1. The document provides instructions for replacing the side oil seal of the front differential without adding differential fluid (ADD).
2. The instructions include removing the side gear shaft using special tools, removing the front differential tube, and removing the old side gear shaft oil seal.
3. The new oil seal is installed using special tools and greased, the differential tube is reinstalled and torqued, the side gear shaft is reinstalled using special tools and checked for proper axial play and retention.
1. The document provides instructions for replacing the side oil seal of the front differential without adding differential fluid (ADD).
2. The instructions include removing the side gear shaft using special tools, removing the front differential tube, and removing the old side gear shaft oil seal.
3. The new oil seal is installed using special tools and greased, the differential tube is reinstalled and torqued, the side gear shaft is reinstalled using special tools and checked for proper axial play and retention.
1. The document provides instructions for replacing the side oil seal of the front differential without adding differential fluid (ADD).
2. The instructions include removing the side gear shaft using special tools, removing the front differential tube, and removing the old side gear shaft oil seal.
3. The new oil seal is installed using special tools and greased, the differential tube is reinstalled and torqued, the side gear shaft is reinstalled using special tools and checked for proper axial play and retention.
SUSPENSION AND AXLE – Front Differential (Replacement of Side Oil Seal – without A.D.D.)
Replacement of Side Oil Seal (without A.D.D.)
1. REMOVE SIDE GEAR SHAFT
Using SST, pull off the side gear shaft from the front dif– ferential. SST 09910–00015 (09911–00011, 09912–00010, 09914–00011)
2. REMOVE FRONT DIFFERENTIAL TUBE
Remove the four bolts, and using a plastic–faced ham– mer, remove the differential tube.
3. REMOVE SIDE GEAR SHAFT OIL SEAL
Using SST, remove the side gear shaft oil seal. SST 09308–00010 SA–60 SUSPENSION AND AXLE – Front Differential (Replacement of Side Oil Seal – w/o ADD)
4. INSTALL NEW SIDE GEAR SHAFT OIL SEAL
(a) Using SST, drive in the oil seal until it is flush with the carrier end surface. SST 09550–22011 (09550–00020, 09550–00031) (b) Coat the lip of oil seal with MP grease.
5. INSTALL DIFFERENTIAL TUBE
Torque: 88 N–m (900 kgf–cm, 65 ft–lbf)
6. INSTALL SIDE GEAR SHAFT
(a) Install a new snap ring to the side gear shaft. (b) Using SST, install the side gear shaft until it con– tacts the pinion shaft. SST 09910–00015 (09911–00011, 09912–00010, 09914–00011)
7. CHECK INSTALLATION OF SIDE GEAR SHAFT
(a) Check that there is 2 – 3 mm (0.08 – 0.12 in.) of play in axial direction. (b) Check that the side gear shaft will not come out by trying to pull it completely out by hand.