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Lecture - 1
What ?
Module1. Structure of Materials
• Introduction to engineering materials
• significance of structure property correlations in all
classes of engineering materials,
• Unit Cells,
• Metallic Crystal Structures,
• Density Computations,
• Crystal Systems,
• Crystallographic Points,
• Crystallographic Directions,
• Crystallographic Planes,
• Linear and Planar Densities,
• Close-Packed Crystal Structures,
• Crystalline and Non-crystalline Materials,
• Single Crystals,
• Polycrystalline Materials,
• Imperfection in solids – Point, Line, Surface and
Volume defects
• Polymorphism and Allotropy.
Module2. Constitution of Alloys
• Mechanism of Crystallization
• Nucleation-Homogeneous and Heterogeneous Nucleation
• Growth of crystals- Planar growth – dendritic growth
• Cooling curves
• Diffusion
• Construction of Phase diagram
• Binary alloy phase diagram – Cu-Ni alloy; Cu-Zn alloy and Pb-Sn
alloy
• Iron-Iron carbide phase diagram – Invariant reactions
• microstructural changes of hypo and hyper-eutectoid steel
• TTT and CCT diagram.
Module 3. Heat Treatment and
Surface Heat treatment
• Heat treatment – Overview – Objectives
• Annealing and types, normalizing, quenching,
austempering and martempering
• Microstructure changes
• Surface hardening processes - Carburizing ,
nitriding, cyaniding and carbonitriding
• Induction and flame hardening
• Laser and Electron beam hardening– principles
and case depths.
Module 4. Ferrous metals
• Steels – Types of Steels
• Properties and application of cast irons -
White, Grey, Malleable and Nodular
• Effect of alloying elements on structure and
properties of steels
• Properties and uses of Silicon and Hadfield
Manganese steels
• High speed steels - Stainless steel and Types
Module:5 Non Ferrous metals
Properties and applications of non Ferrous
metals –
• Aluminium
• Magnesium
• Copper
• Nickel
• Titanium and their alloys.
Module 6. Mechanical behavior of Materials
• Strengthening mechanisms
• Hardness measurements
• Tensile properties of the materials
• Fracture of metals – Ductile Fracture, Brittle Fracture,
Ductile to Brittle Transition Temperature (DBTT)
• Fatigue – Endurance limit of ferrous and non-ferrous
metals -Fatigue test, S-N curves, factors affecting fatigue,
structural changes accompanying fatigue;
• Creep and stress rupture– mechanism of creep – stages
of creep and creep test.
Module 7. Introduction to Advanced
Materials
• Properties and Applications of Engineering
polymers
• Ceramics – properties and applications of
various ceramics
• Composites – and their types; properties and
processing of composites
• Manufacture of fibres.
Module:8 Contemporary issues
How ?
• TextBooks:
• Reference Books: