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Common Machining Processes

Turning

Milling Grinding 1
Tools used
Single Point Cutting tool

Drill Bit

Milling cutter Grinding Wheel


2
Single point cutting tool

Face

End Flank Shank

Side Flank

Auxiliary
cutting edge
Principle cutting edge
Experiment - 1
Schematic of cutting mechanism

Uncut surface

Workpiece Chip

Cutting Tool

https://www.youtube.com/watch?v=bUrp8JM
Rwx4&list=PLMLOeLI5kNQBaXOTQMGLskrM8Y Cut Surface
TpuelZ9
Force
Cutting Process
Photomicrograph of partially
formed chip. Work material,
AISI 1015 steel cut at 24 f.p.m.
(0.13 m s−1) using water + 0.1 w/o
NaNO2. Undeformed chip thickness
Chip (t) = 0.005 in (0.125 mm).

Tool

Workpiece

Ref: Shaw, Milton Clayton, and J. O.


Cookson. Metal cutting principles. Vol. 2.
New York: Oxford university press, 2005.
Shear Zone

The region between the


lower surface, where
elongation of the grain
structure begins and in
the upper section where
it ends

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