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Lecture Slides

Chapter 16

Clutches, Brakes,
Couplings, and Flywheels

The McGraw-Hill Companies © 2012


Chapter Outline

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Model of Clutch

Fig. 16–1

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Friction Analysis of a Doorstop

Fig. 16–2 Shigley’s Mechanical Engineering Design


Friction Analysis of a Doorstop

Fig. 16–2

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Friction Analysis of a Doorstop

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Friction Analysis of a Doorstop

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Example 16–1

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Example 16–1

Shigley’s Mechanical Engineering Design


Example 16–1

Shigley’s Mechanical Engineering Design


Example 16–1

Shigley’s Mechanical Engineering Design


Example 16–1

Shigley’s Mechanical Engineering Design


Example 16–1

Shigley’s Mechanical Engineering Design


Example 16–1

Shigley’s Mechanical Engineering Design


Example 16–1

Shigley’s Mechanical Engineering Design


Example 16–1

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An Internal Expanding Centrifugal-acting Rim Clutch

Fig. 16–3 Shigley’s Mechanical Engineering Design


Internal Friction Shoe Geometry

Fig. 16–4
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Internal Friction Shoe Geometry

Fig. 16–5 Shigley’s Mechanical Engineering Design


Pressure Distribution Characteristics
 Pressure distribution is sinusoidal
 For short shoe, as in (a), the
largest pressure on the shoe is pa
at the end of the shoe
 For long shoe, as in (b), the
largest pressure is pa at qa = 90º

Fig. 16–6
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Force Analysis

Fig. 16–7 Shigley’s Mechanical Engineering Design


Force Analysis

Self-locking condition

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Force Analysis

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Force Analysis

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Example 16–2

Fig. 16–8
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Example 16–2

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Example 16–2

Shigley’s Mechanical Engineering Design


Example 16–2

Shigley’s Mechanical Engineering Design


Example 16–2

Shigley’s Mechanical Engineering Design


Example 16–2

Shigley’s Mechanical Engineering Design


Example 16–2

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Example 16–2

Fig. 16–9 Shigley’s Mechanical Engineering Design


An External Contracting Clutch-Brake

Fig. 16–10 Shigley’s Mechanical Engineering Design


Notation of External Contracting Shoes

Fig. 16–11 Shigley’s Mechanical Engineering Design


Force Analysis for External Contracting Shoes

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Force Analysis for External Contracting Shoes

For counterclockwise rotation:

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Brake with Symmetrical Pivoted Shoe

Fig. 16–12 Shigley’s Mechanical Engineering Design


Wear and Pressure with Symmetrical Pivoted Shoe

Fig. 16–12b

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Force Analysis with Symmetrical Pivoted Shoe

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Force Analysis with Symmetrical Pivoted Shoe

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Notation for Band-Type Clutches and Brakes

Fig. 16–13 Shigley’s Mechanical Engineering Design


Force Analysis for Brake Band

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Force Analysis for Brake Band

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Frictional-Contact Axial Single-Plate Clutch

Fig. 16–14 Shigley’s Mechanical Engineering Design


Frictional-Contact Axial Multi-Plate Clutch

Fig. 16–15 Shigley’s Mechanical Engineering Design


Geometry of Disk Friction Member

Fig. 16–16 Shigley’s Mechanical Engineering Design


Uniform Wear

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Uniform Pressure

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Comparison of Uniform Wear with Uniform Pressure

Fig. 16–17 Shigley’s Mechanical Engineering Design


Automotive Disk Brake

Fig. 16–18
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Geometry of Contact Area of Annular-Pad Brake

Fig. 16–19 Shigley’s Mechanical Engineering Design


Analysis of Annular-Pad Brake

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Uniform Wear

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Uniform Pressure

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Example 16–3

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Example 16–3

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Example 16–3

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Geometry of Circular Pad Caliper Brake

Fig. 16–20 Shigley’s Mechanical Engineering Design


Analysis of Circular Pad Caliper Brake

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Example 16–4

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Example 16–4

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Cone Clutch

Fig. 16–21 Shigley’s Mechanical Engineering Design


Contact Area of Cone Clutch

Fig. 16–22 Shigley’s Mechanical Engineering Design


Uniform Wear

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Uniform Pressure

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Energy Considerations

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Energy Considerations

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Temperature Rise

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Newton’s Cooling Model

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Effect of Braking on Temperature

Fig. 16–23 Shigley’s Mechanical Engineering Design


Rate of Heat Transfer

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Heat-Transfer Coefficient in Still Air

Fig. 16–24a Shigley’s Mechanical Engineering Design


Ventilation Factors

Fig. 16–24b Shigley’s Mechanical Engineering Design


Energy Analysis

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Example 16–5

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Example 16–5

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Example 16–5

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Area of Friction Material for Average Braking Power

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Characteristics of Friction Materials

Table 16–3

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Some Properties of Brake Linings

Table 16–4 Shigley’s Mechanical Engineering Design


Friction Materials for Clutches

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Positive-Contact Clutches
 Characteristics of positive-
contact clutches
◦ No slip
◦ No heat generated
◦ Cannot be engaged at high
speeds
◦ Sometimes cannot be
engaged when both shafts are
at rest
◦ Engagement is accompanied
by shock
Square-jaw Clutch
Fig. 16–25a

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Overload Release Clutch

Fig. 16–25b

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Shaft Couplings

Fig. 16–26

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Flywheels

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Hypothetical Flywheel Case

Fig. 16–27

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Kinetic Energy

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Engine Torque for One Cylinder Cycle

Fig. 16–28 Shigley’s Mechanical Engineering Design


Coefficient of Speed Fluctuation, Cs

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Energy Change

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Example 16–6

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Example 16–6

Table 16–6
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Example 16–6

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Punch-Press Torque Demand

Fig. 16–29

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Punch-Press Analysis

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Induction Motor Characteristics

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Induction Motor Characteristics

Acceleration:

Deceleration:

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Induction Motor Characteristics

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