each holding
tool is different but the common principles between them is that they all
secure a piece of material when your working with it..
Some of the holding tools can found below:

a. Pliers - pincers with parallel, flat, and typically serrated surfaces,

used chiefly for gripping small objects or bending wire.

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 "a pair of pliers"

b. C-Clamp- also called G-clamp, a device typically used to

hold a wood or metal work piece, and often used in, but are not
limited to, carpentry and welding.

5. BORING TOOLS

Tools that are used to make or enlarge a hole that has already made (or cast)
by means of a single-point cutting tool (or of a boring head.
Some of the boring tools can found below:

a. Hand drill - a manual tool that converts and amplifies circular

motion of the crank into circular motion of a drill chuck.
Though it has been replaced in most applications by power
drills, the hand drill is used by many woodworkers.

b. Electric drill - a manual tool that converts and amplifies

circular motion of the crank into circular motion of a drill
chuck. Though it has been replaced in most applications by
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 power drills, the hand drill is used by many woodworkers.

6. MARKING TOOLS

Tools that are use to transfer all the little notations that appear on your
pattern, the ones that tell you where to cut, fold, sew, or place
adjoining pieces. It tells the pattern instructions, work together with
these notations on how to manipulate each pattern piece.
Below are samples of marking tools;

a. Lead Pencil - a pencil of graphite enclosed in wood.

b. Ball pen - also known as a biro or ball pen, is a pen that

dispenses ink (usually in paste form) over a metal ball at
its point, i.e. over a "ball point".

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7. CRIMPING TOOLS

Any device used to conjoin two pieces of metal by deforming one or

both of them to hold each other called crimp like affixing a connector
to the end of a cable.
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 Below are samples of crimping tools;

6 Pin/8 Pin crimp Tool – a tool which contains a die that is

often exchangeable and is closely 23, 132: in 'Designing LAN
Wiring Systems.

8. TESTING TOOLS
These are devices used to test the presence of, rather than measure,
electrical conditions that ranges to determine whether or not voltage is
present in a circuit.

Below are samples of testing tools;

a. Multi-meter Tester – also known as a VOM (volt-ohm-
milliammeter). It is an electronic measuring instrument that
combines several measurement functions in one unit the
typical unit of which can measure voltage, current, and
resistance.

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 b. Continuity Tester – an instrument used to determine if an
electrical path can be established between two points; that is if
an electrical circuit can be made. The circuit under test is
completely de-energized prior to connecting the apparatus.

9. STRIPPING TOOLS
Are tools that are designed with stripping holes to make one or more
defined conductor cuts. Pliers with circular cutting holes are only
suitable for stripping the cross-section they are designed for.
Below are samples of stripping tools;
a. Wire stripper – A small, hand-held device used to strip the
electrical insulation from electric wires.

b. Electrician knife - designed to cut electrical insulation,

cables, insulation, and more. Not only for electricians.

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 REMEMBERING THE IMPORTANT THINGS

Right job must be done with the right tools. That is to avoid if not totally
eliminated the occurrence of an uncertain event that may caused loss or
damage to property, physical injury or even life. Technicians or workers
involve in SMAW are definitely exposed himself to danger when performing
job. Various physical and chemical hazards are in place even before the task
begin. Every worker therefore must take necessary precautions that would
keep him away from any accident, yet achieved desired output and one of the
most important consideration in keeping the workplace safe is the proper use
of the hand tools for each work to be done. It is everybody’s responsibility that
no single task shall be performed without right tools and equipment.

Common Injuries Due to Lack or Improper Use of Hand Tools

Along with common injuries such as cuts, lacerations, and bruises, the
frequent and prolonged use of hand tools can cause soreness, aches, pains, and
fatigue, which, when ignored, can lead to chronic musculoskeletal injuries
(MSIs) of various kinds.

The greatest hazards posed by hand tools result from misuse and improper
maintenance. Some examples include the following:
 If a chisel is used as a screwdriver, the tip of the chisel may break and
fly off, hitting the user or other employees.
 If a wooden handle on a tool, such as a hammer or an axe, is loose,
splintered, or cracked, the head of the tool may fly off and strike the
user or other employees.
 If the jaws of a wrench are sprung, the wrench might slip.
 If impact tools such as chisels, wedges, or drift pins have mushroomed
heads, the heads might shatter on impact, sending sharp fragments flying
toward the user or other employees.

The employer is responsible for the safe condition of tools and equipment used
by employees. Employers shall not issue or permit the use of unsafe hand
tools. Employees should be trained in the proper use and handling of tools and
equipment.
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Employees, when using saw blades, knives, or other tools, should direct the
tools away from aisle areas and away from other employees working in close
proximity. Knives and scissors must be sharp; dull tools can cause more
hazards than sharp ones. Cracked saw blades must be removed from service.

Wrenches must not be used when jaws are sprung to the point that
slippage occurs. Impact tools such as drift pins, wedges, and chisels must be
kept free of mushroomed heads. The wooden handles of tools must not be
splintered.

Iron or steel hand tools may produce sparks that can be an ignition source
around substances. Where this hazard exists, spark-resistant tools made of non-
ferrous materials should be used where flammable gases, highly volatile liquids, and
other explosive substances are stored or used.

Source: OSHA

5S

What is 5S?

 It is a systematized approach to organize work areas,

keep rules and standards, and maintain discipline to do
good job.
 The practice of 5S develops positive attitude among
workers and cultivates an environment of efficiency,
effectiveness and economy.
 It utilizes workplace organization and work simplification
techniques to make work easier, faster, cheaper, safer
and more effective.

Japanese English

Seiri Sort
Seiton Systematize
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 Seiso Sweep
Seiketsu Standardize
Shiketsu Self-Discipline

CHECKING HOW FAR DID YOU UNDERSTAND

Higher Order of Thinking Questions

1. What is the significance of proper using of hand tools and equipment

during the works involving Shielded Metal Arc Welding (SMAW)?
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________

2.What are the hazards that a welder or any technicians may be exposed
with, when hand tools, during the performance of work is misuse?
___________________________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________________________

3. What are the roles of management, teachers, coaches, and workers in the
effective implementation of proper use and maintenance of hand tools before,
during and after job performance?
____________________________________________________________________________

____________________________________________________________________________

____________________________________________________________________________

____________________________________________________________________________

POST TEST
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Direction: Choose the letter of the correct answer. Write the
chosen letter on separate sheet of paper.
1. A tooth cutting tool usually with the solid and adjustable frame.
A.Hacksaw C. Hammer
B.Screwdriver D. Wrench

2. A tool used for loosening and tightening light and heavy nuts and bolts.
A.Hacksaw C. Hammer
B.Screwdriver D. Wrench

3. This tool is used to tighten and loosen screws by pushing or pulling

screws in a rotating manner.
A.Hacksaw C. Hammer
B.Screwdriver D. Wrench
4. A flexible tool that is used to measure the length of material used in SMAW
works.
A.Hacksaw C. Push pull rule
B.Screwdriver D. Wrench
5. A tool that is used to hold materials when being bended, pulled, adjusted or
welded.
A.Plier C. Push pull rule
B.Screwdriver D. Wrench

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References:
 http://shsph.blogspot.com/2019/03/shieleded-metal-arc-welding-learning.html
 http://www.depedbataan.com/resources/9/k_to_12_smaw_welding_learning_module.
pdf

KEY TO CORRECTIONS

What you already Know

1. C
2. F
3. H
4. B
5. D

“Welding is more than just grabbing a stick and going

to work. There’s a lot of science and knowledge
involved.”
-Mike Kuehnl-